Stacking device for aerogel reels

Abstract

The invention belongs to the technical field of stacking devices, and relates to a stacking device for aerogel reels. The device comprises a conveying frame, a side plate and a push plate, wherein the conveying frame is obliquely arranged; side plates are arranged on the two sides of the conveying frame in a sliding mode, and the push plate is arranged between the two side plates in a sliding mode; a transmission assembly is arranged between the side plate and the push plate; the push plate is arranged at the higher end of the conveying frame; and a collecting hopper for collecting the winding drum is placed at the lower end of the conveying frame. The transmission assembly comprises a first rack, a second gear, a third gear, a first gear and a second rack. When the winding drum is clamped between the two side plates, the winding drum drives the side plates to slide downwards along the conveying frame, the side plates drive the push plate to slide downwards along the conveying frame through the transmission assembly, the moving speed of the push plate is larger than that of the side plates, the push plate slides downwards relative to the side plates, and the push plate pushes the winding drum clamped between the two side plates to move downwards. And smooth conveying of the winding drums is guaranteed, then winding drum stacking work is conducted smoothly, and the stacking efficiency is guaranteed.

Description

Technical Field

[0001] The invention belongs to the technical field of palletizing devices and relates to a palletizing device for aerogel rolls. Background Art

[0002] Aerogel is a lightweight material with a nanoporous structure. Its roll products are often used in building exterior wall insulation, industrial pipeline insulation, new energy vehicle battery fire protection and other fields.

[0003] After production, aerogel rolls need to be palletized. After production, they must be transported to a palletizing location and then stacked using equipment such as a palletizer. The transport and palletizing of aerogel rolls requires multiple devices, which is time-consuming and labor-intensive, significantly increasing the time required for palletizing and resulting in low palletizing efficiency. Furthermore, if an aerogel roll becomes stuck in the conveying equipment during transport, it can affect normal transport and further reduce palletizing efficiency.

[0004] In order to solve the above problems, the present invention proposes a stacking device for aerogel rolls. Summary of the Invention

[0005] In order to solve the problems existing in the background technology, the present invention proposes a stacking device for aerogel rolls.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: A stacking device for aerogel rolls includes a conveyor frame, a side plate and a push plate: the conveyor frame is arranged at an angle; side plates are slidably arranged on both sides of the conveyor frame, and the push plate is slidably arranged between the two side plates; a transmission assembly is arranged between the side plates and the push plate; the push plate is arranged at the higher end of the conveyor frame; a collection bucket for collecting rolls is placed at the lower end of the conveyor frame; when the roll is stuck between the two side plates, the roll drives the side plates to slide down along the conveyor frame, and under the action of the transmission assembly, the push plate slides downward relative to the side plates, and the push plate pushes the roll between the two side plates to move downward.

[0007] Furthermore, the transmission assembly includes a first rack, a second gear, a third gear, a first gear and a second rack; the first rack is elastically slidably arranged on the side plate, and the conveying frame is fixedly connected to the first fixed block; the second gear and the third gear are both rotatably mounted on the first fixed block, and the first gear is coaxially fixedly connected to the third gear; the first gear and the second rack are meshed, and the second rack is fixedly connected to the push plate; the pitch circle diameter of the third gear is smaller than the pitch circle diameter of the second gear; the pitch circle diameter of the first gear is larger than the pitch circle diameter of the third gear.

[0008] Furthermore, transmission plates are provided on both sides of the push plate, guide grooves are provided on the transmission plates, guide rods are slidably provided in the guide grooves, and the guide rods are fixedly connected to the conveying frame.

[0009] Furthermore, a roller is provided at the bottom of the transmission plate, and the roller is in rolling contact with the conveying frame.

[0010] Furthermore, a feeding port is provided at the lower end of the conveying frame, and the collecting hopper is placed below the feeding port.

[0011] Furthermore, a guide roller is rotatably mounted on the lower end of the conveyor frame, and a plurality of slots for accommodating the rolls are opened on the guide roller, and the plurality of slots are evenly distributed along the circumference of the guide roller; the guide roller is located above the discharge port.

[0012] Furthermore, a conveyor belt is provided below the conveyor frame, and a collecting bucket is placed on the conveyor belt.

[0013] Furthermore, a positioning block for limiting the collecting bucket is fixed on the conveyor belt.

[0014] Furthermore, a connecting plate is fixedly connected between the two side plates.

[0015] Furthermore, a T-shaped slot is provided at the lower end of the side plate, a T-shaped block is slidably provided in the T-shaped slot, and the T-shaped block is fixedly connected to the conveying frame.

[0016] Compared with the prior art, the present invention has the following beneficial effects: when the roll is stuck between the two side plates, the roll drives the side plates to slide downward along the conveyor frame, and the side plates drive the push plates to slide downward along the conveyor frame through the transmission assembly, and the moving speed of the push plates is greater than the moving speed of the side plates, so that the push plates slide downward relative to the side plates, and the push plates push the roll stuck between the two side plates to move downward, ensuring the smooth transportation of the roll, and then the roll stacking work is carried out smoothly, ensuring the stacking efficiency.

[0017] The roll conveying and palletizing are integrated, which reduces the transfer time, improves the efficiency of roll palletizing transmission, and improves the efficiency of roll palletizing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 is a cross-sectional view of the conveyor belt of the present invention; Figure 3 It is a front view of the present invention; Figure 4 It is a structural schematic diagram of the side panel in the present invention; Figure 5 It is a structural schematic diagram of the guide roller in the present invention; Figure 6 It is a structural schematic diagram of the second gear and the third gear in the present invention; Figure 7 It is a structural schematic diagram of the transmission assembly in the present invention; Figure 8 It is a structural schematic diagram of the conveying frame in the present invention; Figure 9 It is a structural schematic diagram of the push plate in the present invention; Figure 10 It is a cross-sectional view of the push plate in the present invention.

[0019] In the figure: 1. Conveyor frame; 2. Side plate; 3. Guide roller; 4. Notch; 5. Push plate; 6. First fixed block; 7. Support frame; 8. Motor; 9. Connecting block; 10. Conveyor belt; 11. Positioning block; 12. Collecting bucket; 13. First gear; 14. Connecting plate; 15. Second fixed block; 16. First rack; 17. Spring; 18. Second rack; 19. T-slot; 20. Waist-shaped slot; 21. Second gear; 22. Third gear; 23. T-block; 24. Guide rod; 25. Discharge port; 26. Roller; 27. Transmission plate. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1-10 As shown, the technical solution adopted by the present invention is as follows: a stacking device for aerogel rolls, including a conveyor frame 1, a side plate 2 and a push plate 5.

[0022] The conveyor frame 1 is tilted. The higher end of the conveyor frame 1 is matched with the output end of the roll production device. The finished roll falls to the higher end of the conveyor frame 1 and rolls downward from the higher end of the conveyor frame 1.

[0023] Connecting blocks 9 are fixedly installed on both sides of the lower end of the conveying frame 1, and a guide roller 3 is rotatably installed between the two connecting blocks 9. A motor 8 for driving the connecting block 9 to rotate is fixedly installed on one of the connecting blocks 9.

[0024] The outer circumference of the guide roller 3 is provided with a plurality of notches 4, which are evenly distributed along the axis of the guide roller 3. In this embodiment, there are four notches 4. The lower end of the conveyor frame 1 is provided with a discharge port 25, which is located below the guide roller 3 and is arranged in conjunction with the guide roller 3. The reel of the conveyor frame 1 rolls down into the notch 4. Figure 1As shown, the guide roller 3 rotates counterclockwise, and the slot 4 containing the reel rotates downward so that the reel falls through the discharge port 25. Figure 2 As shown, at the same time, the next slot 4 moves to a position that matches the upper end surface of the conveyor frame 1 so as to receive the next roll.

[0025] A conveyor belt 10 is installed below the conveyor frame 1. The conveyor frame 1 is mounted above the conveyor belt 10 via a support frame 7. Multiple positioning blocks 11 are spaced along the conveying direction on the conveyor belt 10. These positioning blocks 11 are coupled with a collection hopper 12. The positioning blocks 11 limit the collection hopper 12, preventing it from sliding on the conveyor belt 10. The collection hopper 12 is positioned below the discharge port 25. Rolls dropped from the discharge port 25 fall into the collection hopper 12, where multiple rolls are stacked sequentially. When the collection hopper 12 has stacked a predetermined number of rolls, the conveyor belt 10 is moved, causing the fully loaded collection hopper 12 to be removed from below the conveyor frame 1, facilitating the transfer of the fully loaded collection hopper 12 to the next station. Simultaneously, the next collection hopper 12 moves below the discharge port 25. The integrated conveying and stacking of rolls improves the efficiency and speed of roll stacking.

[0026] In this embodiment, an empty collecting hopper 12 is placed on the left end of the conveyor belt 10 to move the conveyor belt 10 to the right. The collecting hopper 12 filled with rolls is removed from the right end of the conveyor frame 1.

[0027] Side panels 2 are slidably mounted on both sides of the conveyor frame 1. Specifically, T-slots 19 are defined at the lower ends of the side panels 2. T-blocks 23 are slidably mounted within the slots 19 and are fixedly connected to the conveyor frame 1. A connecting plate 14 is fixedly connected between the two side panels 2, ensuring their synchronous movement.

[0028] A waist-shaped groove 20 is formed at one end of the side plate 2 close to the lower end of the conveying frame 1 , and the waist-shaped groove 20 is matched with the output shaft of the motor 8 .

[0029] A push plate 5 slides between the two side plates 2. It is located at the higher end of the conveyor frame 1. A transmission assembly is located between the side plates 2 and the push plate 5. When a roll is stuck between the two side plates 2 and slides down the conveyor frame 1, the transmission assembly causes the push plate 5 to slide downward relative to the side plates 2. This push plate 5 pushes the roll between the two side plates 2 downward, allowing it to smoothly descend and ensuring efficient conveying.

[0030] Drive plates 27 are provided on both sides of the push plate 5. Drive plates 27 are provided with guide grooves within which guide rods 24 slide. Guide rods 24 are fixedly connected to the conveyor frame 1. Rollers 26 are provided at the bottom of the drive plates 27, which are in rolling contact with the conveyor frame 1. The provision of rollers 26 helps reduce friction between the push plate 5 and the conveyor frame 1.

[0031] A transmission assembly is provided between each side plate 2 and the push plate 5. Each transmission assembly includes a first rack 16, a second gear 21, a third gear 22, a first gear 13, and a second rack 18. A second fixed block 15 is fixedly connected to the outer side of the side plate 2. One end of the first rack 16 is fixedly connected to the second fixed block 15. A first fixed block 6 is fixedly connected to each side of the conveyor frame 1. The first fixed block 6 is located on the side of the second fixed block 15 away from the lower end of the conveyor frame 1. The end of the first rack 16 away from the second fixed block 15 slides through the first fixed block 6. The first rack 16 meshes with the second gear 21. The second gear 21 and the third gear 22 are both rotatably mounted on the first fixed block 6. The second gear 21 meshes with the third gear 22. The first gear 13 and the third gear 22 are coaxially fixedly connected. The second rack 18 meshes with the first gear 13 and is fixedly connected to the transmission plate 27. The pitch circle diameter of the third gear 22 is smaller than the pitch circle diameter of the second gear 21. The pitch circle diameter of the first gear 13 is larger than the pitch circle diameter of the third gear 22 .

[0032] When the side panels 2 move downward, the first rack 16 moves downward, causing the second gear 21 to rotate. The second gear 21 drives the third gear 22 to rotate, and the third gear 22 drives the first gear 13 to rotate. Furthermore, the angular velocity of the third gear 22 is greater than the angular velocity of the first rack 16, and the linear velocity of the first gear 13 is greater than the linear velocity of the third gear 22. As a result, the downward movement speed of the push plate 5 is greater than the downward movement speed of the side panels 2. That is, as the push plate 5 moves downward relative to the side panels 2, it pushes the reel stuck between the two side panels 2 downward.

[0033] In this embodiment, the transmission plate 27 is frame-shaped.

[0034] Working principle: Initially, under the action of spring 17, push plate 5 is at the higher end of conveyor frame 1. Figure 2 As shown, one of the slots 4 cooperates with the lower end of the transport frame 1 .

[0035] The higher end of the conveyor frame 1 is located at the output end of the roll production device. The rolls produced by the roll production device fall to the higher end of the conveyor frame 1 and then roll downward along the conveyor frame 1. The rolls roll along the conveyor frame 1 into the corresponding slots 4.

[0036] Afterwards, the motor 8 starts and the guide roller 3 rotates, which drives the reel in the slot 4 to move downward. When the reel in the slot 4 is at the discharge port 25, the reel falls from the slot 4 and falls into the collecting bucket 12 just below the discharge port 25.

[0037] The guide roller 3 rotates so that the next notch 4 cooperates with the lower end of the conveyor frame 1 to receive the next roll.

[0038] Similarly, multiple rolls enter the slot 4 in sequence, and then fall into the collecting hopper 12 through the discharge port 25. Multiple rolls are stacked in the collecting hopper 12. When a predetermined amount of rolls are stacked in the collecting hopper 12, the conveyor belt 10 is started. Figure 2 As shown, side panel 2 moves to the right, allowing collection hopper 12, filled with rolls, to be removed from beneath conveyor frame 1, facilitating its transfer to the next station. Simultaneously, the next collection hopper 12 moves below discharge port 25. This integrated roll conveying and palletizing process reduces transit time, improves roll palletizing efficiency, and increases roll palletizing speed.

[0039] When the roll is stuck between the two side plates 2, the roll moves downward under its own weight, driving the side plates 2 to move, causing the side plates 2 to move downward along the conveyor frame 1. This causes the first rack 16 to slide downward along the conveyor frame 1, the first rack 16 drives the second gear 21 to rotate, the second gear 21 drives the third gear 22 to rotate, the first gear 13 rotates, and the first gear 13 drives the second rack 18 to slide downward along the guide rod 24, causing the push plate 5 to slide downward along the guide rod 24. The angular velocity of the third gear 22 is greater than the angular velocity of the second gear 21, and the linear velocity of the first gear 13 is greater than the linear velocity of the third gear 22. As a result, the speed at which the push plate 5 slides downward along the conveyor frame 1 is greater than the speed at which the side plates 2 slide downward along the conveyor frame 1. In other words, the push plate 5 moves downward relative to the side plates 2, pushing the roll downward and ensuring the efficient conveying of the roll.

[0040] When the reel is separated from the side plate 2 and loses the effect of the reel, the side plate 2 slides upward along the conveyor frame 1 under the action of the spring 17. The side plate 2 drives the push plate 5 to slide upward through the transmission assembly, and the side plate 2 and the push plate 5 are reset.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A stacking device for aerogel rolls, characterized in that: The conveyor frame (1) comprises a conveyor frame (1), a side plate (2) and a push plate (5): the conveyor frame (1) is tilted; side plates (2) are slidably provided on both sides of the conveyor frame (1), and the push plate (5) is slidably provided between the two side plates (2); a transmission assembly is provided between the side plates (2) and the push plate (5); the push plate (5) is provided at the higher end of the conveyor frame (1); a collecting bucket (12) for collecting the roll is placed at the lower end of the conveyor frame (1); when the roll is stuck between the two side plates (2), the roll drives the side plates (2) to slide down along the conveyor frame (1), and under the action of the transmission assembly, the push plate (5) slides downward relative to the side plates (2), and the push plate (5) pushes the roll between the two side plates (2) to move downward; The transmission assembly includes a first rack (16), a second gear (21), a third gear (22), a first gear (13) and a second rack (18); the first rack (16) is elastically slidably arranged on the side plate (2), and the conveying frame (1) is fixedly connected to the first fixed block (6); the second gear (21) and the third gear (22) are both rotatably mounted on the first fixed block (6), and the first gear (13) and the third gear (22) are coaxially fixedly connected; the first gear (13) and the second rack (18) are meshed, and the second rack (18) is fixedly connected to the push plate (5); the pitch circle diameter of the third gear (22) is smaller than the pitch circle diameter of the second gear (21); the pitch circle diameter of the first gear (13) is larger than the pitch circle diameter of the third gear (22).

2. The aerogel roll stacking device according to claim 1, characterized in that: Transmission plates (27) are provided on both sides of the push plate (5), and guide grooves are provided on the transmission plates (27). Guide rods (24) are slidably provided in the guide grooves, and the guide rods (24) are fixedly connected to the conveying frame (1).

3. The aerogel roll stacking device according to claim 2, characterized in that: A roller (26) is provided at the bottom of the transmission plate (27), and the roller (26) is in rolling contact with the conveying frame (1).

4. The aerogel roll stacking device according to claim 1, characterized in that: A discharge opening (25) is provided at the lower end of the conveying frame (1), and the collecting hopper (12) is placed below the discharge opening (25).

5. The aerogel roll stacking device according to claim 4, characterized in that: A guide roller (3) is rotatably mounted on the lower end of the conveying frame (1), and a plurality of slots (4) for accommodating rolls are provided on the guide roller (3), and the plurality of slots (4) are evenly distributed along the circumference of the guide roller (3); the guide roller (3) is located above the discharge port (25).

6. The aerogel roll stacking device according to claim 1, characterized in that: A conveyor belt (10) is provided below the conveyor frame (1), and a collecting bucket (12) is placed on the conveyor belt (10).

7. The aerogel roll stacking device according to claim 6, characterized in that: A positioning block (11) for limiting the position of the collecting bucket (12) is fixed on the conveyor belt (10).

8. The aerogel roll stacking device according to claim 1, characterized in that: A connecting plate (14) is fixedly connected between the two side plates (2).

9. The aerogel roll stacking device according to claim 1, characterized in that: A T-shaped slot (19) is provided at the lower end of the side plate (2), a T-shaped block (23) is slidably provided in the T-shaped slot (19), and the T-shaped block (23) is fixedly connected to the conveying frame (1).

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