Cylinder inner cavity polishing equipment for filter machining
By designing a U-shaped frame to drive the grinding roller to closely contact the inner wall of the cylinder, and combining the exhaust fan to absorb debris and cleaning rollers, the problems of uneven contact and poor adaptability of the polishing equipment in the cylinder are solved, and surface consistency and safety are improved.
Patent Information
- Application Number
- CN202510821370.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-08-19
AI Technical Summary
When handling the inner wall of the existing polishing equipment, there are problems of inconsistent surface roughness and flatness due to uneven contact, and it is difficult to adapt to cylinders of different sizes and shapes. It requires frequent replacement of tooling fixtures, which are complex in operation and high cost.
The structural design includes a platform, support assembly, pressure assembly, positioning assembly and grinding assembly is adopted. The mutual repulsion of the U-shaped frame makes the grinding roller closely contact the inner wall of the cylinder, and the cleaning roller is cleaned by the exhaust fan to ensure the consistency of surface roughness, and the stable center positioning is achieved through inclined guidance, adapting to the cylinder with different inner diameters.
The consistency of the surface roughness of the inner wall of the cylinder is achieved, dust diffusion and impurity residue is reduced, equipment consumable replacement frequency and operation complexity are reduced, and production safety and equipment utilization are improved.
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Figure CN120503112A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polishing equipment, in particular to a polishing equipment for the inner cavity of a cylinder used for filter processing. Background Art
[0002] With the rapid development of industry, the quality of parts is getting higher and higher. Many parts need to be polished to change the surface roughness after processing. Polishing refers to the use of mechanical, chemical or electrochemical effects to reduce the surface roughness of parts to obtain a bright and flat surface. It is a processing method that uses polishing tools and polishing media to process the surface of parts. The purpose is to obtain a smooth surface or mirror gloss. Sometimes it is also used to eliminate gloss. The inner wall polishing operation of cylindrical products is usually a key process that affects product quality. After years of development, the domestic cylindrical inner wall polishing operation has developed two main polishing methods: polishing machines and cantilever polishing arms. It is gradually developing in the direction of intelligence and diversification, and the equipment and devices for polishing operations are becoming more and more diverse.
[0003] Some existing polishing equipment has certain limitations when processing the inner wall of the cylinder. The contact between the polishing tool and the inner wall of the cylinder is uneven, resulting in unsatisfactory polishing effect, inconsistent surface roughness, substandard flatness and other problems. In addition, the polishing equipment is difficult to adapt to cylinders of different sizes and shapes, and the tooling fixtures need to be replaced frequently, which makes the operation complicated and costly. Summary of the Invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A filter processing cylinder inner cavity polishing device includes a platform, the top front end of the platform is fixedly connected to a control box;
[0005] Support assembly, the support assembly is fixedly installed on the top of the platform;
[0006] Pressure assembly, the pressure assembly is installed on the rear end side of the platform;
[0007] Positioning assembly, the positioning assembly is fixedly installed on the side of the platform close to one end of the supporting assembly;
[0008] A grinding assembly is installed at one end of the platform away from the supporting assembly;
[0009] The grinding assembly includes a moving block, a side of the moving block close to the supporting assembly is fixedly connected to an intermediate rod, and an end of the intermediate rod away from the moving block is fixedly connected to a grinding piece;
[0010] The U-shaped frame is slidably connected to the inner wall of the ring groove, and the middle part of the U-shaped frame is located inside the ring groove. The middle part of the U-shaped frame is magnetic, and the magnetism between the two U-shaped frames is opposite. The cylinder to be processed is placed between the two supporting rollers. The two supporting rollers support the cylinder in the middle. The hydraulic cylinder drives the limit seat to move downward, so that the limit seat drives the bottom pressure roller to move downward, so that the pressure roller contacts the outer side of the top of the cylinder, thereby limiting the cylinder in the vertical direction, and the slider moves upward on the slide rail. The slider moves in the direction of the cylinder, driving the middle rod and the grinding piece to move through the gantry. At this time, the round block and the grinding roller are located inside the cylinder. The mutual repulsion of the two U-shaped frames is used to drive the grinding roller close to the inner wall of the cylinder, so that the grinding roller is in close contact with the inner wall of the cylinder. By symmetrically arranging the two grinding rollers, local over- or under-polishing caused by single-point grinding is avoided, ensuring the consistency of surface roughness, and can be adapted to cylinders of different inner diameters without replacing the entire grinding device. The open end of the U-shaped frame is rotatably connected to the grinding roller, and the outer side of the U-shaped frame is fixedly connected to a motor, and the output end of the motor is fixedly connected to the grinding roller.
[0011] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
[0012] Preferably, a through hole is provided inside the round block, and there are two through holes. The two through holes are symmetrically arranged on the round block, and the inner wall of the through hole is slidably connected with a connecting block. The connecting block is trapezoidal in design, and the hypotenuse of the connecting block is arranged parallel to the hypotenuse of the trapezoidal block. The connecting block is magnetic, and the magnetism between the two connecting blocks is the same, and the magnetism of the connecting block and the U-shaped frame is the same. The connecting block and the grinding roller are arranged alternately, and an air suction hole is provided inside the connecting block, and the air suction hole is connected to the air suction end of the exhaust fan through the inner cavity. During the polishing process, the U-shaped frame moves inside the annular groove, so that the grinding roller contacts the inner wall of the cylinder, and the U-shaped frame drives the trapezoidal block to move through the arc plate. Due to the mutual repulsion between the two connecting blocks, the connecting blocks are close to the inside of the cylinder. By adjusting the spacing, the suction hole and the inner wall of the cylinder can maintain the optimal negative pressure action distance. At close distances, the adsorption force is enhanced, and large particles of debris are quickly sucked out. Due to the debris, dust and oil generated during the polishing process, the exhaust fan works to generate negative pressure at the suction holes on the connecting blocks, thereby adsorbing the waste chips on the inner wall of the cylinder, preventing these impurities from remaining on the inner wall of the cylinder or secondary attachment, avoiding scratches on the inner wall surface, ensuring the smoothness and accuracy of the polished cylinder surface, and reducing the diffusion of dust in the air during processing, reducing the risk of operators inhaling harmful particles The U-shaped frame is fixedly connected to the outside of one end of the grinding roller with an L-shaped plate, and the L-shaped plate is symmetrically arranged with the U-shaped frame as the center. The U-shaped frame is fixedly connected to the outside of the grinding roller close to the grinding roller with an arc plate, and the arc plate is arranged perpendicular to the L-shaped plate. There are multiple arc plates, and the multiple arc plates are evenly and symmetrically arranged on both sides of the U-shaped frame. The two arc plates on one side of the U-shaped frame are symmetrically arranged with the L-shaped plate as the center. The arc plate is fixedly connected to the end of the U-shaped frame away from the U-shaped frame with a trapezoidal block, and the two ends of the trapezoidal block are fixed to the two arc plates at both ends of the round block. Fixed connection, the arc plate is connected to the side of the grinding roller for rotation with a cleaning roller. The residual debris and abrasive will aggravate the wear of the surface of the grinding roller. By setting the cleaning roller, the impurities on the grinding roller are cleaned to prevent uneven grinding, surface scratches and other problems caused by the adhesion of impurities. Ensure that the grinding roller always works in the best condition, stably outputs high-quality grinding effects, and reduces the friction loss between the grinding roller and impurities, effectively extending the service life of the grinding roller and reducing the frequency and cost of replacing equipment consumables. The two ends of the cleaning roller are connected to the two arc plates located at both ends of the round block. There are two cleaning rollers, and the two cleaning rollers are symmetrically arranged with the grinding roller as the center.
[0013] Preferably, the protective assembly includes a circular ring, which is slidably connected to the middle rod, the circular ring is sleeved on the outer side of the middle rod, and the inner wall of the circular ring is fixedly connected to a limit block. There are multiple limit blocks, and the multiple limit blocks are evenly distributed inside the circular ring. The limit block is located inside the slide groove. In the initial state, the circular block and the grinding roller are located inside the protective cylinder. At this time, the grinding roller contacts the inner wall of the protective cylinder. After the cylinder is installed, the slider drives the gantry and the middle rod close to the cylinder, so that the limit plate contacts the inner wall of the cylinder and generates extrusion. When the limit plate is affected Under the action of the extrusion force, the ring drives the protective tube to slide on the outside of the middle rod, so that the limit block slides inside the slide groove, and the mutual sliding adaptation between the limit block and the slide groove plays a guiding role. At this time, as the slider drives the middle rod to continue to move, the spring plate is stretched by force, and the grinding roller breaks away from the protective tube and moves along the extension tube to the inside of the cylinder. Then, the mutual repulsion of the U-shaped frame is used to drive the grinding roller to move on the inner wall of the ring groove in the direction away from the middle rod, so that the grinding roller contacts the inner wall of the cylinder, and the grinding roller is tilted. The limit plate provided can automatically guide the grinding piece to the middle of the cylinder by means of an inclined guide, thereby forming a stable center positioning. This avoids the problem of uneven force on the grinding piece caused by placement offset, ensures uniform contact between the cylinder and all parts of the grinding piece, greatly improves the consistency of surface accuracy after grinding, reduces the scrap rate, and ensures that the roundness error can be controlled within an extremely small range. In addition, during the rotational grinding process, the center of gravity of the grinding piece located in the middle of the cylinder is close to the central axis of the equipment, making the operation smoother and reducing the vibration and noise caused by the center of gravity offset, which not only helps to extend the service life of the grinding equipment and related components. A spring plate is fixedly connected to the outer side of the end of the ring close to the circular block, and the end of the spring plate away from the ring is fixedly connected to the circular block. There are multiple spring plates, and the multiple spring plates are evenly distributed around the ring. A fixing rod is fixedly connected to the outer side of the ring. The fixing rods are symmetrically arranged around the ring. The end of the fixing rod away from the ring is fixedly connected to the limit plate. The side of the fixing rod close to the spring plate is fixedly connected to a protective tube, and the end of the protective tube away from the fixing rod is fixedly connected to an extension tube.
[0014] Preferably, the platform includes a support plate, the top of the support plate is fixedly connected to a slide rail, the slide rail is located at the end of the support plate away from the support assembly, the slide rail is slidably connected to the slider, there are two slide rails, a trapezoidal groove is provided on the top of the support plate close to the support assembly, there are four trapezoidal grooves, the inner wall of the trapezoidal groove is fixedly connected to a positioning plate, the positioning plate is arranged parallel to the hypotenuse of the trapezoidal groove.
[0015] Preferably, the pressure assembly includes a support plate, which is fixedly connected to the rear end of the support plate, and the support plate is fixedly connected to an extension plate near the top of the support plate, and the top of the extension plate is fixedly connected to a hydraulic cylinder, so that the cylinder to be processed is placed in the middle of the two support rollers, and the two support rollers support the cylinder in the middle. The hydraulic cylinder drives the limit seat to move downward, so that the limit seat drives the bottom pressure roller to move downward, so that the pressure roller contacts the outer side of the top of the cylinder. At this time, the pressure roller and the two support rollers at the bottom form a triangular clamping structure, which effectively limits the axial and radial displacement and rotation of the cylinder, avoiding surface accuracy deviation caused by shaking during polishing or processing. At the same time, by adjusting the height of the pressure roller and the spacing between the bottom support rollers, it can adapt to cylinders of different sizes, and the surfaces of the pressure roller and the support roller are wrapped with elastic material to reduce the risk of scratches on the surface of the cylinder by rigid contact. The output end of the hydraulic cylinder passes through the extension plate, and the output end of the hydraulic cylinder is fixedly connected to the limit seat. The inner wall of the limit seat is rotatably connected to the pressure roller, and the outer side of the limit seat is fixedly connected to a drive motor, which is fixedly connected to the pressure roller.
[0016] The cam is fixedly connected to the outer side of the support plate, and the outer side of the support plate is fixedly connected to the electric push rod, the output end of the electric push rod passes through the vertical plate, and the output end of the electric push rod is fixedly connected to the pressure plate. When the electric push rod works, it pushes the pressure plate to contact one end of the cylinder along the sliding rod, fixing one end of the cylinder to form a stable reference point, effectively limiting its axial movement, ensuring that the position does not deviate during the grinding process, so that the cylinder remains stable during the grinding process. When the grinding roller moves along the inner wall toward the pressure plate, the reaction force provided by the fixed end ensures that the grinding pressure is evenly transmitted to the entire inner wall, avoiding uneven surface roughness caused by shaking of the cylinder, and making the cylinder uniformly stressed during the grinding process, avoiding stress concentration problems caused by fixing at both ends, which can effectively prevent deformation caused by excessive constraint and ensure the structural integrity and dimensional accuracy of the workpiece. The pressure plate is fixedly connected to a sliding rod on one side near the vertical plate, and the sliding rod is slidably connected to the vertical plate. There are two sliding rods, and the two sliding rods are symmetrically arranged at both ends of the sliding rod.
[0017] Material toggling mechanism, its both ends are connected with the support of the support frame, and the support frame has the outermost layer of sliding block, and the inner layer of sliding block is connected with the support frame of the support frame. By adjusting the distance between the two support rollers, it can adapt to cylindrical workpieces of different diameters and lengths. No matter it is small-diameter precision pipe fittings or large-diameter industrial storage tanks, it can provide stable support, avoiding the need to replace special support equipment due to differences in workpiece specifications, reducing equipment procurement costs, improving equipment utilization, and meeting diversified production needs. The end of the connecting rod away from the sliding block is rotatably connected to a rotating rod, and the middle of the rotating rod is fixedly connected to an arc plate. The four sliding blocks are divided into two groups, and the sliding blocks of the two groups are symmetrically arranged at both ends of the arc plate. The two sliding blocks in one group are symmetrically arranged with the arc plate as the center, and the support rollers are symmetrically arranged with the arc plate as the center. A positioning rod is fixedly connected to the bottom of one end of the arc plate, and the positioning rod is slidably connected to the support plate. A spring is provided on the outer side of the positioning rod, and the two ends of the spring are fixedly connected to the arc plate and the support plate respectively. There are two positioning rods, and the two positioning rods are symmetrically arranged with the arc plate as the center.
[0018] The present invention provides a filter cylinder inner cavity polishing device. It has the following beneficial effects:
[0019] 1. The filter cylinder inner cavity polishing equipment utilizes the mutual repulsion of two U-shaped frames to drive the grinding roller close to the inner wall of the cylinder, so that the grinding roller is in close contact with the inner wall of the cylinder. By symmetrically arranging the two grinding rollers, local over-polishing or under-polishing caused by single-point grinding is avoided, ensuring the consistency of surface roughness. It can also adapt to cylinders with different inner diameters without replacing the entire set of grinding equipment.
[0020] 2. The inner cavity polishing equipment of the cylinder used in the filter processing works by means of an exhaust fan, which creates a negative pressure at the air intake holes on the connecting block, thereby adsorbing the waste chips on the inner wall of the cylinder, preventing these impurities from remaining on the inner wall of the cylinder or attaching to it for the second time, and avoiding scratching the inner wall surface, thereby ensuring the smoothness and precision of the cylinder surface after polishing, and reducing the diffusion of dust in the air during the processing process.
[0021] 3. The polishing equipment for the inner cavity of the cylinder processed by the filter uses the mutual repulsion between the two connecting blocks. The connecting blocks are close to the inside of the cylinder. By adjusting the spacing, the suction hole and the inner wall of the cylinder can maintain the optimal negative pressure action distance, which enhances the adsorption force at close distance and quickly absorbs large particles of debris.
[0022] Fourth, the inner cavity polishing equipment of the filter cylinder can automatically guide the polishing part to the middle of the cylinder by using the inclined guide, forming a stable center positioning. This avoids the problem of uneven force on the polishing part due to placement offset, ensures uniform contact between the cylinder and the polishing part, greatly improves the consistency of the surface accuracy after polishing, reduces the scrap rate, and ensures that the roundness error can be controlled within a very small range. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic structural diagram of the present invention as a whole;
[0024] Figure 2 It is a structural schematic diagram of the polishing assembly of the present invention;
[0025] Figure 3 It is a structural schematic diagram of the grinding piece of the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of a part of the grinding piece of the present invention;
[0027] Figure 5 It is a structural schematic diagram of the protection component of the present invention;
[0028] Figure 6 Schematic diagram of the structure of the platform of the present invention;
[0029] Figure 7 It is a structural schematic diagram of the support assembly of the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of a part of the support assembly of the present invention.
[0031] In the figure: 1, platform; 11, support plate; 12, slide rail; 13, trapezoidal groove; 14, positioning plate; 2, support assembly; 21, sliding block; 22, through groove; 23, support roller; 24, rotating shaft; 25, connecting rod; 26, arc plate; 27, spring; 28, positioning rod; 29, rotating rod; 3, grinding assembly; 31, slider; 32, gantry; 33, screw; 34, round rod; 35, moving block; 36, motor; 37, fixed seat; 38, grinding piece; 381, round block; 382, ring groove; 383, U-shaped frame; 384, motor; 385, grinding roller; 386, arc plate; 387, ladder shaped block; 388, through hole; 389, L-shaped plate; 3810, connecting block; 3811, suction hole; 3812, cleaning roller; 39, protective assembly; 391, ring; 392, limit block; 393, fixing rod; 394, protective tube; 395, spring plate; 396, limit plate; 397, extension tube; 310, exhaust fan; 311, middle rod; 312, slide; 4, pressure assembly; 41, support plate; 42, hydraulic cylinder; 43, limit seat; 44, pressure roller; 45, drive motor; 5, positioning assembly; 51, vertical plate; 52, electric push rod; 53, pressure plate; 54, slide rod; 6, control box. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] The first embodiment, as Figures 1 to 5 As shown, the present invention provides a technical solution: a filter processing cylinder inner cavity polishing device, comprising a platform 1, the top front end of the platform 1 is fixedly connected to a control box 6;
[0034] Support assembly 2, support assembly 2 is fixedly installed on the top of platform 1;
[0035] The pressure component 4 is installed on the rear end side of the platform 1;
[0036] Positioning assembly 5, which is fixedly mounted on the side of the platform 1 close to one end of the supporting assembly 2;
[0037] A grinding assembly 3 is mounted on an end of the platform 1 away from the supporting assembly 2;
[0038] The grinding assembly 3 includes a moving block 35 , a side of the moving block 35 close to the support assembly 2 is fixedly connected to an intermediate rod 311 , and an end of the intermediate rod 311 away from the moving block 35 is fixedly connected to a grinding piece 38 ;
[0039] The grinding piece 38 includes a round block 381, and an annular groove 382 is provided on the outer side of the round block 381. There are two annular grooves 382, and the two annular grooves 382 are symmetrically arranged in the vertical direction. The inner wall of the annular groove 382 is slidably connected with a U-shaped frame 383. The middle part of the U-shaped frame 383 is located inside the annular groove 382. The middle part of the U-shaped frame 383 is magnetic. The magnetism between the two U-shaped frames 383 is opposite. The cylinder to be processed is placed between the two support rollers 23. The two support rollers 23 support the cylinder in the middle. The hydraulic cylinder 42 drives the limit seat 43 to move downward, so that the limit seat 43 drives the bottom pressure roller 44 to move downward, so that the pressure roller 44 contacts the outer side of the top of the cylinder, thereby limiting the cylinder in the vertical direction. The slider 31 is on the slide rail 12 The upper portion of the U-shaped frame 383 moves toward the cylinder, so that the slider 31 drives the intermediate rod 311 and the grinding piece 38 to move through the gantry 32. At this time, the round block 381 and the grinding roller 385 are located inside the cylinder. The mutual repulsion of the two U-shaped frames 383 is used to make the U-shaped frame 383 drive the grinding roller 385 close to the inner wall of the cylinder, so that the grinding roller 385 is in close contact with the inner wall of the cylinder. By symmetrically arranging the two grinding rollers, local over- or under-polishing caused by single-point grinding is avoided, the consistency of surface roughness is ensured, and it can be adapted to cylinders of different inner diameters without replacing the entire grinding device. The open end of the U-shaped frame 383 is rotatably connected to the grinding roller 385, and the outer side of the U-shaped frame 383 is fixedly connected to the motor 384, and the output end of the motor 384 is fixedly connected to the grinding roller 385.
[0040] The outer side of the moving block 35 is provided with a gantry 32, the bottom of the gantry 32 is fixedly connected to the slider 31, the top of the gantry 32 is fixedly connected to the motor 36, the middle of the inner part of the gantry 32 is rotatably connected to the screw 33, the inner part of the gantry 32 is fixedly connected to the round rod 34, the number of the round rod 34 is two, and the two round rods 34 are symmetrically arranged with the screw 33 as the center. The screw 33 is threadedly connected to the moving block 35, and the moving block 35 is slidably connected to the gantry 32 through the round rod 34. The output end of the motor 36 passes through the gantry 32 and is fixedly connected to the screw 33. The motor 36 is connected to an external power supply to work, and the motor 36 drives the The screw 33 rotates, and the screw 33 drives the moving block 35 to move along the round rod 34, so that the grinding piece 38 is located in the middle of the cylinder. The moving block 35 is fixedly connected to a fixed seat 37 on the side close to the middle rod 311. The top of the slider 31 is fixedly connected to the exhaust fan 310. A sliding groove 312 is provided on the outside of the middle rod 311. There are multiple sliding grooves 312, and the multiple sliding grooves 312 are evenly distributed on the middle rod 311. An inner cavity is provided in the middle of the middle rod 311. The suction end of the exhaust fan 310 is connected to the grinding piece 38 through the inner cavity. A protective component 39 is provided on the outside of the middle rod 311 near the grinding piece 38.
[0041] The circular block 381 is provided with a through hole 388, and there are two through holes 388. The two through holes 388 are symmetrically arranged on the circular block 381. The inner wall of the through hole 388 is slidably connected with a connecting block 3810. The connecting block 3810 is trapezoidal in design. The hypotenuse of the connecting block 3810 is arranged parallel to the hypotenuse of the trapezoidal block 387. The connecting block 3810 is magnetic. The magnetism between the two connecting blocks 3810 is the same, and the magnetism of the connecting block 3810 and the U-shaped frame 383 is the same. The connecting block 3810 and the polishing roller 385 are arranged alternately. The interior of the connecting block 3810 is provided with an air intake hole 3811, and the air intake hole 3811 is connected to the air intake end of the exhaust fan 310 through the inner cavity. During the polishing process, the U-shaped frame 383 is inside the annular groove 382. The U-shaped frame 383 drives the trapezoidal block 387 to move through the arc plate 386. The mutual repulsion between the two connecting blocks 3810 makes the connecting block 3810 close to the inside of the cylinder. By adjusting the spacing, the suction hole 3811 can maintain an optimal negative pressure action distance with the inner wall of the cylinder. The adsorption force is enhanced at close distances, and large particles of debris are quickly sucked out. Due to the debris, dust and oil generated during the polishing process, the exhaust fan 310 works, so that the suction hole 3811 on the connecting block 3810 generates negative pressure, thereby adsorbing the waste chips on the inner wall of the cylinder, preventing these impurities from remaining on the inner wall of the cylinder or secondary attachment, avoiding scratching the inner wall surface, ensuring the smoothness and accuracy of the polished cylinder surface, and It can also reduce the diffusion of dust in the air during processing, reduce the risk of operators inhaling harmful particles, improve the air quality in the workshop, and at the same time avoid the accumulation of flammable and explosive dust in the cylinder, eliminate potential explosion hazards, and provide protection for safe production. The outer side of the U-shaped frame 383 away from the grinding roller 385 is fixedly connected with an L-shaped plate 389, and the L-shaped plate 389 is symmetrically arranged with the U-shaped frame 383 as the center. The outer side of the U-shaped frame 383 close to the grinding roller 385 is fixedly connected with an arc plate 386, and the arc plate 386 is perpendicular to the L-shaped plate 389. There are multiple arc plates 386, and the multiple arc plates 386 are evenly and symmetrically arranged on both sides of the U-shaped frame 383. The two arc plates 386 located on one side of the U-shaped frame 383 are centered with the L-shaped plate 389. The arc plate 386 is symmetrically arranged, with one end away from the U-shaped frame 383 being fixedly connected to a trapezoidal block 387. The two ends of the trapezoidal block 387 are fixedly connected to the two arc plates 386 located at the two ends of the circular block 381. The arc plate 386 is rotatably connected to the side close to the grinding roller 385, and the cleaning roller 3812 is rotatably connected. The residual debris and abrasive will aggravate the wear on the surface of the grinding roller 385. By setting the cleaning roller 3812, impurities on the grinding roller 385 are cleaned to prevent problems such as uneven grinding and surface scratches caused by the adhesion of impurities, thereby ensuring that the grinding roller always works in the best state, stably outputs high-quality grinding effects, and reduces the friction loss between the grinding roller 385 and impurities, effectively extending the service life of the grinding roller 385, and reducing the frequency and cost of replacing equipment consumables.The two ends of the cleaning roller 3812 are connected to the two arc plates 386 located at the two ends of the circular block 381. There are two cleaning rollers 3812, and the two cleaning rollers 3812 are symmetrically arranged with the grinding roller 385 as the center.
[0042] The protective assembly 39 includes a circular ring 391, which is slidably connected to the intermediate rod 311. The circular ring 391 is sleeved on the outer side of the intermediate rod 311. The inner wall of the circular ring 391 is fixedly connected to the limit block 392. There are multiple limit blocks 392, and the multiple limit blocks 392 are evenly distributed inside the circular ring 391. The limit blocks 392 are located inside the slide groove 312. In the initial state, the circular block 381 and the grinding roller 385 are located inside the protective cylinder 394. At this time, the grinding roller 385 is in contact with the inner wall of the protective cylinder 394. After the cylinder is installed, the slider 31 drives the gantry 32 and the intermediate rod 311 close to the cylinder, so that the limit plate 396 is in contact with the inner wall of the cylinder. The cam 394 is pressed against the guide rail 314 and the guide rail 316 is pressed against the guide rail 317. The cam 394 is pressed against the guide rail 318 and the guide rail 319 is pressed against the guide rail 320. The grinding roller 385 is in contact with the inner wall of the cylinder. Through the inclined limit plate 396, the grinding piece 38 can be automatically guided to the middle of the cylinder by the inclined guide, forming a stable center positioning, which avoids the problem of uneven force on the grinding piece due to the placement offset, ensures that the cylinder and the grinding piece 38 are in uniform contact, greatly improves the surface accuracy consistency after grinding, reduces the scrap rate, and ensures that the roundness error can be controlled within a very small range. In addition, the center of gravity of the grinding piece 38 located in the middle of the cylinder is near the central axis of the equipment during the rotational grinding process, and the operation is more stable, reducing the vibration and noise caused by the center of gravity offset, which not only helps to extend the life of the grinding equipment and related components In order to extend the service life, a spring plate 395 is fixedly connected to the outer side of the end of the ring 391 close to the block 381, and the end of the spring plate 395 away from the ring 391 is fixedly connected to the block 381. There are multiple spring plates 395, and the multiple spring plates 395 are evenly distributed with the ring 391 as the center. A fixing rod 393 is fixedly connected to the outer side of the ring 391, and the fixing rod 393 is symmetrically arranged with the ring 391 as the center. The end of the fixing rod 393 away from the ring 391 is fixedly connected to the limiting plate 396, and the side of the fixing rod 393 close to the spring plate 395 is fixedly connected to a protective tube 394, and the end of the protective tube 394 away from the fixing rod 393 is fixedly connected to an extension tube 397.
[0043] The second embodiment, based on the first embodiment, see Figure 6 As shown, the platform 1 includes a support plate 11, and a slide rail 12 is fixedly connected to the top of the support plate 11. The slide rail 12 is located at the end of the support plate 11 away from the support assembly 2. The slide rail 12 is slidably connected to the slider 31. There are two slide rails 12. A trapezoidal groove 13 is provided on the top of the support plate 11 close to the support assembly 2. There are four trapezoidal grooves 13. The inner wall of the trapezoidal groove 13 is fixedly connected to a positioning plate 14, and the positioning plate 14 is arranged parallel to the hypotenuse of the trapezoidal groove 13.
[0044] The pressure assembly 4 includes a support plate 41, which is fixedly connected to the rear end of the support plate 11. The support plate 41 is fixedly connected to an extension plate near the top of the support plate 11, and the top of the extension plate is fixedly connected to a hydraulic cylinder 42. The cylinder to be processed is placed in the middle of the two support rollers 23. The two support rollers 23 support the cylinder in the middle. The hydraulic cylinder 42 drives the limit seat 43 to move downward, so that the limit seat 43 drives the bottom pressure roller 44 to move downward, so that the pressure roller 44 contacts the outer side of the top of the cylinder. At this time, the pressure roller 44 and the two support rollers 23 at the bottom form a triangular clamping structure, which effectively limits the axis of the cylinder The hydraulic cylinder 42 is provided with a plurality of support rollers 23, and the support rollers 23 are provided with a plurality of support rollers 24. The support rollers 23 are provided with a plurality of support rollers 24. The support rollers 23 are provided with a plurality of support rollers 24. The support rollers 23 are provided with a plurality of support rollers 24.
[0045] The positioning assembly 5 includes a vertical plate 51, which is fixedly connected to the side of the support plate 11 near one end of the support assembly 2. The outer side of the vertical plate 51 is fixedly connected to an electric push rod 52, and the output end of the electric push rod 52 passes through the vertical plate 51. The output end of the electric push rod 52 is fixedly connected to a pressure plate 53. The electric push rod 52 works, thereby pushing the pressure plate 53 along the slide rod 54 to contact one end of the cylinder, fixing one end of the cylinder to form a stable reference point, effectively limiting its axial movement, ensuring that the position does not deviate during the grinding process, and keeping the cylinder stable during the grinding process. The grinding roller 385 moves along the inner wall to the pressure plate When 53 moves, the reaction force provided by the fixed end ensures that the grinding pressure is evenly transmitted to the entire inner wall, avoiding uneven surface roughness caused by the shaking of the cylinder, and making the cylinder evenly stressed during the grinding process, avoiding the stress concentration problem caused by the fixation of both ends, and can effectively prevent deformation caused by excessive constraints, ensuring the structural integrity and dimensional accuracy of the workpiece. The side of the pressure plate 53 close to the vertical plate 51 is fixedly connected to a sliding rod 54, and the sliding rod 54 is slidably connected to the vertical plate 51. There are two sliding rods 54, and the two sliding rods 54 are symmetrically arranged at both ends of the sliding rod 54.
[0046] The third embodiment, based on the first and second embodiments, see Figures 7 and 8As shown, the support assembly 2 includes a sliding block 21, the number of which is four. The sliding block 21 is located inside the trapezoidal groove 13, and a through groove 22 is provided on the outside of the sliding block 21. The positioning plate 14 is located inside the through groove 22. The outside of the sliding block 21 is rotatably connected to a rotating shaft 24. The two ends of the rotating shaft 24 are rotatably connected to the two sliding blocks 21. A supporting roller 23 is fixedly connected to the middle of the outside of the rotating shaft 24. The number of supporting rollers 23 is two. The outside of the sliding block 21 is rotatably connected to a connecting rod 25. The cylinder to be processed is placed on the rotating shaft 24. In the middle of the two support rollers 23, the two support rollers 23 support the middle cylinder. Under the action of the gravity of the cylinder itself, the spring 27 is compressed, so that the positioning rod 28 drives the arc plate 26 to move downward. At the same time, the connecting action of the connecting rod 25 is used to make the connecting rod 25 push the sliding block 21 to move in the direction away from the arc plate 26 inside the trapezoidal groove 13. Then the hydraulic cylinder 42 works to drive the limit seat 43 to move downward, so that the limit seat 43 drives the bottom pressure roller 44 to move downward, so that the pressure roller 44 is aligned with the outer side of the top of the cylinder. Contact, and then by adjusting the distance between the two support rollers 23, it can adapt to cylindrical workpieces of different diameters and lengths. Whether it is a small-diameter precision pipe or a large-diameter industrial storage tank, it can be stably supported, avoiding the need to replace special support equipment due to differences in workpiece specifications, reducing equipment procurement costs, improving equipment utilization, and meeting diversified production needs. The end of the connecting rod 25 away from the sliding block 21 is rotatably connected to the rotating rod 29, and the middle part of the rotating rod 29 is fixedly connected to the arc plate 26. The four sliding blocks 21 are divided into two groups, and the sliding blocks of the two groups 21 is symmetrically arranged at both ends of the arc-shaped plate 26, the two sliding blocks 21 in a group are symmetrically arranged with the arc-shaped plate 26 as the center, the support roller 23 is symmetrically arranged with the arc-shaped plate 26 as the center, and a positioning rod 28 is fixedly connected to the bottom of one end of the arc-shaped plate 26. The positioning rod 28 is slidably connected to the support plate 11, and a spring 27 is sleeved on the outer side of the positioning rod 28. The two ends of the spring 27 are respectively fixedly connected to the arc-shaped plate 26 and the support plate 11. There are two positioning rods 28, and the two positioning rods 28 are symmetrically arranged with the arc-shaped plate 26 as the center.
[0047] When in use, the cylinder to be processed is placed between the two support rollers 23. The two support rollers 23 support the middle part of the cylinder. Under the action of the gravity of the cylinder itself, the spring 27 is compressed, so that the positioning rod 28 drives the arc plate 26 to move downward. At the same time, the connecting action of the connecting rod 25 is utilized to make the connecting rod 25 push the sliding block 21 to move inside the trapezoidal groove 13 in the direction away from the arc plate 26. The hydraulic cylinder 42 drives the limit seat 43 to move downward, so that the limit seat 43 drives the bottom pressure roller 44 to move downward, so that the pressure roller 44 contacts the outer side of the top of the cylinder, thereby limiting the vertical direction of the cylinder, and the electric push rod 52 works, thereby pushing the pressure plate 53 to contact one end of the cylinder along the slide rod 54, fixing one end of the cylinder.
[0048] After the cylinder is installed, the slider 31 drives the gantry 32 and the middle rod 311 close to the cylinder, so that the limit plate 396 contacts the inner wall of the cylinder and is squeezed. Under the action of the squeezing force exerted on the limit plate 396, the ring 391 drives the protective cylinder 394 to slide on the outside of the middle rod 311, so that the limit block 392 slides inside the slide groove 312, and the mutual sliding adaptation between the limit block 392 and the slide groove 312 plays a guiding role. At this time, as the slider 31 drives the middle rod 311 to continue to move, the spring plate 395 is stretched by force, and the grinding roller 385 separates from the protective cylinder 394 and moves along the extension cylinder 397 to the inside of the cylinder. Then, the mutual repulsion of the U-shaped frame 383 is used to drive the grinding roller 385 to move on the inner wall of the annular groove 382 in the direction away from the middle rod 311, thereby making the grinding roller 385 contact the inner wall of the cylinder.
[0049] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
[0050] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A filter processing cylinder inner cavity polishing equipment, characterized in that, include: A platform (1), wherein a control box (6) is fixedly connected to the top front end of the platform (1); A support assembly (2), wherein the support assembly (2) is fixedly mounted on the top of the platform (1); A pressure assembly (4), the pressure assembly (4) being mounted on the rear end side of the platform (1); A positioning assembly (5), wherein the positioning assembly (5) is fixedly mounted on a side surface of the platform (1) close to one end of the support assembly (2); A grinding assembly (3), wherein the grinding assembly (3) is mounted on an end of the platform (1) away from the supporting assembly (2); The polishing assembly (3) comprises a moving block (35), a side of the moving block (35) close to the supporting assembly (2) is fixedly connected to an intermediate rod (311), and an end of the intermediate rod (311) away from the moving block (35) is fixedly connected to a polishing piece (38); The grinding piece (38) includes a round block (381), an annular groove (382) is provided on the outer side of the round block (381), and there are two annular grooves (382). The two annular grooves (382) are symmetrically arranged in the vertical direction. The inner wall of the annular groove (382) is slidably connected to a U-shaped frame (383), the middle part of the U-shaped frame (383) is located inside the annular groove (382), and the open end of the U-shaped frame (383) is rotatably connected to a grinding roller (385). The outer side of the U-shaped frame (383) is fixedly connected to a motor (384), and the output end of the motor (384) is fixedly connected to the grinding roller (385).
2. The filter processing cylinder inner cavity polishing device according to claim 1, characterized in that: A gantry (32) is provided on the outside of the moving block (35), a slider (31) is fixedly connected to the bottom of the gantry (32), a motor (36) is fixedly connected to the top of the gantry (32), a screw (33) is rotatably connected to the middle of the interior of the gantry (32), a round rod (34) is fixedly connected to the interior of the gantry (32), there are two round rods (34), and the two round rods (34) are symmetrically arranged with the screw (33) as the center, the screw (33) is threadedly connected to the moving block (35), the moving block (35) is slidably connected to the gantry (32) through the round rod (34), and the output end of the motor (36) passes through the gantry. The door frame (32) is fixedly connected to the screw rod (33), the movable block (35) is fixedly connected to a fixed seat (37) on one side close to the intermediate rod (311), the top of the slider (31) is fixedly connected to an exhaust fan (310), a slide groove (312) is provided on the outer side of the intermediate rod (311), and there are multiple slide grooves (312), and the multiple slide grooves (312) are evenly distributed on the intermediate rod (311), an inner cavity is provided in the middle of the intermediate rod (311), the suction end of the exhaust fan (310) is connected to the grinding piece (38) through the inner cavity, and a protective component (39) is provided on the outer side of the intermediate rod (311) close to the grinding piece (38).
3. The filter processing cylinder inner cavity polishing device according to claim 2, characterized in that: A through hole (388) is provided inside the circular block (381), and there are two through holes (388). The two through holes (388) are symmetrically arranged on the circular block (381). The inner wall of the through hole (388) is slidably connected with a connecting block (3810), and the connecting block (3810) and the grinding roller (385) are alternately arranged. An air suction hole (3811) is provided inside the connecting block (3810), and the air suction hole (3811) is connected to the air suction end of the exhaust fan (310) through the inner cavity. An L-shaped plate (389) is fixedly connected to the outer side of the U-shaped frame (383) away from the grinding roller (385), and the L-shaped plate (389) is symmetrically arranged with the U-shaped frame (383) as the center.
4. The filter processing cylinder inner cavity polishing device according to claim 3, characterized in that: The U-shaped frame (383) is fixedly connected to the outer side of the grinding roller (385) with an arc plate (386), and the arc plate (386) is arranged perpendicularly to the L-shaped plate (389). There are multiple arc plates (386), and the multiple arc plates (386) are evenly and symmetrically arranged on both sides of the U-shaped frame (383). The two arc plates (386) on one side of the U-shaped frame (383) are symmetrically arranged with the L-shaped plate (389) as the center. The arc plate (386) is fixedly connected to the end away from the U-shaped frame (383). There is a trapezoidal block (387), the two ends of the trapezoidal block (387) are fixedly connected to the two arc plates (386) located at the two ends of the circular block (381), the arc plate (386) is rotatably connected to the side close to the grinding roller (385) with a cleaning roller (3812), the two ends of the cleaning roller (3812) are connected to the two arc plates (386) located at the two ends of the circular block (381), there are two cleaning rollers (3812), and the two cleaning rollers (3812) are symmetrically arranged with the grinding roller (385) as the center.
5. The filter processing cylinder inner cavity polishing device according to claim 2, characterized in that: The protective component (39) includes a ring (391), the ring (391) is slidably connected to the middle rod (311), the ring (391) is sleeved on the outside of the middle rod (311), the inner wall of the ring (391) is fixedly connected to a limit block (392), the number of the limit blocks (392) is multiple, and the multiple limit blocks (392) are evenly distributed inside the ring (391), the limit blocks (392) are located inside the slide groove (312), the outer side of the ring (391) close to one end of the circular block (381) is fixedly connected to a spring plate (395), and the spring plate (395) is away from the ring (391). The end is fixedly connected to the circular block (381), the number of the spring plates (395) is multiple, and the multiple spring plates (395) are evenly distributed with the circular ring (391) as the center. The outer side of the circular ring (391) is fixedly connected with a fixing rod (393), and the fixing rod (393) is symmetrically arranged with the circular ring (391) as the center. The end of the fixing rod (393) away from the circular ring (391) is fixedly connected to a limiting plate (396), and the side of the fixing rod (393) close to the spring plate (395) is fixedly connected to a protective tube (394), and the end of the protective tube (394) away from the fixing rod (393) is fixedly connected to an extension tube (397).
6. The filter processing cylinder inner cavity polishing device according to claim 1, characterized in that: The platform (1) comprises a support plate (11), the top of the support plate (11) is fixedly connected to a slide rail (12), the slide rail (12) is located at one end of the support plate (11) away from the support assembly (2), the slide rail (12) is slidably connected to a slider (31), there are two slide rails (12), a trapezoidal groove (13) is provided on the top of the support plate (11) on the side close to the support assembly (2), there are four trapezoidal grooves (13), and the inner wall of the trapezoidal groove (13) is fixedly connected to a positioning plate (14).
7. The filter processing cylinder inner cavity polishing device according to claim 6, characterized in that: The pressure assembly (4) comprises a support plate (41), the support plate (41) is fixedly connected to the rear end of the support plate (11), the support plate (41) is fixedly connected to an extension plate near the top of the support plate (11), the top of the extension plate is fixedly connected to a hydraulic cylinder (42), the output end of the hydraulic cylinder (42) passes through the extension plate, the output end of the hydraulic cylinder (42) is fixedly connected to a limiting seat (43), the inner wall of the limiting seat (43) is rotatably connected to a pressure roller (44), the outer side of the limiting seat (43) is fixedly connected to a drive motor (45), and the drive motor (45) is fixedly connected to the pressure roller (44).
8. The filter processing cylinder inner cavity polishing device according to claim 6, characterized in that: The positioning assembly (5) includes a vertical plate (51), the vertical plate (51) is fixedly connected to the side of the support plate (11) near one end of the support assembly (2), the outer side of the vertical plate (51) is fixedly connected to an electric push rod (52), the output end of the electric push rod (52) passes through the vertical plate (51), the output end of the electric push rod (52) is fixedly connected to a pressure plate (53), the side of the pressure plate (53) near the vertical plate (51) is fixedly connected to a sliding rod (54), the sliding rod (54) is slidably connected to the vertical plate (51), the number of the sliding rods (54) is two, and the two sliding rods (54) are symmetrically arranged at both ends of the sliding rod (54).
9. The filter processing cylinder inner cavity polishing device according to claim 6, characterized in that: The support assembly (2) includes a sliding block (21), the number of the sliding blocks (21) is four, the sliding block (21) is located inside the trapezoidal groove (13), the outer side of the sliding block (21) is provided with a through groove (22), the positioning plate (14) is located inside the through groove (22), the outer side of the sliding block (21) is rotatably connected to a rotating shaft (24), the two ends of the rotating shaft (24) are rotatably connected to the two sliding blocks (21), the middle part of the outer side of the rotating shaft (24) is fixedly connected to a supporting roller (23), the number of the supporting rollers (23) is two, the outer side of the sliding block (21) is rotatably connected to a connecting rod (25), and the end of the connecting rod (25) away from the sliding block (21) is rotatably connected to a rotating rod (29).
10. The filter processing cylinder inner cavity polishing device according to claim 9, characterized in that: The middle part of the rotating rod (29) is fixedly connected with an arc plate (26), and the four sliding blocks (21) are divided into two groups. The sliding blocks (21) of the two groups are symmetrically arranged at the two ends of the arc plate (26). The two sliding blocks (21) in one group are symmetrically arranged with the arc plate (26) as the center. The supporting roller (23) is symmetrically arranged with the arc plate (26) as the center. A positioning rod (28) is fixedly connected to the bottom of one end of the arc plate (26). The end of the positioning rod (28) away from the arc plate (26) is slidably connected to the support plate (11). A spring (27) is sleeved on the outer side of the positioning rod (28). The two ends of the spring (27) are fixedly connected to the arc plate (26) and the support plate (11) respectively. There are two positioning rods (28), and the two positioning rods (28) are symmetrically arranged with the arc plate (26) as the center.