Grease plasticizer removal device
By designing a grease plasticizer removal device, the transfer drum is driven to lift and rotate in multiple removal chambers by using the lifting and rotating mechanism, and combined with a quantitative addition mechanism, the automatic continuous removal of plasticizer in the grease is achieved, and the problem of damage to oil quality and incomplete adsorption caused by heating in the prior art is solved.
Patent Information
- Application Number
- CN202510639876.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-05-19
AI Technical Summary
In the prior art, there is a problem that heating causes damage to the quality of the oil or incomplete adsorption during the removal of plasticizers in oils and greases, making it difficult to effectively remove plasticizers in oils and greases.
A grease plasticizer removal device is designed, and the transfer drum is driven to intermittently lift and rotate in multiple removal chambers by lifting and rotating mechanisms. Combined with a quantitative addition mechanism, the grease is adsorbed multiple times in multiple removal chambers, and the plasticizer is removed by adsorbent.
The automatic continuous removal of plasticizers in oils is achieved, ensuring that the quality of the oil is not damaged, and the complete removal of plasticizers is ensured through multiple adsorption.
Smart Images

Figure CN120505141A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of grease purification and treatment, and in particular to a grease plasticizer removal device. Background Art
[0002] Plasticizer is a kind of polymer material additive, which is widely used in plastic products. Once oils and fats come into contact with plastic containers or equipment during the production, storage or packaging process, the plasticizers may dissolve into the oils and fats. For edible oils and fats, the plasticizers in the oils and fats may cause endocrine disorders, immune system diseases, reproductive system damage, liver diseases and other health problems. Therefore, for edible oils and fats, the plasticizers in them need to be removed.
[0003] The prior art discloses a plasticizer removal device (Announcement No.: CN 220056733U), which heats oil and fat and separates the plasticizer by utilizing the difference in boiling points between the plasticizer and the oil and fat. However, the heating process may cause the quality of the oil and fat to be damaged.
[0004] In traditional devices that use adsorption to remove plasticizers, plasticizers in oils and fats are captured by adsorbents. However, this method cannot completely remove the plasticizers through a single adsorption when the plasticizer concentration is too high. Summary of the Invention
[0005] In order to solve the above problems, the present invention provides a device for removing grease plasticizer, which is achieved through the following technical solutions.
[0006] A grease plasticizer removal device comprises a central tube, wherein the bottom of the central tube is fixedly connected to a base, and removal chambers are fixedly connected to the left, right and rear sides of the central tube. An oil outlet and an oil inlet are respectively provided on the central tube at positions corresponding to the bottom and top of the removal chamber. An oil drain port is provided on the front side of the central tube at the same height as the inlet oil. The oil drain port is fixedly connected to an oil drain chamber, and an oil drain pipe is fixedly connected to the oil drain chamber. A collection box is placed on the base, and the head of the oil drain pipe extends into the collection box. An adsorbent is provided in the removal chamber.
[0007] The grease plasticizer removal device also includes:
[0008] a sealing plate, the sealing plate being slidably connected to the outer wall of the central cylinder and corresponding to the position of the oil outlet;
[0009] The transfer cylinder is slidably connected to the central cylinder. The outer diameter of the transfer cylinder is consistent with the inner diameter of the central cylinder. A central column is fixed to the center of the transfer cylinder. A partition is fixed between the central column and the inner wall of the transfer cylinder. The partition divides the transfer cylinder into four chambers. The bottom of the side plate of the transfer cylinder is provided with an oil port corresponding to the position of each chamber.
[0010] The lifting mechanism is used to drive the transfer cylinder to intermittently lift and lower. When the transfer cylinder is at the bottom, the side plate of the rotating cylinder is located below the oil outlet, and the top of the sealing plate is flush with the bottom plate of the removal chamber. When the transfer cylinder is at the top, the oil port is at the same height as the oil inlet and the oil outlet, and the sealing plate seals the oil outlet.
[0011] Rotation mechanism: During the rising process of the transfer cylinder, the rotation mechanism is used to drive the transfer cylinder to rotate 90° clockwise;
[0012] as well as
[0013] The quantitative adding mechanism is used to transport the grease to be processed to the leftmost chamber when the transfer cylinder is at the top.
[0014] As a further solution of the present invention, the bottom plate of the removal bin is tilted downward in the direction pointing to the center tube, and the bottom of the oil outlet and the top of the sealing plate are consistent with the inclination of the bottom plate of the removal bin; the bottom of the oil inlet, oil drain and oil passage are tilted downward in the direction away from the axis of the center tube; the upper surface of the bottom plate of the transfer tube is arched upward.
[0015] As a further solution of the present invention, the top of the removal bin is open, a cover is slidably connected to the upper part of the inner cavity of the removal bin, a handle is fixed to the cover, a support rod is fixed to the lower surface of the cover, a steel mesh box is fixed to the bottom of the support rod, the inner side of the steel mesh box is open, the outer wall of the central tube and the inner wall of the removal bin are fixed with a strap, the steel mesh box is placed on the strap, and the adsorbent is contained in the steel mesh box.
[0016] As a further solution of the present invention, a U-shaped connecting rod is fixed to the bottom of the sealing plate, a through groove is opened at the bottom of the side plate of the central tube, the horizontal part of the connecting rod is slidably connected in the through groove, and the end of the connecting rod away from the sealing plate is fixed to a supporting plate, and a first spring telescopic rod is evenly fixed around the circumference between the lower surface of the supporting plate and the base.
[0017] As a further solution of the present invention, the lifting mechanism includes:
[0018] An electric cylinder, wherein an L-shaped frame is fixedly connected to the top of the central tube, a support rod is fixedly connected between the left side of the L-shaped frame and the central tube, a lifting slot is opened on the right side plate of the L-shaped frame, a lifting rod is fixed in the lifting slot, and the electric cylinder is fixed to the top plate of the L-shaped frame, and the electric cylinder is provided with a vertical downward push rod;
[0019] A hanging box, wherein the left and right sides of the hanging box are fixedly connected with lifting seats, the left and right lifting seats are slidably connected to the support rod and the lifting rod respectively, and the hanging box is fixedly connected to the bottom of the push rod;
[0020] as well as
[0021] The suspension rod is connected to the suspension box, the suspension rod is slidably connected to the top plate of the central tube, and the bottom of the suspension rod is fixedly connected to the central column.
[0022] As a further solution of the present invention, a PLC controller and a control switch are fixedly connected to the central tube, the power interface of the PLC controller is electrically connected to the external power supply through the control switch, the signal input end of the PLC controller is electrically connected to the timer, and the output control end of the PLC controller is electrically connected to the built-in motor of the electric cylinder through the forward and reverse control module.
[0023] As a further solution of the present invention, the rotating mechanism includes:
[0024] A rotating shaft is rotatably connected between the front and rear side plates of the hanging box and is located on the right side of the hanging rod. A worm is fixed to the rotating shaft. Discs are fixed to the front and rear ends of the rotating shaft. Paws are evenly hinged on the circumference of the disc. A return spring is fixed between the pawl and the disc. The hanging rod is rotatably connected to the hanging box. A worm wheel meshing with the worm is fixed to the hanging rod.
[0025] A gear ring is rotatably connected to the outer walls of the front and rear side plates of the hanging box and is concentrically arranged with the disc, and the inner ring of the gear ring is provided with ratchet teeth;
[0026] The rack is fixed to the inner wall of the vertical plate of the L-shaped frame and corresponds to the position of the gear ring.
[0027] As a further solution of the present invention, the ratio of the number of teeth of the worm wheel to the number of starts of the worm is Z, the number of teeth of the gear ring is N, and the number of teeth of the rack is M, then ZN=4M.
[0028] As a further solution of the present invention, the quantitative addition mechanism includes:
[0029] The transfer bin is fixed to the left side of the top plate of the central tube. An oil drop pipe is fixed to the bottom of the transfer bin. An annular seat is fixed to the inner wall of the oil drop pipe. The cross section of the annular seat is conical. A hanging seat is fixed to the top of the oil drop pipe via a fixed rod. A sealing seat is fixed to the bottom of the hanging seat via a second spring telescopic rod. A vertical upward push rod is fixed to each chamber of the transfer tube.
[0030] An oil storage cylinder is fixedly connected to the rear side of the top plate of the L-shaped frame. A filling pipe is provided on the right side of the oil storage cylinder, and a valve is fixedly connected to the filling pipe.
[0031] The pump barrel is fixed in the top plate of the L-shaped frame, and a delivery pipe and a suction pipe are fixed to the top of the pump barrel. The delivery pipe and the suction pipe are respectively fixed with a first one-way valve and a second one-way valve. The first one-way valve allows the fluid to pass through in the direction away from the inner cavity of the pump barrel, and the second one-way valve allows the fluid to pass through in the direction of the inner cavity of the pump barrel. The head of the delivery pipe is connected to the transfer bin, and the head of the suction pipe extends into the oil storage barrel. A piston is slidably connected to the pump barrel, and the bottom of the piston is fixed with a synchronization rod, and the bottom of the synchronization rod is fixedly connected to the lifting seat on the left.
[0032] The beneficial effect of the present invention is that when the transfer cylinder is at the bottom, it receives the grease flowing out of the removal bin. When the transfer cylinder moves to the top, each chamber rotates 90° clockwise, so that the grease enters the next removal bin or is discharged. The grease in this application passes through the removal bins on the left, rear, and right sides in turn to remove the plasticizer. Multiple adsorption removals can completely remove the plasticizer in the grease, and the grease without plasticizer can be automatically discharged, thereby automatically and continuously removing the plasticizer in the grease. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0034] Figure 1 : An axonometric view of a grease plasticizer removal device according to the present invention;
[0035] Figure 2 : A three-dimensional schematic diagram of the rear side of a grease plasticizer removal device according to the present invention;
[0036] Figure 3 : A cross-sectional view of a grease plasticizer removal device according to the present invention;
[0037] Figure 4 : A schematic structural diagram of the transfer cylinder of the present invention when it is located at the top;
[0038] Figure 5 : Schematic diagram of the position of each chamber of the transfer cylinder in the present invention;
[0039] Figure 6 : A partial cross-sectional view of the oil drain port position of the present invention;
[0040] Figure 7 : A three-dimensional schematic diagram of the transfer cylinder of the present invention;
[0041] Figure 8 : Figure 4 A partial enlarged view of point A shown;
[0042] Figure 9 : A three-dimensional schematic diagram of the steel mesh box of the present invention;
[0043] Figure 10 : A three-dimensional schematic diagram of the sealing plate of the present invention;
[0044] Figure 11 : Figure 3 A partial enlarged view of point B shown;
[0045] Figure 12 : Circuit connection diagram of the PLC controller of the present invention;
[0046] Figure 13 : A three-dimensional schematic diagram of the hanging box of the present invention;
[0047] Figure 14 : Schematic diagram of the internal structure of the hanging box of the present invention;
[0048] Figure 15 : A schematic diagram of the steering of the gear ring and the disc of the present invention;
[0049] Figure 16 : Figure 3 A partial enlarged view of point C is shown;
[0050] Figure 17 : Figure 4 A partial enlarged view of point D shown;
[0051] Figure 18 : A three-dimensional schematic diagram of the oil storage cylinder of the present invention;
[0052] Figure 19 : Figure 3 A local enlarged view of point E is shown.
[0053] The reference numerals are as follows:
[0054] 1-Center tube, 11-Base, 12-Removal chamber, 13-Oil outlet, 14-Oil inlet, 15-Oil drain port, 16-Oil drain bin, 17-Oil drain pipe, 18-Collection box, 19-Adsorbent, 110-Cover, 111-Handle, 112-Support rod, 113-Steel mesh box, 114-Layer board;
[0055] 2-sealing plate, 21-connecting rod, 22-through slot, 23-supporting plate, 24-first spring telescopic rod;
[0056] 3-transfer cylinder, 31-center column, 32-partition plate, 33-oil port;
[0057] 41-Electric cylinder, 411-L-shaped frame, 412-Support rod, 413-Lifting slot, 414-Lifting rod, 415-Push rod, 42-Hanging box, 421-Lifting seat, 43-Lifting rod, 441-PLC controller, 442-Control switch, 443-External power supply, 444-Timer, 445-Forward and reverse control module;
[0058] 51-rotating shaft, 511-worm, 512-disc, 513-pawl, 514-return spring, 515-worm wheel, 52-gear ring, 521-ratchet, 53-rack;
[0059] 61-transfer bin, 611-oil drop pipe, 612-annular seat, 613-fixing rod, 614-hanging seat, 615-second spring telescopic rod, 616-sealing seat, 617-top rod, 62-oil storage cylinder, 621-adding pipe, 622-valve, 63-pump barrel, 631-delivery pipe, 632-suction pipe, 633-first one-way valve, 634-second one-way valve, 635-piston, 636-synchronizing rod. DETAILED DESCRIPTION
[0060] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0061] like Figure 1-19 As shown, the present invention has the following four specific embodiments.
[0062] Example 1
[0063] A device for removing plasticizer from oil and fat comprises a central tube 1, wherein a base 11 is fixedly connected to the bottom of the central tube 1, and a removal chamber 12 is fixedly connected to the left and right sides and the rear side of the central tube 1. An oil outlet 13 and an oil inlet 14 are respectively provided on the central tube 1 at positions corresponding to the bottom and the top of the removal chamber 12. An oil drain port 15 is provided on the front side of the central tube 1 at a position at the same height as the inlet oil. An oil drain chamber 16 is fixedly connected to the oil drain port 15, and an oil drain pipe 17 is fixedly connected to the oil drain chamber 16. A collection box 18 is placed on the base 11, and the head of the oil drain pipe 17 extends into the collection box 18. An adsorbent 19 is provided in the removal chamber 12.
[0064] The grease plasticizer removal device also includes:
[0065] The sealing plate 2 is slidably connected to the outer wall of the central tube 1 and corresponds to the position of the oil outlet 13;
[0066] The transfer cylinder 3 is slidably connected to the center cylinder 1. The outer diameter of the transfer cylinder 3 is consistent with the inner diameter of the center cylinder 1. A center column 31 is fixedly connected to the center of the transfer cylinder 3. A partition 32 is fixedly connected between the center column 31 and the inner wall of the transfer cylinder 3. The partition 32 divides the transfer cylinder 3 into four chambers. The bottom of the side plate of the transfer cylinder 3 is provided with an oil outlet 33 corresponding to the position of each chamber.
[0067] The lifting mechanism is used to drive the transfer cylinder 3 to intermittently lift and lower. When the transfer cylinder 3 is at the bottom, the side plate of the rotating cylinder is located below the oil outlet 13, and the top of the sealing plate 2 is flush with the bottom plate of the removal chamber 12; when the transfer cylinder 3 is at the top, the oil port 33 is at the same height as the oil inlet 14 and the oil discharge port 15, and the sealing plate 2 closes the oil outlet 13.
[0068] Rotation mechanism: During the rising process of the transfer cylinder 3, the rotation mechanism is used to drive the transfer cylinder 3 to rotate 90° clockwise;
[0069] as well as
[0070] The quantitative adding mechanism is used to transport the grease to be processed to the leftmost chamber when the transfer cylinder 3 is located at the top.
[0071] In this embodiment, Figure 1-Figure 5 As shown, during the operation of the device, in the initial state, the transfer cylinder 3 is at the bottom (i.e. Figure 3 The top of the sealing plate 2 is flush with the bottom plate of the removal chamber 12, the oil outlet 13 is open, and the grease in each removal chamber 12 enters the chambers on the left and right sides and the rear side through the oil outlet 13, while the chamber on the front side is empty.
[0072] Under the action of the lifting mechanism, the transfer cylinder 3 rises. During this process, the rotating mechanism drives the transfer cylinder 3 to rotate 90° clockwise. When the transfer cylinder 3 reaches the top (i.e. Figure 4 The empty compartment on the front side moves to the left, and the compartment on the right side moves to the front side, as shown in FIG. Figure 6 As shown, the grease in the right chamber flows into the oil drain tank 16 from the oil passage 33 and the oil drain port 15 , and then flows into the collecting box 18 through the oil drain pipe 17 .
[0073] The transfer cylinder 3 will rotate when it rises. When the oil outlet 33 moves to a position equal to the oil outlet 13, the transfer cylinder 3 has rotated the moving angle, that is, the oil outlet 33 and the oil outlet 13 are staggered at this time, and the outer diameter of the transfer cylinder 3 is consistent with the inner diameter of the center cylinder 1, ensuring that the grease in each chamber will not leak out from the oil outlet 33 when the transfer cylinder 3 is raised or lowered.
[0074] When the transfer cylinder 3 moves to the top, the grease in the front chamber is discharged, and the grease in the rear and right chambers enter the corresponding removal chambers 12 through the oil port 33 and the oil inlet 14 respectively. The quantitative adding mechanism is used to transport the grease to be processed to the leftmost chamber, and the grease in the left chamber enters the removal chamber 12 on the left through the oil port 33 and the oil inlet 14. That is, grease is input into the removal chambers 12 on the left and right sides and the rear side, and the impurities therein are adsorbed by the adsorbent 19. The grease after adsorbing the impurities falls to the bottom of the removal chamber 12, and at this time the sealing plate 2 closes the oil outlet 13, and the grease cannot be discharged.
[0075] When the transfer cylinder 3 continues to move to the bottom, the oil outlet 13 opens, and the grease enters the left, right and rear chambers, while the front chamber is empty. Then the transfer cylinder 3 continues to rise, and the cycle continues. The plasticizer in the grease can be gradually adsorbed by the adsorbent 19.
[0076] by Figure 5 To illustrate, the position of each compartment at the initial position is as follows Figure 5 As shown in (a), we number each compartment. The fourth compartment is located at the front and is empty. After the transfer cylinder 3 rises to the top, it rotates 90 degrees. Each compartment rotates 90 degrees synchronously, which is Figure 5 In the state shown in (b), at this time, chamber No. 3 moves to the front, and the grease inside it is discharged. The grease in chambers No. 1 and No. 2 respectively enters the removal chamber 12 on the rear and right sides to continue to be removed of plasticizer by the adsorbent 19. The quantitative addition mechanism is used to transport the grease to be processed to the chamber on the far left, and the grease enters the removal chamber 12 on the left. When the transfer cylinder 3 drops to the bottom, it will not rotate, that is, the left, right and rear chambers receive the grease discharged from the oil outlet 13, and the chamber on the front side is empty.
[0077] In this application, the grease to be treated is removed from the plasticizer in the removal chambers 12 on the left, rear, and right sides in turn, and then the grease after three removal processes is discharged from the front side, so that the plasticizer in the grease is gradually adsorbed by the adsorbent 19.
[0078] As a further implementation method of this embodiment, the bottom plate of the removal bin 12 is tilted downward in the direction pointing to the central tube 1, and the bottom of the oil outlet 13 and the top of the sealing plate 2 are consistent with the inclination of the bottom plate of the removal bin 12; the bottom of the oil inlet 14, the oil drain and the oil passage 33 are tilted downward in the direction away from the axis of the central tube 1; the upper surface of the bottom plate of the transfer tube 3 is arched upward.
[0079] In this embodiment, the arrangement here facilitates the flow of grease and reduces grease residue.
[0080] As a further implementation method of this embodiment, the top of the removal bin 12 is open, and a cover plate 110 is slidably connected to the upper part of the inner cavity of the removal bin 12. A handle 111 is fixed to the cover plate 110, and a support rod 112 is fixed to the lower surface of the cover plate 110. A steel mesh box 113 is fixed to the bottom of the support rod 112. The inner side of the steel mesh box 113 is open, and a strap 114 is fixed to the outer wall of the central tube 1 and the inner wall of the removal bin 12. The steel mesh box 113 is placed on the strap 114, and the adsorbent 19 is contained in the steel mesh box 113.
[0081] In this embodiment, if Figure 3 as well as Figure 8-Figure 9 As shown, the adsorbent 19 needs to be replaced after being used for a period of time. The cover 110 and the steel mesh box 113 can be taken out through the handle 111. During this process, since the steel mesh box 113 is tilted, the adsorbent 19 inside it will not leak out. After the steel mesh box 113 is taken out, the adsorbent 19 therein can be poured out and new adsorbent 19 can be loaded, and then the steel mesh box 113 can be placed in the removal bin 12. The installation is completed after the steel mesh box 113 contacts the strap 114.
[0082] As a further implementation method of this embodiment, a U-shaped connecting rod 21 is fixed to the bottom of the sealing plate 2, and a through groove 22 is provided at the bottom of the side plate of the central tube 1. The horizontal part of the connecting rod 21 is slidably connected in the through groove 22. The end of the connecting rod 21 away from the sealing plate 2 is fixed to a support plate 23, and a first spring telescopic rod 24 is evenly fixed to the circumference between the lower surface of the support plate 23 and the base 11.
[0083] In this embodiment, if Figure 3 as well as Figure 10 As shown, when the transfer cylinder 3 descends to the bottom, the support plate 23 is pressed down, the first spring telescopic rod 24 is compressed, and the support plate 23 drives the sealing plate 2 to descend through the connecting rod 21, thereby opening the oil outlet 13.
[0084] When the transfer cylinder 3 rises, the first spring telescopic rod 24 is released, thereby driving the supporting plate 23 and the sealing plate 2 to rise, and the sealing plate 2 closes the oil outlet 13.
[0085] Example 2
[0086] The lifting mechanism includes:
[0087] Electric cylinder 41, an L-shaped frame 411 is fixedly connected to the top of the center tube 1, a support rod 412 is fixedly connected between the left side of the L-shaped frame 411 and the center tube 1, a lifting slot 413 is opened on the right side plate of the L-shaped frame 411, and a lifting rod 414 is fixed in the lifting slot 413. The electric cylinder 41 is fixed to the top plate of the L-shaped frame 411 and is provided with a vertical downward push rod 415;
[0088] The hanging box 42 has lifting seats 421 fixedly connected to the left and right sides of the hanging box 42. The left and right lifting seats 421 are slidably connected to the support rod 412 and the lifting rod 414 respectively. The hanging box 42 is fixedly connected to the bottom of the push rod 415;
[0089] as well as
[0090] The suspension rod 43 is connected to the suspension box 42 , the suspension rod 43 is slidably connected to the top plate of the central tube 1 , and the bottom of the suspension rod 43 is fixedly connected to the central column 31 .
[0091] The difference from Example 1 is that this embodiment discloses the technical features of the lifting mechanism, such as Figure 3 as well as Figure 11 As shown, the electric rod drives the push rod 415 to extend or shorten, thereby the hanging box 42 is raised or lowered, and the hanging box 42 drives the transfer tube 3 to rise or fall through the hanging rod 43.
[0092] As a further implementation method of this embodiment, a PLC controller 441 and a control switch 442 are fixedly connected to the central tube 1. The power interface of the PLC controller 441 is electrically connected to the external power supply 443 through the control switch 442. The signal input end of the PLC controller 441 is electrically connected to the timer 444. The output control end of the PLC controller 441 is electrically connected to the built-in motor of the electric cylinder 41 through the forward and reverse control module 445.
[0093] In this embodiment, if Figure 12 As shown, the time is set by the timer 444 so that the PLC controller 441 has a first working time, a first braking time, a second working time and a second braking time that are performed cyclically.
[0094] During the first working time, the PLC controller 441 controls the built-in motor of the electric cylinder 41 to rotate forward through the forward and reverse control module 445. At this time, the push rod 415 is shortened and the transfer cylinder 3 rises; during the second working time, the PLC controller 441 controls the built-in motor of the electric cylinder 41 to rotate reversely through the forward and reverse control module 445. At this time, the push rod 415 is extended and the transfer cylinder 3 is lowered.
[0095] During the first braking time and the second braking time, the push rod 415 remains stationary.
[0096] The intermittent lifting of the transfer cylinder 3 can be achieved.
[0097] Example 3
[0098] The rotating mechanism includes:
[0099] A rotating shaft 51 is rotatably connected between the front and rear side panels of the hanging box 42 and is located to the right of the hanging rod 43. A worm 511 is fixed to the rotating shaft 51. A disk 512 is fixed to the front and rear ends of the rotating shaft 51. A pawl 513 is evenly hinged on the circumference of the disk 512. A return spring 514 is fixed between the pawl 513 and the disk 512. The hanging rod 43 is rotatably connected to the hanging box 42. A worm wheel 515 is fixed to the hanging rod 43 and engages with the worm 511.
[0100] The gear ring 52 is rotatably connected to the outer walls of the front and rear side panels of the hanging box 42 and is concentrically arranged with the disc 512. The inner ring of the gear ring 52 is provided with ratchet teeth 521;
[0101] The rack 53 is fixed to the inner wall of the vertical plate of the L-shaped frame 411 and corresponds to the position of the gear ring 52 .
[0102] The difference from Example 2 is that this embodiment discloses the technical features of the rotation mechanism, such as Figure 13 As shown, the lifting of the hanging box 42 drives the gear ring 52 to lift and lower, as shown in FIG. Figure 15 As shown, when the hanging box 42 drives the gear ring 52 to rise, the arrows I and II in the figure represent the vertical movement direction and the turning direction of the gear ring 52 respectively.
[0103] That is, when the gear ring 52 rises, the gear ring 52 rotates clockwise under the action of the rack 53. At this time, under the action of the pawl 513, the gear ring 52 drives the disc 512 to rotate, as shown in FIG. Figure 14 As shown, the disc 512 drives the rotating shaft 51 and the worm 511 to rotate, and the worm wheel 515 engaged with the worm 511 rotates, so that the suspension rod 43 drives the transfer cylinder 3 to rotate clockwise.
[0104] On the contrary, the gear ring 52 rotates counterclockwise when it descends. At this time, the gear ring 52 rotates idly and cannot drive the disc 512 to rotate, so that the following can be achieved: the rotating cylinder rotates clockwise when it rises, and the transfer cylinder 3 remains stationary when it descends.
[0105] Moreover, the lead angle of the worm 511 in this application is smaller than the equivalent friction angle between the meshing teeth of the worm wheel 515 and the worm 511, that is, the worm 511 and the worm wheel 515 are self-locking, and the worm 511 cannot drive the worm wheel 515 to rotate, ensuring that when the worm wheel 515 does not rotate, the transfer cylinder 3 will not rotate.
[0106] As a further implementation of this embodiment, the ratio of the number of teeth of the worm wheel 515 to the number of starts of the worm 511 is Z, the number of teeth of the gear ring 52 is N, and the number of teeth of the rack 53 is M, then ZN=4M.
[0107] In this embodiment, in order to make the transfer cylinder 3 rotate 90° clockwise each time, ZN=4M is set.
[0108] In this application, the length of the rack 53 is set to be smaller than the rising or falling stroke of the hanging box 42, that is, before the hanging box 42 descends to the bottom, the gear ring 52 has been disengaged from the rack 53, and before the hanging box 42 rises to the top, the gear ring 52 has been disengaged from the rack 53, that is, all the teeth on the rack 53 can be used to drive the gear ring 52 to rotate.
[0109] That is, the number of turns the gear ring 52 rotates when it rises is M / N, the number of turns the worm 511 rotates is M / N, and the number of turns the worm wheel 515 and the transfer cylinder 3 rotate is (M / N) / Z. Since ZN=4M, (M / N) / Z=1 / 4, that is, the transfer cylinder 3 rotates 90°.
[0110] Example 4
[0111] Quantitative addition mechanisms include:
[0112] The transfer bin 61 is fixed to the left side of the top plate of the central tube 1. An oil drop pipe 611 is fixed to the bottom of the transfer bin 61. An annular seat 612 is fixed to the inner wall of the oil drop pipe 611. The cross section of the annular seat 612 is conical. A hanging seat 614 is fixed above the oil drop pipe 611 via a fixing rod 613. A sealing seat 616 is fixed below the hanging seat 614 via a second spring telescopic rod 615. A vertically upward ejector rod 617 is fixed to each chamber of the transfer tube 3.
[0113] The oil storage cylinder 62 is fixed to the rear side of the top plate of the L-shaped frame 411. A filling pipe 621 is provided on the right side of the oil storage cylinder 62, and a valve 622 is fixed to the filling pipe 621;
[0114] The pump barrel 63 is fixed in the top plate of the L-shaped frame 411. The top of the pump barrel 63 is fixed with a delivery pipe 631 and a suction pipe 632. The delivery pipe 631 and the suction pipe 632 are respectively fixed with a first one-way valve 633 and a second one-way valve 634. The first one-way valve 633 allows the fluid to pass through in the direction away from the inner cavity of the pump barrel 63, and the second one-way valve 634 allows the fluid to pass through in the direction of the inner cavity of the pump barrel 63. The head of the delivery pipe 631 is connected to the transfer bin 61, and the head of the suction pipe 632 extends into the oil storage barrel 62. A piston 635 is slidably connected to the pump barrel 63, and the bottom of the piston 635 is fixed with a synchronization rod 636. The bottom of the synchronization rod 636 is fixedly connected to the lifting seat 421 on the left.
[0115] The difference from Example 3 is that this embodiment discloses the technical features of the quantitative addition mechanism, such as Figure 3 and Figure 19 As shown, when the hanging box 42 is raised or lowered, the lifting seat 421 on the left side drives the piston 635 to rise or fall through the synchronous rod 636, as shown in FIG. Figure 2 as well as Figure 18-19As shown, when the piston 635 descends, grease is extracted from the oil storage cylinder 62 through the suction pipe 632 and the second one-way valve 634. When the piston 635 rises, the grease in the pump cylinder 63 enters the transfer bin 61 through the delivery pipe 631 and the first one-way valve 633.
[0116] like Figure 16 As shown, when the transfer cylinder 3 has not moved to the top, under the action of the second spring telescopic rod 615, the sealing seat 616 closes the annular seat 612.
[0117] When the transfer cylinder 3 rises, since the length of the rack 53 is set to be smaller than the rising or falling stroke of the hanging box 42, that is, the transfer cylinder 3 has completed a 90° rotation before rising to the top, the left push rod 617 rotates against the sealing seat 616, as shown Figure 17 As shown, when the transfer cylinder 3 continues to rise, the sealing seat 616 will be lifted up, so that the grease in the transfer bin 61 enters the chamber on the left through the oil drop pipe 611.
[0118] The valve 622 is opened to add the grease to be processed into the oil storage cylinder 62 through the adding pipe 621 .
[0119] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention.
Claims
1. A grease plasticizer removal device, comprising a central tube, the bottom of which is fixedly connected to a base, characterized in that: The left and right sides and the rear side of the central tube are fixedly connected with the removal chamber. The central tube is provided with an oil outlet and an oil inlet at the bottom and the top of the removal chamber respectively. The front side of the central tube is provided with an oil drain port at the same height as the inlet oil. The oil drain port is fixedly connected with the oil drain chamber. The oil drain chamber is fixedly connected with an oil drain pipe. A collection box is placed on the base. The head of the oil drain pipe extends into the collection box. An adsorbent is provided in the removal chamber. The grease plasticizer removal device also includes: a sealing plate, the sealing plate being slidably connected to the outer wall of the central cylinder and corresponding to the position of the oil outlet; The transfer cylinder is slidably connected to the central cylinder. The outer diameter of the transfer cylinder is consistent with the inner diameter of the central cylinder. A central column is fixed to the center of the transfer cylinder. A partition is fixed between the central column and the inner wall of the transfer cylinder. The partition divides the transfer cylinder into four chambers. The bottom of the side plate of the transfer cylinder is provided with an oil port corresponding to the position of each chamber. The lifting mechanism is used to drive the transfer cylinder to intermittently lift and lower. When the transfer cylinder is at the bottom, the side plate of the rotating cylinder is located below the oil outlet, and the top of the sealing plate is flush with the bottom plate of the removal chamber. When the transfer cylinder is at the top, the oil port is at the same height as the oil inlet and the oil outlet, and the sealing plate seals the oil outlet. Rotation mechanism: During the rising process of the transfer cylinder, the rotation mechanism is used to drive the transfer cylinder to rotate 90° clockwise; as well as The quantitative adding mechanism is used to transport the grease to be processed to the leftmost chamber when the transfer cylinder is at the top.
2. The grease plasticizer removal device according to claim 1, characterized in that: The bottom plate of the removal bin is tilted downward in the direction pointing to the center tube, and the bottom of the oil outlet and the top of the sealing plate are consistent with the inclination of the bottom plate of the removal bin; the bottoms of the oil inlet, oil drain and oil passage are tilted downward in the direction away from the axis of the center tube; the upper surface of the bottom plate of the transfer tube is arched upward.
3. The grease plasticizer removal device according to claim 1, characterized in that: The top of the removal bin is open, and a cover is slidably connected to the upper part of the inner cavity of the removal bin. A handle is fixed on the cover, and a support rod is fixed on the lower surface of the cover. A steel mesh box is fixed on the bottom of the support rod. The inner side of the steel mesh box is open, and a strap is fixed on the outer wall of the central tube and the inner wall of the removal bin. The steel mesh box is placed on the strap, and the adsorbent is contained in the steel mesh box.
4. The device for removing grease plasticizer according to claim 1, characterized in that: A U-shaped connecting rod is fixed to the bottom of the sealing plate, and a through groove is provided at the bottom of the side plate of the central tube. The horizontal part of the connecting rod is slidably connected to the through groove. The end of the connecting rod away from the sealing plate is fixed to a supporting plate, and a first spring telescopic rod is evenly fixed to the circumference between the lower surface of the supporting plate and the base.
5. The device for removing grease plasticizer according to claim 1, characterized in that: The lifting mechanism comprises: An electric cylinder, wherein an L-shaped frame is fixedly connected to the top of the central tube, a support rod is fixedly connected between the left side of the L-shaped frame and the central tube, a lifting slot is opened on the right side plate of the L-shaped frame, a lifting rod is fixed in the lifting slot, and the electric cylinder is fixed to the top plate of the L-shaped frame, and the electric cylinder is provided with a vertical downward push rod; A hanging box, wherein the left and right sides of the hanging box are fixedly connected with lifting seats, the left and right lifting seats are slidably connected to the support rod and the lifting rod respectively, and the hanging box is fixedly connected to the bottom of the push rod; and The suspension rod is connected to the suspension box, the suspension rod is slidably connected to the top plate of the central tube, and the bottom of the suspension rod is fixedly connected to the central column.
6. The device for removing grease plasticizer according to claim 5, characterized in that: A PLC controller and a control switch are fixedly connected to the central tube. The power interface of the PLC controller is electrically connected to the external power supply through the control switch. The signal input end of the PLC controller is electrically connected to the timer. The output control end of the PLC controller is electrically connected to the built-in motor of the electric cylinder through the forward and reverse control module.
7. The device for removing grease plasticizer according to claim 5, characterized in that: The rotating mechanism comprises: A rotating shaft is rotatably connected between the front and rear side plates of the hanging box and is located on the right side of the hanging rod. A worm is fixed to the rotating shaft. Discs are fixed to the front and rear ends of the rotating shaft. Paws are evenly hinged on the circumference of the disc. A return spring is fixed between the pawl and the disc. The hanging rod is rotatably connected to the hanging box. A worm wheel meshing with the worm is fixed to the hanging rod. A gear ring is rotatably connected to the outer walls of the front and rear side plates of the hanging box and is concentrically arranged with the disc, and the inner ring of the gear ring is provided with ratchet teeth; The rack is fixed to the inner wall of the vertical plate of the L-shaped frame and corresponds to the position of the gear ring.
8. The device for removing grease plasticizer according to claim 7, characterized in that: The ratio of the number of teeth of the worm wheel to the number of starts of the worm is Z, the number of teeth of the gear ring is N, and the number of teeth of the rack is M, then ZN=4M.
9. The device for removing grease plasticizer according to claim 1, characterized in that: The quantitative addition mechanism comprises: The transfer bin is fixed to the left side of the top plate of the central tube. An oil drop pipe is fixed to the bottom of the transfer bin. An annular seat is fixed to the inner wall of the oil drop pipe. The cross section of the annular seat is conical. A hanging seat is fixed to the top of the oil drop pipe via a fixed rod. A sealing seat is fixed to the bottom of the hanging seat via a second spring telescopic rod. A vertical upward push rod is fixed to each chamber of the transfer tube. An oil storage cylinder is fixedly connected to the rear side of the top plate of the L-shaped frame. A filling pipe is provided on the right side of the oil storage cylinder, and a valve is fixedly connected to the filling pipe. The pump barrel is fixed in the top plate of the L-shaped frame, and a delivery pipe and a suction pipe are fixed to the top of the pump barrel. The delivery pipe and the suction pipe are respectively fixed with a first one-way valve and a second one-way valve. The first one-way valve allows the fluid to pass through in the direction away from the inner cavity of the pump barrel, and the second one-way valve allows the fluid to pass through in the direction of the inner cavity of the pump barrel. The head of the delivery pipe is connected to the transfer bin, and the head of the suction pipe extends into the oil storage barrel. A piston is slidably connected to the pump barrel, and the bottom of the piston is fixed with a synchronization rod, and the bottom of the synchronization rod is fixedly connected to the lifting seat on the left.
Citation Information
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