Device and method for improving scaling of grinding wheel and improving machine adjusting efficiency

Abstract

The invention discloses a device and method for improving scaling of a grinding wheel and improving machine adjusting efficiency. The device comprises a grinding wheel body, and a rubber band rubber ring assembly and a lubricating assembly are arranged on the inner side and the outer side of the grinding wheel body. Through the arrangement of the rubber band and rubber ring assembly, the problem of scaling of the grinding wheel groove is fundamentally solved through application of a rubber band and a rubber ring, scaling is greatly reduced by effectively preventing glass powder from making contact with the metal surface of the grinding wheel groove, the cost caused by frequent replacement and maintenance of the grinding wheel is reduced, and when the grinding wheel groove is replaced, the grinding wheel groove is prevented from being damaged. A traditional scaling polishing procedure is omitted, a new part can be installed by directly taking down the rubber band and the rubber ring, the replacement and debugging time originally needing several hours is shortened to dozens of minutes or even shorter, the production efficiency is remarkably improved, the downtime of a production line is shortened, and more production benefits are created for enterprises. And through the arranged lubricating assembly, lubricating oil uniformly flows on the surface of the grinding wheel body, and the effect of lubricating the grinding wheel body is achieved.

Description

Technical Field

[0001] The present invention relates to a grinding wheel structure technology, and in particular to a device and method for improving grinding wheel scaling and improving machine adjustment efficiency. Background Art

[0002] In the production and processing of glass products, the use of grinding wheels is crucial. During the high-speed grinding process of the grinding wheel, glass powder will inevitably adhere to the surface of the grinding wheel, especially the grooves of the grinding wheel. As the use time increases, these glass powders gradually accumulate and harden, forming stubborn scale.

[0003] The scaling produced changes the original shape and surface roughness of the grinding wheel groove, which greatly reduces the sharpness of the grinding wheel when grinding glass, affecting the processing quality of glass products. In addition, the scaling in the grinding wheel groove increases the resistance of the grinding wheel during operation, resulting in increased motor load and increased energy consumption. In order to maintain the normal operation of the grinding wheel, the motor power has to be increased, which not only increases production costs, but also threatens the service life of the equipment. Frequent high-load operation is prone to cause motor overheating, burning and other faults. When the scaling of the grinding wheel groove is serious enough to affect normal processing, the grinding wheel groove needs to be cleaned and maintained, and after the grinding wheel has been used for a period of time, lubricating oil needs to be added to its surface for lubrication, but adding lubricating oil is relatively inconvenient. Therefore, there is an urgent need for a method for improving grinding wheel scaling and improving machine adjustment efficiency to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a device and method for improving grinding wheel scaling and improving machine adjustment efficiency, so as to solve the above-mentioned shortcomings in the prior art.

[0005] In order to achieve the above object, the present invention provides the following technical solutions: A device and method for improving grinding wheel scaling and improving machine adjustment efficiency includes a grinding wheel body, wherein a rubber band and rubber ring assembly and a lubrication assembly are provided on the inner and outer sides of the grinding wheel body; The rubber band and rubber ring assembly includes a rubber band and rubber ring body, a groove, a protrusion, a clamping slot, a clamping block, an inner ring reinforcement layer, a conductive coating and a polyurethane coating; The rubber band rubber ring body is detachably connected to the grinding wheel body, the groove is opened on the surface of the grinding wheel body, the protrusion is formed on one side of the rubber band rubber ring body, the card slot is set on one side of the protrusion, the card block is opened inside the groove, the inner ring reinforcement layer is set on the inner wall of the rubber band rubber ring body, and the conductive coating and the polyurethane coating are both coated on the surface of the rubber band rubber ring body.

[0006] The groove is used for inserting the protrusion therein, and the outer wall of the protrusion is consistent with the inner wall of the groove.

[0007] The card block is used for the card slot to be inserted into the interior thereof, and the card slot and the card block in the engaged state are used to improve the stability of the installation of the rubber band and apron body.

[0008] The card slot and the card block are both hemispherical structures, and the card slot is an elastic structure.

[0009] The inner ring reinforcement layer and the polyurethane coating are both used to improve the wear resistance of the rubber band and rubber ring body, and the conductive coating is used to prevent static electricity between the grinding wheel body and the rubber band and rubber ring body.

[0010] The lubrication assembly includes a spiral groove, a cavity, a screw hole, a cover plate, a bolt, a micro oil storage tank, an oil filling port, an oil plug, an oil outlet pipe, an electronic valve and an oil channel; The spiral groove is arranged on the inner wall of the grinding wheel body, the cavity is formed in the inner cavity of the grinding wheel body, the screw hole is opened on the outside of the grinding wheel body, the cover plate is hinged at the opening of the cavity, the bolt is arranged on the surface of the cover plate, the micro oil storage tank is arranged inside the cavity, the oil filling port is fixedly connected to the input end of the micro oil storage tank, the oil plug is detachably connected to the oil filling port, the oil outlet pipe is fixedly connected to the output end of the micro oil storage tank, the electronic valve is arranged on the surface of the oil outlet pipe, and the oil channel is opened inside the grinding wheel body.

[0011] The screw holes are used for threaded connection of the bolts, and the bolts in a tightened state are used to lock the position of the cover plate.

[0012] The output end of the oil outlet pipe is connected to the input end of the oil channel, and the output end of the oil channel is connected to the input end of the spiral groove.

[0013] The electronic valve in the power-on state is used to open the opening of the oil outlet pipe, and the electronic valve in the power-off state is used to close the opening of the oil outlet pipe.

[0014] A sealing ring is provided at the joint between the oil plug and the oil filling port.

[0015] In the above technical scheme, the present invention provides a method for improving grinding wheel scaling and improving machine adjustment efficiency. Through the provision of a rubber band and rubber ring assembly, the application of the rubber band and rubber ring fundamentally solves the problem of grinding wheel groove scaling. By effectively blocking the contact between glass powder and the metal surface of the grinding wheel groove, the generation of scaling is greatly reduced, the service life of the grinding wheel is extended, and the cost caused by frequent replacement and maintenance of the grinding wheel is reduced. When replacing the grinding wheel groove, the traditional grinding scaling process is eliminated, and the new component can be installed directly by removing the rubber band and rubber ring, shortening the replacement and debugging time that originally took several hours to tens of minutes or even shorter, significantly improving production efficiency, reducing the downtime of the production line, and creating more production benefits for the enterprise; through the provision of a lubrication assembly, the lubricating oil is made to flow evenly on the surface of the grinding wheel body, achieving a lubricating effect on the grinding wheel body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0017] Figure 1 A schematic diagram of the main structure of an embodiment of a method for improving grinding wheel scaling and improving machine adjustment efficiency provided by the present invention.

[0018] Figure 2 A structural schematic diagram of an embodiment of a method for improving grinding wheel scaling and improving machine adjustment efficiency provided by the present invention.

[0019] Figure 3 A structural schematic diagram of an embodiment of a method for improving grinding wheel scaling and improving machine adjustment efficiency provided by the present invention.

[0020] Figure 4 A structural schematic diagram of an embodiment of a method for improving grinding wheel scaling and improving machine adjustment efficiency provided by the present invention.

[0021] Figure 5 A structural schematic diagram of an embodiment of a method for improving grinding wheel scaling and improving machine adjustment efficiency provided by the present invention.

[0022] Description of reference numerals: 1. Grinding wheel body; 2. Rubber band and apron assembly; 201. Rubber band and apron body; 202. Groove; 203. Bump; 204. Slot; 205. Block; 206. Inner ring reinforcement layer; 207. Conductive coating; 208. Polyurethane coating; 3. Lubrication assembly; 301. Spiral groove; 302. Cavity; 303. Screw hole; 304. Cover; 305. Bolt; 306. Micro oil tank; 307. Oil filling port; 308. Oil plug; 309. Oil outlet pipe; 3010. Electronic valve; 3011. Oil channel. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0024] like Figure 1-5 As shown, an embodiment of the present invention provides a method for improving grinding wheel scaling and improving machine adjustment efficiency, comprising a grinding wheel body 1, with a rubber band and rubber ring assembly 2 and a lubrication assembly 3 provided on the inner and outer sides of the grinding wheel body 1; The rubber band and rubber ring assembly 2 includes a rubber band and rubber ring body 201, a groove 202, a protrusion 203, a clamping slot 204, a clamping block 205, an inner ring reinforcement layer 206, a conductive coating 207 and a polyurethane coating 208; The rubber band rubber ring body 201 is detachably connected to the grinding wheel body 1, the groove 202 is opened on the surface of the grinding wheel body 1, the protrusion 203 is formed on one side of the rubber band rubber ring body 201, the card slot 204 is set on one side of the protrusion 203, the card block 205 is opened inside the groove 202, the inner ring reinforcement layer 206 is set on the inner wall of the rubber band rubber ring body 201, and the conductive coating 207 and the polyurethane coating 208 are both coated on the surface of the rubber band rubber ring body 201.

[0025] Working principle: First, the rubber band rubber ring body 201 is made of high-quality rubber raw materials and is mixed according to a specific formula to ensure that the rubber material has high elasticity, wear resistance and anti-adhesion. Through injection molding or extrusion and other molding processes, a rubber band rubber ring with an inner diameter slightly smaller than the inner diameter of the groove of the grinding wheel body 1 is produced. During the production process, the dimensional accuracy and surface quality of the rubber band rubber ring body 201 are strictly controlled. When the grinding wheel body 1 is used for the first time or the rubber band rubber ring body 201 is replaced, the operator wears gloves and puts the rubber band rubber ring body 201 into the groove of the grinding wheel body 1 one by one, so that the rubber band rubber ring body 201 will be When the protrusion 203 is inserted into the groove 202, the protrusion 203 is engaged with the groove 202, and the insertion of the protrusion 203 also drives the clamping block 205 to be inserted into the clamping block 205. Since the clamping block 205 is a hemispherical elastic structure, the clamping block 205 is deformed by force and clamped into the clamping groove 204. The clamping groove 204 and the clamping block 205 and the protrusion 203 and the groove 202 in the engaged state can improve the installation stability of the rubber band rubber ring body 201. When the rubber band rubber ring body 201 is inserted, a small amount of lubricant can be appropriately applied to reduce the friction between the rubber band rubber ring body 201 and the grinding wheel body 1. During the normal use of the grinding wheel body 1, the rubber band rubber ring body 201 is regularly inspected to see if there is any wear, cracking or loosening. If the rubber band rubber ring body 201 is found to be damaged, it should be replaced in time. At the same time, the working environment of the grinding wheel body 1 is kept clean to reduce the flying of impurities such as glass powder in the surrounding environment, and further reduce the workload of the rubber band rubber ring body 201. When the grinding wheel groove needs to be replaced, the operator uses a special tool to carefully remove the rubber band rubber ring body 201 of the corresponding groove from the grinding wheel groove. After removing the rubber band rubber ring body 201, the inside of the grinding wheel body 1 groove is simply cleaned, and then the grinding wheel groove is replaced. After installing the new grinding wheel groove component, the grinding wheel body 1 is debugged to ensure that it runs smoothly and the grinding accuracy meets the requirements. When the grinding wheel body 1 rotates at high speed to perform glass grinding operations, the rubber band and rubber ring body 201 plays a key role. Since the rubber band and rubber ring body 201 fits tightly against the grinding wheel groove wall, the glass powder is blocked by the rubber band and rubber ring body 201 during the grinding process and cannot directly contact the metal surface of the grinding wheel groove, thereby avoiding the accumulation and scaling of glass powder in the groove. Even if a small amount of glass powder adheres to the surface of the rubber band and rubber ring body 201, due to the anti-adhesion property of the rubber band and rubber ring, these glass powders are difficult to form stubborn scaling. When lubricating oil needs to be added to the surface of the grinding wheel body 1, the lubricating oil is first stored in the micro oil storage tank 306 through the oil filling port 307, and then the oil plug 308 is tightened at the opening of the oil filling port 307, and then the bolt 305 is threadedly connected to the screw hole 303, so that the tightened bolt 305 locks the position of the cover plate 304, and the locked cover plate 304 blocks the opening of the cavity 302. At this time, the electronic valve 3010 is powered on and operated by the external controller, so that the powered electronic valve 3010 opens the opening of the oil outlet pipe 309, and the lubricating oil inside the micro oil storage tank 306 flows to the input end of the oil channel 3011 through the opening of the oil outlet pipe 309, and the lubricating oil then flows into the spiral groove 301 through the output end of the oil channel 3011, so that the lubricating oil flows evenly on the surface of the grinding wheel body 1, thereby achieving the lubrication effect on the grinding wheel body 1.

[0026] Preferably, the groove 202 is used for the protrusion 203 to be inserted therein, and the outer wall of the protrusion 203 is consistent with the inner wall of the groove 202 .

[0027] Specifically in this embodiment, the rubber band and apron bodies 201 are inserted into the groove of the grinding wheel body 1 one by one, so that the rubber band and apron bodies 201 insert the protrusions 203 into the grooves 202 , and the protrusions 203 and the grooves 202 are engaged with each other.

[0028] Preferably, the card block 205 is used for the card slot 204 to be inserted into the inside thereof, and the card slot 204 and the card block 205 in the engaged state are used to improve the stability of the installation of the rubber band and apron body 201 .

[0029] Specifically in this embodiment, when the protrusion 203 is inserted, the block 205 is also driven to be inserted into the inside of the block 205. Since the block 205 is a hemispherical elastic structure, the block 205 is deformed by force and engaged into the inside of the slot 204. The engaged slot 204 and the block 205 and the protrusion 203 and the groove 202 can improve the stability of the installation of the rubber band and apron body 201.

[0030] Preferably, both the locking slot 204 and the locking block 205 are hemispherical structures, and the locking slot 204 is an elastic structure.

[0031] Specifically in this embodiment, since the clamping blocks 205 are all hemispherical elastic structures, the clamping blocks 205 are deformed by force and clamped into the inside of the clamping slots 204 .

[0032] Preferably, the inner ring reinforcement layer 206 and the polyurethane coating 208 are both used to improve the wear resistance of the rubber band and rubber ring body 201 , and the conductive coating 207 is used to prevent static electricity between the grinding wheel body 1 and the rubber band and rubber ring body 201 .

[0033] Specifically, in this embodiment, the inner ring reinforcement layer 206 cooperates with the polyurethane coating 208 to improve the wear resistance of the rubber band ring body 201 , and the conductive coating 207 effectively prevents static electricity between the grinding wheel body 1 and the rubber band ring body 201 .

[0034] Preferably, the lubrication assembly 3 includes a spiral groove 301, a cavity 302, a screw hole 303, a cover plate 304, a bolt 305, a micro oil storage tank 306, an oil filling port 307, an oil plug 308, an oil outlet pipe 309, an electronic valve 3010 and an oil channel 3011; The spiral groove 301 is arranged on the inner wall of the grinding wheel body 1, the cavity 302 is formed in the inner cavity of the grinding wheel body 1, the screw hole 303 is opened on the outside of the grinding wheel body 1, the cover plate 304 is hinged at the opening of the cavity 302, the bolt 305 is arranged on the surface of the cover plate 304, the micro oil storage tank 306 is arranged inside the cavity 302, the oil filling port 307 is fixedly connected to the input end of the micro oil storage tank 306, the oil plug 308 is detachably connected to the oil filling port 307, the oil outlet pipe 309 is fixedly connected to the output end of the micro oil storage tank 306, the electronic valve 3010 is arranged on the surface of the oil outlet pipe 309, and the oil channel 3011 is opened inside the grinding wheel body 1.

[0035] Specifically in this embodiment, when lubricating oil needs to be added to the surface of the grinding wheel body 1, the lubricating oil is first stored in the micro oil storage tank 306 through the oil filling port 307, and then the oil plug 308 is tightened at the opening of the oil filling port 307, and then the bolt 305 is threadedly connected to the screw hole 303, so that the tightened bolt 305 locks the position of the cover plate 304, and the locked cover plate 304 blocks the opening of the cavity 302. At this time, the electronic valve 3010 is powered on and operated by the external controller, so that the powered electronic valve 3010 opens the opening of the oil outlet pipe 309, and the lubricating oil inside the micro oil storage tank 306 flows to the input end of the oil channel 3011 through the opening of the oil outlet pipe 309, and the lubricating oil then flows into the spiral groove 301 through the output end of the oil channel 3011, so that the lubricating oil flows evenly on the surface of the grinding wheel body 1, thereby achieving a lubricating effect on the grinding wheel body 1.

[0036] Preferably, the screw hole 303 is used for threaded connection of the bolt 305 , and the tightened bolt 305 is used to lock the position of the cover plate 304 .

[0037] Specifically in this embodiment, the bolt 305 is threadedly connected to the screw hole 303 so that the tightened bolt 305 locks the position of the cover plate 304 , and the locked cover plate 304 blocks the opening of the cavity 302 .

[0038] Preferably, the output end of the oil outlet pipe 309 is connected to the input end of the oil channel 3011 , and the output end of the oil channel 3011 is connected to the input end of the spiral groove 301 .

[0039] Specifically in this embodiment, the lubricating oil in the micro oil storage tank 306 flows to the input end of the oil channel 3011 through the opening of the oil outlet pipe 309 , and then flows into the spiral groove 301 through the output end of the oil channel 3011 .

[0040] Preferably, the electronic valve 3010 in the powered-on state is used to open the opening of the oil outlet pipe 309 , and the electronic valve 3010 in the powered-off state is used to close the opening of the oil outlet pipe 309 .

[0041] Specifically, in this embodiment, the electronic valve 3010 is powered on and operated by an external controller, so that the electronic valve 3010 in the powered state opens the opening of the oil outlet pipe 309 .

[0042] Preferably, a sealing ring is provided at the joint between the oil plug 308 and the oil filling port 307 .

[0043] Specifically in this embodiment, since a sealing ring is provided at the joint between the oil plug 308 and the oil filling port 307 , oil leakage from the micro oil storage tank 306 can be avoided.

[0044] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. A method for improving grinding wheel scaling and improving machine adjustment efficiency, comprising a grinding wheel body (1), characterized in that: The inner and outer sides of the grinding wheel body (1) are provided with a rubber band and apron assembly (2) and a lubrication assembly (3); The rubber band and rubber ring assembly (2) comprises a rubber band and rubber ring body (201), a groove (202), a protrusion (203), a clamping groove (204), a clamping block (205), an inner ring reinforcement layer (206), a conductive coating (207) and a polyurethane coating (208); The rubber band rubber ring body (201) is detachably connected to the grinding wheel body (1), the groove (202) is provided on the surface of the grinding wheel body (1), the protrusion (203) is formed on one side of the rubber band rubber ring body (201), the clamping groove (204) is provided on one side of the protrusion (203), the clamping block (205) is provided inside the groove (202), the inner ring reinforcement layer (206) is provided on the inner wall of the rubber band rubber ring body (201), and the conductive coating (207) and the polyurethane coating (208) are both coated on the surface of the rubber band rubber ring body (201).

2. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 1, characterized in that: The groove (202) is used for inserting the protrusion (203) therein, and the outer wall of the protrusion (203) is consistent with the inner wall of the groove (202).

3. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 1, characterized in that: The clamping block (205) is used for the clamping slot (204) to be inserted therein, and the clamping slot (204) and the clamping block (205) in the clamped state are used to improve the installation stability of the rubber band and rubber ring body (201).

4. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 1, characterized in that: The card slot (204) and the card block (205) both have a hemispherical structure, and the card slot (204) is an elastic structure.

5. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 1, characterized in that: The inner ring reinforcement layer (206) and the polyurethane coating (208) are both used to improve the wear resistance of the rubber band and rubber ring body (201), and the conductive coating (207) is used to prevent static electricity between the grinding wheel body (1) and the rubber band and rubber ring body (201).

6. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 1, characterized in that: The lubrication assembly (3) comprises a spiral groove (301), a cavity (302), a screw hole (303), a cover plate (304), a bolt (305), a micro oil storage tank (306), an oil filling port (307), an oil plug (308), an oil outlet pipe (309), an electronic valve (3010) and an oil channel (3011); The spiral groove (301) is arranged on the inner wall of the grinding wheel body (1), the cavity (302) is formed in the inner cavity of the grinding wheel body (1), the screw hole (303) is opened on the outer side of the grinding wheel body (1), the cover plate (304) is hinged at the opening of the cavity (302), the bolt (305) is arranged on the surface of the cover plate (304), the micro oil storage tank (306) is arranged inside the cavity (302), the oil filling port (307) is fixedly connected to the input end of the micro oil storage tank (306), the oil plug (308) is detachably connected to the oil filling port (307), the oil outlet pipe (309) is fixedly connected to the output end of the micro oil storage tank (306), the electronic valve (3010) is arranged on the surface of the oil outlet pipe (309), and the oil channel (3011) is opened inside the grinding wheel body (1).

7. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 6, characterized in that: The screw hole (303) is used for threaded connection of the bolt (305), and the bolt (305) in a tightened state is used to lock the position of the cover plate (304).

8. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 6, characterized in that: The output end of the oil outlet pipe (309) is connected to the input end of the oil channel (3011), and the output end of the oil channel (3011) is connected to the input end of the spiral groove (301).

9. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 6, characterized in that: The electronic valve (3010) in the power-on state is used to open the opening of the oil outlet pipe (309), and the electronic valve (3010) in the power-off state is used to close the opening of the oil outlet pipe (309).

10. The method for improving grinding wheel scaling and improving machine adjustment efficiency according to claim 6, characterized in that: A sealing ring is provided at the joint between the oil plug (308) and the oil filling port (307).

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