Seed material wall breaking equipment and operation method thereof

Abstract

The invention relates to seed material wall breaking equipment and an operation method thereof.The seed material wall breaking equipment comprises a machine table, a material containing barrel is installed at the bottom of the machine table, a base is installed at the bottom of the machine table, and an electric control box is arranged on the side face of the machine table; an electric control box is arranged on the machine table, an emergency stop button, an indicator lamp, a roller forward and reverse adjusting button, a roller stop button and a roller rotation control button are installed on the electric control box, motors are installed on the left side and the right side of the upper end of the machine table respectively, material boxes are arranged at the upper ends of the motors, material flow limiting plates are installed in the middles of the interiors of the material boxes, and the motors drive the double rollers to rotate. According to the seed material wall breaking equipment and the operation method thereof, particles of the same size after classified screening are poured into the charging barrel of the seed material lifting equipment, the particles are lifted and conveyed into the material containing barrel of the wall breaking equipment, and the particles are rolled and broken when falling to the gap of the double rollers with the adjusted corresponding gap, so that the seed material particle wall breaking target is achieved.

Description

Technical Field

[0001] The present invention relates to the field of seed material wall breaking equipment, in particular to a seed material wall breaking equipment and an operating method thereof. Background Art

[0002] Cell wall breaking is a method some manufacturers claim is used to rupture cell walls. Taking plant cells as an example, the cell wall is divided into three layers: the intercellular lamella (middle layer), the primary wall, and the secondary wall. These thick layers of walls prevent water and nutrients from penetrating. Cell wall breaking technology breaks down plant cell walls to allow for better absorption of water and nutrients and retain active ingredients, releasing phytochemicals and maximizing the integration of dietary fiber, vitamins, and other nutrients. Products with cell wall breaking technology can contain 5-10 times more nutrients, making them easier for the human body to absorb. However, there is no grading and screening of spinach seeds for planting in this industry. Currently, most of them adopt traditional manual methods or simple mechanical methods. The current technology does not break the seeds after grading and classification before planting, and it is impossible to achieve the same batch sowing and harvesting, and multiple batches of planting in the same season, which is inefficient. Therefore, a seed wall breaking device and an operating method thereof are proposed to solve the above problems. Summary of the Invention

[0003] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a seed material wall breaking device, comprising a machine platform, a material bucket is installed at the bottom of the machine platform, and a base is installed at the bottom of the machine platform, an electric control box is arranged on the side of the machine platform, an emergency stop button, an indicator light, a roller forward and reverse adjustment button, a roller stop button and a roller rotation control button are respectively installed on the electric control box, a motor is installed on the left and right sides of the upper end of the machine platform, a material box is provided at the upper end of the motor, and a material flow limiting plate is installed at the middle position inside the material box, and the motor drives the double rollers to rotate, the double rollers are installed on the roller mounting frame, and a rotating screw handwheel is provided on one side of the roller mounting frame, a wall breaking gap adjustment plate is installed on the inner side of the rotating screw handwheel, the wall breaking gap adjustment plate is inserted between the double rollers, and the rotating screw handwheel is adjusted to stop the rotating screw handwheel when the double rollers are clamped to the position of the wall breaking gap adjustment plate, the positioning nuts on the left and right screws are fixed, and the wall breaking gap adjustment plate is removed.

[0004] Preferably, the bases are respectively arranged at the four corners of the machine.

[0005] Preferably, the cross-sectional area of the opening at the upper end of the material holding barrel is larger than the cross-sectional area of the lower end.

[0006] Preferably, the roller forward and reverse adjustment button is arranged in the middle of the emergency stop button, the indicator light, the roller stop button and the roller rotation control button.

[0007] Preferably, there are four bases in total.

[0008] Preferably, the twin rollers have the same specifications and sizes.

[0009] A method for operating a seed material wall breaking device, the method comprising the following steps: Step 1: Insert the wall-breaking gap-adjusting plate between the two rollers, adjust the screw handwheel until the two rollers clamp the wall-breaking gap-adjusting plate, stop rotating the screw handwheel, fix the positioning nuts on the left and right screws, and remove the wall-breaking gap-adjusting plate; Step 2: Pour the seed material particles of the same size after classification and screening into the elevator barrel, and align the elevator discharge port with the opening of the equipment barrel of the wall breaking device, rotate and tilt it, and align the discharge port of the elevator with the opening of the barrel on the wall breaking device; Step 3: Turn on the roller rotation control button and start the electric button of the elevator to lift and convey the seed material particles; Step 4: The seed material particles are conveyed to the gap between the two rollers by the surface of the double rollers, where they are squeezed and broken, and then fall into the material storage bucket below until all particles of the same size are broken; Step 5: When the wall breaking of particles of the same size classification is completed, take particles of another size classification for wall breaking; insert the wall breaking gap adjusting plate of the corresponding size between the two rollers, adjust the rotating screw handwheel until the two rollers clamp the wall breaking gap adjusting plate, stop rotating the screw handwheel, fix the positioning nuts on the left and right screws, and remove the wall breaking gap adjusting plate; Step 6: Repeat the process operation procedures of steps 1, 2, 3, 4 and 5 until all the seed material particles of various specifications are broken.

[0010] Compared with the existing technology, the beneficial effects of the present invention are as follows: the particles of the same size after classification and screening are poured into the barrel of the seed material lifting equipment, and then transported into the barrel of the wall breaking equipment after being lifted. The particles fall into the gap between the double rollers with the corresponding gap adjusted and are squeezed and broken, thereby achieving the goal of breaking the wall of the seed material particles; The grading and screening of spinach seeds for planting is unprecedented in the industry and is a pioneering application. It is also beneficial to the mechanized promotion and application of batch harvesting of spinach planted multiple times in the same season, and improves economic benefits, making it possible to transform manual single picking into mechanized batch harvesting! The seed wall breaking process, whether it is the traditional manual method or the mechanical method, has been applied, while the seed material may not have been broken after being graded and classified before planting. The application of this process can make it possible to plant spinach in the same season and achieve the same sowing and harvesting in the same batch, and can plant multiple batches in the same season, and can apply mechanized harvesting. The operating method of the seed wall breaking equipment uses the uniformity rate of germination of cracked seeds to be more than 95%, and the uniformity rate of germination of unshelled seeds is about 60% to 70%. The germination time of cracked seeds is more than 5 days earlier than that of unshelled seeds. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of the seed material wall breaking device of the present invention; Figure 2 This is a schematic diagram of the left and right axis structure of the seed material wall breaking equipment of the present invention; Figure 3 This is a schematic diagram of the upper and lower shaft structures of the seed material grading, screening and wall breaking equipment of the present invention; Figure 4 This is a schematic diagram of the operation flow of the seed material grading, screening, wall breaking and lifting system of the present invention; In the accompanying drawings: 1. Motor; 2. Material box; 3. Double rollers; 4. Roller mounting frame; 5. Electric control box; 6. Rotating screw handwheel; 7. Material bucket; 8. Material flow limit plate; 9. Machine table; 10. Base; 11. Emergency stop button; 12. Indicator light; 13. Roller forward and reverse adjustment button; 14. Roller stop button; 15. Roller rotation control button; 16. Wall breaking gap adjustment plate; 17. Positioning nut; 18. Screw. DETAILED DESCRIPTION

[0012] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0013] See also Figure 1-4 The present invention provides a technical solution: a seed material wall breaking device, comprising a machine platform 9, a material bucket 7 is installed at the bottom of the machine platform 9, and a base 10 is installed at the bottom of the machine platform 9, an electric control box 5 is provided on the side of the machine platform 9, and an emergency stop button 11, an indicator light 12, a roller forward and reverse adjustment button 13, a roller stop button 14 and a roller rotation control button 15 are installed on the electric control box 5. A motor 1 is installed on the left and right sides of the upper end of the machine platform 9, and a material box 2 is provided on the upper end of the motor 1, and the inside of the material box 2 is A material flow limiting plate 8 is installed in the middle position, and the motor 1 drives the double rollers 3 to rotate. The double rollers 3 are installed on the roller mounting frame 4, and a rotating screw handwheel 6 is provided on one side of the roller mounting frame 4. A wall-breaking gap adjustment plate 16 is installed on the inner side of the rotating screw handwheel 6. The wall-breaking gap adjustment plate 16 is inserted between the double rollers 3. The rotating screw handwheel 6 is adjusted to stop the movement of the rotating screw handwheel 6 when the double rollers 3 are clamped to the position of the wall-breaking gap adjustment plate 16, and the positioning nuts 17 on the left and right screws 18 are fixed, and the wall-breaking gap adjustment plate 16 is removed.

[0014] The bases 10 are respectively disposed at the four corners of the machine platform 9 .

[0015] The cross-sectional area of the opening at the upper end of the material holding barrel 8 is larger than that at the lower end.

[0016] The roller forward and reverse adjustment button 13 is arranged in the middle of the emergency stop button 11 , the indicator light 12 , the roller stop button 14 and the roller rotation control button 15 .

[0017] There are four bases 10 in total.

[0018] The twin rollers 3 have the same specifications and sizes.

[0019] A method for operating a seed material wall-breaking device, comprising the following steps: Step 1: Insert the wall-breaking gap-adjusting plate 16 between the double rollers 3, adjust the rotating screw handwheel 6 until the double rollers 3 clamp the wall-breaking gap-adjusting plate 16, stop rotating the screw handwheel 6, fix the positioning nuts 17 on the left and right screws 18, and remove the wall-breaking gap-adjusting plate 16; Step 2: Pour the seed material particles of the same size after classification and screening into the elevator barrel, and align the discharge port of the elevator with the opening of the material bucket 7 of the wall breaking device, rotate and tilt it, and align the discharge port of the elevator with the opening of the material bucket 7 on the wall breaking device; Step 3: Turn on the roller rotation control button 15 and start the electric button of the elevator to lift and transport the seed material particles; Step 4: The seed material particles are conveyed by the double rollers 3 to the gap between the double rollers 3, where they are squeezed and broken, and then fall into the material storage bucket 7 below, until all particles of the same size are broken; Step 5: When the wall breaking of particles of the same size classification is completed, take another size classification particle for wall breaking; insert the wall breaking gap adjusting plate 16 of the corresponding size between the double rollers 3, adjust the rotating screw handwheel 6 until the double rollers 3 clamp the wall breaking gap adjusting plate 16, stop rotating the screw handwheel 6, fix the positioning nuts 17 on the left and right screws 18, and remove the wall breaking gap adjusting plate 16; Step 6: Repeat the process operation procedures of steps 1, 2, 3, 4 and 5 until all the seed material particles of various specifications are broken.

[0020] It should be noted that the operation method of this material wall breaking equipment is to break the seed material wall: 1. Insert the wall-breaking gap-adjusting plate between the two rollers, rotate the screw handwheel until the rollers are clamped to the wall-breaking gap-adjusting plate, stop the handwheel movement, fix the positioning nuts on the left and right screws, and remove the wall-breaking gap-adjusting plate; 2. Pour the seed material particles of the same size after classification and screening into the elevator barrel, and align the elevator discharge port with the equipment barrel opening of the wall breaking device, rotate and tilt it, and align the discharge port of the elevator with the material barrel opening of the wall breaking device; 3. Turn on the roller rotation button and start the electric button of the elevator to lift and convey the seed material particles; 4. The seed material particles are conveyed to the gap between the two rollers by rotation, where they are squeezed and broken, and then fall into the material container below until all particles of the same size are broken. 5. When the wall breaking of particles of the same size classification is completed, take particles of another size classification for wall breaking; insert the wall breaking gap adjusting plate of the corresponding size between the two rollers, rotate the screw handwheel until the rollers clamp the wall breaking gap adjusting plate, stop the handwheel movement, fix the positioning nuts on the left and right screws, and remove the wall breaking gap adjusting plate; 6. Repeat the process operation procedures 1, 2, 3, 4, and 5 until all the seed material particles of various specifications are broken.

[0021] The grading and screening of spinach seeds for planting is unprecedented in the industry and is a pioneering application. It is also beneficial to the mechanized promotion and application of batch harvesting of spinach planted multiple times in the same season, and improves economic benefits, making it possible to transform manual single picking into mechanized batch harvesting! The seed wall breaking process, whether it is the traditional manual method or the mechanical method, has been applied, while the seed material may not be planted after being graded and classified and then broken. The application of this process can make it possible to plant spinach in the same season and harvest in the same batch, and can plant multiple batches in the same season, and can apply mechanized harvesting. The operating method of the material wall breaking equipment uses a uniform germination rate of more than 95% for cracked seeds, and a uniform germination rate of about 60% to 70% for unshelled seeds. The germination time of cracked seeds is more than 5 days earlier than that of unshelled seeds.

[0022] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0023] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A seed material wall breaking device, comprising a machine (9), characterized in that: A material storage barrel (7) is installed at the bottom of the machine (9), and a base (10) is installed at the bottom of the machine (9). An electric control box (5) is installed on the side of the machine (9), and an emergency stop button (11), an indicator light (12), a roll forward and reverse adjustment button (13), a roll stop button (14) and a roll rotation control button (15) are installed on the electric control box (5). A motor (1) is installed on the left and right sides of the upper end of the machine (9), and a material box (2) is installed on the upper end of the motor (1), and a material flow limit plate (8) is installed in the middle position of the inner part of the material box (2). , and the motor (1) drives the double rollers (3) to rotate, the double rollers (3) are mounted on the roller mounting frame (4), and a rotating screw hand wheel (6) is provided on one side of the roller mounting frame (4), a wall-breaking gap adjustment plate (16) is installed on the inner side of the rotating screw hand wheel (6), and the wall-breaking gap adjustment plate (16) is inserted between the double rollers (3), and the rotating screw hand wheel (6) is adjusted to stop the rotating screw hand wheel (6) when the double rollers (3) are clamped to the position of the wall-breaking gap adjustment plate (16), and the positioning nuts (17) on the left and right screws (18) are fixed, and the wall-breaking gap adjustment plate (16) is removed.

2. The seed material wall breaking device according to claim 1, characterized in that: The bases (10) are respectively arranged at the four corners of the machine platform (9).

3. The seed material wall breaking device according to claim 1, characterized in that: The cross-sectional area of the opening at the upper end of the material holding barrel (8) is larger than the cross-sectional area of the lower end.

4. The seed material wall breaking device according to claim 1, characterized in that: The roller forward and reverse adjustment button (13) is arranged in the middle of the emergency stop button (11), the indicator light (12), the roller stop button (14) and the roller rotation control button (15).

5. The seed material wall breaking device according to claim 1, characterized in that: A total of four bases (10) are provided.

6. The seed material wall breaking device according to claim 1, characterized in that: The specifications of the double rollers (3) are consistent.

7. A method for operating a seed material wall breaking device, characterized in that: The operating method of the material wall breaking equipment includes the following steps: Step 1: Insert the wall-breaking gap-adjusting plate (16) between the double rollers (3), adjust the rotating screw handwheel (6) until the double rollers (3) are clamped to the position of the wall-breaking gap-adjusting plate (16), stop rotating the screw handwheel (6), fix the positioning nuts (17) on the left and right screws (18), and remove the wall-breaking gap-adjusting plate (16); Step 2: Pour the seed material particles of the same size after classification and screening into the elevator barrel, and align the discharge port of the elevator with the opening of the equipment material barrel (7) of the wall breaking device, rotate and tilt it, and align the discharge port of the elevator with the opening of the material barrel (7) on the wall breaking device; Step 3: Turn on the roller rotation control button (15) and start the electric button of the elevator to lift and transport the seed material particles; Step 4: The seed material particles are conveyed by the double rollers (3) through the surface of the double rollers (3) and are squeezed and broken into the gap between the double rollers (3). The particles then fall into the material storage barrel (7) below until all particles of the corresponding size are broken. Step 5: When the wall breaking of particles of the same size classification is completed, take another size classification particle for wall breaking; insert the wall breaking gap adjusting plate (16) of the corresponding size between the double rollers (3), adjust the rotating screw hand wheel (6) until the double rollers (3) clamp the wall breaking gap adjusting plate (16) and stop rotating the screw hand wheel (6) when the double rollers (3) are clamped to the position of the wall breaking gap adjusting plate (16), fix the positioning nuts (17) on the left and right screws (18), and remove the wall breaking gap adjusting plate (16); Step 6: Repeat the process operation procedures of steps 1, 2, 3, 4 and 5 until all the seed material particles of various specifications are broken.

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