Concrete demolding device for house building

Abstract

The invention discloses a house building concrete demolding device, and relates to the technical field of building construction, the house building concrete demolding device comprises a bottom plate, buffer springs and a demolding box, the upper part of the bottom plate is fixedly connected with a plurality of buffer springs, and the ends, away from the bottom plate, of the plurality of buffer springs are fixedly connected with the demolding box together; the bottom plate and the demolding box are jointly provided with a vibration mixing assembly, starting of a double-shaft motor can intermittently pull two sets of traction ropes to move, movement of the traction ropes can drive the demolding box to vibrate left and right, starting of a telescopic motor can drive an output shaft to stretch out and draw back, and stretching out and drawing back of the output shaft can drive a vibration rod to move. A concrete demolding assembly is arranged on the demolding box, a servo motor is started to drive a gear to rotate, the gear rotates to drive a rack to move, the rack moves to drive a demolding soft plate to move on the outer side of a limiting arc-shaped plate, and the demolding soft plate moves to gradually strip the surface of concrete.

Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a concrete demoulding device for house construction. Background Art

[0002] Concrete is one of the most durable man-made building materials. Besides traditional structural engineering, it's also widely used in decorative, environmental, road, and landscaping projects. Concrete products primarily utilize factory-prefabricated production methods, such as pavement bricks, decorative blocks, and decorative concrete veneers. These blocks are typically produced by placing the concrete mix into a box-shaped mold with holes for easy demolding. The mix is then compacted through vibration and tamping, initially cured, and then demolded. After curing, the finished blocks are then formed.

[0003] At present, when preparing concrete, a special molding mold needs to be customized according to its size so that it can solidify and form. However, in order to improve the structural strength, traditional molding molds are mostly one-piece molding structures. Since the sides of the concrete are tightly attached to the inner wall of the mold when solidifying, there is a large viscosity and static friction resistance between the inner walls of the one-piece mold and the concrete, which causes inconvenience when removing. Even if it is forcibly removed, the sides of the concrete are easily damaged due to viscosity and static friction resistance, resulting in an increase in the defective rate. Therefore, it is necessary to propose a demoulding device for house construction concrete. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem in the prior art that traditional forming molds are mostly one-piece molding structures in order to improve structural strength. Since the sides of concrete are close to the inner walls of the mold when solidifying, there is a large viscosity and static friction resistance between the inner walls of the one-piece mold and the concrete, which causes inconvenience when removing. Even if it is forcibly removed, the sides of the concrete are easily damaged due to viscosity and static friction resistance, resulting in an increase in the defective rate. A concrete demoulding device for house construction is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A concrete demoulding device for house construction comprises a base plate, a buffer spring and a demoulding box, wherein the upper part of the base plate is fixedly connected to a plurality of buffer springs, one end of the plurality of buffer springs away from the base plate is fixedly connected to the demoulding box, and the base plate and the demoulding box are jointly provided with a vibration mixing assembly, wherein the vibration mixing assembly comprises a dual-axis motor arranged on the base plate, a traction rope arranged on the dual-axis motor, a telescopic motor arranged on the demoulding box, an oscillation rod and a sliding plate symmetrically movably connected to the telescopic motor, the activation of the dual-axis motor will intermittently pull the two sets of traction ropes to move, the movement of the traction ropes will drive the demoulding box to vibrate left and right, the activation of the telescopic motor will drive the output shaft to extend and retract, the extension and retraction of the output shaft will drive the oscillation rod to move, and the movement of the oscillation rod will push the sliding plate to slide inside the demoulding box;

[0007] The demoulding box is provided with a concrete demoulding assembly, which includes a servo motor symmetrically arranged on the demoulding box, a gear fixedly connected to the servo motor, a limiting arc plate and a demoulding soft plate arranged on the inner side of the demoulding box, and a rack symmetrically arranged on the outer side of the demoulding soft plate. The start-up of the servo motor will drive the gear to rotate, the rotation of the gear will drive the rack to move, and the movement of the rack will drive the demoulding soft plate to move outside the limiting arc plate. The movement of the demoulding soft plate forms a progressive peeling on the concrete surface.

[0008] The above technical solution further includes:

[0009] The plurality of buffer springs are evenly distributed along the circumference of the demolding box, a horizontal plate is symmetrically fixedly connected to the outer side of the demolding box, a first fixed block is fixedly connected to the side of the horizontal plate close to the bottom plate, a first fixed rod is fixedly connected to the outer side of the first fixed block, the function of the first fixed block is to connect the first fixed rod and the horizontal plate, and when the first fixed block moves in the vertical direction, the horizontal plate will be driven to move.

[0010] The bottom plate is fixedly connected to the side of the demolding box close to the dual-axis motor, the end of the output shaft of the dual-axis motor is fixedly connected to an extension shaft, the outer side of the extension shaft is fixedly connected to the traction rope, and the end of the traction rope away from the dual-axis motor is fixedly connected to the first fixed rod. The traction rope will be pulled during the rotation of the output shaft of the dual-axis motor, and the movement of the traction rope will drive the first fixed rod.

[0011] The demoulding box is fixedly connected to a second fixed block on one side close to the bottom plate, a first placement groove is opened inside the second fixed block, the inner bottom of the first placement groove is fixedly connected to the telescopic motor, and the telescopic motor is placed on the inner side of the first placement groove opened by the second fixed block.

[0012] The output shaft end of the telescopic motor is symmetrically provided with a first movable groove, the inner side of the telescopic motor is fixedly connected with a second fixed rod, the outer side of the second fixed rod is movably connected to the oscillation rod, and the second fixed rod is fixed on the inner side of the first movable groove provided at the output shaft end of the telescopic motor.

[0013] A first sliding groove is provided at the inner bottom of the demolding box, and the first sliding groove and the sliding plate are slidably connected. A second movable groove is provided on the outer side of the sliding plate, and a third fixed rod is fixedly connected to the inner side of the second movable groove. The outer side of the third fixed rod is movably connected to the oscillation rod, and the third fixed rod is pushed by the oscillation rod to push the sliding plate to slide on the inner side of the first sliding groove.

[0014] The inner bottom of the demoulding box is fixedly connected to a plurality of limiting arc plates, and the plurality of limiting arc plates are evenly distributed along the circumference of the demoulding box. The function of the limiting arc plates is to limit the position of the demoulding soft plate.

[0015] A second sliding groove and a second placement groove are provided inside the demolding box. The inner bottom of the second placement groove is fixedly connected to the servo motor. There are two groups of servo motors. The output shaft end of the servo motor is fixedly connected to a rotating shaft. The outer side of the rotating shaft is fixedly connected to the gear. The rotation of the rotating shaft will drive the gear to rotate.

[0016] The inner bottom of the second sliding groove is slidably connected to the demoulding soft plate, and the demoulding soft plate is in contact with the limiting arc plate, so that the demoulding soft plate moves outside the limiting arc plate.

[0017] The outer side of the demoulding soft plate is symmetrically fixedly connected with a rack, and the rack is meshed with a gear, and the rotation of the gear drives the rack to move.

[0018] The present invention has the following beneficial effects:

[0019] 1. In the present invention, a vibration mixing assembly is provided. After the dual-axis motor is started, the two sets of traction ropes are intermittently pulled to make the demoulding box vibrate left and right. This vibration can effectively promote the uniform mixing of the concrete raw materials in the demoulding box, avoid the difference in concrete quality due to the accumulation or uneven distribution of raw materials, and ensure the stability of the overall performance of the concrete. At the same time, the vibration effect can reduce the generation of bubbles inside the concrete, improve the density of the concrete, enhance its structural strength, and effectively reduce the viscosity and static friction resistance between the concrete and the inner wall of the mold, making the next demoulding process smoother.

[0020] 2. In the present invention, a concrete demoulding assembly is further provided. A servo motor drives a gear to rotate, which in turn drives a rack to move, thereby causing the demoulding soft plate to move outside the limiting arc plate, thereby forming a progressive peeling of the concrete surface. This progressive peeling method can gradually reduce the viscosity and static friction resistance between the concrete and the inner wall of the mold, avoiding damage to the concrete side caused by forced removal. Compared with traditional methods, this assembly greatly reduces the defective rate and improves the quality of concrete products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of a concrete demoulding device for building construction proposed by the present invention;

[0022] Figure 2 This is a schematic diagram of the overall bottom-up structure of the present invention;

[0023] Figure 3 It is a schematic diagram of the overall top view structure of the present invention;

[0024] Figure 4 It is a schematic diagram of the overall cross-sectional structure of the present invention;

[0025] Figure 5 for Figure 2 A schematic diagram of the structure at center A;

[0026] Figure 6 for Figure 4 A magnified schematic diagram of the structure at point B in the middle;

[0027] Figure 7 for Figure 4 A magnified schematic diagram of the structure at point C in the middle;

[0028] Figure 8 for Figure 4 A magnified schematic diagram of the structure at D in the middle;

[0029] Figure 9 for Figure 3 Enlarged schematic diagram of the structure at E in the middle.

[0030] In the figure: 1. Base plate; 2. Buffer spring; 3. Demolding box; 4. Horizontal plate; 5. First fixed block; 6. First fixed rod; 7. Traction rope; 8. Dual-axis motor; 9. Extension shaft; 10. Second fixed block; 11. First placement slot; 12. Telescopic motor; 13. First movable slot; 14. Second fixed rod; 15. Oscillating rod; 16. First sliding slot; 17. Sliding plate; 18. Second movable slot; 19. Third fixed rod; 20. Limiting arc plate; 21. Demolding soft plate; 22. Second sliding slot; 23. Servo motor; 24. Rotating shaft; 25. Rack; 26. Gear; 27. Second placement slot. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example 1

[0033] like Figures 1-9 As shown, a house construction concrete demoulding device proposed by the present invention includes a base plate 1, a buffer spring 2 and a demoulding box 3, a plurality of buffer springs 2 are fixedly connected to the upper part of the base plate 1, and one end of the plurality of buffer springs 2 away from the base plate 1 is fixedly connected to the demoulding box 3, and a vibration mixing assembly is commonly provided on the base plate 1 and the demoulding box 3, and the vibration mixing assembly includes a dual-axis motor 8 provided on the base plate 1, a traction rope 7 provided on the dual-axis motor 8, and a telescopic motor 12 provided on the demoulding box 3, an oscillation rod 15 and a sliding plate 17 symmetrically connected and movably connected on the telescopic motor 12, the start-up of the dual-axis motor 8 will intermittently pull the two sets of traction ropes 7 to move, and the movement of the traction rope 7 will drive the demoulding box 3 to vibrate left and right, the start-up of the telescopic motor 12 will drive the output shaft to be telescopic, and the telescopic extension of the output shaft will drive the oscillation rod 15 to be active, and the activity of the oscillation rod 15 will push the sliding plate 17 to slide inside the demoulding box 3;

[0034] The demoulding box 3 is provided with a concrete demoulding assembly, which includes a servo motor 23 symmetrically arranged on the demoulding box 3, a gear 26 fixedly connected to the servo motor 23, a limiting arc plate 20 and a demoulding soft plate 21 arranged on the inner side of the demoulding box 3, and a rack 25 symmetrically arranged on the outer side of the demoulding soft plate 21. The start-up of the servo motor 23 will drive the gear 26 to rotate, and the rotation of the gear 26 will drive the rack 25 to move. The movement of the rack 25 will drive the demoulding soft plate 21 to move outside the limiting arc plate 20. The movement of the demoulding soft plate 21 forms a progressive peeling on the concrete surface.

[0035] Multiple buffer springs 2 are evenly distributed along the circumference of the demolding box 3. The outer side of the demolding box 3 is symmetrically fixedly connected with a horizontal plate 4. The side of the horizontal plate 4 close to the bottom plate 1 is fixedly connected with a first fixed block 5. The outer side of the first fixed block 5 is fixedly connected with a first fixed rod 6. The function of the first fixed block 5 is to connect the first fixed rod 6 and the horizontal plate 4. When the first fixed block 5 moves in the vertical direction, it will drive the horizontal plate 4 to move.

[0036] The side of the base plate 1 close to the demolding box 3 is fixedly connected to the dual-axis motor 8, the end of the output shaft of the dual-axis motor 8 is fixedly connected to the extension shaft 9, the outer side of the extension shaft 9 is fixedly connected to the traction rope 7, and the end of the traction rope 7 away from the dual-axis motor 8 is fixedly connected to the first fixed rod 6. The traction rope 7 will be pulled during the rotation of the output shaft of the dual-axis motor 8, and the movement of the traction rope 7 will drive the first fixed rod 6.

[0037] A second fixed block 10 is fixedly connected to one side of the demolding box 3 close to the base plate 1, and a first placement groove 11 is opened inside the second fixed block 10. The inner bottom of the first placement groove 11 is fixedly connected to the telescopic motor 12, and the telescopic motor 12 is placed on the inner side of the first placement groove 11 opened in the second fixed block 10.

[0038] A first movable groove 13 is symmetrically opened at the end of the output shaft of the telescopic motor 12. A second fixed rod 14 is fixedly connected to the inner side of the telescopic motor 12. The outer side of the second fixed rod 14 is movably connected to the oscillation rod 15. The second fixed rod 14 is fixed to the inner side of the first movable groove 13 opened at the end of the output shaft of the telescopic motor 12.

[0039] A first sliding groove 16 is provided at the inner bottom of the demolding box 3, and the first sliding groove 16 and the sliding plate 17 are slidingly connected. A second movable groove 18 is provided on the outer side of the sliding plate 17, and a third fixed rod 19 is fixedly connected to the inner side of the second movable groove 18. The outer side of the third fixed rod 19 is movably connected to the oscillation rod 15. The third fixed rod 19 is pushed by the oscillation rod 15 to push the sliding plate 17 to slide on the inner side of the first sliding groove 16.

[0040] The inner bottom of the demoulding box 3 is fixedly connected to a plurality of limiting arc plates 20 , which are evenly distributed along the circumference of the demoulding box 3 . The function of the limiting arc plates 20 is to limit the position of the demoulding soft plate 21 .

[0041] In this embodiment, the specific implementation method is that, when in use, concrete is poured into the inner side of the limiting arc plate 20, and the dual-axis motor 8 is started. The output shafts at both ends of the dual-axis motor 8 rotate intermittently. During the rotation of the output shaft of the dual-axis motor 8, the traction rope 7 is pulled. The movement of the traction rope 7 drives the first fixed rod 6, thereby driving the first fixed block 5 to move in the vertical direction. The function of the first fixed block 5 is to connect the first fixed rod 6 and the cross plate 4. When the first fixed block 5 moves in the vertical direction, it drives the cross plate 4 to move, and the movement of the cross plate 4 The movement will drive the demoulding box 3 to move in the vertical direction. By intermittently pulling the two sets of horizontal plates 4 through the two sets of traction ropes 7, the demoulding box 3 will vibrate. The vibration of the demoulding box 3 will drive the concrete on the inner side of the limiting arc plate 20 to vibrate. This vibration mode forms a dynamic force on the concrete component. Compared with the traditional demoulding method, the vibration effect of the device can effectively destroy the bonding force between the concrete and the mold. Through high-frequency and directional vibration transmission, the concrete forms a uniform micro-displacement on the inner wall of the mold, which significantly reduces the demoulding resistance. When the dual-axis motor 8 stops starting, the buffer spring 2 will return the demoulding box 3 to its original position. At the same time as the demoulding box 3 vibrates, the telescopic motor 12 will start. The telescopic motor 12 is placed on the inner side of the first placement slot 11 opened on the second fixed block 10. The output shaft of the telescopic motor 12 will extend and retract in the vertical direction. The extension and retraction of the telescopic motor 12 will drive the oscillation rod 15 to move on the outer side of the second fixed rod 14. The second fixed rod 14 is fixed on the inner side of the first movable slot 13 opened on the end of the output shaft of the telescopic motor 12. The movement of the oscillation rod 15 will push the third The fixed rod 19 and the third fixed rod 19 are pushed by the oscillation rod 15 to push the sliding plate 17 to slide on the inner side of the first sliding groove 16. The size of the sliding plate 17 is adapted to the size of the first sliding groove 16. By starting the telescopic motor 12, the two sets of oscillation rods 15 will slide back and forth along the first sliding groove 16. The oscillation rod 15 will further oscillate the inner side of the concrete inside the limiting arc plate 20. When the oscillation rod 15 slides to the lowest point, the oscillation rod 15 will coincide with the first sliding groove 16. At this time, it will not affect the demoulding of the concrete.

[0042] Example 2

[0043] like Figures 1-9 As shown, based on the first embodiment, a second sliding groove 22 and a second placement groove 27 are provided inside the demolding box 3, and the inner bottom of the second placement groove 27 is fixedly connected to the servo motor 23. There are two groups of servo motors 23, and the output shaft end of the servo motor 23 is fixedly connected to the rotating shaft 24. The outer side of the rotating shaft 24 is fixedly connected to the gear 26. The rotation of the rotating shaft 24 will drive the gear 26 to rotate.

[0044] The inner bottom of the second sliding groove 22 is slidably connected to the demoulding soft plate 21 , and the demoulding soft plate 21 is in contact with the limiting arc plate 20 , so that the demoulding soft plate 21 moves outside the limiting arc plate 20 .

[0045] A rack 25 is symmetrically fixedly connected to the outer side of the demoulding soft plate 21 . The rack 25 is meshed with a gear 26 . The rotation of the gear 26 drives the rack 25 to move.

[0046] In this embodiment, the specific implementation method is as follows: by starting the servo motor 23, the servo motor 23 is placed on the inner side of the second placement groove 27, and the output shaft end of the servo motor 23 drives the rotating shaft 24 to rotate. The rotation of the rotating shaft 24 drives the gear 26 to rotate. Because the gear 26 and the rack 25 are meshed, the rotation of the gear 26 drives the rack 25 to move. The end of the rack 25 away from the gear 26 is fixedly connected to the demoulding soft plate 21. The movement of the rack 25 drives the demoulding soft plate 21 to move, and the demoulding soft plate 21 will move on the outside of the limiting arc plate 20. The function of the limiting arc plate 20 is to limit the position of the demoulding soft plate 21. The demoulding soft plate 21 forms a continuous and uniform rotation trajectory along the limiting arc plate 20. The demoulding soft plate 21 ensures sufficient flexibility to fit the curved surface of the limiting arc plate 20, and forms a progressive peeling effect on the concrete surface during the rotation process, thereby realizing the demoulding of the concrete on the inner side of the demoulding soft plate 21.

[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A concrete demoulding device for building construction, comprising a base plate (1), a buffer spring (2) and a demoulding box (3), characterized in that: The upper part of the base plate (1) is fixedly connected with a plurality of buffer springs (2), and one end of the plurality of buffer springs (2) away from the base plate (1) is fixedly connected to the demoulding box (3). The base plate (1) and the demoulding box (3) are jointly provided with a vibration mixing assembly, and the vibration mixing assembly comprises a double-axis motor (8) provided on the base plate (1), a traction rope (7) provided on the double-axis motor (8), a telescopic motor (12) provided on the demoulding box (3), an oscillation rod (15) and a sliding plate (17) symmetrically connected and movable on the telescopic motor (12). When the double-axis motor (8) is started, the two groups of traction ropes (7) are pulled to move intermittently, and the movement of the traction ropes (7) drives the demoulding box (3) to vibrate left and right. When the telescopic motor (12) is started, the output shaft is driven to extend and retract, and the extension and retraction of the output shaft drives the oscillation rod (15) to move, and the movement of the oscillation rod (15) pushes the sliding plate (17) to slide inside the demoulding box (3). The demoulding box (3) is provided with a concrete demoulding assembly, which comprises a servo motor (23) symmetrically arranged on the demoulding box (3), a gear (26) fixedly connected to the servo motor (23), a limiting arc plate (20) and a demoulding soft plate (21) arranged on the inner side of the demoulding box (3), and a rack (25) symmetrically arranged on the outer side of the demoulding soft plate (21). When the servo motor (23) is started, the gear (26) is driven to rotate, and the rotation of the gear (26) drives the rack (25) to move. The movement of the rack (25) drives the demoulding soft plate (21) to move on the outer side of the limiting arc plate (20). The movement of the demoulding soft plate (21) forms a progressive peeling on the concrete surface.

2. A housing construction concrete demoulding device according to claim 1, characterized in that: The plurality of buffer springs (2) are evenly distributed along the circumference of the demoulding box (3); a transverse plate (4) is symmetrically fixedly connected to the outer side of the demoulding box (3); a first fixed block (5) is fixedly connected to the side of the transverse plate (4) close to the bottom plate (1); and a first fixed rod (6) is fixedly connected to the outer side of the first fixed block (5).

3. A housing construction concrete demoulding device according to claim 1, characterized in that: The bottom plate (1) is fixedly connected to a side of the demoulding box (3) and a dual-axis motor (8); an extension shaft (9) is fixedly connected to the end of the output shaft of the dual-axis motor (8); an outer side of the extension shaft (9) is fixedly connected to a traction rope (7); and an end of the traction rope (7) away from the dual-axis motor (8) is fixedly connected to a first fixed rod (6).

4. A housing construction concrete demoulding device according to claim 1, characterized in that: A second fixed block (10) is fixedly connected to one side of the demoulding box (3) close to the bottom plate (1); a first placement groove (11) is provided inside the second fixed block (10); and the inner bottom of the first placement groove (11) is fixedly connected to the telescopic motor (12).

5. A housing construction concrete demoulding device according to claim 1, characterized in that: A first movable groove (13) is symmetrically provided at the end of the output shaft of the telescopic motor (12); a second fixed rod (14) is fixedly connected to the inner side of the telescopic motor (12); and an outer side of the second fixed rod (14) is movably connected to an oscillating rod (15).

6. A housing construction concrete demoulding device according to claim 1, characterized in that: A first sliding groove (16) is provided at the inner bottom of the demoulding box (3), and the first sliding groove (16) is slidably connected to a sliding plate (17). A second movable groove (18) is provided on the outer side of the sliding plate (17), and a third fixed rod (19) is fixedly connected to the inner side of the second movable groove (18), and the outer side of the third fixed rod (19) is movably connected to the oscillation rod (15).

7. A housing construction concrete demoulding device according to claim 1, characterized in that: The inner bottom of the demoulding box (3) and a plurality of limiting arc plates (20) are fixedly connected, and the plurality of limiting arc plates (20) are evenly distributed along the circumference of the demoulding box (3).

8. A housing construction concrete demoulding device according to claim 1, characterized in that: A second sliding groove (22) and a second placement groove (27) are provided inside the demoulding box (3); the inner bottom of the second placement groove (27) is fixedly connected to a servo motor (23); the number of the servo motors (23) is two; the output shaft end of the servo motor (23) is fixedly connected to a rotating shaft (24); and the outer side of the rotating shaft (24) is fixedly connected to a gear (26).

9. A housing construction concrete demoulding device according to claim 8, characterized in that: The inner bottom of the second sliding groove (22) is slidably connected to the demoulding soft plate (21), and the demoulding soft plate (21) is in contact with the limiting arc plate (20).

10. A housing construction concrete demoulding device according to claim 1, characterized in that: A rack (25) is symmetrically fixedly connected to the outer side of the demoulding soft plate (21), and the rack (25) and the gear (26) are meshed.

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