Ceramic material crushing equipment and processing technology thereof

Abstract

The invention relates to the technical field of ceramic material crushing, in particular to ceramic material crushing equipment and a processing technology thereof.The ceramic material crushing equipment comprises crushing equipment, a feeding hopper used for stable falling of raw materials is installed at the top of the crushing equipment, a discharging pipe used for falling of particle materials is installed below the crushing equipment, and the bottom of the discharging pipe communicates with a hose; the other end of the hose communicates with a discharging mechanism, a collecting mechanism used for collecting materials is arranged below the discharging mechanism, and an automatic lifting mechanism used for being fixedly connected with crushing equipment is installed at the bottom of the collecting mechanism. Materials in a discharging pipe fall into the discharging mechanism to be accumulated and cannot directly fall off, a first magnetic ring and a second magnetic ring at the bottom of the discharging mechanism are matched to achieve discharging port connection, a motor drives a conveying shaft to rotate, the conveying shaft drives conveying blades on the outer side to rotate, particle materials smoothly fall into a sliding frame, and centralized collection of the materials is achieved; and the material raising condition can be effectively avoided, resource waste is avoided, and the working environment is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of ceramic material pulverization, in particular to a ceramic material pulverization device and a processing technology thereof. Background Art

[0002] When ceramic products are produced, the raw materials need to be collected together after being crushed. However, since the particles of the crushed raw materials are small, the direct falling of the materials will cause dust, which not only wastes resources but also pollutes the working environment. If workers are in this environment for a long time, they will continuously inhale the flying crushed material particles into their bodies. Over time, this may affect the health of the workers and cause occupational diseases such as coughing, chest pain and lung disease. Therefore, a ceramic material crushing equipment and its processing technology are proposed to address the above problems. Summary of the Invention

[0003] The object of the present invention is to provide a ceramic material pulverizing device and a processing technology thereof to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: a ceramic material crushing device and a processing technology thereof, comprising a crushing device; A feed hopper for the stable drop of raw materials is installed on the top of the crushing equipment, and a discharge pipe for the drop of granular materials is installed below the crushing equipment. The bottom of the discharge pipe is connected to a hose, and the other end of the hose is connected to a discharge mechanism. A collection mechanism for collecting materials is provided below the discharge mechanism, and an automatic lifting mechanism for fixed connection with the crushing equipment is installed at the bottom of the collection mechanism. The unloading mechanism includes a hopper-shaped unloading hopper, the top of which is connected to a hose, a connecting rod installed inside the unloading hopper, a motor fixedly connected inside the connecting rod, a conveying shaft fixedly connected to the end of the main shaft of the motor, and a conveying blade fixedly connected to the outer side of the conveying shaft; The bottom of the lower hopper is fixedly connected with a first magnetic ring.

[0005] When ceramic products are made, the raw materials need to be collected together after being crushed. However, since the particles of the crushed raw materials are small, the direct falling of the materials will cause dust, which not only wastes resources but also pollutes the working environment. Workers who are in this environment for a long time will continuously inhale the flying crushed material particles into their bodies. Over time, it may have an impact on the health of the workers and cause coughing; occupational diseases such as chest pain and lung disease. The materials inside the discharge pipe fall into the discharge mechanism and accumulate, and they do not fall directly. The first magnetic ring and the second magnetic ring at the bottom of the discharge mechanism cooperate to realize the connection of the discharge port. By starting the motor to drive the conveying shaft to rotate, the conveying shaft drives the outer conveying blades to rotate, so that the granular materials can smoothly fall into the sliding frame, and the materials can be collected in a centralized manner. This can effectively avoid the material from being raised, avoid waste of resources, and ensure the working environment.

[0006] Furthermore, the collecting mechanism includes a sliding frame for collecting materials, a guide groove is provided at the bottom of the sliding frame, a filter cloth layer is installed on the inner side of the sliding frame, and a second magnetic ring is also installed inside the filter cloth layer.

[0007] There are two groups of guide grooves, and the guide grooves are arranged in a Y shape.

[0008] The horizontal moving mechanism and the vertical moving mechanism can drive the unloading mechanism to move at multiple angles, and a filter cloth layer for filtering particulate materials is provided inside the sliding frame. The filter cloth layer is made of cloth, and the air can be discharged smoothly, while the material will be filtered to the bottom. Through the multi-angle movement of the second magnetic ring, the material can be evenly dropped into the sliding frame to avoid the particulate materials from accumulating in one place.

[0009] Furthermore, a vibrator for vibrating the feeding pipe is installed on one side of the feeding pipe, and an exhaust mechanism is also installed on the other side of the feeding pipe.

[0010] Furthermore, the exhaust mechanism includes an exhaust pipe that is arranged obliquely and is connected to the discharge pipe, and a filter cloth cover is also installed obliquely above the exhaust pipe.

[0011] The exhaust mechanism is used to discharge the gas inside the feeding pipe to ensure the smooth falling of the material.

[0012] Furthermore, a symmetrically arranged longitudinal moving mechanism is installed on the inner side of the bracket of the crushing equipment, and the moving ends of the longitudinal moving mechanism are fixedly connected to the transverse moving mechanism, and the moving ends of the transverse moving mechanism are fixedly connected to the unloading mechanism.

[0013] Furthermore, the automatic lifting mechanism includes an installation frame installed below the crushing equipment, a lifting frame is installed inside the installation frame, a top plate is installed on the top of the lifting frame, and the top of the top plate is fixedly connected to guide columns arranged symmetrically in front and back. A tilted hydraulic rod is also installed inside the installation frame, and the other end of the hydraulic rod is rotationally connected to a rotating shaft on one side above the lifting frame.

[0014] The automatic lifting mechanism can drive the collecting mechanism to move up and down. In the early stage of material falling, lifting the collecting mechanism can make the material close to the bottom layer inside the sliding frame, reduce the falling height of the granular material, and thus weaken the particle lifting situation. As the material gradually accumulates, the automatic lifting mechanism can slowly drive the collecting mechanism to move downward to achieve layer-by-layer accumulation of materials.

[0015] The specific steps are as follows: Step 1: The ceramic material is lowered into the crushing equipment through the feed hopper, and the material is crushed inside the crushing equipment; Step 2: The automatic lifting mechanism moves to drive the collecting mechanism to move upward. At this time, the unloading mechanism cooperates with the collecting mechanism, and the material can fall smoothly into the collecting mechanism. Under the action of the horizontal moving mechanism and the vertical moving mechanism, the material can be evenly dropped into the collecting mechanism in multiple directions. Step 3: Use a vibrator to vibrate the discharge pipe so that the material attached to the inner wall of the discharge pipe can fall fully, and the exhaust mechanism can ensure that the air is discharged to ensure that the material falls smoothly; Step 4: After the collection of materials is completed, the material is separated from the collecting mechanism by the unloading mechanism, and the collecting mechanism can be slid out to collect and process it in time.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The material inside the discharge pipe falls to the inside of the discharge mechanism and accumulates, and it does not fall directly. The first magnetic ring and the second magnetic ring at the bottom of the discharge mechanism cooperate to realize the connection of the discharge port. By starting the motor to drive the conveying shaft to rotate, the conveying shaft drives the outer conveying blades to rotate, so that the granular material can be smoothly dropped into the sliding frame, and the material can be collected in a centralized manner, which can effectively avoid the material from being lifted up, avoid waste of resources, and ensure the working environment. The horizontal and vertical moving mechanisms can drive the unloading mechanism to move at multiple angles, and a filter cloth layer for filtering particulate materials is provided inside the sliding frame. The filter cloth layer is made of cloth, and the air can be discharged smoothly, while the material will be filtered to the bottom. The multi-angle movement of the second magnetic ring can achieve uniform falling of the material into the sliding frame, avoiding the accumulation of particulate materials in one place. The automatic lifting mechanism can drive the collecting mechanism to move up and down. In the early stage of material falling, lifting the collecting mechanism can make the material close to the bottom layer inside the sliding frame, reduce the falling height of the granular material, and thus weaken the particle lifting situation. As the material gradually accumulates, the automatic lifting mechanism can slowly drive the collecting mechanism to move downward to achieve layer-by-layer accumulation of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of a ceramic material crushing device and its processing technology; Figure 2 It is a structural schematic diagram of a ceramic material crushing equipment and the exhaust mechanism of its processing technology; Figure 3 It is a structural diagram of a ceramic material crushing equipment and its processing technology unloading mechanism; Figure 4 It is a structural diagram of a ceramic material crushing equipment and its processing technology collection mechanism; Figure 5 The diagram is a structural diagram of a ceramic material crushing device and an automatic lifting mechanism for its processing technology.

[0018] In the figure: 1. Crushing equipment; 2. Feed hopper; 3. Discharge pipe; 4. Vibrator; 5. Exhaust mechanism; 501. Exhaust pipe; 502. Filter cloth cover; 6. Hose; 7. Discharge mechanism; 701. Discharge hopper; 702. Connecting rod; 703. Motor; 704. Conveying shaft; 705. Conveying blade; 706. First magnetic ring; 8. Collecting mechanism; 801. Sliding frame; 802. Filter cloth layer; 803. Second magnetic ring; 804. Guide groove; 9. Automatic lifting mechanism; 901. Mounting frame; 902. Lifting frame; 903. Hydraulic rod; 904. Top plate; 905. Guide column; 10. Horizontal moving mechanism; 11. Vertical moving mechanism. DETAILED DESCRIPTION

[0019] Example 1: Please refer to Figure 1 、 Figure 3 and Figure 4 , the present invention provides a technical solution: A ceramic material crushing device and a processing technology thereof, comprising a crushing device 1; A feed hopper 2 for the stable drop of raw materials is installed on the top of the crushing equipment 1. A discharge pipe 3 for the drop of granular materials is installed below the crushing equipment 1. The bottom of the discharge pipe 3 is connected to a hose 6. The other end of the hose 6 is connected to a discharge mechanism 7. A collection mechanism 8 for collecting materials is provided below the discharge mechanism 7. An automatic lifting mechanism 9 for fixed connection with the crushing equipment 1 is installed at the bottom of the collection mechanism 8. The unloading mechanism 7 includes a hopper-shaped unloading hopper 701. The top of the unloading hopper 701 is connected to the hose 6. A connecting rod 702 is installed inside the unloading hopper 701. A motor 703 is fixedly connected to the interior of the connecting rod 702. The end of the main shaft of the motor 703 is fixedly connected to a conveying shaft 704. The outer side of the conveying shaft 704 is fixedly connected to a conveying blade 705. A first magnetic ring 706 is fixedly connected to the bottom of the lower hopper 701 .

[0020] A symmetrically arranged longitudinal moving mechanism 11 is also installed on the inner side of the bracket of the crushing equipment 1. The moving ends of the longitudinal moving mechanism 11 are fixedly connected to the transverse moving mechanism 10, and the moving ends of the transverse moving mechanism 10 are fixedly connected to the unloading mechanism 7.

[0021] Here are the steps: Step 1: The ceramic material is lowered into the crushing equipment 1 through the feed hopper 2, and the material is crushed inside the crushing equipment 1; Step 2: The automatic lifting mechanism 9 moves, driving the collecting mechanism 8 to move upward. At this time, the unloading mechanism 7 cooperates with the collecting mechanism 8, and the material can fall smoothly into the collecting mechanism 8. Under the action of the horizontal moving mechanism 10 and the vertical moving mechanism 11, the material can be evenly dropped into the collecting mechanism 8 in multiple directions. Step 3: The vibrator 4 vibrates the discharge pipe 3 so that the material attached to the inner wall of the discharge pipe 3 can fall down fully, and the exhaust mechanism 5 can ensure that the air is discharged and the material falls down smoothly; Step 4: After the collection of the material is completed, the material is separated from the collecting mechanism 8 by the unloading mechanism 7. The collecting mechanism 8 can be slid out to collect and process it in time. When ceramic products are produced, the raw materials need to be collected in a centralized manner after being crushed. However, since the particles of the crushed raw materials are small, the materials will fall directly and cause dust, which not only wastes resources but also pollutes the working environment. The workers will be in such an environment for a long time and will constantly inhale the flying crushed material particles into their bodies. Over time, it may have an impact on the workers' health and cause coughing. Occupational diseases such as chest pain and lung disease will occur when the materials inside the discharge pipe 3 fall into the discharge mechanism 7 and accumulate. They will not fall directly. The first magnetic ring 706 and the second magnetic ring 803 at the bottom of the discharge mechanism 7 can be used to connect the discharge port. By starting the motor 703 to drive the conveying shaft 704 to rotate, the conveying shaft 704 drives the outer conveying blades 705 to rotate, so that the granular materials can be smoothly dropped into the sliding frame 801, and the materials can be collected in a centralized manner, which can effectively avoid the material from being raised, avoid waste of resources, and ensure the working environment. The outer side of the conveying blade 705 contacts the inner wall of the lower hopper 701 to ensure that the granular material falls actively and facilitates the control of the material falling.

[0022] Example 2: This example is an improvement on Example 1. Figure 4 Specifically, the collecting mechanism 8 includes a sliding frame 801 for collecting materials. A guide groove 804 is provided at the bottom of the sliding frame 801. A filter cloth layer 802 is installed on the inner side of the sliding frame 801. A second magnetic ring 803 is also installed inside the filter cloth layer 802.

[0023] There are two sets of guide grooves 804, each arranged in a Y-shape. The horizontal and vertical movement mechanisms 10 and 11 can drive the unloading mechanism 7 to move at multiple angles. A filter cloth layer 802 for filtering particulate material is provided within the sliding frame 801. The filter cloth layer 802 is made of fabric, allowing air to be discharged smoothly while filtering material downward. The multi-angle movement of the second magnetic ring 803 ensures that the material evenly falls into the sliding frame 801, preventing the particulate material from accumulating in one place. The outer side of the filter cloth layer 802 is detachably connected to the inner wall of the sliding frame 801, and can be connected by Velcro. The filter cloth layer 802 is loosely arranged to facilitate the second magnetic ring 803 to drive the filter cloth layer 802 to move, so that the material can fall evenly into the sliding frame 801. One side of the guide groove 804 is V-shaped, which is convenient for cooperation with the guide column 905 and facilitates the installation of the sliding frame 801.

[0024] Example 3: This example is an improvement on Example 2. Figure 1 and Figure 2 Specifically, a vibrator 4 for vibrating the feeding pipe 3 is installed on one side of the feeding pipe 3, and an exhaust mechanism 5 is also installed on the other side of the feeding pipe 3.

[0025] The exhaust mechanism 5 includes an exhaust pipe 501 that is arranged obliquely and communicates with the discharge pipe 3, and a filter cloth cover 502 is also installed obliquely above the exhaust pipe 501.

[0026] The exhaust mechanism 5 is used to discharge the gas inside the feeding pipe 3 to ensure the smooth falling of the material; When the feeding pipe 3 is in use, the vibrator 4 is activated to ensure that the material inside the feeding pipe 3 falls, and during vibration, the material on the inner wall of the exhaust pipe 501 can fall, and the material attached to the surface of the filter cloth cover 502 falls, ensuring its filtering quality.

[0027] Example 4: This example is an improvement on Example 3. Figure 5 Specifically, the automatic lifting mechanism 9 includes an installation frame 901 installed below the crushing equipment 1, a lifting frame 902 is installed inside the installation frame 901, a top plate 904 is installed on the top of the lifting frame 902, and the top of the top plate 904 is fixedly connected to the guide columns 905 arranged symmetrically in front and back. A tilted hydraulic rod 903 is also installed inside the mounting frame 901, and the other end of the hydraulic rod 903 is rotationally connected to a rotating shaft on one side above the lifting frame 902.

[0028] The automatic lifting mechanism 9 can drive the collecting mechanism 8 to move up and down. In the early stage of material falling, the collecting mechanism 8 is lifted to make the material close to the bottom layer inside the sliding frame 801, thereby reducing the falling height of the granular material and thus reducing the lifting of the particles. As the material gradually accumulates, the collecting mechanism 8 can be slowly driven downward by the automatic lifting mechanism 9 to achieve layer-by-layer accumulation of the material. The lifting frame 902 can be retracted and extended under the action of the hydraulic rod 903 to ensure that the collection mechanism 8 above is lifted or lowered.

[0029] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method of the present invention and its core ideas. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of the present invention.

Claims

1. A ceramic material crushing device and a processing technology thereof, characterized in that: including crushing equipment (1); A feed hopper (2) for the stable falling of raw materials is installed on the top of the crushing equipment (1), a discharge pipe (3) for the falling of granular materials is installed below the crushing equipment (1), the bottom of the discharge pipe (3) is connected to a hose (6), the other end of the hose (6) is connected to a discharge mechanism (7), a collection mechanism (8) for collecting materials is provided below the discharge mechanism (7), and an automatic lifting mechanism (9) for being fixedly connected to the crushing equipment (1) is installed at the bottom of the collection mechanism (8); The unloading mechanism (7) comprises a hopper (701) arranged in a hopper shape, the top of the hopper (701) being in communication with a hose (6), a connecting rod (702) being installed inside the hopper (701), a motor (703) being fixedly connected inside the connecting rod (702), a conveying shaft (704) being fixedly connected to the end of the main shaft of the motor (703), and a conveying blade (705) being fixedly connected to the outer side of the conveying shaft (704); A first magnetic ring (706) is fixedly connected to the bottom of the lower hopper (701); The collecting mechanism (8) comprises a sliding frame (801) for collecting materials, a guide groove (804) is provided at the bottom of the sliding frame (801), a filter cloth layer (802) is installed on the inner side of the sliding frame (801), and a second magnetic ring (803) is also installed inside the filter cloth layer (802).

2. The ceramic material pulverizing device according to claim 1, characterized in that: The number of the guide grooves (804) is two groups, and the guide grooves (804) are arranged in a Y shape.

3. The ceramic material pulverizing device according to claim 1, characterized in that: A vibrator (4) for vibrating the feeding pipe (3) is installed on one side of the feeding pipe (3), and an exhaust mechanism (5) is also installed on the other side of the feeding pipe (3).

4. The ceramic material pulverizing device according to claim 4, characterized in that: The exhaust mechanism (5) comprises an exhaust pipe (501) arranged obliquely and communicating with the discharge pipe (3), and a filter cloth cover (502) is also installed obliquely above the exhaust pipe (501).

5. The ceramic material pulverizing device according to claim 1, characterized in that: A symmetrically arranged longitudinal moving mechanism (11) is also installed on the inner side of the bracket of the crushing equipment (1), and the moving ends of the longitudinal moving mechanism (11) are fixedly connected to the transverse moving mechanism (10), and the moving ends of the transverse moving mechanism (10) are fixedly connected to the unloading mechanism (7).

6. The ceramic material pulverizing device according to claim 1, characterized in that: The automatic lifting mechanism (9) comprises a mounting frame (901) mounted below the crushing device (1), a lifting frame (902) being mounted inside the mounting frame (901), a top plate (904) being mounted on the top of the lifting frame (902), and guide posts (905) being fixedly connected to the top of the top plate (904) and arranged symmetrically in pairs. A tilted hydraulic rod (903) is also installed inside the mounting frame (901), and the other end of the hydraulic rod (903) is rotatably connected to a rotating shaft on one side above the lifting frame (902).

7. The processing technology of a ceramic material pulverizing device according to any one of claims 1 to 7, characterized in that: The processing steps are as follows: Step 1: The ceramic material is lowered into the crushing equipment (1) through the feed hopper (2), and the material is crushed inside the crushing equipment (1); Step 2: The automatic lifting mechanism (9) moves, driving the collecting mechanism (8) to move upward. At this time, the unloading mechanism (7) cooperates with the collecting mechanism (8), and the material can smoothly fall into the collecting mechanism (8). Under the action of the horizontal moving mechanism (10) and the vertical moving mechanism (11), the material can be evenly dropped into the collecting mechanism (8) in multiple directions. Step 3: The material discharge pipe (3) is vibrated by the vibrator (4), so that the material attached to the inner wall of the discharge pipe (3) can fall down fully, and the exhaust mechanism (5) can ensure that the air is discharged, so that the material can fall down smoothly; Step 4: After the collection of the materials is completed, the material is separated from the collecting mechanism (8) by the material discharging mechanism (7), and the collecting mechanism (8) is slid to take it out for timely collection and processing.

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