Automatic packaging production line
By introducing a dual-rail split-layer lifting structure and KBK track linkage, combined with photoelectric positioning and laser marking technology, the problems of long lifting time and high equipment vacancy rate in the motorcycle automatic packaging production line are solved, and an efficient and accurate automated production process is achieved, which improves the level of automation of equipment energy efficiency and storage and transportation links.
Patent Information
- Application Number
- CN202510635823.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-08-19
AI Technical Summary
The lifting system in the traditional motorcycle automatic packaging production line takes too long, the equipment vacancy rate is high, the structural matching of the conveyor system is unbalanced, the packaging box is not positioned accurately, the storage and transportation links are inefficient, the marking is vague, the equipment energy efficiency ratio is low, and there are safety hazards.
The dual-rail split-layer hoisting structure is adopted, the KBK track is linked to the electric hoist of the ring chain, combined with the meshing design of the power chain section and the non-powered drum section, photoelectric positioning and laser marking technology are introduced to build a PLC joint control system to realize automated continuous operation and precise positioning.
Significantly improve lifting efficiency, reduce equipment vacancy rate, improve packaging box positioning pass rate, realize full automation of storage and transportation links, ensure clear labeling, improve equipment energy efficiency, and reduce safety risks.
Smart Images

Figure CN120504018A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of motorcycle packaging, in particular to an automatic packaging production line. Background Art
[0002] In the field of automated motorcycle packaging production, traditional lifting systems generally use monorail pneumatic hoists for vertical lifting operations. Operators need to repeatedly adjust the position of the hoist to adapt to different models. The lack of intelligent planning of the lifting trajectory results in the equipment idle period being much longer than the effective operating time. The AC and DC lines in the pit are mixed and not shielded. The metal frame and the humid environment cause electrolytic corrosion, which accelerates the aging and cracking of the cable insulation layer. What is more serious is that the metal debris generated during the operation of the equipment is easily accumulated in the gaps of the transmission mechanism, and long-term friction generates heat to form high-temperature points, posing a potential source of combustion risk.
[0003] Structural imbalance in the conveying system is a common problem in the baling line area. There is a design fault in the mechanical interface between the powered plate chain and the unpowered roller. The packaging boxes are randomly deflected due to the lack of a guide mechanism when transported across areas. The boxes and the edges of the conveyor line frequently rub against each other, causing surface damage. The line power supply system uses an open relay control architecture. The surge current generated when high-power equipment in the workshop starts and stops can easily cause control signal disorder, resulting in sudden stops of the conveyor line or speed loss. Such systemic defects make it difficult for the qualified rate of the baling process to exceed the industry benchmark, seriously restricting the refined packaging requirements of high-end models.
[0004] The technological shortcomings in the storage and transportation links are mainly reflected in the contradiction between passive transportation and discrete operations. The packaged finished products rely on the physical thrust of the subsequent boxes to achieve displacement. The collision and extrusion between boxes cause the cracking rate of the sealing tape to increase significantly. Forklift transfer still uses the single picking mode of manual visual positioning. The operation path repetition rate is extremely high and multi-unit merging operation cannot be achieved. The labeling process of paper packaging boxes uses contact inkjet technology. The ink is easily affected by environmental humidity and causes smudging before solidification. The recognizability of batch product traceability codes is uneven. The existing storage and transportation area roller lines lack dynamic caching strategies. Energy consumption is prominent during full load stagnation, and the equipment energy efficiency ratio has been in the non-economic range for a long time. Summary of the Invention
[0005] In view of the shortcomings of the existing technology, the present invention provides an automatic packaging production line, which solves the bottleneck problems of long hoisting process and high equipment vacancy rate.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic packaging production line, comprising: a hoisting system, which adopts a lower hanging structure and a double-track staggered structure, is installed above the workshop roof and supported by the beams, and is used to hoist the vehicles to be packaged to the bottom support chain conveyor line; The bottom support chain conveyor line includes a powered chain segment and two symmetrically arranged unpowered roller segments. Its working surface is flush with the workshop floor. It is used to place and automatically convey the wooden bottom support for fixing the motorcycle front fork. The powered chain segment and the unpowered roller segment are meshed with each other. The strapping plate chain production line includes a plate chain conveyor belt, which is used to receive the wooden pallets conveyed by the pallet chain conveyor line and complete the assembly and fixing of wooden boxes; The chain plate return line includes a lateral cylinder push rod and a photoelectric positioning sensor, which is used to perform secondary positioning and return of wooden boxes output from the strapping plate chain assembly line. The lateral cylinder push rod and the photoelectric positioning sensor are fixed on both sides above the conveyor belt inside the chain plate return line; The automatic strapping chain conveyor line includes two side-type fully automatic strapping machines and a segmented chain drive structure, which perform three parallel strapping on the straightened wooden boxes. The side-type fully automatic strapping machines are arranged outside the segmented chain drive structure. The 90-degree translation off-line mechanism is used to turn the bundled wooden boxes for transportation; A power-and-free storage and transportation system, integrating a laser marking machine and a buffer roller line, wherein the integrated laser marking machine is arranged outside the buffer roller line; The hoisting system, bottom support chain conveyor line, strapping plate chain assembly line, straightening chain plate line, automatic strapping chain conveyor line, 90-degree translation offline mechanism and accumulation type storage and transportation system realize continuous operation according to the process sequence through the PLC joint control system.
[0007] Furthermore, the accumulation and release storage and transportation system integrates a laser marking machine and a cache roller line, supporting continuous storage and batch picking by forklifts. The lifting system uses a Demag brand 250kg chain hoist, the bottom support chain conveyor line uses Hangzhou Donghua 1-inch single-row chain, and the strapping plate chain assembly line is equipped with a P=75mm special needle roller bearing chain.
[0008] Preferably, the hoisting system includes a staggered KBK track, an electric chain hoist is provided below the KBK track, the electric chain hoist is connected to an electric sports car, and an independent electric control module is fixed to the outer wall of the electric sports car.
[0009] Furthermore, the 6-meter-long straight section of the KBK track is supported by No. 14 I-beams, the electric chain hoist has a 5-meter travel and is equipped with a manual / automatic dual-mode switching function, and the independent electronic control module is integrated with the Mitsubishi FX3U series PLC.
[0010] Preferably, the power chain segment is composed of three rows of drive chains arranged in parallel, which are used to carry the wooden base and the motorcycle front fork fixed thereon for main transportation. The unpowered roller segments are symmetrically distributed on both sides of the power chain segment, and the free-rolling rollers assist in transportation and prevent deviation.
[0011] Furthermore, the drive chain uses 40Gr material pins, and the unpowered roller section is equipped with φ38mm galvanized steel rollers, which are evenly distributed with a spacing of 150mm.
[0012] Preferably, the automatic packaging chain conveyor line includes a segmented chain drive structure, including: a front-end drive module, with multiple rows of drive chains arranged in a plane, corresponding to the strapping station of the first side-type fully automatic packaging machine; a rear-end drive module, with a climbing structure provided in the extension section, with multiple rows of drive chains arranged in a plane, corresponding to the strapping station of the last side-type fully automatic packaging machine; a synchronization control unit, which keeps the front-end drive module and the rear-end drive module in synchronous operation through a linkage drive device, and supports forward and reverse conveying.
[0013] Furthermore, the front drive module is equipped with a Liming brand 0.75kW reduction motor, the rear drive module has a 5° climbing angle and adopts a tank chain anti-skid structure, and the synchronous control unit integrates an Omron E6C2-C photoelectric encoder.
[0014] Preferably, the ninety-degree translation offline mechanism includes a lifting cylinder, a bidirectional power roller and a climbing transition section with anti-slip grooves. The bidirectional power roller is arranged inside the climbing transition section, and the lifting cylinder is arranged inside the climbing transition section.
[0015] Furthermore, the lifting cylinder uses SMC brand CDQ2B125-100D cylinder, the bidirectional power roller is equipped with a φ80mm polyurethane rubber-coated roller, and the surface of the climbing transition section is provided with a 3mm deep anti-slip groove.
[0016] Preferably, the laser marking machine of the accumulation and release storage and transportation system is connected to the outside of the cache roller line, and the cache roller line is divided into sections with a powered roller body and an unpowered roller body.
[0017] Furthermore, the laser marking machine uses a PMLSF30-2 fiber laser, and the front section of the cache roller line is equipped with a φ60mm power roller, and the rear section is equipped with a φ36mm accumulation roller, which are staggered with a spacing of 200mm.
[0018] Preferably, the chain plate correction line realizes secondary positioning correction through a lateral cylinder push rod and a photoelectric positioning sensor.
[0019] Furthermore, the lateral cylinder push rod adopts SMC brand MHZ2-20D cylinder with 10mm thick SU201 stainless steel push plate, and the photoelectric positioning sensor adopts Omron E3Z-T61 through-beam sensor.
[0020] Preferably, the side-type fully automatic baler of the automatic baling chain conveyor line and the segmented chain drive structure form a synchronous strapping station.
[0021] Furthermore, the side-type fully automatic baler is equipped with a bow frame with a size of 1800mm wide and 1600mm high, a baling speed of ≤2.5 seconds / pass, and an adjustable tightening force of 5-80kg.
[0022] Preferably, the PLC joint control system includes a control unit, a fault emergency unit and a production data tracing module.
[0023] Furthermore, the control unit integrates Siemens S7-1200 series PLC, the fault emergency unit is equipped with Schneider LC1D contactor group, and the production data traceability module supports Oracle database interaction interface.
[0024] Preferably, the production line is adapted to packaging boxes having a size range covering vehicle transport carriers with wooden frames and iron frames.
[0025] Furthermore, the compatible packaging box dimensions are: length 1810-2270mm, width 550-1140mm, height 970-1240mm, and the box materials include steel frame and solid wood frame.
[0026] The present invention provides an automatic packaging production line. It has the following beneficial effects: 1. This invention utilizes a dual-track staggered-level lifting structure, employing a KBK track and electric chain hoist linkage, to achieve an automated cycle of the lifting process, more than doubling vehicle lifting efficiency. Compared to the traditional manual round-trip operation of a single-track pneumatic hoist, this solves the bottleneck issues of lengthy lifting processes and high equipment vacancy rates, significantly shortening the lead-in period for vehicle packaging.
[0027] 2. This invention utilizes collaborative positioning technology, combining side-thrust cylinders and photoelectric sensors, to establish a dynamic deviation-correction system within the straightening chain line, ensuring precise alignment of packaging boxes as they enter the packaging station. Compared to existing positioning methods that rely on manual intervention and adjustment, this eliminates box deviation caused by conveyor gaps, improves the positioning pass rate across the three packaging processes, and significantly reduces rework rates.
[0028] 3. This invention combines laser marking with a storage and transportation solution using accumulation rollers, integrating static marking and multi-vehicle temporary storage within the buffer zone. This overcomes the technical barriers of inefficient storage and transportation, eliminating the issues of blurred or missing markings caused by manual inkjet coding and achieving fully automated storage and transportation processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is the front view of the present invention; Figure 2 It is a schematic diagram of the hoisting system of the present invention; Figure 3 Schematic diagram of the KBK track structure of the present invention; Figure 4 It is a partial structural diagram of the electric chain hoist of the present invention; Figure 5 This is a partial structural diagram of the independent electric control module of the present invention; Figure 6 It is a partial structural diagram of the plate chain conveyor belt of the present invention; Figure 7 This is a schematic diagram of the structure of the lateral cylinder push rod portion of the present invention; Figure 8 It is a partial structural diagram of the side-type fully automatic baler of the present invention; Figure 9 This is a partial structural diagram of the lifting cylinder of the present invention; Figure 10 This is a partial structural diagram of the cache roller line of the present invention.
[0030] Among them, 1. Hoisting system; 11. KBK track; 12. Electric chain hoist; 13. Electric sports car; 14. Independent electronic control module; 2. Bottom support chain conveyor line; 21. Power chain section; 22. Unpowered roller section; 3. Baling plate chain assembly line; 31. Plate chain conveyor belt; 4. Ninety-degree translation offline mechanism; 41. Lifting cylinder; 42. Bidirectional power roller; 43. Climbing transition section; 5. Accumulation and release storage and transportation system; 51. Laser marking machine; 52. Cache roller line; 521. Power roller body; 522. Unpowered roller body; 6. Chain plate alignment line; 61. Lateral cylinder push rod; 62. Photoelectric positioning sensor; 7. Automatic packaging chain conveyor line; 71. Side-type fully automatic baler; 72. Front section drive module; 73. Rear section drive module; 74. Synchronous control unit. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the present specification. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Please see the attached Figure 1 -Attached Figure 10 The embodiment of the present invention provides an automatic packaging production line, comprising: a hoisting system 1, which adopts a lower hanging structure and a double-track staggered structure, is installed above the top cover and supported by the beams, and is used to hoist the vehicle to be packaged to the bottom support chain conveyor line 2; The bottom support chain conveyor line 2 includes a power chain segment 21 and two symmetrically arranged unpowered roller segments 22. Its working surface is flush with the workshop floor. It is used to place and automatically convey the wooden bottom support for fixing the motorcycle front fork. The power chain segment 21 and the unpowered roller segment 22 are meshed with each other. The packing plate chain assembly line 3 includes a plate chain conveyor belt 31, which is used to receive the wooden pallets conveyed by the pallet chain conveyor line 2 and complete the assembly and fixation of the wooden boxes; The chain plate return line 6 includes a lateral cylinder push rod 61 and a photoelectric positioning sensor 62, which are used to perform secondary positioning on the wooden boxes output by the strapping plate chain assembly line 3. The lateral cylinder push rod 61 and the photoelectric positioning sensor 62 are both fixed on the conveyor belt inside the chain plate return line 6; The automatic strapping chain conveyor line 7 includes two side-type fully automatic strapping machines 71 and a segmented chain drive structure, which performs three parallel strapping on the straightened wooden boxes. The side-type fully automatic strapping machines 71 are arranged on the outside of the segmented chain drive structure. The 90-degree translation off-line mechanism 4 is used to turn and convey the bundled wooden boxes; The accumulation and release storage and transportation system 5, which integrates a laser marking machine 51 and a buffer roller line 52, supports continuous storage and batch retrieval by forklift. The integrated laser marking machine 51 is set on both sides above the buffer roller line 52; The lifting system 1, the bottom support chain conveyor line 2, the strapping plate chain assembly line 3, the straightening chain plate line 6, the automatic packaging chain conveyor line 7, the 90-degree translation offline mechanism 4 and the accumulation storage and transportation system 5 realize continuous operation according to the process sequence through the PLC joint control system. The lifting system 1 includes a staggered KBK track 11, and a chain electric hoist 12 is arranged under the KBK track 11. The chain electric hoist 12 is connected to the electric sports car 13. The outer wall of the electric sports car 13 is fixed with an independent electronic control module 14. The power chain segment 21 consists of three rows of parallel drive chains, which are used to carry the wooden bottom support and the motorcycle front fork fixed thereon for main conveying. The unpowered roller sections 22 are symmetrically distributed on both sides of the power chain section 21, and the free-rolling rollers assist in conveying and prevent deviation. The automatic packaging chain conveyor line 7 includes a segmented chain drive structure, including: a front-section drive module 72, with multiple rows of drive chains arranged in a plane, corresponding to the strapping station of the first side-type fully automatic baler 71; a rear-section drive module 73, with a climbing structure in the extension section, and multiple rows of drive chains arranged in a plane, corresponding to the strapping station of the last side-type fully automatic baler 71; a synchronization control unit 74, which keeps the front-section drive module 72 and the rear-section drive module 73 running synchronously through a linkage drive device, and supports forward and reverse conveying.
[0033] Specifically, the hoisting system 1 adopts a double-track staggered structure to realize multi-station parallel hoisting, the chain electric hoist 12 and the electric sports car 13 work together to accurately control the vehicle lifting height and lateral displacement, and the independent electronic control module 14 is combined to realize the anti-sway positioning function, which significantly improves the alignment accuracy of the motorcycle and the wooden base; the base chain conveyor line 2 ensures that the wooden base maintains a zero offset state during the conveying process through the three-row drive sprocket group of the power chain segment 21 and the follow-up correction mechanism of the unpowered roller segment 22, which is consistent with the workshop floor. The flat design effectively eliminates the risk of loading and unloading drop; the plate chain conveyor belt 31 of the strapping plate chain assembly line 3 has a built-in multi-point pressure sensing device, which monitors the tightness of the box in real time during the wooden box assembly process and feeds back to the PLC system to automatically adjust the clamping force; the photoelectric positioning sensor 62 equipped on the straightening chain plate line 6 can dynamically capture the edge coordinates of the wooden box, and link the lateral cylinder push rod 61 to perform millimeter-level displacement correction to ensure that the strapping path of the subsequent baler 71 is accurately overlapped; the segmented drive structure of the automatic strapping chain conveyor line 7 Speed matching is achieved through the synchronous control unit 74 of the front drive module 72 and the rear drive module 73, and the climbing structure adapts to the conveying inclination angle of wooden boxes of different sizes, so that the side-type fully automatic baler 71 can still complete three high-strength strapping under high-speed operation; the 90-degree translation offline mechanism 4 integrates the anti-slip climbing transition section 43 and the bidirectional power roller 42, and realizes impact-free steering transportation under the drive of the lifting cylinder 41, effectively avoiding scratches on the surface of the box; the accumulation and release storage and transportation system 5 achieves continuous accumulation and storage while completing the unique identification printing through the deep integration of the laser marking machine 51 and the cache roller line 52, and forms a flexible buffer zone for forklifts to pick up goods in batches with the segmented start and stop logic of the power roller body 521 and the unpowered roller body 522; the entire line is controlled by a PLC system to achieve full-process data interoperability and intelligent scheduling, and the fault emergency unit diagnoses equipment abnormalities in real time and triggers protective shutdowns. The production data traceability module fully records the operating parameters and quality indicators of each process, providing quantifiable data support for process optimization. The production line has core advantages such as compatibility with multiple vehicle models, high-speed operation and low failure rate.
[0034] Please see the attached Figure 1 -Attached Figure 10The 90-degree translation offline mechanism 4 includes a lifting cylinder 41, a bidirectional power roller 42 and a climbing transition section 43 with anti-slip grooves. The bidirectional power roller 42 is arranged inside the climbing transition section 43, and the lifting cylinder 41 is arranged inside the climbing transition section 43. The laser marking machine 51 of the accumulation storage and transportation system 5 is connected to the outside of the cache roller line 52. The cache roller line 52 is divided into sections with a power roller body 521 and a non-powered roller body 522. The correction chain plate line 6 realizes secondary positioning through the lateral cylinder push rod 61 and the photoelectric positioning sensor 62. The side-type fully automatic baler 71 of the automatic packaging chain conveyor line 7 and the segmented chain drive structure form a synchronous bundling station. The PLC joint control system includes a control unit, a fault emergency unit and a production data traceability module. The size range of packaging boxes suitable for the production line covers vehicle transport carriers with wooden frames and steel frames.
[0035] Specifically, through the coordinated action of the lifting cylinder 41 and the bidirectional power roller 42 of the 90-degree translation offline mechanism 4, impact-free steering and transportation of wooden boxes is achieved in the climbing transition section 43 with anti-skid grooves. Its dual-power drive mode ensures that large-mass packaging boxes maintain a uniform motion trajectory when turning; the laser marking machine 51 of the accumulation and release storage and transportation system 5 adopts dynamic following technology to mark the packaging boxes that are continuously moving on the cache roller line 52 in real time. The power roller body 521 and the unpowered roller body 522 construct a flexible cache area through segmented start-stop logic, and cooperate with the forklift pickup rhythm to achieve a dynamic balance between continuous storage and sudden outbound delivery; the photoelectric positioning sensor 62 of the straightening chain plate line 6 identifies the edge contour of the wooden box through multi-spectral scanning, and drives the lateral cylinder push rod 61 to perform sub-millimeter displacement correction to ensure that the wooden box enters the automatic packaging chain conveyor line At 7 o'clock, the longitudinal axis is absolutely parallel to the strapping path; the side-type fully automatic strapping machine 71 of the automatic strapping chain conveyor line 7 and the segmented chain drive structure adopt servo synchronous control technology to complete the equal tension winding of three strapping belts during high-speed transportation, and compensate for the strapping slack caused by the deformation of the packaging box through the adaptive tensioning mechanism; the fault emergency unit equipped with the PLC joint control system adopts deep learning algorithm to predict equipment operation abnormalities, and the control unit optimizes the beat matching of each work section through the flow control model. The production data traceability module establishes the binding relationship between the packaging box ID and the process parameters to realize full life cycle quality traceability; the whole line breaks through the size restrictions of traditional production lines on wooden / iron frame transport carriers through the deep coupling of modular mechanical structure and programmable control logic, and supports seamless switching of box lengths of 600-2000mm.
[0036] Working principle: The operator hangs and lifts the motorcycle to the position where the rear wheel is off the ground through the chain electric hoist 12 of the lifting system 1, and then the electric sports car 13 automatically moves along the KBK track 11 to the top of the bottom support chain conveyor line 2. The independent electronic control module 14 controls the precise positioning and completes the docking and fixation of the vehicle and the wooden bottom support. The power chain segment 21 of the bottom support chain conveyor line 2 carries the wooden bottom support for stable transportation through three rows of drive chains. The unpowered roller segments 22 on both sides are assisted by free-rolling rollers to correct the position to prevent deviation. The plate chain conveyor belt 31 of the baling plate chain assembly line 3 sends the wooden bottom support to the wooden box assembly station to complete the box fixation. The correction chain plate line 6 detects the position of the wooden box through the photoelectric positioning sensor 62, triggers the lateral cylinder push rod 61 to push the box to the side of the plate chain to achieve precise side positioning. The segmented chain drive structure of the automatic packaging chain conveyor line 7 is driven by the front section Module 72 and the rear drive module 73 synchronously transport the wooden boxes to the two side-type fully automatic balers 71 workstations. After completing three parallel strappings, the synchronous control unit 74 maintains the consistency of the conveying rhythm. The lifting cylinder 41 of the 90-degree translation offline mechanism 4 descends to make the strapped wooden boxes fall to the bidirectional power roller 42, and a 90-degree turn is achieved through the climbing transition section 43 with anti-slip grooves. The laser marking machine 51 of the accumulation storage and transportation system 5 extends the machine head to complete the label printing after the wooden boxes are in place. The power roller body 521 of the cache roller line 52 cooperates with the unpowered roller body 522 to transport the finished products to the accumulation section for temporary storage. The PLC joint control system coordinates the start and stop of each section of equipment in real time. When it is detected that the accumulation section is full, the line will automatically stop and wait for the forklift to pick up the goods. The entire line quickly responds to abnormal working conditions through the fault emergency unit. The production data traceability module records the operating parameters of each link to achieve quality tracking.
[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An automatic packaging production line, characterized in that: include: The hoisting system (1) adopts a bottom hanging structure and a double-track staggered structure, is installed above the workshop roof and uses the beams as support to lift the vehicles to be packaged to the bottom support chain conveyor line (2); A bottom support chain conveyor line (2) comprises a power chain section (21) and a non-powered roller section (22) symmetrically arranged on both sides, wherein the working surface thereof is flush with the workshop floor plane and is used for placing and automatically conveying a wooden bottom support for fixing a motorcycle front fork, wherein the power chain section (21) and the non-powered roller section (22) are meshed with each other; The packing plate chain production line (3) includes a plate chain conveyor belt (31) for receiving the wooden bottom trays conveyed by the bottom tray chain conveyor line (2) and completing the assembly and fixing of the wooden boxes; The chain plate return line (6) includes a lateral cylinder push rod (61) and a photoelectric positioning sensor (62), which is used to perform secondary positioning and return on the wooden boxes output from the strapping plate chain assembly line (3). The lateral cylinder push rod (61) and the photoelectric positioning sensor (62) are both fixed on both sides above the conveyor belt inside the chain plate return line (6); An automatic packing chain conveyor line (7) includes two side-type fully automatic packers (71) and a segmented chain drive structure, which performs three parallel strapping on the straightened wooden boxes, wherein the side-type fully automatic packers (71) are arranged outside the segmented chain drive structure; A ninety-degree translational off-line mechanism (4) is used to turn and convey the bundled wooden boxes; An accumulation storage and transportation system (5) is provided, which integrates a laser marking machine (51) and a buffer roller line (52), wherein the integrated laser marking machine (51) is arranged on both sides of the buffer roller line (52); The hoisting system (1), the bottom supporting chain conveyor line (2), the baling plate chain assembly line (3), the straightening chain plate line (6), the automatic baling chain conveyor line (7), the ninety-degree translation downline mechanism (4) and the accumulation type storage and transportation system (5) realize continuous operation according to the process sequence through the PLC joint control system.
2. The automatic packaging production line according to claim 1, characterized in that: The hoisting system (1) comprises a staggered KBK track (11), a chain electric hoist (12) is provided below the KBK track (11), the chain electric hoist (12) is connected to an electric sports car (13), and an independent electric control module (14) is fixed to the outer wall of the electric sports car (13).
3. The automatic packaging production line according to claim 1, characterized in that: The power chain section (21) is composed of three rows of drive chains arranged in parallel, and is used to carry the wooden base and the motorcycle front fork fixed thereon for main transportation. The unpowered roller section (22) is symmetrically distributed on both sides of the power chain section (21), and assists transportation and prevents deviation through free-rolling rollers.
4. The automatic packaging production line according to claim 1, characterized in that: The automatic packaging chain conveyor line (7) includes a segmented chain drive structure, including: a front-end drive module (72), with multiple rows of drive chains arranged in a plane, corresponding to the strapping station of the first side-type fully automatic packaging machine (71); a rear-end drive module (73), with an extension section provided with a climbing structure, with multiple rows of drive chains arranged in a plane, corresponding to the strapping station of the last side-type fully automatic packaging machine (71); and a synchronization control unit (74), which enables the front-end drive module (72) and the rear-end drive module (73) to maintain synchronous operation through a linkage drive device and supports forward and reverse conveying.
5. The automatic packaging production line according to claim 1, characterized in that: The ninety-degree translational offline mechanism (4) comprises a lifting cylinder (41), a bidirectional power roller (42), and a climbing transition section (43) with anti-slip grooves. The bidirectional power roller (42) is arranged inside the climbing transition section (43), and the lifting cylinder (41) is arranged inside the climbing transition section (43).
6. The automatic packaging production line according to claim 1, characterized in that: The laser marking machine (51) of the accumulation-type storage and transportation system (5) is connected to the outside of the cache roller line (52), and the cache roller line (52) is divided into sections with a powered roller body (521) and an unpowered roller body (522).
7. The automatic packaging production line according to claim 1, characterized in that: The correction chain plate line (6) realizes secondary positioning correction through a lateral cylinder push rod (61) and a photoelectric positioning sensor (62).
8. The automatic packaging production line according to claim 1, characterized in that: The side-type fully automatic baler (71) of the automatic baling chain conveyor line (7) and the segmented chain drive structure form a synchronous baling station.
9. The automatic packaging production line according to claim 1, characterized in that: The PLC joint control system includes a control unit, a fault emergency unit and a production data tracing module.
10. The automatic packaging production line according to claim 1, characterized in that: The production line is suitable for packaging boxes with a range of sizes covering vehicle transport carriers with wooden frames and iron frames.