A glazing device and method for ceramic production
By designing a glazing device for ceramic production, the inner and outer surfaces of the ceramic body are clamped using negative pressure fixing parts and a hemispherical rubber head, which solves the problem of difficult glazing on the inner and outer surfaces of the ceramic body and achieves the effect of synchronous rotation and uniform glazing.
Patent Information
- Application Number
- CN202510992693.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-18
AI Technical Summary
In the prior art, it is difficult to glaze the inner and outer surfaces of a ceramic body, and the clamping equipment may hinder the glazing process.
A glazing device for ceramic production was designed, which included a ceramic body rotating assembly and a glaze releasing assembly. The inner and outer surfaces of the ceramic body were clamped by a negative pressure fixture and a hemispherical rubber head, and the movable control component was combined to achieve synchronous rotation and uniform glazing.
The complete glazing of the inner and outer surfaces of the ceramic body is achieved, the obstruction of the surface by the clamping equipment is avoided, and the uniformity of the glaze and the glazing effect are improved.
Smart Images

Figure CN120503305B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of ceramic production, and in particular relates to a glazing device and a method for ceramic production. Background Art
[0002] According to the patent document with authorization announcement number "CN110978236B" and invention name "A Glazing Device for Ceramic Production", its description states: The discharge mechanism includes a support column, a No. 1 groove, a No. 2 groove, an inclined block, and an anti-slip ring. The top of the support column is fixedly connected to the bottom of the anti-slip ring with a matching outer diameter. The No. 2 groove is bored longitudinally through the top of the support column and the anti-slip ring. The No. 1 groove is bored transversely through the top of the support column and the anti-slip ring. The bottom of the support column at the intersection of the No. 1 and No. 2 grooves is fixedly connected to the inclined block. However, the following defects still exist:
[0003] When glazing a ceramic body, only the outer wall surface can be glazed after the ceramic body is turned upside down, and it is not easy to glaze the inner wall surface. If the ceramic body is clamped and fixed on a rotating table by an existing clamping device, and then the surface of the ceramic body is rotated and glazed, the clamping device may hinder the glazing surface and affect the completeness of the glazing. Summary of the Invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a glazing device and method for ceramic production, which effectively solves the problem that it is difficult to glaze the inner and outer surfaces of the ceramic body and the clamping equipment easily hinders the glazing.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a glazing device for ceramic production, comprising a base, a ceramic body rotating assembly for fixing and rotating a ceramic body provided at the top of the base, and a glaze release assembly for spraying glaze provided at the top of the base;
[0006] The ceramic green body rotating assembly includes a collection box fixedly mounted on the top of the base, a rotating platform is rotatably mounted on the top of the collection box, four ceramic green body clamps are arranged at equal angles on the rotating platform, and a moving control component is arranged between the four ceramic green body clamps;
[0007] The ceramic body clamping member includes a clamping seat arranged at an equal angle above the rotating table, an internal groove is opened inside the clamping seat, a rotating groove is opened at the top of the internal groove, a top groove is opened at the top of the rotating groove, a rotating clamping member capable of rotation is set inside the rotating groove, and a negative pressure generating member is set inside the internal groove;
[0008] The rotating clamping member includes a rotating cylinder rotatably installed inside the rotating groove, one end of the rotating cylinder is coaxially fixedly connected to the output shaft of the third motor, the third motor is fixedly installed on the clamping seat, and a vertical plate is fixedly installed on the top of the rotating cylinder. The vertical plate is located on the inner side of the top groove, and negative pressure fixing members are symmetrically installed on both sides of the vertical plate.
[0009] Preferably, two sliding blocks are symmetrically installed at the bottom end of the clamping seat, and the sliding blocks are slidably installed inside the sliding groove. The sliding groove is opened on the rotating table, and exhaust holes are evenly opened on the side wall of the bottom end of the inner groove. A middle groove is provided between the two sliding grooves.
[0010] The bottom end of the rotating cylinder is provided with bottom holes at equal distances, the interior of the vertical plate is provided with longitudinal grooves, and the bottom ends of the longitudinal grooves are communicated with the inner cavity of the rotating cylinder.
[0011] Preferably, the lower half of the collecting box is configured to be conical, a bottom tube is fixedly installed at the bottom end of the collecting box, a switch valve is installed on the bottom tube, a gear is meshed and connected to one side of the rotating table, the gear is fixedly connected to the output shaft of the first motor, the first motor is fixedly installed on the motor mounting frame 1, and the motor mounting frame 1 is fixedly installed on the side wall of the collecting box.
[0012] Preferably, the negative pressure generating part includes a piston movably mounted inside the clamping seat, the outer wall of the piston is in close contact with the inner wall of the internal groove, the bottom end of the piston is fixedly mounted with a longitudinal tube, the bottom end of the longitudinal tube passes through to the bottom of the clamping seat, a pull rod is movably mounted inside the longitudinal tube, the bottom end of the pull rod passes through the middle groove to the bottom of the rotating table, a ring is fixedly mounted on the bottom end of the pull rod, and a first spring is installed between the top end of the pull rod and the inner top wall of the longitudinal tube.
[0013] Preferably, the piston is symmetrically provided with slots on both sides, the clamping seat is symmetrically installed with side tubes on both sides, a clamping rod is movably installed inside the side tube, one end of the clamping rod is inserted into the inside of the slot, a second spring is fixedly installed on one end of the clamping rod, one end of the second spring is fixedly connected to the inner wall of the end of the side tube away from the clamping seat, a magnetic block is installed on the clamping rod, and an electromagnet is fixedly installed on the end of the side tube.
[0014] Preferably, the negative pressure fixing member includes side tubes symmetrically installed on both sides of the vertical plate, hemispherical rubber heads are fixedly installed on the ends of the side tubes, a connecting cavity is opened inside the side tubes, a negative pressure cavity is opened inside the hemispherical rubber head, the connecting cavity connects the longitudinal groove with the negative pressure cavity, a fixing plate is fixedly installed inside the connecting cavity, a first through hole is symmetrically opened on the fixing plate, a movable plate is provided on the side of the fixing plate close to the longitudinal groove, a second through hole is symmetrically opened on the movable plate, the fixed plate is tightly attached to the movable plate, and the first through hole and the second through hole are staggered.
[0015] Preferably, four limit grooves are opened at equal angles on the inner wall of the communicating cavity, and a limit block is installed at equal angles on the outer side of the movable plate. The limit block is slidably installed inside the limit groove, and a third spring is fixedly installed on the side of the limit block close to the vertical plate, and one end of the third spring is fixedly connected to the inner wall of the end portion of the limit groove. A rod groove is opened at the end of the limit groove away from the vertical plate, and one end of the rod groove passes through the outer side of the arc surface of the hemispherical rubber head. A push rod is movably installed inside the rod groove, and one end of the push rod is fixedly connected to the limit block, and the other end of the push rod is flush with the end surface of the hemispherical rubber head.
[0016] Preferably, the moving control part includes a bottom tube fixedly mounted on the middle part of the bottom end of the rotating table, two side grooves are symmetrically provided on the four sides of the bottom tube, a longitudinal moving plate is movably installed inside the bottom tube, the longitudinal moving plate is slidably connected to the side groove, and two connecting rods are symmetrically hinged on the four sides of the longitudinal moving plate, and the other end of the connecting rod is hingedly mounted on the sliding block, and four guide rods are installed at equal angles on the outside of the bottom tube, and the guide rod is tilted downward away from the end of the bottom tube, and the guide rod is located below the middle groove, and a ring is sleeved on the outside of the guide rod, and a screw is rotatably installed inside the bottom tube, and the screw is threadedly connected to the longitudinal moving plate, and the bottom end of the screw is fixedly connected to the output shaft of the second motor, the second motor is fixedly mounted on the second motor mounting frame, and the second motor mounting frame is fixedly mounted on the bottom end of the bottom tube.
[0017] Preferably, the glaze release assembly includes a storage barrel fixedly mounted on the top of the base, a feeding pipe is provided at the top of the storage barrel, a pump body is installed on one side of the storage barrel, the input end of the pump body is connected to the output end of the storage barrel, the output end of the pump body is connected to the delivery pipe, the other end of the delivery pipe is connected to the discharge head, a lifting hydraulic cylinder is installed on the outside of the storage barrel, a horizontal moving module is fixedly mounted on the output end of the lifting hydraulic cylinder, the discharge head is fixedly mounted on the horizontal moving module, a return pipe is fixedly mounted on one side of the storage barrel, and a connecting hose is provided between the bottom pipe and the return pipe.
[0018] The present invention also provides a method for using a glazing device for ceramic production, comprising the following steps:
[0019] S1. Fixing the ceramic body: According to the position of the glazed surface of the ceramic body, select different placement methods, place the ceramic body on the top of the rotating table, and use four ceramic body clamps to coaxially position and fix the ceramic body;
[0020] S2. Adjusting the glaze position: The position of the discharge head is adjusted by the lifting hydraulic cylinder and the horizontal movement module so that the glaze discharge end of the discharge head is located above the surface of the ceramic body to be glazed;
[0021] S3, rotation control: turning on the first motor to drive the rotating table to rotate, thereby driving the ceramic body to rotate;
[0022] S4. Glazing: Open the pump body and pump the glaze out from the discharge head to the surface of the ceramic body. The glaze flows downward along the surface of the ceramic body and rotates with the ceramic body, so that the glaze completely covers the surface of the ceramic body that needs to be glazed, thereby achieving glazing.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1) During operation, negative pressure fixing members are symmetrically installed on both sides of the vertical plate, so that the ceramic body clamping member can support the inner and outer sides of the ceramic body respectively through the two negative pressure fixing members, thereby avoiding obstruction of the ceramic body surface when clamping and fixing the ceramic body, facilitating complete glazing of the ceramic body, and each clamping seat moves synchronously, facilitating the centering of the ceramic body, improving the uniformity of the glaze on the ceramic body surface, and improving the glazing effect;
[0025] 2) During operation, the end face of the hemispherical rubber head is in close contact with the surface of the ceramic body and deforms, and the fixed plate and the movable plate are separated by the force of the ejector rod, so that the negative pressure cavity is connected to the internal groove. The negative pressure cavity on the side in contact with the ceramic body surface generates negative pressure, while the other side is normal, which facilitates the negative pressure auxiliary fixation of the ceramic body. At the same time, multiple ejector rods are used to increase the clamping area and improve the fixing stability.
[0026] 3) During operation, the rotating cylinder is installed in the rotating groove and driven to rotate until the inclination angle of the vertical plate is the same as the inclination angle of the ceramic body clamping position, so that the hemispherical rubber head and the ceramic body clamping position are perpendicular, which facilitates the close contact between the end face of the hemispherical rubber head and the surface of the ceramic body, ensuring the negative pressure fixation and stability;
[0027] 4) During operation, the piston is fixedly engaged with the clamping rod. Under the joint action of the collar and the guide rod, as the clamping seat moves toward the side away from the bottom tube, the pull rod is continuously pulled downward, causing the first spring to be continuously stretched. When it moves to the clamping position, the piston is released, causing it to move downward under the elastic force of the first spring, thereby generating negative pressure, which facilitates negative pressure-assisted fixation of the ceramic body.
[0028] 5) During operation, the guide rod is moved downward away from one end of the bottom tube, so that the larger the diameter of the ceramic blank, the farther the distance between the clamping seat and the bottom tube, the farther the pull rod moves downward, the greater the elastic force of the first spring, and the greater the negative pressure generated by the piston after release, so that the fixing force and the diameter of the ceramic blank are adaptively adjusted to improve the fixing effect of the ceramic blank. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0030] In the attached figure:
[0031] Figure 1 This is a schematic structural diagram of a glazing device and method for ceramic production according to the present invention;
[0032] Figure 2 This is a schematic structural diagram of a ceramic body rotating assembly according to the present invention;
[0033] Figure 3 It is a schematic structural diagram of the turntable of the present invention;
[0034] Figure 4 It is a schematic structural diagram of the mobile control component of the present invention;
[0035] Figure 5 This is a schematic diagram of the external structure of the clamping seat of the present invention;
[0036] Figure 6 This is a schematic diagram of the internal structure of the clamping seat of the present invention;
[0037] Figure 7 Schematic diagram of the structure of the negative pressure generating member of the present invention;
[0038] Figure 8 For the present invention Figure 7 A in the middle is an enlarged structural diagram;
[0039] Figure 9 It is a schematic structural diagram of the rotating clamping member of the present invention;
[0040] Figure 10 It is a schematic structural diagram of the negative pressure fixing member of the present invention;
[0041] Figure 11 This is a diagram showing the placement state of the ceramic blank of the present invention when the inner wall is glazed;
[0042] Figure 12 This is a diagram showing the state of the ceramic blank when the outer wall is glazed.
[0043] Figure: 1, base; 2, ceramic body rotating assembly; 201, collection box; 202, bottom tube; 203, rotating table; 204, gear ring; 205, gear; 206, first motor; 207, ceramic body clamp; 2071, sliding groove; 2072, middle groove; 2073, clamping seat; 2074, sliding block; 2075, inner groove; 2076, rotating groove; 2077, top slot; 2078, exhaust hole; 208, mobile control member; 2081, bottom tube; 2082, side slot; 2084, connecting rod; 2085, guide rod; 2086, longitudinal plate; 2087, second motor; 2088, screw; 209, rotating clamp; 2091, rotating tube; 2092, third motor; 2093, vertical plate; 2094, bottom hole; 2095, longitudinal slot; 210 , negative pressure generating part; 2101, piston; 2102, longitudinal tube; 2103, pull rod; 2104, collar; 2105, first spring; 2106, slot; 2107, side tube; 2108, clamping rod; 2109, second spring; 21010, magnet; 21011, electromagnet; 211, negative pressure fixing part; 2111, side tube; 2112, hemispherical rubber head; 2113, Fixed plate; 2114, first through hole; 2115, movable plate; 2116, second through hole; 2117, limit groove; 2118, limit block; 2119, third spring; 21110, rod groove; 21111, push rod; 3, glaze release assembly; 301, storage barrel; 302, pump body; 303, feed pipe; 304, discharge head; 305, horizontal moving module; 306, lifting hydraulic cylinder. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0045] Depend on Figures 1 to 12 The present invention relates to a glazing device for ceramic production, comprising a base 1, a ceramic body rotating assembly 2 for fixing and driving the ceramic body to rotate is provided at the top end of the base 1, and a glaze releasing assembly 3 for spraying glaze is provided at the top end of the base 1.
[0046] The ceramic green body rotating assembly 2 includes a collection box 201 fixedly mounted on the top of the base 1, a rotating platform 203 is rotatably mounted on the top of the collection box 201, four ceramic green body clamping members 207 are arranged at equal angles on the rotating platform 203, and a moving control member 208 is arranged between the four ceramic green body clamping members 207. The lower half of the collection box 201 is arranged in a conical shape, and a bottom tube 202 is fixedly mounted on the bottom end of the collection box 201, and a switch valve is installed on the bottom tube 202. A gear 205 is meshed and connected to one side of the rotating platform 203, and the gear 205 is fixedly connected to the output shaft of the first motor 206. The first motor 206 is fixedly mounted on a motor mounting frame 1, and the motor mounting frame 1 is fixedly mounted on the side wall of the collection box 201;
[0047] The ceramic body clamping member 207 includes a clamping seat 2073 arranged at an equal angle above the rotating table 203, an internal groove 2075 is opened inside the clamping seat 2073, a rotating groove 2076 is opened at the top of the internal groove 2075, a top groove 2077 is opened at the top of the rotating groove 2076, a rotating clamping member 209 that can rotate is provided on the inner side of the rotating groove 2076, a negative pressure generating member 210 is provided inside the internal groove 2075, two sliding blocks 2074 are symmetrically installed at the bottom end of the clamping seat 2073, the sliding blocks 2074 are slidably installed inside the sliding groove 2071, the sliding groove 2071 is opened on the rotating table 203, exhaust holes 2078 are evenly opened on the side wall of the bottom end of the internal groove 2075, and a middle groove 2072 is provided between the two sliding grooves 2071;
[0048] The rotating clamping member 209 includes a rotating cylinder 2091 rotatably mounted inside the rotating groove 2076, one end of the rotating cylinder 2091 is coaxially fixedly connected to the output shaft of the third motor 2092, the third motor 2092 is fixedly mounted on the clamping seat 2073, the top of the rotating cylinder 2091 is fixedly mounted with a vertical plate 2093, the vertical plate 2093 is located inside the top groove 2077, and negative pressure fixing members 211 are symmetrically mounted on both sides of the vertical plate 2093. The negative pressure fixing members 211 are symmetrically mounted on both sides of the vertical plate 2093, so that the ceramic body clamping member 207 can The two negative pressure fixing parts 211 can respectively support the inner and outer sides of the ceramic green body, so as to avoid obstruction to the surface of the ceramic green body when the ceramic green body is clamped and fixed, and facilitate the complete glazing of the ceramic green body. In addition, each clamping seat 2073 moves synchronously, which is convenient for centering the ceramic green body, improving the uniformity of the glaze remaining on the surface of the ceramic green body and improving the glazing effect. Bottom holes 2094 are equidistantly provided at the bottom end of the rotating cylinder 2091, and longitudinal grooves 2095 are provided inside the vertical plate 2093. The bottom end of the longitudinal grooves 2095 is communicated with the inner cavity of the rotating cylinder 2091.
[0049] The negative pressure generating part 210 includes a piston 2101 movably mounted inside the clamping seat 2073, the outer wall of the piston 2101 is in close contact with the inner wall of the internal groove 2075, the bottom end of the piston 2101 is fixedly mounted with a longitudinal tube 2102, the bottom end of the longitudinal tube 2102 passes through the bottom of the clamping seat 2073, the inside of the longitudinal tube 2102 is movably mounted with a pull rod 2103, the bottom end of the pull rod 2103 passes through the middle groove 2072 to the bottom of the rotating table 203, the bottom end of the pull rod 2103 is fixedly mounted with a collar 2104, a first spring 2105 is installed between the top of the pull rod 2103 and the inner top wall of the longitudinal tube 2102, slots 2106 are symmetrically provided on both sides of the piston 2101, side tubes 2107 are symmetrically provided on both sides of the clamping seat 2073, a clamping rod 2108 is movably installed inside the side tube 2107, the piston 2101 and The clamping rod 2108 is clamped and fixed. Under the joint action of the ring 2104 and the guide rod 2085, as the clamping seat 2073 moves toward the side away from the bottom tube 2081, the pull rod 2103 is continuously pulled downward, causing the first spring 2105 to be continuously stretched. When it moves to the clamping position, the piston 2101 is released, causing the piston 2101 to move downward under the elastic force of the first spring 2105, thereby generating negative pressure, which is convenient for negative pressure-assisted fixation of the ceramic blank. One end of the clamping rod 2108 is clamped into the inside of the clamping groove 2106, and one end of the clamping rod 2108 is fixedly installed with a second spring 2109. One end of the second spring 2109 is fixedly connected to the inner wall of the end of the side tube 2107 away from the clamping seat 2073. A magnetic block 21010 is installed on the clamping rod 2108, and an electromagnet 21011 is fixedly installed at the end of the side tube 2107.
[0050] The negative pressure fixing member 211 includes a side tube 2111 symmetrically installed on both sides of the vertical plate 2093, and a hemispherical rubber head 2112 is fixedly installed at the end of the side tube 2111. The rotating cylinder 2091 is rotatably installed inside the rotating groove 2076. After the rotating cylinder 2091 is driven to rotate until the inclination angle of the vertical plate 2093 is the same as the inclination angle of the ceramic body clamping position, the hemispherical rubber head 2112 is perpendicular to the ceramic body clamping position, which facilitates the close contact between the end face of the hemispherical rubber head 2112 and the surface of the ceramic body to ensure the negative pressure fixation and stability. A connecting cavity is opened inside the side tube 2111, and the hemispherical rubber head 2112 is fixed to the end of the side tube 2111. A negative pressure chamber is provided inside the spherical rubber head 2112, and a connecting chamber connects the longitudinal groove 2095 with the negative pressure chamber. A fixing plate 2113 is fixedly installed inside the connecting chamber, and a first through hole 2114 is symmetrically provided on the fixing plate 2113. A movable plate 2115 is provided on the side of the fixing plate 2113 close to the longitudinal groove 2095, and a second through hole 2116 is symmetrically provided on the movable plate 2115. The fixing plate 2113 and the movable plate 2115 are tightly attached to each other, and the first through hole 2114 and the second through hole 2116 are staggered. Four limiting grooves 2117 are provided at equal angles on the inner wall of the connecting chamber. A limit block 2118 is installed at an equal angle on the outside of the movable plate 2115. The limit block 2118 is slidably installed inside the limit groove 2117. A third spring 2119 is fixedly installed on the side of the limit block 2118 close to the vertical plate 2093. One end of the third spring 2119 is fixedly connected to the inner wall of the end of the limit groove 2117. A rod groove 21110 is opened at the end of the limit groove 2117 away from the vertical plate 2093. One end of the rod groove 21110 passes through the outer side of the arc surface of the hemispherical rubber head 2112. A push rod 21111 is movably installed inside the rod groove 21110. The push rod 21111 One end of 1 is fixedly connected to the limit block 2118, and the other end of the push rod 21111 is flush with the end face of the hemispherical rubber head 2112. The end face of the hemispherical rubber head 2112 is tightly attached to the surface of the ceramic body and deformed, and the force applied by the push rod 21111 separates the fixed plate 2113 and the movable plate 2115, so that the negative pressure cavity is connected to the internal groove 2075, which facilitates the negative pressure cavity on the side in contact with the surface of the ceramic body to generate negative pressure, while the other side is normal, which facilitates the negative pressure-assisted fixation of the ceramic body. At the same time, through multiple push rods 21111, the clamping area is increased and the fixing stability is improved.
[0051] The movable control member 208 includes a bottom cylinder 2081 fixedly mounted on the middle part of the bottom end of the rotating table 203, and two side grooves 2082 are symmetrically provided on the four sides of the bottom cylinder 2081. A longitudinal plate 2086 is movably installed inside the bottom cylinder 2081, and the longitudinal plate 2086 is slidably connected to the side groove 2082. Two connecting rods 2084 are symmetrically hinged on the four sides of the longitudinal plate 2086, and the other end of the connecting rod 2084 is hinged to the sliding block 2074. Four guide rods 2085 are installed at equal angles on the outside of the bottom cylinder 2081. The guide rods 2085 are tilted downward away from the end of the bottom cylinder 2081, and the guide rods 2085 are located below the middle groove 2072. The collar 2104 is sleeved on the outside of the guide rods 2085. 81 is internally rotated with a screw 2088, which is threadedly connected to the longitudinal plate 2086, and the bottom end of the screw 2088 is fixedly connected to the output shaft of the second motor 2087. The second motor 2087 is fixedly installed on the motor mounting frame 2, and the motor mounting frame 2 is fixedly installed on the bottom end of the bottom tube 2081. The guide rod 2085 is moved downward away from one end of the bottom tube 2081, so that the larger the diameter of the ceramic blank, the farther the distance between the clamping seat 2073 and the bottom tube 2081, the farther the pull rod 2103 moves downward, and the greater the elastic force of the first spring 2105, the greater the negative pressure generated by the piston 2101 after release, so that the fixing force is adaptively adjusted to the diameter of the ceramic blank, thereby improving the fixing effect on the ceramic blank.
[0052] The glaze release assembly 3 includes a storage barrel 301 fixedly mounted on the top of the base 1, a feeding pipe is provided at the top of the storage barrel 301, a pump body 302 is installed on one side of the storage barrel 301, the input end of the pump body 302 is connected to the output end of the storage barrel 301, the output end of the pump body 302 is connected to the delivery pipe 303, the other end of the delivery pipe 303 is connected to the discharge head 304, a lifting hydraulic cylinder 306 is installed on the outside of the storage barrel 301, a horizontal moving module 305 is fixedly mounted on the output end of the lifting hydraulic cylinder 306, the discharge head 304 is fixedly mounted on the horizontal moving module 305, a return pipe is fixedly mounted on one side of the storage barrel 301, and a connecting hose is provided between the bottom pipe 202 and the return pipe.
[0053] Working principle: When the outer wall of the ceramic body needs to be glazed, the ceramic body is fixed by Figure 12 When the inner wall of the ceramic body needs to be glazed, the ceramic body is fixed by attaching Figure 11 Fixing method:
[0054] The surface inclination angle of the ceramic body is determined, and then the rotating cylinder 2091 is driven to rotate by the third motor 2092, so that the inclination angle of the vertical plate 2093 after rotation is the same as the surface inclination angle of the ceramic body. At the same time, two negative pressure fixing members 211 are symmetrically provided on both sides of the vertical plate 2093. When performing the two clamping methods, the two negative pressure fixing members 211 on both sides of the vertical plate 2093 can respectively adhere to the outer wall and the inner wall of the ceramic body, thereby completing the compression and fixation;
[0055] After the ceramic body is placed on the top of the rotating table 203, the second motor 2087 is turned on to drive the screw 2088 to rotate. Since the screw 2088 is threadedly connected to the longitudinal moving plate 2086, the longitudinal moving plate 2086 is driven to move longitudinally inside the bottom tube 2081. A connecting rod 2084 is hingedly installed between the longitudinal moving plate 2086 and the clamping seat 2073. When the longitudinal moving plate 2086 moves longitudinally, the four clamping seats 2073 can move synchronously along the sliding groove 2071, so that the negative pressure fixing member 211 can be in close contact with the outer wall of the ceramic body, thereby coaxially clamping and fixing the ceramic body, which is convenient for subsequent glazing.
[0056] When the hemispherical rubber head 2112 at one end of the side tube 2111 is in close contact with the surface of the ceramic body, the material of the hemispherical rubber head 2112 is rubber, so when the end face of the hemispherical rubber head 2112 is subjected to force, the hemispherical rubber head 2112 is compressed and deformed, while in the original state, the end of the push rod 21111 is flush with the end face of the hemispherical rubber head 2112. After the hemispherical rubber head 2112 is deformed, the end of the push rod 21111 is compressed to push the movable plate 2115 and the fixed plate 2113 to separate and move, so that the negative pressure chamber in the hemispherical rubber head 2112 is connected to the inner cavity of the rotating cylinder 2091, which facilitates subsequent negative pressure adsorption and fixation. At the same time, multiple push rods 21111 can increase the clamping area and improve the clamping stability.
[0057] Bottom holes 2094 are equidistantly formed at the bottom end of the rotating cylinder 2091. During the rotation of the rotating cylinder 2091, the bottom holes 2094 are always connected to the internal groove 2075, so that the negative pressure chamber in the hemispherical rubber head 2112 that contacts the surface of the ceramic body is connected to the internal groove 2075. At the same time, as the clamping seat 2073 moves toward the side away from the bottom cylinder 2081, the collar 2104 is sleeved on the outside of the guide rod 2085, and the end of the guide rod 2085 away from the bottom cylinder 2081 is tilted downward, causing the clamping seat 2073 to move, driving the pull rod 2103 to move downward, causing the first spring 2105 to be continuously stretched until it moves to the clamping position.
[0058] After moving to the clamping position and making the end face of the hemispherical rubber head 2112 close to the surface of the ceramic blank, the electromagnet 21011 is energized to generate an attractive force on the magnetic block 21010. Under the action of the attractive force, the clamping rod 2108 moves toward the inside of the side tube 2107 and disengages from the clamping groove 2106. At this time, the piston 2101 moves downward under the elastic force of the first spring 2105, so that negative pressure is generated in the negative pressure cavity of the hemispherical rubber head 2112, further fixing the ceramic blank. At the same time, the larger the diameter of the ceramic blank, the greater the distance the pull rod 2103 moves downward, and the greater the elastic force of the first spring 2105, so that the subsequent distance the piston 2101 moves downward is longer, and the negative pressure generated is greater, so that the negative pressure fixing force is proportional to the diameter of the ceramic blank, so that the clamping force is adaptively adjusted to the diameter of the ceramic blank;
[0059] After the ceramic body is fixed, the height of the discharge head 304 is adjusted by the lifting hydraulic cylinder 306, and the lateral position of the discharge head 304 is adjusted by the horizontal moving module 305, so that the discharge head 304 can flow out to the top of the surface of the ceramic body that needs to be glazed when discharging glaze, and then the first motor 206 is turned on, and the rotating table 203 is driven to rotate through the gear 205 and the gear ring 204, thereby driving the ceramic body to rotate, and at the same time the pump body 302 is turned on to discharge the glaze stored in the storage barrel 301 from the discharge head 304. The glaze flows downward along the surface of the ceramic body and continuously adheres to the surface of the ceramic body as the ceramic body rotates, completing the glazing. During the glazing process, the glaze flowing to the rotating table 203 flows from the sliding groove 2071 and the middle groove 2072 into the collection box 201 for storage. When the switch valve on the bottom pipe 202 is opened, the glaze flows back to the storage barrel 301 through the connecting hose and the return pipe, saving glaze.
[0060] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0061] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A glazing device for ceramic production, comprising a base (1), characterized in that: The top of the base (1) is provided with a ceramic body rotating assembly (2) for fixing the ceramic body and driving the rotation thereof, and the top of the base (1) is provided with a glaze releasing assembly (3) for spraying the glaze; The ceramic blank rotating assembly (2) comprises a collection box (201) fixedly mounted on the top of the base (1); a rotating platform (203) is rotatably mounted on the top of the collection box (201); four ceramic blank clamping members (207) are arranged at equal angles on the rotating platform (203); and a moving control member (208) is arranged between the four ceramic blank clamping members (207); The ceramic body clamping member (207) comprises a clamping seat (2073) arranged at an equal angle above the rotating platform (203); an internal groove (2075) is provided inside the clamping seat (2073); a rotating groove (2076) is provided at the top of the internal groove (2075); a top groove (2077) is provided at the top of the rotating groove (2076); a rotatable rotating clamping member (209) is provided inside the rotating groove (2076); a negative pressure generating member (210) is provided inside the internal groove (2075); the rotating clamping member (209) comprises a rotating cylinder (2091) rotatably installed inside the rotating groove (2076); and negative pressure fixing members (211) are symmetrically installed on both sides of the vertical plate (2093); Two sliding blocks (2074) are symmetrically mounted on the bottom end of the clamping seat (2073), and the sliding blocks (2074) are slidably mounted inside the sliding groove (2071). The sliding groove (2071) is provided on the rotating table (203). Exhaust holes (2078) are evenly arranged on the side walls of the bottom end of the inner groove (2075). A middle groove (2072) is provided between the two sliding grooves (2071). Bottom holes (2094) are equidistantly arranged on the bottom end of the rotating cylinder (2091). A longitudinal groove (2095) is provided inside the vertical plate (2093). The bottom end of the longitudinal groove (2095) is communicated with the inner cavity of the rotating cylinder (2091). One end of the rotating cylinder (2091) is coaxially fixedly connected to the output shaft of the third motor (2092). The third motor (2092) is fixedly mounted on the clamping seat (2073). The top end of the rotating cylinder (2091) is fixedly mounted with the vertical plate (2093). The negative pressure generating member (210) includes a piston (2101) movably mounted inside the clamping seat (2073), the outer wall of the piston (2101) is in close contact with the inner wall of the internal groove (2075), the bottom end of the piston (2101) is fixedly mounted with a longitudinal tube (2102), the bottom end of the longitudinal tube (2102) passes through to the bottom of the clamping seat (2073), a pull rod (2103) is movably mounted inside the longitudinal tube (2102), the bottom end of the pull rod (2103) passes through the middle groove (2072) to the bottom of the rotating table (203), a collar (2104) is fixedly mounted on the bottom end of the pull rod (2103), and a first spring (2105) is installed between the top end of the pull rod (2103) and the inner top wall of the longitudinal tube (2102).
2. A glazing device for ceramic production according to claim 1, characterized in that: The lower half of the collecting box (201) is configured to be conical. A bottom tube (202) is fixedly mounted on the bottom end of the collecting box (201). A switch valve is mounted on the bottom tube (202). A gear (205) is meshedly connected to one side of the rotating platform (203). The gear (205) is fixedly connected to the output shaft of the first motor (206). The first motor (206) is fixedly mounted on a first motor mounting frame. The first motor mounting frame is fixedly mounted on a side wall of the collecting box (201).
3. A glazing device for ceramic production according to claim 1, characterized in that: The piston (2101) is symmetrically provided with a slot (2106) on both sides, and the clamping seat (2073) is symmetrically provided with a side tube (2107) on both sides. A clamping rod (2108) is movably provided inside the side tube (2107), and one end of the clamping rod (2108) is clamped into the inside of the slot (2106). A second spring (2109) is fixedly provided at one end of the clamping rod (2108), and one end of the second spring (2109) is fixedly connected to the inner wall of the end of the side tube (2107) away from the clamping seat (2073). A magnetic block (21010) is installed on the clamping rod (2108), and an electromagnet (21011) is fixedly provided at the end of the side tube (2107).
4. A glazing device for ceramic production according to claim 1, characterized in that: The negative pressure fixing member (211) comprises a side tube (2111) symmetrically mounted on both sides of the vertical plate (2093), a hemispherical rubber head (2112) fixedly mounted on the end of the side tube (2111), a connecting cavity provided inside the side tube (2111), a negative pressure cavity provided inside the hemispherical rubber head (2112), the connecting cavity connecting the longitudinal groove (2095) with the negative pressure cavity, a fixing plate (2113) fixedly mounted inside the connecting cavity, a first through hole (2114) symmetrically provided on the fixing plate (2113), a movable plate (2115) provided on one side of the fixing plate (2113) close to the longitudinal groove (2095), a second through hole (2116) symmetrically provided on the movable plate (2115), the fixing plate (2113) and the movable plate (2115) being tightly attached, and the first through hole (2114) and the second through hole (2116) being staggered.
5. A glazing device for ceramic production according to claim 4, characterized in that: Four limiting grooves (2117) are provided on the inner wall of the connecting cavity at equal angles, and a limiting block (2118) is installed at equal angles on the outer side of the movable plate (2115). The limiting block (2118) is slidably installed inside the limiting groove (2117), and a third spring (2119) is fixedly installed on the side of the limiting block (2118) close to the vertical plate (2093). One end of the third spring (2119) is fixedly connected to the inner wall of the end of the limiting groove (2117). A rod groove (21110) is formed at one end of the groove (2117) away from the vertical plate (2093), one end of the rod groove (21110) extends to the outer side of the arc-shaped surface of the hemispherical rubber head (2112), and a push rod (21111) is movably installed inside the rod groove (21110), one end of the push rod (21111) is fixedly connected to the limit block (2118), and the other end of the push rod (21111) is flush with the end surface of the hemispherical rubber head (2112).
6. A glazing device for ceramic production according to claim 1, characterized in that: The movable control member (208) comprises a bottom tube (2081) fixedly mounted on the middle of the bottom end of the rotating table (203), two side grooves (2082) are symmetrically provided on four sides of the bottom tube (2081), a longitudinal plate (2086) is movably installed inside the bottom tube (2081), the longitudinal plate (2086) is slidably connected to the side grooves (2082), two connecting rods (2084) are symmetrically hingedly installed on four sides of the longitudinal plate (2086), the other end of the connecting rod (2084) is hingedly installed with the sliding block (2074), and four guide rods (2086) are installed at equal angles on the outside of the bottom tube (2081). 85), the guide rod (2085) is tilted downwardly at one end away from the bottom tube (2081), and the guide rod (2085) is located below the middle groove (2072), the collar (2104) is sleeved on the outside of the guide rod (2085), and a screw rod (2088) is rotatably installed inside the bottom tube (2081), the screw rod (2088) is threadedly connected to the longitudinal plate (2086), the bottom end of the screw rod (2088) is fixedly connected to the output shaft of the second motor (2087), the second motor (2087) is fixedly installed on the motor mounting frame 2, and the motor mounting frame 2 is fixedly installed at the bottom end of the bottom tube (2081).
7. A glazing device for ceramic production according to claim 1, characterized in that: The glaze release assembly (3) includes a material storage barrel (301) fixedly mounted on the top of the base (1), a feeding pipe is provided at the top of the material storage barrel (301), a pump body (302) is installed on one side of the material storage barrel (301), the input end of the pump body (302) is connected to the output end of the material storage barrel (301), the output end of the pump body (302) is connected to a delivery pipe (303), the other end of the delivery pipe (303) is connected to a discharge head (304), a lifting hydraulic cylinder (306) is installed on the outside of the material storage barrel (301), a horizontal moving module (305) is fixedly mounted on the output end of the lifting hydraulic cylinder (306), the discharge head (304) is fixedly mounted on the horizontal moving module (305), a return pipe is fixedly mounted on one side of the material storage barrel (301), and a connecting hose is provided between the bottom pipe (202) and the return pipe.
8. A method for using the glazing device for ceramic production according to any one of claims 1 to 7, characterized in that: The steps include: S1. Fixing the ceramic body: selecting different placement methods based on the position of the glazed surface of the ceramic body, placing the ceramic body on the top of the rotating table (203), and coaxially positioning and fixing the ceramic body using four ceramic body clamps (207); S2, adjusting the glaze discharge position: adjusting the position of the discharge head (304) by means of the lifting hydraulic cylinder (306) and the horizontal movement module (305) so that the glaze discharge end of the discharge head (304) is located above the surface of the ceramic body to be glazed; S3, rotation control: turning on the first motor (206) to drive the rotating platform (203) to rotate, thereby driving the ceramic body to rotate; S4, glazing: open the pump body (302), pump the glaze out from the discharge head (304) to the surface of the ceramic body, the glaze flows downward along the surface of the ceramic body, and rotates with the ceramic body, so that the glaze completely covers the surface of the ceramic body to be glazed, thereby achieving glazing.
Citation Information
Patent Citations
A glazing device for ceramic production
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