Submarine cable production buffer line side bin setting and management system

By designing the side warehousing system for the submarine cable production buffer line, the uniform supply and purity of raw materials are achieved, and the problems of uneven storage and pollution of raw materials in the existing technology are solved, ensuring the stability and quality of submarine cable production.

CN120504110APending Publication Date: 2025-08-19SHANDONG WANDA SUBMARINE CABLE CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510629569.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

When storing and supplying raw materials, the existing production buffer line side warehouse equipment cannot effectively mix the raw materials, resulting in unstable quality of the submarine cable product, and it is prone to moisture and rust problems of raw materials, and the raw materials are easily contaminated by dust, which increases costs and work investment.

Method used

A buffer line side bin system for the production of submarine cables is designed, including inner bins, outer bins, conveyor belts, drums and fabric components. The uniform fabric is achieved through the rotation of the drum, combined with dust removal components and monitoring equipment, ensuring the uniformity and purity of raw materials, and managing raw material storage and withdrawal according to the first-in, first-out principle.

Benefits of technology

It achieves uniform supply and purity of raw materials, ensures the quality of submarine cable production, avoids problems such as moisture and rust of raw materials, and reduces labor costs and work investment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120504110A_ABST
    Figure CN120504110A_ABST
Patent Text Reader

Abstract

The invention provides a submarine cable production buffer line side bin setting and management system, and relates to the technical field of production buffer line side bins, the submarine cable production buffer line side bin setting and management system comprises a side bin and a base, the base is provided with a protection assembly, the protection assembly comprises a bin top and a supporting sleeve, the side bin is provided with a loading assembly, the loading assembly comprises an inner bin and an outer bin, and the inner bin is provided with a storage bin. A feeding assembly is installed on one side of the side bin and comprises an inlet station and a first conveying belt, and a discharging assembly is installed on the other side of the side bin. According to the submarine cable production buffer line side bin arrangement and management system, raw materials can fall to the bottom of the rotary drum through the spiral plate, then roll down along the guide pipe and fall to the inner side of the inner bin through the leakage opening, and therefore the raw materials can be discharged conveniently. The guide pipe rotates to uniformly distribute the raw materials, so that the uniformity of the raw materials is guaranteed, various raw materials can be effectively guaranteed to always keep a first-in first-out principle, part of the raw materials are prevented from being stored in the side bin for a long time and cannot be used in time, and the device is suitable for stably supplying and using the raw materials for submarine cable production.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of production buffer line side warehouses, and in particular to a submarine cable production buffer line side warehouse setting and management system. Background Art

[0002] During the production and processing of submarine cables, in order to ensure a stable supply of raw materials, it is often necessary to use production buffer line warehouses to temporarily store and supply raw materials. The invention patent application number is CN202310742794.8, which discloses a line warehouse automatic material calling method and device based on an automatic production line. By setting the material warning water level of each line warehouse node of the automatic production line, and monitoring the material water level of each line warehouse node in real time, it is determined whether the real-time material water level monitoring data is lower than the corresponding material warning water level; when it is lower than the corresponding material warning water level, the material water level monitoring data is automatically called. When the material warning water level is reached, the material calling task work order information is generated, and then the required material calling AGV vehicle quantity data is obtained, and then the AGV vehicle dispatch instruction is generated. The material calling AGV vehicle then executes the material calling transportation task through the AGV vehicle dispatch instruction. In this way, the various line-side warehouse nodes of the automatic production line do not require human participation, and the automated material calling process is realized; the automatic material calling method effectively ensures that the line-side warehouse of the automatic production line has sufficient materials, ensures production progress, and does not require human participation, reducing labor costs. The invention patent with patent application number CN201811640448.4 discloses The pull-type production line side warehouse can store a variety of products, adjust the track width according to the size of the product, and arrange the products in order after entering the warehouse at each storage location; at the same time, it realizes automatic intelligent material retrieval. After the product enters the warehouse, it starts recording through the computer program. When retrieving the material, the staff can directly select the material on the industrial control screen. The device can increase the variety of products, improve work efficiency, and reduce the error rate of manual material retrieval. According to its disclosed technical solution, when the existing production buffer line side warehouse equipment is in use, on the one hand, when storing raw materials, it is often unable to effectively mix the raw materials, which is easy to cause the quality of the finished submarine cable to be unstable due to the quality difference of the raw materials, which is not conducive to ensuring the production quality of the submarine cable; on the other hand, in the process of storing and retrieving raw materials, it is easy for the raw materials stored later to be used first, which can easily cause some of the raw materials to be stored for too long, and it is easy for the raw materials to be damp, rusted, etc., which is not conducive to ensuring the production quality of the submarine cable or increasing the cost of raw materials; on the other hand, when storing raw materials, it is easy for dust and impurities to adhere to the raw materials, which is not conducive to ensuring the quality of the raw materials. It is often necessary to screen them before use, which increases the work input. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a submarine cable production buffer line side warehouse setting and management system to solve the problems raised in the above background technology. The present invention has a novel structure and diverse functions and is suitable for the stable supply of raw materials for submarine cable production.

[0004] In order to achieve the above-mentioned objectives, the present invention is implemented through the following technical solutions: a side bin setting and management system for a submarine cable production buffer line, comprising a side bin and a base, a protective component installed on the base, the protective component including a bin top and a support sleeve, a loading component provided on the side bin, the loading component including an inner bin and an outer bin, a feeding component installed on one side of the side bin, the feeding component including an inlet station and a conveyor belt 1, a discharging component installed on the other side of the side bin, the discharging component including an outlet station and a conveyor belt 2, a unloading component installed at the bottom of the inner bin, the unloading component including a lower sleeve and an electric valve, a cloth component installed on the support sleeve, the cloth component including a rotating drum and a conduit, the cloth component realizes uniform cloth distribution by rotating the rotating drum, a balancing component installed on the rotating drum, the balancing component including a side sleeve and a spirit level, a dust removal component installed on the conveyor belt 1, the dust removal component including a filter cartridge and a fan.

[0005] Furthermore, the side warehouse is built on the top of the base, the inner warehouse is built on the inner side of the side warehouse, and the outer warehouse is built on the outer side of the side warehouse. The outer warehouses are arranged end to end on the outer side of the inner warehouse. The warehouse roof is installed on the top of the side warehouse by bolts, and the support sleeve is installed on the top of the warehouse roof by bolts. The inlet and outlet are built on both sides of the side warehouse. The outer warehouses are classified according to the type and amount of raw materials required for submarine cable production, and the outer warehouses storing different raw materials are marked with different numbers such as S1, S2, S3, S4...; C1, C2, C3, C4... in a counterclockwise direction.

[0006] Furthermore, one end of the conveyor belt 1 is installed at the bottom of the entrance, the other end of the conveyor belt 1 extends to the inner side of the support sleeve, the top of the lower sleeve is built on the bottom of the inner warehouse, the electric valve is installed on the top of the lower sleeve, one end of the conveyor belt 2 is installed at the bottom of the lower sleeve, and the other end of the conveyor belt 2 extends to the inner side of the exit.

[0007] Furthermore, the outer sides of the conveyor belt 1 and the conveyor belt 2 are both sleeved on the outer cover, the two ends of the outer cover are respectively connected to the inlet station and the support sleeve, the filter cartridge is installed on one side of the outer cover by bolts, and one side of the filter cartridge is connected to the inner side of the outer cover through a connecting pipe, the conveyor belt 1 and the conveyor belt 2 are both located at the top of the inner side of the outer cover, and the connecting pipe is located at the bottom of the conveyor belt 1.

[0008] Furthermore, a wind tube is welded to the other side of the filter cartridge, the fan is installed on the inner side of the wind tube by bolts, the inner side of the wind tube is installed with fan blades through bearings, the inner side of the filter cartridge is clamped with a filter screen, the outer side of the filter screen is clamped on the inner wall of the filter cartridge through a sealing ring, the filter screen is connected to the inner wall of the filter cartridge through a spring, a scraper is clamped on one side of the filter screen, and magnetic plates are installed on the scraper and the fan blades, and a discharge valve is installed at the bottom of the filter cartridge, and the discharge valve is located at the bottom of one side of the filter screen.

[0009] Furthermore, a level meter is installed on the inner wall of the inner bin, a cone-shaped mouth is installed on the inner side of the support sleeve, the top of the rotating drum is connected to the bottom of the cone-shaped mouth, the top of the rotating drum is installed at the bottom of the cone-shaped mouth through a bearing, the conduit is welded to one side of the bottom end of the rotating drum, the conduit is connected to the rotating drum, and a leakage port is opened at the bottom of the conduit, and the leakage ports are evenly distributed on the conduit.

[0010] Furthermore, the side sleeve is welded to the other side of the rotating drum, a motor is installed on the inner wall of one end of the side sleeve by bolts, a counterweight is clamped on the inner side of the side sleeve, a screw rod is installed on the output shaft of the motor, one end of the screw rod passes through the counterweight through a thread and is installed on the inner wall of the other end of the side sleeve through a bearing.

[0011] Furthermore, the spirit level is mounted on the bottom of the side sleeve by bolts, lubricating oil is filled on the inner side of the spirit level, a float is mounted on the inner side of the spirit level, a through hole is opened at the center of the float, and buttons are mounted on the inner walls on both sides of the spirit level.

[0012] Furthermore, the button is connected to the motor through an electric wire, a screw plate is welded on the inner wall of the rotating drum, and an inspection channel is installed on the side bin.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. When the side warehouse setting and management system of the submarine cable production buffer line is in use, the raw materials (such as cross-linked polyethylene) used most in submarine cable production and processing are sent to the station and transported to the inner side of the support sleeve through a conveyor belt. The raw materials fall through the cone on the inner side of the support sleeve to the inner side of the drum, and the falling raw materials hit the screw plate. After the screw plate is hit, it drives the drum to rotate. After the raw materials fall to the bottom of the drum through the screw plate, they roll down along the guide tube and fall to the inner side of the inner warehouse through the leakage port. The rotation of the guide tube evenly distributes the raw materials, which can not only ensure the uniformity of the raw materials, but also ensure the reliability of the material level meter's measurement of the raw materials. The raw materials fall through the electric valve To the inner side of the lower sleeve, and then transported to the exit through conveyor belt 2, so as to provide a stable supply of raw materials for the production and processing of submarine cables. When the raw materials are laid through the conduit, due to the gravity of the raw materials, the drum will tilt due to the imbalance of gravity, and then the float in the level will deflect to one side, and the lubricating oil will flow to the other side of the level through the through hole. The float squeezes the button, and the button turns on the motor. The motor pushes the counterweight to move on the inside of the side sleeve through the screw rod to adjust the gravity on both sides of the drum to balance, prevent the drum from not rotating smoothly due to deflection, and prevent the conduit from uneven laying due to changes in inclination.

[0014] 2. When the submarine cable production buffer line side warehouse setting and management system is in use, the outer warehouses are classified according to the types and quantities of raw materials required for submarine cable production, and the outer warehouses storing different raw materials are marked with different numbers such as S1, S2, S3, S4...; C1, C2, C3, C4... in a counterclockwise direction. Different raw materials are loaded into the inner side of the outer warehouse one by one according to the marked order, until the first outer warehouse is full, and then the adjacent outer warehouses are loaded one by one, and different raw materials are taken from the inner side of the outer warehouse according to the marked order, so as to be transported to the production line for submarine cable production and processing, until the raw materials in the first outer warehouse are completely taken out, and then the adjacent outer warehouses are taken out one by one. The adjacent outer warehouse is used for material removal. As the loading and removal proceed, when the last outer warehouse is full, the first outer warehouse is loaded again, and there is always at least one outer warehouse between the outer warehouses being loaded and removed to avoid confusion during loading and removal. Monitoring equipment and loading and removing indicator lights are installed on the outer warehouses to avoid confusion in loading and removing due to human errors. This can effectively ensure that all raw materials always adhere to the first-in-first-out principle, prevent some raw materials from being stored in the side warehouse for a long time and not being used in time, and effectively avoid problems such as moisture and rust in the raw materials. It can not only ensure the processing quality of the submarine cable, but also avoid losses due to substandard raw materials.

[0015] 3. When the side warehouse setting and management system of the submarine cable production buffer line is in use, when the raw materials are transported from the inlet station to the inner side of the inner warehouse through the conveyor belt, the fan generates suction on the filter cartridge through the wind tube, and then generates suction on the inlet station and the support sleeve through the outer cover, and the debris, dust and other impurities attached to the raw materials are sucked into the inner side of the filter cartridge through the outer cover. At the same time, the outer cover is used to protect the conveyor belt to prevent external dust and other impurities from contaminating the raw materials, thereby ensuring the purity of the raw materials. The impurities are filtered out by the filter screen on the inner side of the filter cartridge, and as the filter screen is As the amount of attached impurities increases, the wind resistance of the filter increases, causing the filter to compress the spring under wind pressure and drive the scraper to move toward the fan blades. The scraper and the magnetic plates on the fan blades approach each other and transmit the power through magnetic force, so that the fan blades are blown by the airflow and drive the scraper to rotate through the magnetic plate. The scraper drops the filtered impurities on the filter to the bottom of the filter cartridge and then discharges them outward through the discharge valve, thereby effectively sorting the raw materials, preventing the raw materials from being contaminated, improving the purity of the raw materials, and ensuring the processing quality of the submarine cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of a side warehouse setting and management system for a submarine cable production buffer line according to the present invention; Figure 2 This is a cross-sectional view of a side bin arrangement and management system for a submarine cable production buffer line according to the present invention; Figure 3 A top-sectional view of a buffer line side bin arrangement and management system for submarine cable production according to the present invention; Figure 4 This is a structural schematic diagram of a side bin arrangement and management system for a submarine cable production buffer line according to the present invention; Figure 5 This is a structural schematic diagram of a rotating drum for setting up a side bin of a submarine cable production buffer line and a management system according to the present invention; Figure 6 This is a structural schematic diagram of a side sleeve of a submarine cable production buffer line side bin setting and management system of the present invention; Figure 7 This is a structural schematic diagram of a filter cartridge for setting up a side bin of a submarine cable production buffer line and managing system according to the present invention; In the figure: 1. Side bin; 2. Base; 3. Bin roof; 4. Outer bin; 5. Inner bin; 6. Inlet; 7. Conveyor belt 1; 8. Support sleeve; 9. Lower sleeve; 10. Electric valve; 11. Outlet; 12. Conveyor belt 2; 13. Level meter; 14. Cone mouth; 15. Rotating drum; 16. Conduit; 17. Leakage port; 18. Screw plate; 19. Side sleeve; 20. Motor; 21. Counterweight; 22. Level gauge; 23. Button; 24. Filter cartridge; 25. Air duct; 26. Fan; 27. Filter screen; 28. Spring; 29. Scraper; 30. Magnetic plate; 31. Fan blade; 32. Discharge valve; 33. Outer cover. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0018] See also Figures 1 to 7The present invention provides a technical solution: a side warehouse setting and management system for a submarine cable production buffer line, comprising a side warehouse 1 and a base 2, a protective component installed on the base 2, the protective component including a warehouse top 3 and a support sleeve 8, a loading component provided on the side warehouse 1, the loading component including an inner warehouse 5 and an outer warehouse 4, a feeding component installed on one side of the side warehouse 1, the feeding component including an inlet station 6 and a conveyor belt 7, a discharging component installed on the other side of the side warehouse 1, the discharging component including an outlet station 11 and a conveyor belt 2 12, a blanking component installed at the bottom of the inner warehouse 5, the blanking component including a lower sleeve 9 and an electric valve 10, a cloth component installed on the support sleeve 8, the cloth component including a rotating drum 15 and a conduit 16, the cloth component Uniform distribution is achieved by the rotation of the drum 15, and a balancing component is installed on the drum 15, and the balancing component includes a side sleeve 19 and a spirit level 22. A dust removal component is installed on the conveyor belt 7, and the dust removal component includes a filter cartridge 24 and a fan 26. One end of the conveyor belt 7 is installed at the bottom of the inlet station 6, and the other end of the conveyor belt 7 extends to the inner side of the support sleeve 8. The top of the lower sleeve 9 is built on the bottom of the inner warehouse 5, and the electric valve 10 is installed on the top of the lower sleeve 9. One end of the conveyor belt 2 12 is installed at the bottom of the lower sleeve 9, and the other end of the conveyor belt 2 12 extends to the inner side of the outlet station 11. The outer sides of the conveyor belt 1 7 and the conveyor belt 2 12 are both sleeved on the outer cover 33, and the two ends of the outer cover 33 are respectively connected to the inlet station 6 and The support sleeve 8 is connected, the filter cartridge 24 is mounted on one side of the outer cover 33 by bolts, and one side of the filter cartridge 24 is connected to the inner side of the outer cover 33 through a connecting pipe. The conveyor belt 1 7 and the conveyor belt 2 12 are both located at the top of the inner side of the outer cover 33, and the connecting pipe is located at the bottom of the conveyor belt 1 7. A wind tube 25 is welded on the other side of the filter cartridge 24, and the fan 26 is mounted on the inner side of the wind tube 25 by bolts. The inner side of the wind tube 25 is equipped with a fan blade 31 through a bearing. A filter screen 27 is clamped on the inner side of the filter cartridge 24, and the outer side of the filter screen 27 is clamped on the inner wall of the filter cartridge 24 through a sealing ring. The filter screen 27 is connected to the inner wall of the filter cartridge 24 through a spring 28. A scraper 29 is clamped on one side of the filter screen 27, and the scraper 29 and the fan Magnetic plates 30 are installed on the leaves 31, and a discharge valve 32 is installed at the bottom of the filter cartridge 24. The discharge valve 32 is located at the bottom of one side of the filter screen 27. When in use, when the raw materials are transported from the inlet station 6 to the inner side of the inner warehouse 5 through the conveyor belt 7, the fan 26 generates suction on the filter cartridge 24 through the air duct 25, and then generates suction on the inlet station 6 and the support sleeve 8 respectively through the outer cover 33, and the debris, dust and other impurities attached to the raw materials are sucked into the inner side of the filter cartridge 24 through the outer cover 33. At the same time, the outer cover 33 is used to protect the conveyor belt 7 to prevent external dust and other impurities from contaminating the raw materials, thereby ensuring the purity of the raw materials. The impurities are filtered out by the filter screen 27 on the inner side of the filter cartridge 24. As the impurities attached to the filter screen 27 increase, the wind resistance generated by the filter screen 27 increases.Under wind pressure, the filter 27 compresses the spring 28 and drives the scraper 29 toward the fan blade 31. The scraper 29 and the magnetic plate 30 on the fan blade 31 approach each other and transmit the power through magnetic force. As a result, the fan blade 31 is blown by the airflow and drives the scraper 29 to rotate through the magnetic plate 30. The scraper 29 drops the filtered impurities on the filter 27 to the bottom of the filter cartridge 24, and then discharges them out through the discharge valve 32, thereby effectively sorting the raw materials, preventing contamination of the raw materials, improving the purity of the raw materials, and ensuring the processing quality of the submarine cable.

[0019] In this embodiment, a material level meter 13 is installed on the inner wall of the inner bin 5, a cone 14 is installed on the inner side of the support sleeve 8, the top of the rotating drum 15 is connected to the bottom of the cone 14, and the top of the rotating drum 15 is installed at the bottom of the cone 14 through a bearing. The conduit 16 is welded to one side of the bottom end of the rotating drum 15, and the conduit 16 is connected to the rotating drum 15. A leakage port 17 is opened at the bottom of the conduit 16, and the leakage ports 17 are evenly distributed on the conduit 16. The side sleeve 19 is welded to the other side of the rotating drum 15, and a motor 20 is installed on the inner wall of one end of the side sleeve 19 by bolts. A counterweight 21 is clamped on the inner side of the side sleeve 19, and the motor 20 A screw is installed on the output shaft, one end of the screw passes through the counterweight 21 through a thread and is installed on the inner wall of the other end of the side sleeve 19 through a bearing. The spirit level 22 is installed on the bottom of the side sleeve 19 by bolts, and lubricating oil is installed on the inside of the spirit level 22. A buoy is installed on the inside of the spirit level 22, and a through hole is opened at the center of the buoy. Buttons 23 are installed on the inner walls of both sides of the spirit level 22, and the buttons 23 are connected to the motor 20 through wires. A screw plate 18 is welded on the inner wall of the rotating drum 15, and an inspection channel is installed on the side warehouse 1. When in use, the raw materials most used in the production and processing of submarine cables (such as cross-linked polyethylene) are sent to the side warehouse 1. The raw materials enter the station 6 and are transported to the inner side of the support sleeve 8 through the conveyor belt 17. The raw materials fall through the cone 14 on the inner side of the support sleeve 8 to the inner side of the drum 15, and the raw materials hit the screw plate 18. After the screw plate 18 is hit, it drives the drum 15 to rotate. After the raw materials pass through the screw plate 18 and fall to the bottom of the drum 15, they roll down along the conduit 16 and fall to the inner side of the inner bin 5 through the leakage 17. The rotation of the conduit 16 evenly distributes the raw materials, which can not only ensure the uniformity of the raw materials, but also ensure the reliability of the measurement of the raw materials by the material level meter 13. The raw materials fall to the inner side of the lower sleeve 9 through the electric valve 10 and are then transported to the exit station 11 through the conveyor belt 2 12. In order to provide a stable supply of raw materials for the production and processing of submarine cables, when the raw materials are laid through the conduit 16, the gravity of the raw materials causes the drum 15 to tilt due to the imbalance of gravity, thereby causing the float in the level 22 to deflect to one side, and causing the lubricating oil to flow to the other side of the level 22 through the through hole. The float squeezes the button 23, and the button 23 turns on the motor 20. The motor 20 pushes the counterweight 21 to move inside the side sleeve 19 through the screw rod, so as to adjust the gravity on both sides of the drum 15 to balance, prevent the drum 15 from not being able to rotate smoothly due to deflection, and prevent the conduit 16 from causing uneven laying of materials due to changes in inclination.

[0020] In this embodiment, the side bin 1 is built on the top of the base 2, the inner bin 5 is built on the inner side of the side bin 1, and the outer bin 4 is built on the outer side of the side bin 1. The outer bins 4 are arranged end to end on the outer side of the inner bin 5, and the bin roof 3 is installed on the top of the side bin 1 by bolts. The support sleeve 8 is installed on the top of the bin roof 3 by bolts. The inlet station 6 and the outlet station 11 are built on both sides of the side bin 1. When in use, the outer bins 4 are classified according to the types and quantities of raw materials required for submarine cable production, and the outer bins 4 storing different raw materials are marked with different numbers such as S1, S2, S3, S4...; C1, C2, C3, C4... in a counterclockwise direction. Different raw materials are loaded into the inner side of the outer bin 4 one by one according to the marked order, until the first outer bin 4 is full, and then the adjacent outer bins 4 are loaded one by one, and different raw materials are taken out of the outer bin 4 according to the marked order. The material is taken out on the inside so that it can be transported to the production line for the production and processing of the submarine cable. After the raw materials in the first outer warehouse 4 are completely taken out, the adjacent outer warehouses 4 are taken out one by one. As the loading and taking of materials are carried out, when the last outer warehouse 4 is full, the first outer warehouse 4 is loaded again, and there is always at least one outer warehouse 4 between the outer warehouses 4 that are being loaded and taken out to avoid confusion during loading and taking out. Monitoring equipment and loading and taking out indicator lights are installed on the outer warehouses 4 to avoid confusion in loading and taking out due to human errors. It can effectively ensure that various raw materials always adhere to the first-in-first-out principle, prevent some raw materials from being stored in the side warehouse 1 for a long time and not being used in time, and effectively avoid problems such as moisture and rust in the raw materials. It can not only ensure the processing quality of the submarine cable, but also avoid losses caused by substandard raw materials.

[0021] The side warehouse setting and management system of the submarine cable production buffer line provides power to all electrical equipment through an external power supply. When in use, the raw materials (such as cross-linked polyethylene) most used in submarine cable production and processing are sent to the inlet station 6 and transported to the inner side of the support sleeve 8 through the conveyor belt 1 7. The raw materials fall through the cone mouth 14 on the inner side of the support sleeve 8 to the inner side of the rotating drum 15, and the raw materials are used to hit the screw plate 18. After being hit, the screw plate 18 will drive the rotating drum 15 to rotate. After the raw materials fall to the bottom of the rotating drum 15 through the screw plate 18, they roll down along the guide tube 16 and fall to the inner side of the inner warehouse 5 through the leakage 17. The guide tube 16 rotates to evenly distribute the raw materials, which can not only ensure the uniformity of the raw materials, but also ensure the reliability of the measurement of the raw materials by the material level meter 13. The raw materials fall to the inner side of the lower sleeve 9 through the electric valve 10, and are then transported to the outlet station 11 through the conveyor belt 2 12. In order to ensure a stable supply of raw materials for the production and processing of submarine cables, when the raw materials are distributed through the conduit 16, the gravity of the raw materials causes the drum 15 to tilt due to gravity imbalance, thereby causing the float in the level 22 to deflect to one side and allowing lubricating oil to flow to the other side of the level 22 through the through hole. The float squeezes the button 23, which turns on the motor 20. The motor 20 pushes the counterweight 21 to move inside the side sleeve 19 through the screw rod to adjust the gravity on both sides of the drum 15 to balance, preventing the drum 15 from rotating smoothly due to deflection and preventing uneven distribution of materials due to changes in the inclination of the conduit 16. The outer bins 4 are classified according to the type and amount of raw materials required for submarine cable production, and the outer bins 4 storing different raw materials are marked as S1, S2, S3, S4, etc. in a counterclockwise direction;C1, C2, C3, C4, etc. are marked with different numbers. Different raw materials are loaded into the inner side of the outer bin 4 one by one according to the marked order. After the first outer bin 4 is full, the adjacent outer bins 4 are loaded one by one. Different raw materials are taken out from the inner side of the outer bin 4 according to the marked order so as to be transported to the production line for the production and processing of submarine cables. After the raw materials in the first outer bin 4 are completely taken out, the adjacent outer bins 4 are taken out one by one. As the loading and taking are carried out, when the last outer bin 4 is full, the first one is refilled. The outer warehouse 4 is used for loading, and there is always at least one outer warehouse 4 between the outer warehouses 4 being loaded and unloaded, so as to avoid confusion during loading and unloading, and monitoring equipment and loading and unloading indicator lights are installed on the outer warehouse 4 to avoid confusion during loading and unloading due to human errors. This can effectively ensure that all kinds of raw materials always adhere to the principle of first-in-first-out, prevent some raw materials from being stored in the side warehouse 1 for a long time and not being used in time, and thus effectively avoid problems such as moisture and rust on the raw materials, which can not only ensure the processing quality of the submarine cable, but also avoid accidents caused by substandard raw materials. When the raw materials are transported from the inlet station 6 to the inner side of the inner warehouse 5 through the conveyor belt 7, the fan 26 generates suction on the filter cartridge 24 through the air duct 25, and then generates suction on the inlet station 6 and the support sleeve 8 through the outer cover 33, and the debris, dust and other impurities attached to the raw materials are sucked into the inner side of the filter cartridge 24 through the outer cover 33. At the same time, the outer cover 33 is used to protect the conveyor belt 7 to prevent the external dust and other impurities from contaminating the raw materials and ensure the purity of the raw materials. The impurities are filtered out by the filter screen 27 on the inner side of the filter cartridge 24. As the impurities attached to the filter screen 27 increase, the filter screen 27 The resulting increase in wind resistance causes the filter 27 to compress the spring 28 under wind pressure, driving the scraper 29 toward the blade 31. The scraper 29 and the magnetic plate 30 on the blade 31 approach each other and transmit the power through magnetic force. As a result, the blade 31, under the influence of the airflow, drives the scraper 29 through the magnetic plate 30 to rotate. The scraper 29 drops the impurities filtered from the filter 27 to the bottom of the filter cartridge 24, where they are discharged outward through the discharge valve 32. This effectively sorts the raw materials, prevents contamination, improves their purity, and ensures the processing quality of the submarine cable.

[0022] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be included within the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0023] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A side bin setting and management system for a submarine cable production buffer line, comprising a side bin (1) and a base (2), wherein a protective component is mounted on the base (2), and the protective component comprises a bin top (3) and a support sleeve (8), characterized in that: The side bin (1) is provided with a loading assembly, which includes an inner bin (5) and an outer bin (4); a feeding assembly is installed on one side of the side bin (1), which includes an inlet station (6) and a conveyor belt 1 (7); a discharging assembly is installed on the other side of the side bin (1), which includes an outlet station (11) and a conveyor belt 2 (12); a blanking assembly is installed at the bottom of the inner bin (5), which includes a lower sleeve (9) and an electric valve (10); a material distribution assembly is installed on the support sleeve (8), which includes a rotating drum (15) and a guide tube (16); the material distribution assembly realizes uniform material distribution by rotating the rotating drum (15); a balancing assembly is installed on the rotating drum (15), which includes a side sleeve (19) and a spirit level (22); a dust removal assembly is installed on the conveyor belt 1 (7), which includes a filter cartridge (24) and a fan (26).

2. A submarine cable production buffer line side warehouse setting and management system according to claim 1, characterized in that: The side warehouse (1) is built on the top of the base (2), the inner warehouse (5) is built on the inner side of the side warehouse (1), and the outer warehouse (4) is built on the outer side of the side warehouse (1). The outer warehouses (4) are arranged end to end on the outer side of the inner warehouse (5). The warehouse roof (3) is installed on the top of the side warehouse (1) by bolts, and the support sleeve (8) is installed on the top of the warehouse roof (3) by bolts. The inlet station (6) and the outlet station (11) are built on both sides of the side warehouse (1). The outer warehouses are classified according to the type and amount of raw materials required for submarine cable production, and the outer warehouses (4) storing different raw materials are marked with different numbers S1, S2, S3, S4...; C1, C2, C3, C4... in a counterclockwise direction.

3. A submarine cable production buffer line side warehouse setting and management system according to claim 2, characterized in that: One end of the conveyor belt 1 (7) is installed at the bottom of the inlet station (6), and the other end of the conveyor belt 1 (7) extends to the inner side of the support sleeve (8). The top of the lower sleeve (9) is built on the bottom of the inner warehouse (5). The electric valve (10) is installed on the top of the lower sleeve (9). One end of the conveyor belt 2 (12) is installed at the bottom of the lower sleeve (9), and the other end of the conveyor belt 2 (12) extends to the inner side of the outlet station (11).

4. A submarine cable production buffer line side warehouse setting and management system according to claim 3, characterized in that: The outer sides of the conveyor belt 1 (7) and the conveyor belt 2 (12) are both sleeved on the outer cover (33), and the two ends of the outer cover (33) are respectively connected to the inlet station (6) and the support sleeve (8), and the filter cartridge (24) is installed on one side of the outer cover (33) by bolts, and one side of the filter cartridge (24) is connected to the inner side of the outer cover (33) through a connecting pipe. The conveyor belt 1 (7) and the conveyor belt 2 (12) are both located at the top of the inner side of the outer cover (33), and the connecting pipe is located at the bottom of the conveyor belt 1 (7).

5. A system for setting up and managing a side warehouse for a submarine cable production buffer line according to claim 4, characterized in that: A wind tube (25) is welded to the other side of the filter cartridge (24), the fan (26) is mounted on the inner side of the wind tube (25) by bolts, and a fan blade (31) is mounted on the inner side of the wind tube (25) through a bearing. A filter screen (27) is clamped on the inner side of the filter cartridge (24), and the outer side of the filter screen (27) is clamped on the inner wall of the filter cartridge (24) through a sealing ring. The filter screen (27) is connected to the inner wall of the filter cartridge (24) through a spring (28). A scraper (29) is clamped on one side of the filter screen (27), and a magnetic plate (30) is mounted on both the scraper (29) and the fan blade (31). A discharge valve (32) is mounted on the bottom of the filter cartridge (24), and the discharge valve (32) is located at the bottom of one side of the filter screen (27).

6. A submarine cable production buffer line side warehouse setting and management system according to claim 1, characterized in that: A material level meter (13) is installed on the inner wall of the inner bin (5), a conical opening (14) is installed on the inner side of the support sleeve (8), the top of the rotating drum (15) is connected to the bottom of the conical opening (14), the top of the rotating drum (15) is installed on the bottom of the conical opening (14) through a bearing, the conduit (16) is welded to one side of the bottom end of the rotating drum (15), the conduit (16) is connected to the rotating drum (15), and a leakage opening (17) is opened at the bottom of the conduit (16), and the leakage openings (17) are evenly distributed on the conduit (16).

7. A system for setting up and managing a side warehouse for a submarine cable production buffer line according to claim 6, characterized in that: The side sleeve (19) is welded to the other side of the rotating drum (15), and a motor (20) is mounted on the inner wall of one end of the side sleeve (19) by means of bolts. A counterweight (21) is clamped on the inner side of the side sleeve (19), and a screw rod is mounted on the output shaft of the motor (20). One end of the screw rod passes through the counterweight (21) through a thread and is mounted on the inner wall of the other end of the side sleeve (19) through a bearing.

8. A system for setting up and managing a side warehouse for a submarine cable production buffer line according to claim 7, characterized in that: The level (22) is mounted on the bottom of the side sleeve (19) by bolts. Lubricating oil is installed on the inner side of the level (22). A float is installed on the inner side of the level (22). A through hole is opened at the center of the float. Buttons (23) are installed on the inner walls of both sides of the level (22).

9. A system for setting up and managing a side warehouse for a submarine cable production buffer line according to claim 8, characterized in that: The button (23) is connected to the motor (20) via an electric wire. A screw plate (18) is welded to the inner wall of the rotating drum (15). An inspection channel is installed on the side bin (1).

Citation Information

Patent Citations

  • Pull type production line side cabin

    CN109607017A

  • An automatic material feeding method and device for line-side warehouses based on automated production lines

    CN116477255B