Automatic cutting mechanism for transformer insulating sleepers

By designing an automated cutting and grinding mechanism, the problems of incomplete cutting and fracture burrs of transformer insulated sleepers are solved, and efficient automated production is achieved and labor costs are reduced.

CN120503284AActive Publication Date: 2025-08-19CHANGDE GUOLI TRANSFORMER CO LTD
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Patent Information

Application Number
CN202510752059.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-08-19
Estimated Expiration
2045-06-06

AI Technical Summary

Technical Problem

In the prior art, the transformer insulated sleepers cannot be completely disconnected during the cutting process, resulting in the need of secondary processing, and there are burrs at the fracture, which increases labor costs and reduces production efficiency.

Method used

An automatic cutting mechanism for insulated sleepers in transformer is designed, including a plate placement mechanism, a cutting mechanism and a grinding mechanism. Through the cooperation of roller shaft, telescopic rod, sliding support and cutting knife, the complete cutting of insulated sleepers is achieved, and the fracture is automatically polished by unloading conveyor belt and grinding mechanism to ensure smooth fractures.

Benefits of technology

The complete cutting and smooth fracture of insulated sleepers is achieved, reducing the need for secondary processing, improving production efficiency and reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120503284A_ABST
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Abstract

The automatic cutting mechanism comprises a plate placing mechanism, a cutting mechanism and a polishing mechanism, the plate placing mechanism is mounted on the ground, and roll shafts higher than the top of the plate placing mechanism are mounted at the tops of the two ends of the plate placing mechanism; a plurality of first telescopic rods distributed in a rectangular array mode are arranged between the two sets of roll shafts, a sliding support is installed on the first telescopic rods, the sliding support gives way to a cutting mechanism, the cutting mechanism is installed above the sliding support, and a plurality of discharging conveying belts are arranged between the top of the plate containing mechanism and the cutting mechanism. A polishing mechanism is arranged above the unloading conveying belt; the transformer insulation sleeper is conveniently and completely cut off by the milling cutter, connection between the sleeper and a wood plate is avoided, the cut-off sleeper is automatically polished, the smoothness of a fracture is guaranteed, and therefore manual personnel can conveniently assemble a transformer.
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Description

Technical Field

[0001] The invention relates to the field of transformer insulation material processing equipment, and in particular to an automatic cutting mechanism for transformer insulation sleepers. Background Art

[0002] The entire transformer requires multiple insulating sleepers, which need to be cut according to the shape of the transformer core. The current cutting is mainly carried out by cutting on the wooden board with a rotating milling cutter. Since the bottom of the wood is placed on the platform, the milling cutter cannot touch the platform. The problem with the cut sleepers is that the sleepers are not completely disconnected from the wooden board and need to be cut again. When the sleepers are disconnected from the wooden board, there are burrs at the fracture at the bottom of the sleepers. The fracture of the sleepers still needs to be polished to remove the burrs and rough parts. Secondary processing is required after cutting, which increases labor costs and reduces production efficiency. Summary of the Invention

[0003] In response to the deficiencies of the above-mentioned prior art, the present invention proposes an automatic cutting mechanism for transformer insulating sleepers, which facilitates the milling cutter to completely cut the transformer insulating sleepers, avoids the existence of connection between the sleepers and the wooden boards, and automatically polishes the cut sleepers to ensure that the fracture is smooth, which facilitates manual assembly of the transformer.

[0004] To achieve the above-mentioned purpose, the present invention provides a solution: an automatic cutting mechanism for transformer insulated sleepers, comprising a plate placing mechanism, a cutting mechanism and a grinding mechanism, wherein the plate placing mechanism is installed on the ground, rollers higher than the top of the plate placing mechanism are installed on the tops of both ends of the plate placing mechanism, a plurality of first telescopic rods distributed in a rectangular array are arranged between the two groups of rollers, each first telescopic rod is sleeved with a spring for pushing the first telescopic rod upward, a sliding support is installed on the first telescopic rod, the sliding support makes way for the cutting mechanism, the top of the sliding support is flush with the top of the roller, clamping plates are installed on both sides of the plurality of sliding supports 4, a rectangular notch for unloading is opened on the clamping plates, a plate conveying module is provided on the plate placing mechanism, and the plate conveying module is used to realize the conveying of the plate; A cutting mechanism is installed above the sliding support, and a plurality of cutting knives arranged side by side are installed on the cutting mechanism. A blade lifting assembly is installed on each cutting knife. When the cutting knife descends, the cutting knife starts to rotate, and a spacing adjustment assembly is provided between each two cutting knives. Multiple unloading conveyor belts are arranged between the top of the plate placing mechanism and the cutting mechanism. Each unloading conveyor belt is located between the sliding supports. When the sliding support descends and is lower than the unloading conveyor belt, the insulating sleepers are transported on the unloading conveyor belt. The top of the unloading conveyor belt is lower than the wooden board. A grinding mechanism is arranged above the unloading conveyor belt, and the cooling groove and edge of the insulating sleeper are ground by the grinding mechanism.

[0005] Preferably, the first telescopic rods are arranged in multiple rows, and the multiple rows of first telescopic rods are arranged at equal intervals. The first telescopic rods in each row are connected by a linkage rod and raised and lowered synchronously. Swingable support rods are provided below both ends of the multiple linkage rods, and are supported by the support rods at both ends of the linkage rods; swing rods are fixed at both ends of the support rods, and the other ends of the swing rods are hinged on the inner walls on both sides of the plate placing mechanism. An electric push rod is provided between the swing rod and the plate placing mechanism, and the swing rod is swung inward by the electric push rod, so that the first telescopic rod is lowered as a whole.

[0006] Preferably, a support plate is provided at one end of the unloading conveyor belt away from the plate placing mechanism, and a trough is opened on the support plate for the unloading conveyor belt to pass through, wherein the top of the support plate is flush with the top of the unloading conveyor belt; a grinding mechanism is provided at the top and side of the support plate, and the grinding mechanism includes an end grinding assembly and a top grinding assembly, and end grinding assemblies are provided on both sides of the support plate, and the end grinding assembly is that the grinding belt, and a top grinding assembly is provided above one side of the two groups of end grinding assemblies, and the top grinding assembly includes a grinding sheet, a reciprocating assembly and a jacking assembly, and a relatively arranged mounting seat is provided above the support plate, and multiple groups of grinding sheets are provided between the mounting seats, and a reciprocating assembly is provided between the grinding sheet and the mounting seat, and the reciprocating movement of the grinding sheet is realized by the reciprocating assembly, and a jacking assembly is provided at the bottom of the support plate, which passes through the support plate and rests on the bottom of the wooden board, and the wooden board is lifted by the jacking assembly, and the grinding sheet extends into the cooling groove and both ends of the wooden board for grinding.

[0007] Preferably, the grinding sheet includes a bottom grinding plate and a side grinding plate. Two side grinding plates are arranged above the bottom grinding plate. The side grinding plates are used to grind the two sides of the plate cooling groove, and the bottom grinding plate is used to grind the bottom surface of the plate cooling groove. A slide rail is installed between the mounting seats, and a sliding seat sliding on the slide rail is installed on the slide rail, and an elastic buffer component is provided between the sliding seat and the bottom grinding plate. A reciprocating component is installed on the mounting seat, and the reciprocating component is a crank rocker mechanism driven by a motor, wherein the rocker of the crank rocker mechanism is hinged to the sliding seat.

[0008] Preferably, the elastic buffer assembly is a plurality of elastic telescopic rods arranged side by side, the elastic telescopic rod is a spring sleeved on the second telescopic rod, a mounting plate is fixed on the top of the bottom grinding plate, and the elastic telescopic assembly is fixed to the mounting plate; a sliding rod is installed on the back of the side grinding plate, the sliding rod passes through the mounting plate, and a spring is sleeved on the sliding rod, and the side grinding plate is retracted inward by the spring, and the inner wall of the side grinding plate is fit with the outer wall of the bottom grinding plate, and a vertical pressing rod is provided between the two side grinding plates, and a sleeve sleeved on the pressing rod is fixed on the top of the mounting plate, and a connecting rod is hinged between each pressing rod and the back of the corresponding side grinding plate. When the bottom grinding plate is pressed down, the side grinding plate expands outward, and the bottom of the side grinding plate can also grind the bottom of the cooling trough.

[0009] Preferably, the cutting mechanism includes a translation component, a translation seat and a cutting knife. The translation components are installed on both sides of the plate placing mechanism. The translation component is located above the plate placing mechanism. The translation component includes a gantry, a guide rail, a rack and a translation gear. Gantry frames are installed on both sides of the plate placing mechanism. The guide rail is installed on the gantry frame. The translation seat is clamped on the guide rail so that the translation seat moves on the guide rail. A rack parallel to the guide rail is installed on the gantry frame. A stepper motor is installed on the translation seat. A translation gear is installed on the output shaft of the stepper motor. The translation gear is meshed with the rack. A long strip of slide is installed in the slide, and multiple tool head seats sliding in the slide are installed in the slide. A driving motor is installed on each tool head seat, and the output shaft of the driving motor passes through the tool head seat. A tool docking head is installed at the bottom of the output shaft of the driving motor, and a splicing head is installed on the top of the cutting knife. A cavity for the tool docking head is opened on the top of the splicing head, and teeth grooves distributed in a ring array are opened on the inner top of the splicing head cavity. A gear meshing with the teeth groove is fixed at the bottom of the tool butt joint, and a tool lifting assembly is installed at the bottom of the tool head seat. A bearing is provided between the tool lifting assembly and the outer wall of the splicing head, and the lifting and lowering of the splicing head is realized by the tool lifting assembly.

[0010] Preferably, the number of tool head seats is an odd number, and the tool head fixing device located in the middle is on the translation seat, and the spacing adjustment assembly is installed on the translation seat. Two mutually hinged connecting rods are hinged between each group of adjacent translation seats, and an upwardly extending adjustment rod is installed at the hinge of the two connecting rods. Adjustment blocks are provided on both sides of multiple groups of translation seats, and each adjustment block is provided with a long guide groove, and the adjustment rod extends into the guide groove for sliding. Multiple groups of bidirectional screws driven by motors pass through the two adjustment blocks, and the two sections of the thread of the bidirectional screw cooperate with the thread of the adjustment block.

[0011] Compared with the prior art, the advantages of the present invention are: it is easy to use a milling cutter to completely cut off the transformer insulating sleepers, avoiding the existence of connections between the sleepers and the wooden boards, and the cut sleepers are automatically polished to ensure that the fracture is smooth, which makes it easier for manual personnel to assemble the transformer. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a top view of the present invention.

[0013] Figure 2 It is a cross-sectional view of the present invention.

[0014] Figure 3 It is a top view of the cutting mechanism of the present invention.

[0015] Figure 4 It is a cross-sectional view of the cutting mechanism of the present invention.

[0016] Figure 5 It is a cross-sectional view of a cutting knife of the present invention.

[0017] Figure 6 This is a schematic diagram of the splicing joint of the present invention after being cut in half and disassembled with the cutter butt joint.

[0018] Figure 7 It is a cross-sectional view of the top grinding assembly of the present invention.

[0019] Figure 8 Schematic diagram of the bottom grinding plate and the side grinding plate of the present invention.

[0020] Figure 9 This is a schematic diagram of the insulating board after processing according to the present invention.

[0021] Among them, 1. Plate placement mechanism, 2. Roller, 3. First telescopic rod, 4. Sliding support, 5. Clamping plate, 6. Linkage rod, 7. Support rod, 8. Swing rod, 9. Electric push rod, 10. Cutting mechanism, 11. Cutting knife, 12. Translation assembly, 13. Gantry, 14. Guide rail, 15. Rack, 16. Translation gear, 17. Translation seat, 18. Blade lifting assembly, 19. Slide, 20. Cutter head seat, 21. Cutter joint, 22. Splicing joint, 23. Tooth groove, 24. Spacing adjustment assembly, 25. Connecting rod, 26. Adjusting rod, 27. Adjusting block, 28. Guide groove, 29. Bidirectional screw, 30. Grinding mechanism, 31. End grinding assembly, 32. Top grinding assembly, 33. Mounting seat, 34. Grinding sheet, 35. Bottom grinding plate, 36. Side grinding plate, 37. Lifting assembly, 38. Reciprocating assembly, 39. Slide rail, 40. Sliding seat, 41. Elastic buffer assembly, 42. Mounting plate, 43. Sliding rod, 44. Pressing rod, 45. Connecting rod, 46. Unloading conveyor belt, 47. Support plate, 48. Trough body, 49. Sleeve. DETAILED DESCRIPTION

[0022] The present invention will now be further described with reference to the accompanying drawings.

[0023] like Figure 1-9 As shown, an automatic cutting mechanism 10 for transformer insulated sleepers includes a plate placing mechanism 1, a cutting mechanism 10 and a grinding mechanism 30, wherein the plate placing mechanism 1 is installed on the ground, the plate placing mechanism 1 is a base, and upwardly extending clamping plates 5 are fixed on the top surfaces of both sides of the base by welding, and rollers 2 higher than the top of the plate placing mechanism 1 are installed on the tops of both ends of the plate placing mechanism 1, and the rollers 2 are installed on the clamping plates 5 through bearings, and a plurality of first telescopic rods 3 distributed in a rectangular array are arranged between the front and rear groups of rollers 2, the first telescopic rods 3 are inner rods and outer rods nested with each other, and a spring for pushing the first telescopic rod 3 upward is sleeved on each first telescopic rod 3, and a sliding support 4 is installed on the top of the first telescopic rod 3 by welding, and the sliding support 4 makes way for the cutting mechanism 10, that is, when the cutting machine When the mechanism 10 cuts the wooden board, the sliding support 4 descends to make way for the cutting mechanism 10 to avoid the contact between the cutting head of the cutting mechanism 10 and the sliding support 4. The top of the sliding support 4 when it rises is flush with the top of the roller shaft 2. Multiple sliding supports 4 are located between the two clamping plates 5. The inner walls of the clamping plates 5 on both sides of the front and rear of the sliding support 4 are provided with outwardly concave grooves, which are convenient for the cutting mechanism to cut the wooden board. A rectangular notch for unloading is provided on the clamping plate 5. A wooden board conveying module is provided on the wooden board placing mechanism 1. The wooden board conveying module is a motor. The output shaft of the motor is welded and fixed to one of the roller shafts 2. The roller shaft 2 is driven to rotate by the motor. A sprocket is fixed at one end of each roller shaft 2 by welding. The multiple sprockets are driven by a chain. The wooden board is conveyed by the board conveying module, so that the wooden board is conveyed from right to left. A cutting mechanism 10 is installed above the sliding support 4, and a plurality of cutting knives 11 arranged longitudinally side by side are installed on the cutting mechanism 10. A blade lifting assembly 18 is installed on each cutting knife 11, and the cutting knife 11 is lifted and lowered by the blade lifting assembly 18. When the cutting knife 11 drops to the lowest position, the cutting knife 11 cuts the wood board. When the cutting knife 11 drops to the middle position, the cutting knife 11 slots the top of the board. When the cutting knife 11 drops, the cutting knife 11 starts to rotate. A spacing adjustment assembly 24 is provided between every two cutting knives 11. The spacing between the cutting knives 11 is adjusted according to the spacing adjustment assembly 24, so that the spacing is adjusted according to the spacing of the cooling grooves on the board. The board is then brought down to rest upon the support 4 and the cutter 11 is brought down to rest upon the support 4. The board is brought down upon the support 4 and the cutter 11 is brought down to rest upon the support 4.

[0024] The first telescopic rods 3 are arranged in multiple rows, and the multiple rows of first telescopic rods 3 are arranged at equal intervals. The bottom of each row of the first telescopic rods 3 is fixed to the same linkage rod 6 by welding. The first telescopic rods 3 in each row are lifted and lowered in a linkage manner. Each linkage rod 5 is a rectangular rod. A vertical waist-shaped hole for the linkage rod 6 to extend into is opened on the clamping plate 5. In this way, the linkage rod 6 is lifted and lowered in the waist-shaped hole. A swingable support rod 7 is provided below both ends of the multiple linkage rods 6. The two ends of the linkage rod 6 are supported by the support rod 7. The lifting and lowering of the linkage rod 6 and the sliding support 4 are realized by the lifting and lowering of the support rod 7; the two ends of the support rod 7 are welded together. A swing rod 8 is fixed in the form of a plate, and the other end of the swing rod 8 is hinged on the inner walls on both sides of the plate placing mechanism 1. An electric push rod 9 is installed between the swing rod 8 and the plate placing mechanism 1 in a hinged manner. The swing rod 8 is swung by the electric push rod 9, so that the first telescopic rod 3 is lowered as a whole; when the cutting mechanism 10 cuts the plate, the electric push rod 9 retracts and the support rod 7 drops 1 cm, so that the sliding support 4 makes way for the cutting knife 11. After completing the plate cutting operation, the electric push rod 9 is lifted, and the sliding support 4 is flush with the top of the roller shaft 2, that is, the top of the sliding support 4 is in contact with the bottom of the plate.

[0025] A support plate 47 is installed on the ground at one end of the unloading conveyor belt 46 away from the plate placement mechanism 1 by bolt fastening. A groove 48 is opened on the support plate 47 for the unloading conveyor belt 46 to pass through. The top of the unloading conveyor belt 46 is flush with the top of the support plate 47, wherein the top of the support plate 47 is flush with the top of the unloading conveyor belt 46, and the plate is transported to the support plate 47 by the unloading conveyor belt 46; a grinding mechanism 30 is provided on the top and side of the support plate 47, and the grinding mechanism 30 includes an end grinding component 31 and a top grinding component 32 , end grinding components 31 are provided on the left and right sides of the support plate 47. The end grinding component 31 is a grinding belt. Mounting plates are fixed on the left and right sides of the support plate 47 by welding. The mounting plates clamp the left and right ends of the plate. A pulley driven by a motor is fixed on the mounting plate through a bearing. The grinding belt is sleeved on the pulley for movement. The left and right ends of the plate are ground by the moving grinding end. A top grinding component 32 is provided above the front side of the two groups of end grinding components 31. After the end is ground, the top of the plate is cooled. The groove is ground, and the top grinding assembly 32 includes a grinding sheet 34, a reciprocating assembly 38 and a jacking assembly 37. A relatively arranged mounting seat 33 is provided above the support plate 47. Two groups of front and rear columns are fixed above the support plate 47 by bolt fastening. Sheets are fixed on multiple columns by welding. The mounting seat 33 is mounted on the bottom of the sheet by bolts. Multiple groups of horizontally arranged grinding sheets 34 are provided between the mounting seats 33. A reciprocating assembly 38 is provided between the grinding sheet 34 and the mounting seat 33. Component 38 realizes the reciprocating movement of the grinding disc 34, so that the grinding disc 34 grinds the cooling groove of the plate. A jacking component 37 is provided at the bottom of the support plate 47. The jacking component 37 is a hydraulic cylinder. The hydraulic cylinder is connected to the oil pump through an electromagnetic valve. The piston rod of the hydraulic cylinder passes through the support plate 47 and rests on the bottom of the plate. The plate is lifted upward by the jacking component 37 to complete the grinding. The jacking component 37 passes through the support plate 47 and rests on the bottom of the wooden board. The wooden board is lifted by the jacking component 37, and the grinding disc 34 is extended into the cooling groove and both ends of the wooden board for grinding.

[0026] The grinding sheet 34 includes a bottom grinding plate 35 and a side grinding plate 36. Two side grinding plates 36 are arranged above the bottom grinding plate 35. The side grinding plates 36 are located on the left and right sides of the bottom grinding plate 35. The side grinding plates 36 grind the sides of the plate cooling groove, and the bottom grinding plate 35 grinds the bottom of the cooling groove. A plurality of horizontally arranged side-by-side slide rails 39 are installed between the mounting seats 33 by bolt fastening. A sliding seat 4 is installed on the slide rails 39 to slide on the slide rails 39. 0, an elastic buffer component 41 is installed between the sliding seat 40 and the bottom grinding plate 35; a reciprocating component 38 is installed on the mounting seat 33, and the reciprocating component 38 is a crank rocker mechanism driven by a motor, wherein the rocker of the crank rocker mechanism is hinged to the sliding seat 40, and the crank of the crank rocker mechanism is fixed to the output shaft of the motor, and the crank is driven to rotate by the motor, and the motor is fixed to the mounting seat 38 by bolts, so that the sliding seat 40 is driven to move back and forth by the crank rocker mechanism, thereby realizing grinding.

[0027] The elastic buffer component 41 is a plurality of elastic telescopic rods arranged side by side. The elastic telescopic rod is a spring sleeved on the second telescopic rod. A mounting plate 42 is fixed to the top of the bottom polishing plate 35, and the elastic telescopic component is fixed to the mounting plate 42; a sliding rod 43 is fixed to the back of the side polishing plate 36 by welding. The sliding rod 43 passes through the mounting plate 42, and deep grooves for the sliding rod 43 to extend into are opened on the left and right sides of the mounting plate 42. The sliding rod 43 slides left and right in the deep groove. A spring is sleeved on the sliding rod 43, and the side polishing plate 36 is retracted inward by the spring. The inner wall of the back of the side polishing plate 36 fits with the outer wall of the left and right ends of the bottom polishing plate 35. A vertical pressing rod 44 is provided between the two side polishing plates 36. The pressing rod 44 is divided into two rows on the left and right. A pressing rod sleeved on the top surface of the mounting plate 42 is fixed by welding. The sleeve 49 on the pressing rod 44, when the pressing rod 44 is pressed, the pressing rod 44 is inserted downward into the concave sleeve 49, so that the length of the pressing rod 44 protruding from the sleeve 49 is shortened, and a connecting rod 45 is hinged between each pressing rod 44 and the back of the corresponding side grinding plate 36. When the pressing rod 44 is retracted into the sleeve, the connecting rod 45 presses the side grinding plate 35 outward. When the plate is lifted upward, the bottom grinding plate extends into the cooling groove of the plate. When the plate continues to rise, the pressing rod 44 is pressed into the sleeve, so that the side grinding plates expand to the left and right sides and contact and grind the left and right sides of the cooling groove. When the side grinding plates move to the left and right sides, the area where the cooling groove is larger than the bottom grinding plate is ground. In this way, the cooling groove with a groove width greater than the bottom grinding plate can be ground, and sleepers of other shapes can be cut twice.

[0028] The cutting mechanism 10 includes a translation component 12, a translation seat 17 and a cutting knife 11. The translation components 12 are installed on the left and right sides of the plate placing mechanism 1. The translation component 12 is located above the plate placing mechanism 1. The translation component 12 is arranged longitudinally. The translation component 12 includes a gantry 13, a guide rail 14, a rack 15 and a translation gear 16. A gantry 13 mounted on the clamping plate is installed on both sides of the plate placing mechanism 1. The gantry 13 is arranged longitudinally. A transverse guide rail 14 is installed on the gantry 13 by bolt fastening. A translation seat 17 that moves on the guide rail 14 is clamped on the guide rail 14. A gantry 13 is installed by welding. The rack 15 parallel to the guide rail 14 is installed with a stepper motor on the translation seat 17 by bolt fastening, and a translation gear 16 is fixed to the output shaft of the stepper motor by welding. The translation gear 16 is engaged with the rack 15, and the forward and backward translation of the cutting mechanism is realized by the forward and reverse rotation of the stepper motor; the translation seat 17 is a horizontal flat plate, and a long horizontal slide groove 19 is opened on the translation seat 17. A plurality of tool head seats 20 sliding in the slide groove 19 are installed in the slide groove 19, and each tool head seat 20 is installed with a drive motor in an embedded manner. The output shaft of the drive motor passes through the tool head seat 20 and extends downward. A tool butt joint 21 is installed in a manner, and a splicing joint 22 is installed on the top of the cutting knife 11 by welding. A cavity for the tool butt joint 21 is opened on the top of the splicing joint 22, and a tooth groove 23 distributed in a ring array is opened on the inner top of the cavity of the splicing joint 22. A docking gear engaged with the tooth groove is fixed to the bottom of the tool butt joint 21. When the tool butt joint 21 moves to the bottom of the cavity of the splicing joint 22, the tool butt joint 21 idles. When the tool butt joint 21 moves to the top of the cavity of the splicing joint 22 and the docking gear engages with the tooth groove, the tool butt joint 21 and the splicing joint rotate synchronously. When the splicing joint 22 descends, the teeth of the splicing joint 22 and the tool butt joint 21 are engaged. The groove 23 is engaged, and a tool lifting assembly is installed at the bottom of the tool head seat 20 by bolt fastening. A bearing is arranged between the tool lifting assembly and the outer wall of the splicing joint 22. The tool lifting assembly is a hydraulic cylinder. The cylinder body of the tool lifting assembly is fixed to the bottom of the tool head seat 20 by bolts, and a bearing is sleeved on the outer wall of the splicing joint 22. The piston rod of the tool lifting assembly is fixed to the outer ring of the bearing by welding. The lifting and lowering of the splicing joint 22 is realized by the tool lifting assembly. The tool lifting assembly is connected to the servo proportional valve, the servo proportional valve is connected to the oil pump, and the servo proportional valve is connected to the PLC controller, so as to control the amount of descent of the splicing joint 22 and the depth of the plate cooling groove.

[0029] The number of tool head seats 20 is odd. The tool head seat 20 in the middle is fixed to the translation seat 17 by bolts. The spacing adjustment assembly 24 is installed on the translation seat 17 through a bearing. Two mutually hinged connecting rods 25 are hinged between each group of adjacent translation seats 17. An upward extending adjustment rod 26 is installed at the hinge of the two connecting rods 25. Adjustment blocks 27 are provided on the front and rear sides of multiple groups of translation seats 17. A long guide groove 28 is opened at the bottom of each adjustment block 27. The guide groove is arranged horizontally. The adjustment rod 26 extends into the guide groove 28 for sliding. Multiple groups of bidirectional screws 29 driven by a motor pass through the two adjustment blocks 27. The two sections of the thread of the bidirectional screw are respectively matched with the threads of the two adjustment blocks 27. The two adjustment blocks 27 are closed and separated by the rotation of the bidirectional screw. In this way, the spacing between the tool head seats 20 is adjusted, which is suitable for processing cooling grooves with different spacings.

Claims

1. An automated cutting mechanism for transformer insulated sleepers, comprising a plate placing mechanism, a cutting mechanism, and a grinding mechanism, wherein the plate placing mechanism is installed on the ground, and rollers higher than the top of the plate placing mechanism are installed at the tops of both ends of the plate placing mechanism, characterized in that: A plurality of first telescopic rods distributed in a rectangular array are provided between the two groups of rollers. A spring is sleeved on each first telescopic rod to push the first telescopic rod upward. A sliding support is installed on the first telescopic rod. The sliding support makes way for the cutting mechanism. The top of the sliding support is flush with the top of the roller. Clamping plates are installed on both sides of the plurality of sliding supports 4. A rectangular notch is provided on the clamping plate for unloading. A plate conveying module is provided on the plate placing mechanism. The plate conveying module realizes the conveying of the plate. A cutting mechanism is installed above the sliding support, and a plurality of cutting knives arranged side by side are installed on the cutting mechanism. A blade lifting assembly is installed on each cutting knife. When the cutting knife descends, the cutting knife starts to rotate, and a spacing adjustment assembly is provided between each two cutting knives. Multiple unloading conveyor belts are arranged between the top of the plate placing mechanism and the cutting mechanism. Each unloading conveyor belt is located between the sliding supports. When the sliding support descends and is lower than the unloading conveyor belt, the insulating sleepers are transported on the unloading conveyor belt. The top of the unloading conveyor belt is lower than the wooden board. A grinding mechanism is arranged above the unloading conveyor belt, and the cooling groove and edge of the insulating sleeper are ground by the grinding mechanism.

2. The automatic cutting mechanism for transformer insulated sleepers according to claim 1, characterized in that: The first telescopic rods are arranged in multiple rows, and the multiple rows of first telescopic rods are arranged at equal intervals. The first telescopic rods in each row are connected by a linkage rod and rise and fall synchronously. Swingable support rods are provided below both ends of the multiple linkage rods, and are supported by the support rods at both ends of the linkage rods; swing rods are fixed at both ends of the support rods, and the other ends of the swing rods are hinged on the inner walls on both sides of the plate placing mechanism. An electric push rod is provided between the swing rod and the plate placing mechanism, and the swing rod is swung inward by the electric push rod, so that the first telescopic rod is lowered as a whole.

3. The automatic cutting mechanism for transformer insulated sleepers according to claim 2, characterized in that: A support plate is provided at one end of the unloading conveyor belt away from the plate placing mechanism, and a trough is provided on the support plate for the unloading conveyor belt to pass through, wherein the top of the support plate is flush with the top of the unloading conveyor belt; a grinding mechanism is provided on the top and side of the support plate, and the grinding mechanism includes an end grinding assembly and a top grinding assembly, and end grinding assemblies are provided on both sides of the support plate, and a top grinding assembly is provided above one side of the two groups of end grinding assemblies, and the top grinding assembly includes a grinding sheet, a reciprocating assembly and a jacking assembly, and relatively arranged mounting seats are provided above the support plate, and multiple groups of grinding sheets are provided between the mounting seats, and a reciprocating assembly is provided between the grinding sheets and the mounting seats, and the reciprocating motion of the grinding sheets is realized by the reciprocating assembly, and a jacking assembly is provided at the bottom of the support plate, and the jacking assembly passes through the support plate and rests on the bottom of the wooden board, and the wooden board is lifted by the jacking assembly, and the grinding sheet extends into the cooling groove and both ends of the wooden board for grinding.

4. The automatic cutting mechanism for transformer insulated sleepers according to claim 3, characterized in that: The grinding sheet includes a bottom grinding plate and a side grinding plate. Two side grinding plates are arranged above the bottom grinding plate. The side grinding plates are used to grind the two sides of the plate cooling groove, and the bottom grinding plate is used to grind the bottom surface of the plate cooling groove. A slide rail is installed between the mounting seats, and a sliding seat sliding on the slide rail is installed on the slide rail, and an elastic buffer component is provided between the sliding seat and the bottom grinding plate. A reciprocating component is installed on the mounting seat, and the reciprocating component is a crank rocker mechanism driven by a motor, wherein the rocker of the crank rocker mechanism is hinged to the sliding seat.

5. The automatic cutting mechanism for transformer insulated sleepers according to claim 4, characterized in that: The elastic buffer assembly is a plurality of elastic telescopic rods arranged side by side. The elastic telescopic rod is a spring sleeved on the second telescopic rod. A mounting plate is fixed on the top of the bottom grinding plate, and the elastic telescopic assembly is fixed to the mounting plate. A sliding rod is installed on the back of the side grinding plate. The sliding rod passes through the mounting plate. A spring is sleeved on the sliding rod. The side grinding plate is retracted inward by the spring, and the inner wall of the side grinding plate is fitted with the outer wall of the bottom grinding plate. A vertical pressing rod is arranged between the two side grinding plates, and a sleeve sleeved on the pressing rod is fixed on the top of the mounting plate. A connecting rod is hinged between each pressing rod and the back of the corresponding side grinding plate. When the bottom grinding plate is pressed down, the side grinding plate expands outward, and the bottom of the side grinding plate can also grind the bottom of the cooling trough.

6. The automatic cutting mechanism for transformer insulated sleepers according to claim 1, characterized in that: The cutting mechanism includes a translation component, a translation seat and a cutting knife. The translation components are installed on both sides of the plate placing mechanism. The translation component is located above the plate placing mechanism. The translation component includes a gantry, a guide rail, a rack and a translation gear. The gantry is installed on both sides of the plate placing mechanism. The guide rail is installed on the gantry. The translation seat is clamped on the guide rail so that the translation seat moves on the guide rail. The rack parallel to the guide rail is installed on the gantry. A stepper motor is installed on the translation seat. The translation gear is installed on the output shaft of the stepper motor. The translation gear is meshed with the rack. A long strip is opened on the translation seat. shaped slide, in which multiple tool head seats sliding in the slide are installed, each tool head seat is installed with a driving motor, the output shaft of the driving motor passes through the tool head seat, a tool docking head is installed at the bottom of the output shaft of the driving motor, a splicing head is installed on the top of the cutting knife, a cavity for the tool docking head is opened on the top of the splicing head, and tooth grooves distributed in a ring array are opened on the inner top of the splicing head cavity, a gear meshing with the tooth groove is fixed on the bottom of the tool butt joint, a tool lifting assembly is installed at the bottom of the tool head seat, a bearing is provided between the tool lifting assembly and the outer wall of the splicing head, and the lifting and lowering of the splicing head is realized by the tool lifting assembly.

7. The automatic cutting mechanism for transformer insulated sleepers according to claim 6, characterized in that: The number of tool head seats is odd, and the tool head fixing device located in the middle is on the translation seat, and the spacing adjustment assembly is installed on the translation seat. Two mutually hinged connecting rods are hinged between each group of adjacent translation seats, and an upward extending adjustment rod is installed at the hinge of the two connecting rods. Adjustment blocks are provided on both sides of multiple groups of translation seats, and a long guide groove is opened on each adjustment block. The adjustment rod extends into the guide groove for sliding. Multiple groups of bidirectional screws driven by motors pass through the two adjustment blocks, and the two sections of the thread of the bidirectional screw cooperate with the thread of the adjustment block.

Citation Information

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