Water taking head prefabricating device and prefabricating method

Abstract

The invention relates to the technical field of water taking head prefabrication, in particular to a water taking head prefabrication device and prefabrication method.The water taking head prefabrication device comprises a vertically-arranged discharging pipe; the communicating pipe is horizontally arranged and communicates with the bottom of the discharging pipe, and a vibration assembly capable of enabling materials in the communicating pipe to vibrate is arranged on the outer wall of the communicating pipe; the discharging pipe is inserted into the inner wall of the communicating pipe in a sliding mode in the axial direction of the communicating pipe, a funnel-shaped discharging head is arranged at the discharging end of the discharging pipe, and multiple stages of grids are arranged at the bottom of the inner wall of the discharging head and are arranged rightwards in a stepped mode from top to bottom. Materials can be subjected to primary compacting treatment, and the material vibrating time can be shortened after the materials are poured; the discharging point of the material is changed, and the material is paved below, so that the pouring efficiency can be improved; the fixed materials are pushed to move upwards, and the uniformity of the materials is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of water intake head prefabrication, and in particular to a water intake head prefabrication device and a prefabrication method. Background Art

[0002] During the pouring of water head concrete, to improve the structural density and impermeability of the water head, the cement is usually vibrated and compacted to eliminate air gaps in the cement. Currently, the most common method is insert vibrating, where an electric or pneumatic vibrator is inserted vertically into the concrete layer to perform layer-by-layer vibration.

[0003] However, excessive vibration can easily cause aggregate sinking and cement slurry floating, resulting in a gradient distribution of concrete strength. This is particularly true in large-volume water head structures, where strength loss at the layered interfaces is high. Furthermore, during layered pouring, the upper vibrator needs to be inserted 5-10 cm into the lower, initially set concrete to ensure interlayer bonding. However, improper control of the insertion depth can damage the underlying setting structure. Furthermore, after pouring each layer, the concrete needs to be paused until it reaches the initial setting state, which prolongs the pouring cycle for large-volume water heads. Cold joints caused by improper control of the interlayer pouring intervals are particularly prominent in splash zone water heads.

[0004] In view of the above-mentioned related contents, there is an urgent need for a water intake head prefabrication device and prefabrication method to improve the problem of difficult vibration during the water intake head prefabrication process. Summary of the Invention

[0005] In view of this, the present invention provides a water intake head prefabrication device and a prefabrication method, aiming to solve the technical problem of defects in vibration during the water intake head prefabrication process in the prior art.

[0006] In a first aspect, the present invention provides a water intake head prefabricated device, which adopts the following technical solution:

[0007] A water intake head prefabricated device includes a vertically arranged feed pipe; a horizontally placed connecting pipe connected to the bottom of the feed pipe, the outer wall of the connecting pipe is provided with a vibration component capable of vibrating the material inside the connecting pipe; a discharge pipe that slides axially along the connecting pipe and is inserted into the inner wall of the connecting pipe, the discharge end of the discharge pipe is provided with a funnel-shaped discharge head, and the bottom of the inner wall of the discharge head is provided with a multi-stage grid, and the multi-stage grid is arranged in a stepped right-biased manner from top to bottom.

[0008] By adopting the above technical solution, the vibration component makes the material inside the connecting pipe vibrate, which can perform preliminary compaction on the material, which is beneficial to shorten the material vibration time after the material is poured, thereby accelerating the water head manufacturing efficiency; a discharge pipe is provided, and the discharge pipe and the connecting pipe are slidably connected. By changing the position of the discharge pipe relative to the connecting pipe, the material discharge point can be changed, and the material can be spread underneath, which can accelerate the pouring efficiency; the multi-level right-biased grid can push the fixed material upward and improve the uniformity of the material.

[0009] Optionally, the vibration assembly includes a shell, an eccentric vibration shaft and a driving source, the shell is fixedly connected to the outer wall of the connecting pipe, the eccentric vibration shaft is installed inside the shell through a bearing seat, and the driving source is connected to the end of the eccentric vibration shaft through a coupling.

[0010] By adopting the above technical solution, the material in the connecting pipe is subjected to preliminary vibration and compaction treatment.

[0011] Optionally, the end fixing sleeve of the eccentric vibrating shaft is provided with gear 1, the end of the connecting pipe is rotatably connected to a rotating ring, the outer wall fixing sleeve of the rotating ring is provided with gear 2, gear 1 is engaged with gear 2, and the rotating ring is provided with a cleaning gear ring that can contact the outer wall of the discharge pipe. The cleaning gear ring is composed of multiple carbide scrapers arranged circumferentially, and the scrapers contact the outer wall of the discharge pipe to form a sliding seal.

[0012] By adopting the above technical solution, the outer wall of the discharge pipe is dynamically cleaned, which helps to ensure the stable and smooth operation of the structure.

[0013] Optionally, a protective cover is provided on the connecting pipe, and the protective cover can cover the gear 2. One end of the protective cover is connected to the outer wall of the connecting pipe, and the other end of the protective cover is rotatably connected to the outer wall of the rotating ring.

[0014] By adopting the above technical solution and setting a protective cover, gear one and gear two can be prevented from being blocked by materials as much as possible, thereby ensuring the smooth operation of the device.

[0015] Optionally, the protective cover is made of a polycarbonate transparent sheet.

[0016] By adopting the above technical solution, the meshing state of gear 1 and gear 2 can be observed through the protective cover. In a second aspect, the present invention provides a water intake head prefabrication method, which adopts the following technical solution:

[0017] A water intake head prefabrication method, comprising:

[0018] A1, the material enters the connecting pipe through the discharge pipe, and the vibration component vibrates the material inside the connecting pipe and performs preliminary densification.

[0019] A2: After the initial vibration compaction treatment, the material continues to move forward into the interior of the discharge pipe. The discharge pipe is controlled to slide, and the discharge end position of the discharge pipe is changed to change the material discharge point, thereby achieving horizontal spreading of the material.

[0020] A3, when the material flows out of the discharge pipe, it passes through the multi-stage screen, under the action of the multi-stage screen, the solid material that sinks below the center axis of the discharge pipe is pushed upward.

[0021] By adopting the above technical solution, the material is vibrated and compacted and then spread, which can shorten the pouring time and speed up the pouring efficiency, and the grid helps to improve the uniformity of the material.

[0022] Optionally, in step A1, when the vibrating rod rotates, gear 1 rotates, thereby driving gear 2 and the cleaning gear ring to rotate, and the cleaning gear ring cleans the outer wall of the discharge pipe.

[0023] By adopting the above technical solutions, dynamic cleaning can avoid concrete solidification and accumulation as much as possible, which helps to ensure the stable and smooth operation of the structure.

[0024] In summary, the present invention has the following beneficial technical effects:

[0025] 1. It can perform preliminary compaction on the material, which is beneficial to shorten the material vibration time after the material is poured, thereby accelerating the efficiency of water head manufacturing; by changing the position of the discharge pipe relative to the connecting pipe, the material discharge point can be changed, and the material can be spread at the bottom, which can accelerate the pouring efficiency; the multi-level right-biased grid can push the fixed material upward and improve the uniformity of the material.

[0026] 2. The cleaning gear ring dynamically cleans the outer wall of the discharge pipe, which helps the structure to work stably and smoothly.

[0027] 3. Installing a protective cover can prevent gear 1 and gear 2 from being blocked by materials as much as possible, ensuring the smooth operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 Schematic diagram of the overall structure of an embodiment of the present invention;

[0029] Figure 2 A schematic structural diagram of a vibration assembly and a cleaning assembly in an embodiment of the present invention;

[0030] Figure 3 Schematic diagram of the structure of the grid in an embodiment of the present invention;

[0031] Figure 4 for Figure 3 A partial enlarged schematic diagram of part A.

[0032] Explanation of the accompanying reference numerals: 1. discharge assembly; 11. discharge pipe; 12. connecting pipe; 13. discharge pipe; 2. discharge head; 21. grille; 3. vibration assembly; 31. shell; 32. eccentric vibration shaft; 4. cleaning assembly; 41. rotating ring; 42. gear 1; 43. gear 2; 44. cleaning gear ring; 5. protective cover. DETAILED DESCRIPTION

[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of the present invention.

[0034] The following is combined with Figure 1 -Attached Figure 4 The present invention is described in further detail.

[0035] In a first aspect, an embodiment of the present invention discloses a water intake head prefabrication device.

[0036] Reference Figures 1 to 4 A water intake head prefabrication device includes a blanking component 1, a vibration component 3 and a cleaning component 4.

[0037] Reference Figure 1 The blanking assembly 1 includes a blanking pipe 11, a connecting pipe 12 and a discharge pipe 13.

[0038] The feed pipe 11 is placed vertically, the connecting pipe 12 is placed horizontally, and the feed end of the connecting pipe 12 is connected to the bottom end of the feed pipe 11. The discharge pipe 13 is placed horizontally, and the discharge pipe 13 is slidably inserted into the inner wall of the connecting pipe along the circumference of the connecting pipe 12.

[0039] By changing the position of the discharge pipe 13 relative to the connecting pipe 12, the material discharge point can be changed, the material can be spread below, and the pouring efficiency can be accelerated. Among them, controlling the sliding of the discharge pipe 13 relative to the connecting pipe 12 belongs to the existing technology content and is therefore not described in detail in this article.

[0040] Reference Figure 1 and Figure 3 Furthermore, the discharge end of the discharge pipe 13 is provided with a funnel-shaped discharge head 2. The bottom of the inner wall of the discharge head 2 is provided with a multi-stage grid 21, which is stepped and right-biased from top to bottom.

[0041] The multi-stage right-deflected grid 21 can push the fixed material upward to improve the uniformity of the material.

[0042] Reference Figure 1 and Figure 2 The vibration assembly 3 includes a housing 31, an eccentric vibration shaft 32 and a driving source.

[0043] The housing 31 is fixedly connected to the outer wall of the connecting pipe 12 , the eccentric vibration shaft 32 is installed inside the housing 31 through a bearing seat, and the driving source is connected to the end of the eccentric vibration shaft 32 through a coupling.

[0044] The vibration component 3 makes the material inside the connecting pipe 12 vibrate, which can perform preliminary compaction on the material, which is beneficial to shorten the material vibration time after the material is poured, thereby accelerating the water head manufacturing efficiency.

[0045] Reference Figure 2 and Figure 4 The cleaning assembly 4 includes a rotating ring 41 , a driving member and a cleaning gear ring 44 .

[0046] Rotating ring 41 is rotatably connected to the end of connecting tube 12. The driving member includes gear 1 42 and gear 2 43. Gear 1 42 is fixedly mounted on the end of eccentric vibration shaft 32, while gear 2 43 is fixedly mounted on the outer wall of rotating ring 41. Gear 1 42 and gear 2 43 mesh with each other. A cleaning ring 44 is connected to the outer end of rotating ring 41. Cleaning ring 44 is composed of multiple circumferentially arranged carbide scrapers. The scrapers contact the outer wall of discharge tube 13 to form a sliding seal.

[0047] Dynamic cleaning of the outer wall of the discharge pipe 13 helps the structure to operate smoothly and stably.

[0048] Furthermore, a protective cover is provided on the connecting pipe 12 , and the protective cover can cover the gear 2 43 . One end of the protective cover is connected to the outer wall of the connecting pipe 12 , and the other end of the protective cover is rotatably connected to the outer wall of the rotating ring 41 .

[0049] The provision of a protective cover can prevent gear 1 42 and gear 2 43 from being blocked by materials as much as possible, thereby ensuring smooth operation of the device.

[0050] In a second aspect, an embodiment of the present invention discloses a method for prefabricating a water intake head, the steps of which include:

[0051] A1, the material enters the connecting pipe 12 through the discharge pipe 11, and the vibration component 3 vibrates the material inside the connecting pipe 12 and performs preliminary densification treatment.

[0052] A2, the material after the initial vibration compaction treatment continues to move forward into the interior of the discharge pipe 13, and the discharge pipe 13 is controlled to slide. By changing the discharge end position of the discharge pipe 13, the material discharge point is changed to achieve horizontal spreading of the material.

[0053] A3, when the material flows out of the discharge pipe 13, it passes through the multi-stage grid 21. Under the action of the multi-stage grid 21, the solid material settled below the central axis of the discharge pipe 13 is pushed upward.

[0054] Furthermore, in step A1 , when the vibrating rod rotates, the gear 1 42 rotates, thereby driving the gear 2 43 and the cleaning gear ring 44 to rotate, and the cleaning gear ring 44 cleans the outer wall of the discharge pipe 13 .

[0055] Furthermore, it should be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0056] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A water intake head prefabrication device, comprising a vertically arranged feed pipe (11), characterized in that: Also includes: A connecting pipe (12) is placed horizontally and is connected to the bottom of the feeding pipe (11), and a vibration component (3) is provided on the outer wall of the connecting pipe (12) to vibrate the material inside the connecting pipe (12); A discharge pipe (13) is axially slidably inserted into the inner wall of the connecting pipe (12), a discharge end of the discharge pipe (13) is provided with a funnel-shaped discharge head (2), and a multi-stage grid (21) is provided at the bottom of the inner wall of the discharge head (2), and the multi-stage grid (21) is arranged in a stepped manner from top to bottom and is biased to the right.

2. A water intake head prefabricated device according to claim 1, characterized in that: The vibration assembly (3) comprises a housing (31), an eccentric vibration shaft (32) and a driving source, wherein the housing (31) is fixedly connected to the outer wall of the connecting pipe (12), the eccentric vibration shaft (32) is installed inside the housing (31) via a bearing seat, and the driving source is connected to the end of the eccentric vibration shaft (32) via a coupling.

3. A water intake head prefabricated device according to claim 2, characterized in that: The end fixing sleeve of the eccentric vibration shaft (32) is provided with a gear 1 (42), the end of the connecting pipe (12) is rotatably connected with a rotating ring (41), the outer wall fixing sleeve of the rotating ring (41) is provided with a gear 2 (43), the gear 1 (42) is meshed with the gear 2 (43), and the rotating ring (41) is provided with a cleaning tooth ring (44) capable of contacting the outer wall of the discharge pipe (13), the cleaning tooth ring (44) is composed of a plurality of hard alloy scrapers arranged circumferentially, and the scrapers contact the outer wall of the discharge pipe (13) to form a sliding seal.

4. A water intake head prefabricated device according to claim 3, characterized in that: The connecting pipe (12) is provided with a protective cover, which can cover the second gear (43). One end of the protective cover is connected to the outer wall of the connecting pipe (12), and the other end of the protective cover is rotatably connected to the outer wall of the rotating ring (41).

5. A water intake head prefabricated device according to claim 4, characterized in that: The protective cover is made of a transparent polycarbonate sheet.

6. A method for prefabricating a water intake head, applicable to the water intake head prefabricated device according to claim 3, comprising: A1, the material enters the interior of the connecting pipe (12) through the discharge pipe (11), and the vibration component (3) vibrates the material inside the connecting pipe (12) and performs preliminary densification treatment; A2, the material after the initial vibration and compaction treatment continues to move forward into the interior of the discharge pipe (13), and the discharge pipe (13) is controlled to slide, and the discharge end position of the discharge pipe (13) is changed, thereby changing the material discharge point and achieving horizontal paving of the material; A3, when the material flows out of the discharge pipe (13), it passes through the multi-stage grid (21), and under the action of the multi-stage grid (21), the solid material that sinks below the central axis of the discharge pipe (13) is pushed upward.

7. A method for prefabricating a water intake head according to claim 6, comprising the steps of: In step A1, when the vibrating rod rotates, gear one (42) rotates, thereby driving gear two (43) and the cleaning gear ring (44) to rotate, and the cleaning gear ring (44) cleans the outer wall of the discharge pipe (13).

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