Polishing device for mining machinery production
By introducing a press straightening and measuring mechanism into the grinding device for mining machinery production, the problem of not being straightened before grinding is solved, stable press straightening and high-precision grinding of shaft parts is achieved, strength and accuracy are improved, and measurement process is simplified.
Patent Information
- Application Number
- CN202510792384.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-08-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In mining machinery production, shaft parts are not axially straightened before grinding, resulting in increased grinding difficulty, uneven stress, reduced strength and complex measurement. It is difficult to fix the outer wall of hydraulic rod telescopic rod when grinding, affecting accuracy.
A grinding device for mining machinery production is designed, including a straightening mechanism and a measuring mechanism on the pedestal. The driving mechanism drives the straightening mechanism and the measuring mechanism to move, and uses a dial gauge and a pressure plate for accurate measurement and straightening, and combines a clamping mechanism and polishing mechanism to achieve stable grinding of shaft parts and hydraulic cylinders.
It improves the strength and grinding accuracy of shaft parts, reduces measurement and grinding time, ensures stable and fixed hydraulic rods, and avoids breakage and errors during use.
Smart Images

Figure CN120503065A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mining machinery grinding, in particular to a grinding device for mining machinery production. Background Art
[0002] In the production of mining machinery, the parts that need to be polished mainly include the following categories: main shaft and transmission shaft, bearing seat and slide rail, hydraulic and pneumatic components, etc. The purpose of polishing the main shaft and transmission shaft is to eliminate surface defects (such as casting sand holes and air holes), ensure that the journal size accuracy and surface roughness meet the assembly requirements, and the purpose of polishing the hydraulic outer wall is to reduce surface roughness, reduce friction resistance, and increase the service life of seals. Polishing is mainly done by grinding machines, and there are sandpaper grinding, sanding belt grinding, emery cloth, files, vibration grinding and laser grinding.
[0003] However, at present, some machinery used in mines needs to grind the outer walls of shaft parts and hydraulic cylinder telescopic rods during production. When grinding the transmission shaft and rotating shaft parts, they are clamped by a triangular claw disk, the shaft is rotated by a driving device, and the outer wall of the shaft is grinded with a grinder. There is no straightening mechanism on the grinding machine. Some semi-finished shafts are not axially straightened before grinding, which not only increases the difficulty of grinding, but also causes uneven stress and reduces strength, which is easy to cause breakage during later use; and after grinding, the radial shake and axial movement of the shaft surface need to be measured. Since the shaft is not straightened before grinding, the measurement is not coordinated with the straightening mechanism, resulting in repeated measurements after grinding, which increases the processing time; when the outer walls of some hydraulic rod telescopic rods are ground, their ends are not provided with an axial hole similar to the end of the transmission shaft, which is difficult to fix with the triangular claw disk clamp, and it is easy to cause the telescopic rod to shake when ground by the grinder, affecting the grinding accuracy. Summary of the Invention
[0004] In view of the problems in the prior art, the present invention provides a grinding device for mining machinery production.
[0005] The cam is secured to the base and has a pivotal connection to the top of the base, the pivotal connection to the top of the base having a cam portion for securing the base to the cam portion and a cam portion for securing the base to the cam portion.
[0006] Specifically, the straightening mechanism further includes an auxiliary frame and an adjusting rod. The auxiliary frame is mounted on the platform. The slide table and the auxiliary frame are slidably connected. The adjusting rod is slidably connected to the worm.
[0007] Specifically, the straightening mechanism also includes alignment hole 1 and alignment hole 2. The side wall of the worm wheel is equidistantly provided with multiple alignment holes 1 opposite to the center of the pressing groove. The center of the outer wall of the fixed frame is provided with an alignment hole 2 opposite to the alignment hole 1, with the same shape and equal size.
[0008] Specifically, the measuring mechanism also includes an inner rod, which is slidably connected to the slide, and the end of the inner rod is fixedly connected to a connecting frame with an X-shaped structure. Four plug rods are distributed in a rectangular shape on the connecting frame, and a spring is clamped between the inner rod and the slide. A mounting groove is provided at the center of the mounting plate, and the mounting plate is inserted between the slide and the connecting frame through the mounting groove. Four sockets are provided in a rectangular shape on the mounting plate and the slide, and the plug rods are inserted into the inside of the sockets.
[0009] Specifically, the measuring mechanism also includes a limit groove, and the mounting frame is slidably connected to the inside of the limit groove. The limit groove is located at the center of the surface of the base, and the limit frame is inserted into the inside of the limit groove. Pads are fixedly connected on both sides of the T-shaped limit frame.
[0010] Specifically, a driving mechanism is installed on the platform, and the driving mechanism includes a motor three and a screw rod two. The motor three is installed on the side of the platform, and the platform is rotatably connected with the screw rod two. The screw rod two is connected to the output end of the motor three through a coupling, and the screw rod two is threadedly connected to the slide. Two slide rods two are fixedly connected to the platform, and the slide rods two are slidably connected to the slide.
[0011] Specifically, a clamping mechanism is installed on the platform, and the clamping mechanism includes two fixed platforms, two fixed platforms are relatively fixedly connected to the platform, and two bearings are connected to the two fixed platforms for relative rotation. Cylinder 2 is installed on the platform, and the telescopic end of cylinder 2 is fixedly connected to a push rod, and two groups of bearings are rollingly connected to shafts, and the push rods are in conflict with the holes at one end of the shaft. Side frames are installed on the side walls of the platform, and motor 2 is installed on the side frames. The output end of motor 2 is fixedly connected to triangular claw disk 1, and the other end of the shaft is clamped on triangular claw disk 1.
[0012] Specifically, a grinding mechanism is installed on the table, and the grinding mechanism includes two supports. Two supports are relatively installed on the table, and a screw rod is rotatably connected between the two supports. Two sliding rods are fixedly connected between the two supports. A movable plate is slidably connected to the two sliding rods. The movable plate and the screw rod are threadedly connected. A cylinder is installed on the movable plate, and a grinder is slidably connected to the movable plate. The telescopic end of the cylinder is fixedly connected to the grinder. A motor is installed on the table, and the output end of the motor is connected to the screw rod by a coupling.
[0013] Specifically, a polishing mechanism is installed on the platform, and the polishing mechanism includes a shell. The platform is fixedly connected to the shell, and an iron sand bucket is placed inside the shell. The iron sand bucket is located at the bottom of the side frame.
[0014] Specifically, the polishing mechanism also includes a transmission shaft, a transmission shaft is vertically connected to the side frame, a bevel gear 1 is keyed to the transmission shaft, the output end of the motor 2 is fixedly connected to the bevel gear 2, the bevel gear 1 and the bevel gear 2 are meshed, the bottom of the transmission shaft is fixedly connected to the triangular claw plate 2, and the transmission shaft and the circle of the iron sand bucket are located on the same axial line.
[0015] The beneficial effects of the present invention are:
[0016] (1) The grinding device for mining machinery production described in the present invention has a measuring mechanism installed on a stand. After the shaft to be ground is placed on two fixed tables, the measuring mechanism is driven by a driving mechanism to measure the circumferential direction error of the shaft. The measuring mechanism can be installed on the straightening mechanism or separated from it, that is, the measuring mechanism can be driven by the driving mechanism to move on the slide, and the radial shake and axial movement of the shaft can be used to accurately measure the grinding position.
[0017] (2) The grinding device for mining machinery production described in the present invention has a straightening mechanism installed on the driving mechanism, and the straightening mechanism and the measuring mechanism are detachably connected. After the shaft body is placed on the fixed platform, the driving mechanism is started to realize the movement of the straightening mechanism and the measuring mechanism together, and the measurement position of the micrometer is corresponding to the center of the pressure plate. At this time, the cylinder three is in a contracted state. When the radial shake and axial movement errors of the shaft body measured by the micrometer are large, the base can be rotated to realize the base and the hinge flipping without blocking the pressure plate, so as to realize the storage of the micrometer. The cylinder three is further started to realize the downward pressure of the pressure plate to press the measuring position of the micrometer straight, and the pressure groove can be selected according to the diameter of the shaft body, which is conducive to the matching of the pressure groove and the shaft body, and is more stable when straightening. When measuring again, the base can be flipped over to fit with the stand.
[0018] (3) The grinding device for mining machinery production described in the present invention has a polishing mechanism installed on the clamping mechanism. When polishing some short shafts and the outer wall of the telescopic rod of the hydraulic cylinder of the mining machinery clock, the hydraulic rod can be inserted into the inside of the iron yarn barrel filled with iron sand before grinding the shaft body, and fixed by the triangular claw plate. When the motor 2 rotates to drive the shaft body to rotate, it also drives the bevel gear 2 to rotate. Since the bevel gear 2 is engaged with the bevel gear 1, the transmission shaft drives the hydraulic rod to rotate in the iron sand when grinding the shaft body, thereby completing its polishing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings and examples.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the connection structure of the cylinder 3, the fixing frame and the pressure plate of the present invention;
[0022] Figure 3 Schematic diagram of the connection structure of the movable plate, the grinder and the cylinder 1 of the present invention;
[0023] Figure 4 This is a schematic diagram of the connection structure of the second motor, the first triangular claw plate and the second bevel gear of the present invention;
[0024] Figure 5 Schematic diagram of the connection structure of the second screw rod, the slide and the second slide rod of the present invention;
[0025] Figure 6 This is a schematic diagram of the connection structure of the mounting plate, base and mounting frame of the present invention;
[0026] Figure 7 Schematic diagram of the connection structure of the worm wheel, worm and adjusting rod of the present invention;
[0027] Figure 8This is a schematic diagram of the connection structure of the pressure plate, the pressure groove and the alignment hole 1 of the present invention;
[0028] Figure 9 This is a schematic diagram of the connection structure of the inner rod, spring and connecting frame of the present invention;
[0029] Figure 10 Schematic diagram of the connection structure of the mounting plate, hinge and base of the present invention;
[0030] Figure 11 It is a schematic diagram of the connection structure of the connecting frame, the inserting rod and the mounting plate of the present invention.
[0031] In the figure: 1. table; 2. grinding mechanism; 201. Motor 1; 202. Support; 203. Moving plate; 204. Slide rod 1; 205. Screw rod 1; 206. Cylinder 1; 207. Grinding machine; 3. Clamping mechanism; 301. Fixed table; 302. Cylinder 2; 303. Ejector rod; 304. Shaft; 305. Motor 2; 306. Triangular claw plate 1; 307. Bearing; 308. Side frame; 4. Straightening mechanism; 401. Slide; 402. Auxiliary frame; 403. Cylinder 3; 404. Fixed frame; 405. Pressure plate; 406. Pressure groove; 407. Worm gear; 408. Worm; 409. Alignment hole 1; 410. Alignment hole 2; 411. Adjusting rod; 5. Measuring mechanism; 501. Mounting plate; 502. Base; 503. Mounting frame one; 504. Micrometer; 505. Spacer; 506. Mounting frame two; 507. Limiting frame; 508. Hinge; 509. Inner rod; 510. Spring; 511. Connecting frame; 512. Insert rod; 513. Socket; 514. Mounting slot; 515. Limiting slot; 6. Polishing mechanism; 601. Housing; 602. Iron sand bucket; 603. Triangular claw plate two; 604. Transmission shaft; 605. Bevel gear one; 606. Bevel gear two; 7. Driving mechanism; 701. Motor three; 702. Screw rod two; 703. Slide rod two. DETAILED DESCRIPTION
[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0033] like Figures 1-11As shown, a grinding device for mining machinery production described in the present invention includes a table 1, a straightening mechanism 4 installed on the table 1, and a measuring mechanism 5 is provided on the straightening mechanism 4; the straightening mechanism 4 includes a slide 401, a slide 401 is slidably connected to the table 1, a cylinder 3 403 is installed on the slide 401, the telescopic end of the cylinder 3 403 is fixedly connected to a fixed frame 404, a pressure plate 405 is rotatably connected to the fixed frame 404, a plurality of pressure grooves 406 with different arc peaks are equidistantly provided on the side of the pressure plate 405, a worm gear 407 is keyed to the pressure plate 405, a worm 408 is rotatably connected to the fixed frame 404, and the worm 408 is meshed with the worm gear 407; the straightening mechanism 4 also includes an auxiliary frame 402 and an adjusting rod 411, the auxiliary frame 402 is installed on the table 1, and the slide 401 and the auxiliary frame 402 are slidably connected. , an adjusting rod 411 is slidably connected to the worm 408; the straightening mechanism 4 also includes an alignment hole 1 409 and an alignment hole 2 410, and the side wall of the worm wheel 407 is equidistantly provided with a plurality of alignment holes 1 409 opposite to the center of the pressing groove 406, and an alignment hole 2 410 of the same shape and size opposite to the alignment hole 1 409 is provided at the center of the outer wall of the fixed frame 404; a driving mechanism 7 is installed on the stage 1, and the driving mechanism 7 includes a motor 3 701 and a screw rod 2 702, a motor 3 701 is installed on the side of the stage 1, and a screw rod 2 702 is rotatably connected to the stage 1, and the screw rod 2 702 is connected to the output end of the motor 3 701 through a coupling, and the screw rod 2 702 is threadedly connected to the slide 401, and two slide rods 2 703 are fixedly connected to the stage 1, and the slide rod 2 703 is slidably connected to the slide 401;After the measurement is performed by selecting the method of connecting the mounting plate 501 with the slide 401, the motor 3 701 is started to drive the screw rod 2 702 to rotate. Since the slide 401 is slidably connected to the slide rod 2 703, the slide 401 is moved on the slide rod 2 703 when the screw rod 2 rotates. As the slide 401 moves, the pressure plate 405 is driven, and the micrometer 504 on the mounting bracket 2 506 also moves. Since the measuring position of the micrometer 504 corresponds to the center position of the pressure plate 405, the error after measurement is the pressure on the shaft 304. The position corresponding to the center of the disc 405 is realized by the slide 401 simultaneously driving the pressure plate 405 and the micrometer 504 at the bottom of the cylinder 3 403 to move together, without manually moving the micrometer 504, and accurately finding the position that needs to be pressed straight. After determining the position, the base 502 is flipped over by the hinge 508 to prevent the micrometer 504 from affecting the descent of the pressure plate 405. After flipping the micrometer 504, the cylinder 3 403 is started to realize the descent of the pressure plate 405 to press the shaft 304. The error place is pressed straight. When pressing, it is necessary to manually hold the shaft 304. According to the diameter of the shaft 304, Select the specified pressing groove 406. When selecting, you only need to match the desired pressing groove 406 with the shaft body 304. Then you need to determine the fit between the pressing groove 406 and the shaft body 304 when they are pressed straight. Therefore, when adjusting the pressure plate 405, turn the adjusting rod 411 to enable the worm 408 to drive the worm wheel 407 to rotate, and the worm 408 can limit the worm wheel 407. The alignment hole 1 409 on the opposite side of the desired pressing groove 406 can be matched with the alignment hole 2 410 on the fixing frame 404. This ensures that the desired pressing groove 406 is completely fitted with the shaft body 304 when pressed straight, ensuring stability when pressed straight. To improve the accuracy of straightening, after straightening, the slide 401 is driven by the motor 3 701, and the dial indicator 504 is also flipped to fit the shaft 304. As the slide 401 moves, the error position of the shaft 304 is continuously measured, and the straightening is completed again. Polishing after straightening can improve the strength of the shaft 304 and prevent the shaft 304 from breaking during use. During straightening, the limit frame 507 can be inserted into the limit groove 515 to ensure that the two pads 505 are located on both sides of the pressure plate 405 and are symmetrical about the pressure plate 405, thereby supporting the shaft 304 and facilitating support during straightening.
[0034] Specifically, refer to Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 、 Figure 9 、 Figure 10 and Figure 11As shown, the measuring mechanism 5 includes a mounting plate 501, a mounting plate 501 is installed on the side of the slide 401, a hinge 508 is installed on the mounting plate 501, a base 502 is installed on the hinge 508, a mounting frame 1 503 is fixedly connected to the base 502 by screws, a mounting frame 2 506 is fixedly connected to the mounting frame 1 503 by screws, and a micrometer 504 is installed on the mounting frame 2 506; the measuring mechanism 5 also includes an inner rod 509, an inner rod 509 is slidably connected to the slide 401, and the end of the inner rod 509 is fixedly connected to a connecting frame 511 with an X-shaped structure, and four plug rods 512 are distributed in a rectangular shape on the connecting frame 511. A spring 510 is clamped between 09 and the slide 401, and a mounting groove 514 is provided at the center of the mounting plate 501. The mounting plate 501 is inserted between the slide 401 and the connecting frame 511 through the mounting groove 514. Four sockets 513 are provided on the mounting plate 501 and the slide 401 in a relatively rectangular shape, and the insertion rod 512 is inserted into the inside of the socket 513; the measuring mechanism 5 also includes a limiting groove 515, and the mounting frame 503 is slidably connected to the inside of the limiting groove 515. The limiting groove 515 is located at the center of the surface of the base 502, and the limiting frame 507 is inserted into the inside of the limiting groove 515. The limiting frame 507 with a T-shaped structure is fixedly connected to both sides with a pad 505;Before grinding the semi-finished shaft 304 for mining machinery, it is necessary to measure it first. When measuring, the dial indicator 504 can be connected to the slide 401, that is, the movement of the slide 401 drives the dial indicator 504 to move on the slide 401 to measure the radial shake and axial play of the shaft 304. In order to facilitate the accurate straightening of the measured error parts, the dial indicator 504 can be installed on the slide 401. When installing, the inner rod 509 When the spring 510 is pulled out partially, the distance between the connecting frame 511 and the slide 401 becomes larger. Under the premise of ensuring that the insertion rod 512 does not block the mounting plate 501, the mounting plate 501 is inserted between the connecting frame 511 and the slide 401, and the mounting groove 514 on the mounting plate 501 is inserted into the outer wall of the inner rod 509, ensuring that the insertion rod 512 corresponds to the socket 513 on the mounting plate 501 and the socket 513 on the slide 401. 1 fits, loosens the inner rod 509 and then the spring 510 expands, and the further insertion rod 512 is inserted into the mounting plate 501 and the socket 513 on the slide 401, completing the installation of the mounting plate 501. Since the mounting plate 501 and the base 502 are hinged by the hinge 508, the base 502 can be rotated to fit the surface of the platform 1, and the position of the mounting frame 1 503 is adjusted at the limit groove 515 on the base 502 and fixed by a nut. The position of the mounting frame 2 506 is adjusted on the mounting frame 1 503 and fixed by a screw. The position of the dial indicator 504 is determined and the measuring needle contacts the shaft 304. Since the shaft 304 is not fixed, the shaft 304 can be manually rotated during measurement. Since the shaft 304 and the bearing 307 roll, there will be no error caused by rolling. The mounting plate 501 can also be disassembled by separating the insertion rod 512 and the socket 513, so that the dial indicator 504 can be manually moved to measure radial shake and axial play. ;
[0035] Specifically, refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the platform 1 is equipped with a clamping mechanism 3, and the clamping mechanism 3 includes two fixed platforms 301. The platform 1 has two fixed platforms 301 relatively fixedly connected, and two bearings 307 are connected to the two fixed platforms 301 for relative rotation. The platform 1 is equipped with a second cylinder 302, and the telescopic end of the second cylinder 302 is fixedly connected with a push rod 303. The two groups of bearings 307 are rollingly connected with a shaft 304, and the push rod 303 is in conflict with the hole at one end of the shaft 304. The side wall of the platform 1 is equipped with a side frame 308, and the side frame 308 is equipped with a second motor 305. The second motor 305 The output end is fixedly connected with a triangular claw disk 306, and the other end of the shaft 304 is clamped on the triangular claw disk 306; a grinding mechanism 2 is installed on the platform 1, and the grinding mechanism 2 includes two supports 202, two supports 202 are relatively installed on the platform 1, and a screw rod 205 is rotatably connected between the two supports 202, and two sliding rods 204 are fixedly connected between the two supports 202. A movable plate 203 is slidably connected to the two sliding rods 204, and the movable plate 203 is threadedly connected to the screw rod 205. A cylinder 206 is installed on the movable plate 203. A grinder 207 is slidably connected to the movable plate 203, and the telescopic end of the cylinder 1 206 is fixedly connected to the grinder 207. A motor 1 201 is installed on the stand 1, and the output end of the motor 1 201 is connected to the screw rod 1 205 through a coupling; when the shaft body 304 is straightened, the limit frame 507 can be pulled out from the inside of the limit groove 515, and the two pads 505 can be removed to avoid affecting the grinding, and one end of the shaft body 304 can be fixed by the triangular claw plate 1 306, and the cylinder 2 302 is started to push the push rod 303 out, and the hole at the other end of the shaft body 304 is made to contact the push rod 303, so as to realize the straightening of the shaft body. 304 is axially fixed, and the triangular claw disk 1 306 is driven to rotate by the motor 2 305 to realize the rotation and coordination of the shaft 304 for grinding. When the shaft 304 rotates, it rolls with the two bearings 307 on the two fixed platforms 301, reducing the friction during rotation. When grinding, the grinder 207 is started, and the motor 1 201 drives the screw rod 1 205 to rotate, so that the movable plate 203 moves on the two slide bars 1 204, and the position of the grinder 207 is adjusted laterally. The grinding disk contacts the shaft 304 for grinding, and the grinder 207 can be driven by the cylinder 1 206 to move on the movable plate 203, close to or away from the shaft 304.
[0036] Specifically, refer to Figure 1 、 Figure 2 and Figure 4As shown, a polishing mechanism 6 is installed on the stand 1, and the polishing mechanism 6 includes a shell 601, and the shell 601 is fixedly connected to the stand 1. An iron sand bucket 602 is placed inside the shell 601, and the iron sand bucket 602 is located at the bottom of the side frame 308; the polishing mechanism 6 also includes a transmission shaft 604, and the side frame 308 is vertically rotatably connected to the transmission shaft 604, and a bevel gear 1 605 is keyed to the transmission shaft 604, and the output end of the motor 2 305 is fixedly connected to the bevel gear 2 606, and the bevel gear 1 605 is meshed with the bevel gear 2 606, and the bottom of the transmission shaft 604 is fixedly connected to the triangular claw plate 2 603, and the transmission shaft 604 and the circle of the iron sand bucket 602 are located on the same axis. ; When the motor 2 305 drives the triangular claw disk 1 306 to rotate, the bevel gear 2 606 at the output end of the motor 2 305 drives the bevel gear 1 605 on the transmission shaft 604 to rotate. Then, the triangular claw disk 2 603 can also rotate at this time. If it is necessary to grind the outer wall of the telescopic rod of the hydraulic cylinder used for mining machinery, the required iron sand can be poured into the iron sand bucket 602 inside the shell 601. Before the motor 2 305 is started, the telescopic rod of the hydraulic equipment can be inserted into the iron sand bucket 602 filled with iron sand and fixed by the triangular claw disk 2 603. When the motor 2 305 rotates, it drives the transmission shaft 604 to rotate, thereby realizing the grinding of the telescopic rod of the hydraulic equipment inside the iron sand. The telescopic parts of the hydraulic equipment can be quickly clamped and fixed, saving grinding time.
[0037] When the present invention is used, first, before grinding the semi-finished shaft body 304 for mining machinery, it is necessary to measure it first. When measuring, the micrometer 504 can be connected to the slide 401, that is, the movement of the slide 401 drives the micrometer 504 to move on the slide 401 to measure the radial shake and axial play of the shaft body 304. In order to facilitate the accurate straightening of the measured error part, the micrometer 504 can be installed on the slide 401. When the inner rod 509 is pulled out a part, the spring 510 contracts, and the distance between the connecting frame 511 and the slide 401 becomes larger. Under the premise of ensuring that the insertion rod 512 does not block the mounting plate 501, the mounting plate 501 is inserted between the connecting frame 511 and the slide 401, and the mounting groove 514 on the mounting plate 501 is inserted into the outer wall of the inner rod 509, ensuring that the insertion rod 512 corresponds to the socket 513 on the mounting plate 501 and the socket 513 on the slide 401. 1 is fitted with the slide 401, and after the inner rod 509 is loosened, the spring 510 is expanded, and the further insertion rod 512 is inserted into the inside of the socket 513 on the mounting plate 501 and the slide 401 to complete the installation of the mounting plate 501. Since the mounting plate 501 and the base 502 are hinged by the hinge 508, the base 502 can be rotated to fit the surface of the platform 1, and the position of the mounting frame 503 is adjusted at the limit groove 515 on the base 502 and fixed by the nut. 3. Adjust the position of the mounting bracket 506 and fix it with screws. Determine the position of the dial indicator 504 and ensure that the measuring needle contacts the shaft 304. Since the shaft 304 is not fixed, the shaft 304 can be manually rotated during measurement. Since the shaft 304 and the bearing 307 roll, there will be no error caused by rolling. The mounting plate 501 can also be disassembled by separating the insertion rod 512 from the insertion hole 513, so that the dial indicator 504 can be manually moved to measure radial runout and axial play.
[0038] Then, after measuring by connecting the mounting plate 501 to the slide 401, the motor 3 701 is started to drive the screw rod 2 702 to rotate. Since the slide 401 is slidably connected to the slide rod 2 703, the slide 401 moves on the slide rod 2 703 when the screw rod 2 rotates. As the slide 401 moves, the pressure plate 405 is driven, and the micrometer 504 on the mounting bracket 2 506 also moves. Since the measuring position of the micrometer 504 corresponds to the center position of the pressure plate 405, the place where there is an error after measurement is the shaft 304. The position corresponding to the center position of the upper pressure plate 405 is realized by the slide 401 driving the pressure plate 405 and the micrometer 504 at the bottom of the cylinder 3 403 to move together, without manually moving the micrometer 504, and accurately finding the position that needs to be pressed straight. After determining the position, the base 502 is flipped over by the hinge 508 to prevent the micrometer 504 from affecting the descent of the pressure plate 405. After flipping the micrometer 504, the cylinder 3 403 is started to realize the descent of the pressure plate 405 to press the shaft 304. The error place is pressed straight. When pressing, it is necessary to manually hold the shaft 304, and the straightness of the shaft 304 can be adjusted. The diameter of the press groove 406 is selected. When selecting, it is only necessary to match the desired press groove 406 with the shaft body 304. Then, it is necessary to determine the fit between the press groove 406 and the shaft body 304 when they are pressed straight. Therefore, when adjusting the pressure plate 405, the adjusting rod 411 is turned to realize that the worm 408 drives the worm wheel 407 to rotate, and the worm 408 can limit the worm wheel 407. The alignment hole 1 409 on the opposite side of the desired press groove 406 is matched with the alignment hole 2 410 on the fixing frame 404. This ensures that the desired press groove 406 is completely fitted with the shaft body 304 when pressed straight, and ensures stability when pressed straight. , improve the accuracy of straightening, after straightening, the slide 401 is driven by the motor 3 701, and the dial indicator 504 is also turned over to fit the shaft 304, and the error position of the shaft 304 is continuously measured as the slide 401 moves, and straightening can be done again. Polishing after straightening can improve the strength of the shaft 304 and prevent the shaft 304 from breaking during use. When straightening, the limit frame 507 can be inserted into the limit groove 515 to ensure that the two pads 505 are located on both sides of the pressure plate 405 and are symmetrical about the pressure plate 405, so as to support the shaft 304 and facilitate support during straightening;
[0039] Next, when the shaft 304 is straightened, the limit frame 507 can be pulled out from the inside of the limit groove 515, and the two pads 505 can be removed to avoid affecting the grinding. One end of the shaft 304 is fixed by the triangular claw plate 1 306, and the cylinder 2 302 is started to push the push rod 303 out. The hole at the other end of the shaft 304 is pressed against the push rod 303 to achieve axial fixation of the shaft 304. The triangular claw plate 1 306 is driven to rotate by the motor 2 305 to realize the rotation of the shaft 304 to cooperate with the grinding. When the shaft 304 rotates, it rolls with the two bearings 307 on the two fixed platforms 301, reducing the friction during rotation. When grinding, the grinder 207 is started, and the motor 201 drives the screw 205 to rotate, so that the movable plate 203 moves on the two slide bars 204, thereby achieving the horizontal adjustment of the position of the grinder 207. The grinding disc contacts the shaft 304 for grinding, and the cylinder 206 can drive the grinder 207 to move on the movable plate 203, approaching or away from the shaft 304;
[0040] Finally, when the motor 2 305 drives the triangular claw plate 1 306 to rotate, the bevel gear 2 606 at the output end of the motor 2 305 drives the bevel gear 1 605 on the transmission shaft 604 to rotate. At this time, the triangular claw plate 2 603 can also rotate. If it is necessary to grind the outer wall of the telescopic rod of the hydraulic cylinder used in mining machinery, the required iron sand can be poured into the iron sand bucket 602 inside the outer shell 601. Before the motor 2 305 is started, the telescopic rod of the hydraulic equipment can be inserted into the iron sand bucket 602 filled with iron sand, and fixed by the triangular claw plate 2 603. When the motor 2 305 rotates, it drives the transmission shaft 604 to rotate, thereby realizing the grinding of the telescopic rod of the hydraulic equipment inside the iron sand. The telescopic parts of the hydraulic equipment can be quickly clamped and fixed, saving grinding time.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0042] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A grinding device for mining machinery production, characterized in that: It comprises a stand (1), a straightening mechanism (4) mounted on the stand (1), and a measuring mechanism (5) is provided on the straightening mechanism (4); The straightening mechanism (4) comprises a slide (401), the slide (401) is slidably connected to the platform (1), a cylinder (403) is installed on the slide (401), the telescopic end of the cylinder (403) is fixedly connected to a fixed frame (404), a pressure plate (405) is rotatably connected to the fixed frame (404), a side surface of the pressure plate (405) is equidistantly provided with a plurality of pressure grooves (406) with different arc peaks, a worm wheel (407) is key-connected to the pressure plate (405), and a worm (408) is rotatably connected to the fixed frame (404). The worm (408) is engaged with the worm wheel (407), and the measuring mechanism (5) includes a mounting plate (501). The side of the slide (401) is provided with a mounting plate (501), a hinge (508) is provided on the mounting plate (501), a base (502) is provided on the hinge (508), a mounting frame 1 (503) is fixedly connected to the base (502) by screws, a mounting frame 2 (506) is fixedly connected to the mounting frame 1 (503) by screws, and a micrometer (504) is provided on the mounting frame 2 (506).
2. A grinding device for mining machinery production according to claim 1, characterized in that: The straightening mechanism (4) further comprises an auxiliary frame (402) and an adjusting rod (411); the auxiliary frame (402) is mounted on the platform (1); the slide (401) and the auxiliary frame (402) are slidably connected; and the adjusting rod (411) is slidably connected to the worm (408).
3. The grinding device for mining machinery production according to claim 1, characterized in that: The straightening mechanism (4) further comprises a first alignment hole (409) and a second alignment hole (410); a plurality of first alignment holes (409) are equidistantly provided on the side wall of the worm wheel (407) and are opposite to the center of the pressing groove (406); and a second alignment hole (410) having the same shape and size as the first alignment hole (409) is provided at the center of the outer wall of the fixing frame (404).
4. The grinding device for mining machinery production according to claim 1, characterized in that: The measuring mechanism (5) further comprises an inner rod (509), the inner rod (509) being slidably connected to the slide (401), the end of the inner rod (509) being fixedly connected to a connecting frame (511) having an X-shaped structure, four insertion rods (512) being distributed in a rectangular shape on the connecting frame (511), a spring (510) being clamped between the inner rod (509) and the slide (401), a mounting groove (514) being provided at the center of the mounting plate (501), the mounting plate (501) being plugged between the slide (401) and the connecting frame (511) through the mounting groove (514), four insertion holes (513) being provided in a rectangular shape on the mounting plate (501) and the slide (401), and the insertion rods (512) being inserted into the inside of the insertion holes (513).
5. The grinding device for mining machinery production according to claim 1, characterized in that: The measuring mechanism (5) further comprises a limiting groove (515), wherein the first mounting frame (503) is slidably connected to the interior of the limiting groove (515), wherein the limiting groove (515) is located at the center of the surface of the base (502), and a limiting frame (507) is inserted into the interior of the limiting groove (515), and both sides of the limiting frame (507) having a T-shaped structure are fixedly connected to pads (505).
6. The grinding device for mining machinery production according to claim 1, characterized in that: The platform (1) is provided with a driving mechanism (7), the driving mechanism (7) comprising a motor (701) and a screw (702), the motor (701) being provided on the side of the platform (1), the screw (702) being rotatably connected to the platform (1), the screw (702) being connected to the output end of the motor (701) via a coupling, the screw (702) being threadedly connected to the slide (401), the platform (1) being fixedly provided with two slides (703), the slides (703) being slidably connected to the slide (401).
7. The grinding device for mining machinery production according to claim 1, characterized in that: The platform (1) is provided with a clamping mechanism (3), the clamping mechanism (3) comprising two fixed platforms (301), the platform (1) being relatively fixedly connected to the two fixed platforms (301), the two fixed platforms (301) being relatively rotatably connected to two bearings (307), the platform (1) being provided with a second cylinder (302), the telescopic end of the second cylinder (302) being fixedly connected to a push rod (303), the two sets of the bearings (307) being rollingly connected to a shaft (304), the push rod (303) being in contact with a hole at one end of the shaft (304), the side wall of the platform (1) being provided with a side frame (308), the side frame (308) being provided with a second motor (305), the output end of the second motor (305) being fixedly connected to a first triangular claw disc (306), the other end of the shaft (304) being clamped on the first triangular claw disc (306).
8. The grinding device for mining machinery production according to claim 1, characterized in that: A grinding mechanism (2) is installed on the platform (1), and the grinding mechanism (2) includes two supports (202). The two supports (202) are relatively installed on the platform (1), a screw rod (205) is rotatably connected between the two supports (202), two sliding rods (204) are fixedly connected between the two supports (202), and a movable plate (203) is slidably connected to the two sliding rods (204). The movable plate (203) is threadedly connected to the screw rod (205), a cylinder (206) is installed on the movable plate (203), a grinder (207) is slidably connected to the movable plate (203), a telescopic end of the cylinder (206) is fixedly connected to the grinder (207), a motor (201) is installed on the stand (1), and an output end of the motor (201) is connected to the screw rod (205) via a coupling.
9. The grinding device for mining machinery production according to claim 7, characterized in that: A polishing mechanism (6) is installed on the platform (1), and the polishing mechanism (6) includes a shell (601). The platform (1) is fixedly connected to the shell (601), and an iron sand bucket (602) is placed inside the shell (601). The iron sand bucket (602) is located at the bottom of the side frame (308).
10. A grinding device for mining machinery production according to claim 9, characterized in that: The polishing mechanism (6) further comprises a transmission shaft (604), the side frame (308) is vertically rotatably connected to the transmission shaft (604), the transmission shaft (604) is key-connected to a bevel gear 1 (605), the output end of the motor 2 (305) is fixedly connected to a bevel gear 2 (606), the bevel gear 1 (605) and the bevel gear 2 (606) are meshed, the bottom of the transmission shaft (604) is fixedly connected to a triangular claw plate 2 (603), and the transmission shaft (604) and the circle of the iron sand bucket (602) are located on the same axis.