Single-alkali-tank mercerizing device capable of improving soaking fastness

Abstract

The invention discloses a single-alkali-tank mercerizing device capable of improving soaking fastness, and relates to the technical field of environment-friendly mercerizing, the single-alkali-tank mercerizing device comprises an alkali tank body, a first frame body is mounted on the back of the alkali tank body, a controller component is mounted on one side of the first frame body, a first hydraulic cylinder component is mounted on one side of the alkali tank body, and a second hydraulic cylinder component is mounted on the other side of the first hydraulic cylinder component. A first connecting rod is installed at the output end of the first hydraulic cylinder component, and a lifting plate is installed at one end of the first connecting rod. A neutralizing mechanism is arranged on one side of the alkali tank body, the neutralizing mechanism comprises a reaction tank, the reaction tank is mounted on one side of the alkali tank body, and a reactant box is mounted on one side of the alkali tank body. According to the invention, fibers, liquid and impurities are fed into the reaction tank, and then an acidic liquid in the reactant box is conveyed into the reaction tank, so that alkaline substances can be neutralized, and alkalinity is reduced through a neutralization reaction, thereby avoiding pollution to the external environment when the alkaline substances are discharged to the outside, and improving environmental protection property.

Description

Technical Field

[0001] The invention relates to the technical field of environmentally friendly mercerizing, in particular to a single-alkali tank mercerizing device for improving immersion fastness. Background Art

[0002] The mercerizing device uses alkali liquid to treat the fiber to improve the fiber's gloss, adsorption and other properties. The fabric in the mercerizing device itself contains shed fibers and impurities. The presence of fibers and impurities reduces the overall quality of the fabric. In addition, the mercerizing process uses alkaline liquid. If the alkaline liquid is not treated and discharged, it will seriously pollute the environment.

[0003] The defects of the existing mercerizing device are:

[0004] 1. Prior art US4166367A discloses a continuous mercerizing device for circular knitted fabrics. This technology does not have the function of cleaning impurities and shed fibers on the fabric surface. Impurities on the surface of fiber fabrics will cause the fabric surface to be rough, affecting the fabric quality. Therefore, a single alkali tank mercerizing device that can remove impurities and shed fibers on the fabric surface and improve the immersion fastness is needed to solve this problem.

[0005] 2. The prior art US4462228A discloses a device for mercerizing textiles and fabrics. This technology does not have a structure for cleaning fibers shed on the surface of the fabric. When an external brush cleans the fibers on the surface of the fabric, fibers and impurities easily enter the brush, resulting in excessive fibers inside the brush and loss of the cleaning effect on the fabric. Therefore, a single-alkali tank mercerizing device that can clean fibers and impurities shed on the surface of the fabric and ensure that the cleaning ability can continue to exist to improve the immersion fastness is needed to solve this problem.

[0006] 3. Prior art US4263008A discloses a method and apparatus for continuous fabric weight reduction and mercerization. However, this technology does not have the function of discharging liquid and impurities that have fallen from the fabric inside the device. Personnel are required to manually remove the impurities from the inside of the device, which is a complicated process. Therefore, a single-alkali tank mercerizing device that can easily remove impurities and liquids that have fallen from the fabric inside the device and improve immersion fastness is needed to solve this problem.

[0007] 4. Prior art CN110438697B discloses a wool carpet mercerizing device. This technology does not have the function of harmlessly treating liquids dropped from the fabric. If the alkaline liquid and impurities dropped from the fabric are directly discharged into the environment, it will seriously pollute the environment. Therefore, a single alkali tank mercerizing device that can harmlessly chemically treat the liquid and impurities dropped from the mercerized fabric to improve the immersion fastness is needed to solve this problem. Summary of the Invention

[0008] One purpose of the present application is to provide a single-alkali tank mercerizing device for improving immersion fastness, which can solve the technical problems raised in the prior art.

[0009] To achieve the above-mentioned object, the present invention provides the following technical solution: a single-alkali tank mercerizing device for improving immersion fastness, comprising an alkali tank body, a frame body and a partition, wherein the frame body is mounted on the back of the alkali tank body, a controller component is mounted on one side of the frame body, a partition is mounted inside the alkali tank body, a hydraulic cylinder component is mounted on one side of the alkali tank body, and the hydraulic cylinder component is electrically connected to the controller component, a connecting rod is mounted on the output end of the hydraulic cylinder component, a lifting plate is mounted on one end of the connecting rod, and the lifting plate is located inside the alkali tank body and in front of the partition;

[0010] A neutralization mechanism is provided on one side of the alkali tank body. The neutralization mechanism includes a reaction pool installed on one side of the alkali tank body. A reactant box is installed on one side of the alkali tank body, and the reactant box is located in front of the reaction pool.

[0011] Preferably, a pressure wheel 1 is symmetrically and movably installed on the inner side of the frame body 1, a temperature control heater component is installed inside the alkali tank body, the temperature control heater component is located in front of the partition, and the temperature control heater component is electrically connected to the controller component, an alkali concentration sensor component is installed on the inner wall of one side of the alkali tank body, the alkali concentration sensor component is located in front of the partition, and the alkali concentration sensor component is electrically connected to the controller component, an alkali liquid tank is installed on one side of the alkali tank body, a pump body component 1 is installed on the top of the alkali liquid tank, and the pump body component 1 is electrically connected to the controller component, a tube body 1 is installed on the input end of the pump body component 1, and one end of the tube body 1 passes through the top inner wall of the alkali liquid tank, and a tube body 2 is installed on the output end of the pump body component 1, and one end of the tube body 2 is located above the alkali tank body.

[0012] Preferably, a plate body 1 is installed on the inner side of the alkali tank body, the plate body 1 is located in front of the alkali tank body, a lifting rod is movably installed through the top of the plate body 1, a limiting plate is installed at one end of the lifting rod, and the limiting plate is located above the plate body 1, a frame body 2 is installed at one end of the lifting rod, and a pressure wheel 2 is movably installed through the inner side of the frame body 2.

[0013] Preferably, a plurality of pressure plates are installed on the inner side of the alkali tank body, and the pressure plates are located in front of the partitions. A plurality of pressure wheels three are movably installed through the inner side of the alkali tank body, and the pressure wheels three are located in front of the pressure plates.

[0014] Preferably, a plate body 2 is installed on one side of the alkali tank body, a hydraulic cylinder component 2 is installed on the top of the plate body 2, and the hydraulic cylinder component 2 is electrically connected to the controller component, a scraper rod component 1 is installed at the output end of the hydraulic cylinder component 2, and the scraper rod component 1 is located above the lifting plate, and a cylinder component 1 is installed on the front of the alkali tank body, and the cylinder component 1 is electrically connected to the controller component, a brush rod component 2 is installed at the output end of the cylinder component 1, and the brush rod component 2 is located on the inner side of the alkali tank body.

[0015] Preferably, a motor component is installed on the top of the plate body 2, and the motor component is electrically connected to the controller component by signal. A rotating rod is installed on the output end of the motor component, and a brush rod component 1 is installed on one end of the rotating rod, and the brush rod component 1 is located behind the partition. A support block is installed on the top of the alkali tank body, and the support block is located on the outside of the rotating rod. A hydraulic cylinder component 3 is installed on the top of the plate body 2, and the hydraulic cylinder component 3 is electrically connected to the controller component by signal. A moving block is installed on the output end of the hydraulic cylinder component 3, and the moving block is located behind the brush rod component 1, and a plurality of scraper rod components 2 are installed on the front of the moving block.

[0016] Preferably, a hydraulic cylinder component four is installed on one side of the reaction pool, and the hydraulic cylinder component four is electrically connected to the controller component. A connecting rod two is installed on the output end of the hydraulic cylinder component four, and a lifting grid plate is installed on one end of the connecting rod two, and the lifting grid plate is located inside the reaction pool. A pump body component two is installed on the top of the reactant box, and the pump body component two is electrically connected to the controller component. A tube body three is installed on the input end of the pump body component two, and one end of the tube body three passes through the top inner wall of the reactant box. A tube body four is installed on the output end of the pump body component two, and one end of the tube body four is located above the reaction pool.

[0017] Preferably, a brush rod component three is installed on the inner side of the alkali tank body, a cylinder component two is installed on one side of the alkali tank body, and the cylinder component two is electrically connected to the controller component. A piston rod is installed on the output end of the cylinder component two, one end of the piston rod passes through the inner wall of one side of the alkali tank body, and a ring body is installed on the back of the piston rod, and multiple scraper rod components three are symmetrically installed on the inner wall of the ring body.

[0018] Preferably, the method for using the single alkali tank mercerizing device for improving immersion fastness is as follows:

[0019] S1, the lifting plate moves down, the fabric enters the inner side of the two pressing wheels 1 from the rear, and then moves forward into the inside of the alkali tank body. The fabric moves forward from under the pressing wheel 2, passes under the brush rod component 1, and then moves forward from the partition. The brush rod component 1 scrapes off the fallen fibers on the top of the fabric, and then the scraper component 2 moves to the left to scrape out the fibers inside the brush rod component 1 and push them into the reaction tank;

[0020] S2, the fabric then moves downward from between the first set of pressing plates and pressing wheel 3, and the pressing plates and pressing wheel 3 press the liquid out of the fabric;

[0021] S3, then the fabric passes over the brush rod component 2 and continues to move downward from between the second set of pressure plates and the pressure wheel 3, and then the fabric moves forward out of the alkali tank body, the brush rod component 2 scrapes off the fibers that fall off the bottom of the fabric, and then the scraper component 3 moves to the left to scrape the fibers inside the brush rod component 2 into the alkali tank body.

[0022] Preferably, the step S3 further includes the following steps:

[0023] S31, the brush rod component 2 moves backward to push the fibers and liquid inside the alkali tank body backward to the top of the lifting plate, the lifting plate moves up, and then the scraper component 1 moves to the left to scrape the fibers and liquid above the lifting plate into the reaction tank, and then the pump body component 2 sucks the reaction liquid in the reagent box into the reaction tank to neutralize the alkaline substance in the reaction tank;

[0024] S32. Then the lifting grid plate moves upward to lift the neutralized fiber, making it convenient for personnel to take out the neutralized fiber.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. The present invention can detect the alkalinity of the alkali solution in the alkali tank body through the alkali concentration sensor component, so that the alkali solution in the alkali tank body can be automatically replenished according to the alkalinity, thereby maintaining the alkalinity balance and maintaining a good mercerizing effect. At the same time, the brush rod component 1 and the brush rod component 3 can scrape off the fibers and impurities fallen off the surface of the fabric, preventing the impurities and fallen fibers from affecting the quality of the fabric.

[0027] 2. The present invention can scrape off the fibers and impurities inside the brush rod component 1 and push them into the reaction tank through the scraper rod component 2. At the same time, the scraper rod component 3 can scrape off the fibers and impurities inside the brush rod component 3, thereby preventing the brush rod components 1 and 3 from being filled with too many fibers and impurities, which affects the cleaning effect on the fabric surface.

[0028] 3. The present invention can push the liquid, fiber and impurities inside the alkali tank body to the top of the lifting plate that descends to the bottom through the brush rod component 2. Then, after the lifting plate moves up, the scraper rod component 1 can push the fiber, liquid and impurities above the lifting plate to the reaction tank, thereby facilitating the centralized treatment of alkaline substances.

[0029] 4. The present invention delivers fibers, liquid and impurities into a reaction tank, and then delivers the acidic liquid in the reactant box into the reaction tank, thereby neutralizing the alkaline substance and reducing the alkalinity through the neutralization reaction, thereby avoiding pollution to the external environment when the alkaline substance is discharged to the outside, thereby improving environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1A perspective view of the present invention;

[0031] Figure 2 This is a schematic structural diagram of the alkali tank body of the present invention;

[0032] Figure 3 This is a structural diagram of a plate body according to the present invention;

[0033] Figure 4 This is a schematic diagram of the second structure of the plate body of the present invention;

[0034] Figure 5 It is a schematic structural diagram of the reaction tank of the present invention;

[0035] Figure 6 Schematic diagram of the structure of the hydraulic cylinder component of the present invention;

[0036] Figure 7 This is a structural schematic diagram of the brush rod component three and the cylinder component two of the present invention;

[0037] Figure 8 This is a schematic structural diagram of location A of the present invention;

[0038] Figure 9 The figure is a flow chart of the method of using the present invention.

[0039] In the figure: 1. Alkali tank body; 2. Frame 1; 3. Controller component; 4. Pressing roller 1; 5. Partition; 6. Temperature control heater component; 7. Alkali concentration sensor component; 8. Alkali liquid tank; 9. Pump component 1; 10. Tube 1; 11. Tube 2; 12. Plate 1; 13. Lifting rod; 14. Limiting plate; 15. Frame 2; 16. Pressing roller 2; 17. Pressing plate; 18. Pressing roller 3; 19. Hydraulic cylinder component 1; 20. Connecting rod 1; 21. Lifting plate; 22. Plate 2; 23. Hydraulic cylinder component 2; 24. Scraper component 1; 25. Motor component; 26. Rotating rod; 27. Brush rod component 1; 28. Support block; 29. Hydraulic cylinder component 3; 30. Moving block; 31. Scraper component 2; 32. Cylinder component 1; 33. Brush rod component 2; 34. Reaction pool; 35. Hydraulic cylinder component 4; 36. Connecting rod 2; 37. Lifting grid plate; 38. Reactant box; 39. Pump body component 2; 40. Tube body 3; 41. Tube body 4; 42. Brush rod component 3; 43. Cylinder component 2; 44. Piston rod; 45. Ring body; 46. Scraper component 3. DETAILED DESCRIPTION

[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0041] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0042] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0043] See also Figure 1 and Figure 2 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0044] The alkali tank body 1 comprises an alkali tank body 1, a frame 2 and a partition 5. The back of the alkali tank body 1 is installed with a frame 2, one side of the frame 2 is installed with a controller component 3, the interior of the alkali tank body 1 is installed with a partition 5, a hydraulic cylinder component 19 is installed on one side of the alkali tank body 1, and the hydraulic cylinder component 19 is electrically connected to the controller component 3, the output end of the hydraulic cylinder component 19 is installed with a connecting rod 20, one end of the connecting rod 20 is installed with a lifting plate 21, and the lifting plate 21 is located on the inner side of the alkali tank body 1 and in front of the partition 5. A neutralization mechanism is provided on one side of the alkali tank body 1, and the neutralization mechanism includes a reaction pool 34, the reaction pool 34 is installed on one side of the alkali tank body 1, a reactant box 38 is installed on one side of the alkali tank body 1, and the reactant box 38 is located in front of the reaction pool 34, the alkali tank body 1 can provide an installation position for other components of the equipment, so that other components of the equipment have a position to be installed, the frame Body 1 2 can provide an installation position for the pressure wheel 1 4, the controller component 3 can receive the signal of the alkali concentration sensor, and at the same time can control the temperature control heater component 6, pump body component 1 9, hydraulic cylinder component 1 19, hydraulic cylinder component 2 23, motor component 25, hydraulic cylinder component 3 29, cylinder component 1 32, hydraulic cylinder component 4 35, pump body component 2 39, and cylinder component 2 43, the partition 5 can divide the inside of the alkali tank body 1 into two independent spaces, the hydraulic cylinder component 19 can drive the connecting rod 1 20 to move up and down, and the connecting rod 1 20 can drive the lifting plate 21 to move up and down. The lifting plate 21 can lift the liquid and fiber impurities upward by moving upward, so that the liquid and impurities are pushed into the reaction tank 34. A pH meter is provided at the bottom of the reaction tank 34, which can provide a reaction space for the neutralization reaction of the fiber and the alkaline liquid. The reactant box 38 can store the acidic liquid.

[0045] See also Figure 1 and Figure 2 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0046] It includes an alkali liquid tank 8, a pressure wheel 4 is symmetrically installed on the inner side of the frame 2, a temperature control heater component 6 is installed inside the alkali tank body 1, the temperature control heater component 6 is located in front of the partition 5, and the temperature control heater component 6 is electrically connected to the controller component 3, an alkali concentration sensor component 7 is installed on the inner wall of one side of the alkali tank body 1, the alkali concentration sensor component 7 is located in front of the partition 5, and the alkali concentration sensor component 7 is electrically connected to the controller component 3, an alkali liquid tank 8 is installed on one side of the alkali tank body 1, a pump body component 9 is installed on the top of the alkali liquid tank 8, and the pump body component 9 is electrically connected to the controller component 3, a pipe body 10 is installed on the input end of the pump body component 9, and one end of the pipe body 10 passes through the top inner wall of the alkali liquid tank 8. The output end of the pump body component 9 is equipped with a pipe body 2 11, and one end of the pipe body 2 11 is located above the alkali tank body 1, the pressure wheel 1 4 can flatten and guide the fabric, the temperature control heater component 6 can heat the alkaline liquid inside the alkali tank body 1, increase the activity of the alkaline liquid, and improve the mercerizing effect on the fabric, the alkali concentration sensor component 7 can detect the alkalinity value of the liquid inside the alkali tank body 1, the alkali liquid tank 8 plays the role of storing alkali liquid, the pump body component 1 9 can suck the alkali liquid in the alkali liquid tank 8 into the alkali tank body 1, the pipe body 10 can provide a transmission path for the alkali liquid in the alkali liquid tank 8 to enter the pump body component 1, and the pipe body 2 11 can provide a transmission path for the alkali liquid in the pump body component 9 to enter the alkali tank body 1.

[0047] See also Figure 1 、 Figure 2 and Figure 3 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0048] It includes a plate body 12, which is installed on the inner side of the alkali tank body 1 and is located in front of the alkali tank body 1. A lifting rod 13 is movably installed on the top of the plate body 12, and a limiting plate 14 is installed on one end of the lifting rod 13, and the limiting plate 14 is located above the plate body 12. A frame body 2 15 is installed on one end of the lifting rod 13, and a pressure wheel 2 16 is movably installed on the inner side of the frame body 2 15. The plate body 12 can provide an installation position for the lifting rod 13, and the lifting rod 13 can drive the frame body 2 15 to move up and down by moving up and down. The limiting plate 14 can prevent the lifting rod 13 from falling off the plate body 12 downward. The frame body 2 15 can drive the pressure wheel 2 16 to move up and down by moving up and down, and the pressure wheel 2 16 can press the fabric into the alkali solution inside the alkali tank body 1.

[0049] See also Figure 1 and Figure 2 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0050] It includes a pressure plate 17. Multiple pressure plates 17 are installed on the inner side of the alkali tank body 1. The pressure plate 17 is located in front of the partition 5. Multiple pressure wheels 18 are movably installed through the inner side of the alkali tank body 1, and the pressure wheel 3 18 is located in front of the pressure plate 17. The fabric can be squeezed out of the adsorbed liquid between the pressure plate 17 and the pressure wheel 3 18.

[0051] See also Figure 1 、 Figure 2 and Figure 3 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0052] The alkali tank body 1 includes a plate body 22 and a cylinder component 1 32. The plate body 22 is installed on one side of the alkali tank body 1. The top of the plate body 22 is installed with a hydraulic cylinder component 23. The hydraulic cylinder component 23 is connected to the controller component 3 by electrical signals. The output end of the hydraulic cylinder component 23 is installed with a scraper component 1 24. The scraper component 1 24 is located above the lifting plate 21. The front of the alkali tank body 1 is installed with a cylinder component 1 32. The cylinder component 1 32 is connected to the controller component 3 by electrical signals. The output end of the cylinder component 1 32 is installed with a brush rod component 2 3 3, and the brush rod component 2 33 is located on the inner side of the alkali tank body 1, the plate body 22 can provide an installation position for the hydraulic cylinder component 23, the hydraulic cylinder component 23 can drive the scraper component 1 24 to move left and right, and the scraper component 1 24 can scrape the fibers above the lifting plate 21 into the reaction tank 34 by moving to the left, and the cylinder component 1 32 can drive the brush rod component 2 33 to move forward and backward, and the brush rod component 2 33 can push the fibers and liquid in front of the partition 5 in the alkali tank body 1 backward to above the lifting plate 21 by moving backward.

[0053] See also Figure 1 、 Figure 2 and Figure 4 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0054] It includes a motor component 25 and a hydraulic cylinder component three 29. The motor component 25 is installed on the top of the plate body 22. The motor component 25 is electrically connected to the controller component 3. The output end of the motor component 25 is installed with a rotating rod 26. One end of the rotating rod 26 is installed with a brush rod component 1 27, and the brush rod component 1 27 is located behind the partition 5. The top of the alkali tank body 1 is installed with a support block 28, and the support block 28 is located on the outside of the rotating rod 26. The top of the plate body 22 is installed with a hydraulic cylinder component three 29. The hydraulic cylinder component three 29 is electrically connected to the controller component 3. The output end of the hydraulic cylinder component three 29 is installed with a moving block 30, and the moving block 30 is located on the brush rod Behind component one 27, a plurality of scraper rod components two 31 are installed on the front of the moving block 30. The motor component 25 can drive the rotating rod 26 to rotate, and the rotating rod 26 can drive the brush rod component one 27 to rotate by rotating. The brush rod component one 27 is a cylindrical brush that can brush off the fibers on the top of the fabric. The support block 28 can provide support for the rotating rod 26. The hydraulic cylinder component three 29 can drive the moving block 30 to move left and right. The moving block 30 can drive the scraper rod component two 31 to move left and right by moving left and right. The scraper rod component two 31 can scrape off the fibers inside the brush rod component one 27 by moving to the left and push them into the reaction tank 34.

[0055] See also Figure 1 、 Figure 2 、 Figure 5 and Figure 6 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0056] The invention comprises a hydraulic cylinder component 4 35 and a reactant box 38. A hydraulic cylinder component 4 35 is installed on one side of the reaction pool 34. The hydraulic cylinder component 4 35 is electrically connected to the controller component 3. A connecting rod 2 36 is installed on the output end of the hydraulic cylinder component 4 35. A lifting grid plate 37 is installed on one end of the connecting rod 2 36. The lifting grid plate 37 is located inside the reaction pool 34. A pump body component 2 39 is installed on the top of the reactant box 38. The pump body component 2 39 is electrically connected to the controller component 3. A pipe body 3 40 is installed on the input end of the pump body component 2 39. One end of the pipe body 3 40 passes through the top inner wall of the reactant box 38. The output end of the pump body component 2 39 is installed. There is a tube body four 41, and one end of the tube body four 41 is located above the reaction tank 34. The hydraulic cylinder component four 35 can drive the connecting rod two 36 to move up and down. The connecting rod two 36 can drive the lifting grid plate 37 to move up and down by moving up and down. The lifting grid plate 37 can lift the fiber in the reaction tank 34 by moving up, which is convenient for personnel to remove the fiber. The pump body component two 39 can suck and transfer the acidic liquid in the reactant box 38 into the reaction tank 34. The tube body three 40 can provide a transmission path for the acidic liquid in the reactant box 38 to enter the pump body component two 39. The tube body four 41 can provide a transmission path for the acidic liquid in the pump body component two 39 to enter the reaction tank 34.

[0057] See also Figure 1 、 Figure 2 、 Figure 7 and Figure 8 , an embodiment provided by the present invention: a single alkali tank mercerizing device for improving immersion fastness;

[0058] It includes a brush rod component three 42 and a cylinder component two 43. The brush rod component three 42 is installed on the inner side of the alkali tank body 1, and the cylinder component two 43 is installed on one side of the alkali tank body 1. The cylinder component two 43 is electrically connected to the controller component 3. The output end of the cylinder component two 43 is installed with a piston rod 44. One end of the piston rod 44 passes through the inner wall of one side of the alkali tank body 1. A ring body 45 is installed on the back of the piston rod 44. A plurality of scraper rod components three 46 are symmetrically installed on the inner wall of the ring body 45. The brush rod component three 42 can brush off the bottom fibers of the fabric. The cylinder component two 43 can drive the piston rod 44 to move left and right. The piston rod 44 can drive the ring body 45 to move left and right by moving left and right. The ring body 45 can drive the scraper rod component three 46 to move left and right by moving left and right. The scraper rod component three 46 can scrape the fibers in the brush rod component three 42 and drop them onto the bottom inner wall of the alkali tank body 1 by moving left and right.

[0059] The method of using the single alkali tank mercerizing device to improve immersion fastness is as follows:

[0060] S1, the lifting plate 21 moves down, the fabric enters the inner side of the two pressing wheels 4 from the rear, and then moves forward into the interior of the alkali tank body 1. The fabric moves forward from under the pressing wheel 2 16, passes under the brush rod component 1 27, and then moves forward from above the partition 5. The brush rod component 1 27 scrapes off the fallen fibers on the top of the fabric, and then the scraper component 2 31 moves to the left to scrape out the fibers inside the brush rod component 27 and push them into the reaction tank 34.

[0061] S2, the fabric then moves downward from between the first set of pressing plates 17 and the third pressing wheel 18, and the pressing plates 17 and the third pressing wheel 18 press the liquid out of the fabric;

[0062] S3, then the fabric passes over the brush rod component 2 33 and continues to move downward from between the second set of pressure plates 17 and the pressure wheel 3 18, and then the fabric moves forward out of the alkali tank body 1, the brush rod component 2 33 scrapes off the fibers that fall off the bottom of the fabric, and then the scraper component 3 46 moves to the left to scrape the fibers inside the brush rod component 2 33 and drop them into the alkali tank body 1.

[0063] S3 also includes the following steps:

[0064] S31, the brush rod component 2 33 moves backward to push the fibers and liquid inside the alkali tank body 1 backward to the top of the lifting plate 21, the lifting plate 21 moves upward, and then the scraper component 1 24 moves to the left to scrape the fibers and liquid above the lifting plate 21 into the reaction tank 34, and then the pump body component 2 39 sucks the reaction liquid in the reagent box 38 into the reaction tank 34 to neutralize the alkaline substance in the reaction tank 34;

[0065] S32, then the lifting grid plate 37 moves upward to lift the neutralized fibers, making it easier for personnel to take out the neutralized fibers.

[0066] Working principle: Before using the single alkali tank mercerizing device for improving immersion fastness, you should first check whether the single alkali tank mercerizing device for improving immersion fastness has any problems that affect its use. The lifting plate 21 moves down, and the fabric enters the inner side of the two pressing wheels 4 from the rear, and then moves forward into the inside of the alkali tank body 1. The fabric moves forward from under the pressing wheel 2 16, passes under the brush rod component 1 27, and then moves forward from above the partition 5. The brush rod component 1 27 scrapes off the fallen fibers on the top of the fabric, and then the scraper component 2 31 moves to the left to scrape out the fibers inside the brush rod component 27 and push them into the reaction tank 34. Then the fabric moves downward from between the first set of pressing plates 17 and the pressing wheel 3 18. The pressing plate 17 and the pressing wheel 3 18 squeeze out the liquid in the fabric, and then the fabric passes over the brush rod component 2 33 and continues from the second set of pressing plates 17 and the pressure wheel three 18 move downward, and then the fabric moves forward out of the alkali tank body 1, the brush rod component two 33 scrapes off the fibers that fall off the bottom of the fabric, and then the scraper rod component three 46 moves to the left to scrape the fibers inside the brush rod component two 33 and drop them into the alkali tank body 1, the brush rod component two 33 moves backward to push the fibers and liquid inside the alkali tank body 1 backward to the top of the lifting plate 21, the lifting plate 21 moves up, and then the scraper rod component one 24 moves to the left to scrape the fibers and liquid above the lifting plate 21 into the inside of the reaction tank 34, and then the pump body component two 39 sucks the reaction liquid in the reactant box 38 into the reaction tank 34, and neutralizes it with the alkaline substance in the reaction tank 34, and then the lifting grid plate 37 moves upward to lift the neutralized fibers to facilitate personnel to take out the neutralized fibers.

[0067] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be embraced herein, and any reference signs in the claims should not be construed as limiting the rights involved.

Claims

1. A single alkali tank mercerizing device for improving immersion fastness, characterized by: The invention comprises an alkali tank body (1), a frame body (2) and a partition (5), wherein the frame body (2) is installed on the back of the alkali tank body (1), a controller component (3) is installed on one side of the frame body (2), a partition (5) is installed inside the alkali tank body (1), a hydraulic cylinder component (19) is installed on one side of the alkali tank body (1), and the hydraulic cylinder component (19) is electrically connected to the controller component (3), a connecting rod (20) is installed on the output end of the hydraulic cylinder component (19), and a lifting plate (21) is installed on one end of the connecting rod (20), and the lifting plate (21) is located on the inner side of the alkali tank body (1) and in front of the partition (5); A neutralization mechanism is provided on one side of the alkali tank body (1), and the neutralization mechanism includes a reaction pool (34). The reaction pool (34) is installed on one side of the alkali tank body (1). A reactant box (38) is installed on one side of the alkali tank body (1), and the reactant box (38) is located in front of the reaction pool (34).

2. The single-alkali tank mercerizing device for improving immersion fastness according to claim 1, characterized in that: A pressure wheel (4) is symmetrically and movably installed on the inner side of the frame (2). A temperature control heater component (6) is installed inside the alkali tank body (1). The temperature control heater component (6) is located in front of the partition (5). The temperature control heater component (6) is connected to the controller component (3) via an electrical signal. An alkali concentration sensor component (7) is installed on the inner wall of one side of the alkali tank body (1). The alkali concentration sensor component (7) is located in front of the partition (5). The alkali concentration sensor component (7) is connected to the controller component (3) via an electrical signal. ) electrical signal connection, an alkali liquid tank (8) is installed on one side of the alkali tank body (1), a pump body component (9) is installed on the top of the alkali liquid tank (8), and the pump body component (9) is electrically connected to the controller component (3), the input end of the pump body component (9) is installed with a pipe body (10), and one end of the pipe body (10) passes through the top inner wall of the alkali liquid tank (8), and the output end of the pump body component (9) is installed with a pipe body (11), and one end of the pipe body (11) is located above the alkali tank body (1).

3. The single-alkali tank mercerizing device for improving immersion fastness according to claim 1, characterized in that: A plate body 1 (12) is installed on the inner side of the alkali tank body (1), and the plate body 1 (12) is located in front of the alkali tank body (1). A lifting rod (13) is movably installed on the top of the plate body 1 (12), and a limit plate (14) is installed on one end of the lifting rod (13), and the limit plate (14) is located above the plate body 1 (12). A frame body 2 (15) is installed on one end of the lifting rod (13), and a pressure wheel 2 (16) is movably installed on the inner side of the frame body 2 (15).

4. The single-alkali tank mercerizing device for improving immersion fastness according to claim 1, characterized in that: A plurality of pressure plates (17) are installed on the inner side of the alkali tank body (1), and the pressure plates (17) are located in front of the partition (5). A plurality of pressure wheels (18) are movably installed through the inner side of the alkali tank body (1), and the pressure wheels (18) are located in front of the pressure plates (17).

5. The single-alkali tank mercerizing device for improving immersion fastness according to claim 1, characterized in that: A second plate body (22) is installed on one side of the alkali tank body (1), a second hydraulic cylinder component (23) is installed on the top of the second plate body (22), and the second hydraulic cylinder component (23) is electrically connected to the controller component (3), a scraper component (24) is installed on the output end of the second hydraulic cylinder component (23), and the scraper component (24) is located above the lifting plate (21), a cylinder component (32) is installed on the front of the alkali tank body (1), the cylinder component (32) is electrically connected to the controller component (3), a brush rod component (33) is installed on the output end of the cylinder component (32), and the brush rod component (33) is located on the inner side of the alkali tank body (1).

6. The single-alkali tank mercerizing device for improving immersion fastness according to claim 5, characterized in that: A motor component (25) is installed on the top of the second plate body (22), and the motor component (25) is electrically connected to the controller component (3). A rotating rod (26) is installed on the output end of the motor component (25), and a brush rod component (27) is installed on one end of the rotating rod (26), and the brush rod component (27) is located behind the partition (5). A support block (28) is installed on the top of the alkali tank body (1), and the support block (28) is located outside the rotating rod (26). A hydraulic cylinder component (29) is installed on the top of the second plate body (22), and the hydraulic cylinder component (29) is electrically connected to the controller component (3). A moving block (30) is installed on the output end of the hydraulic cylinder component (29), and the moving block (30) is located behind the brush rod component (27). A plurality of scraper rod components (31) are installed on the front of the moving block (30).

7. The single-alkali tank mercerizing device for improving immersion fastness according to claim 1, characterized in that: A hydraulic cylinder component 4 (35) is installed on one side of the reaction pool (34), and the hydraulic cylinder component 4 (35) is electrically connected to the controller component (3). A connecting rod 2 (36) is installed on the output end of the hydraulic cylinder component 4 (35), and a lifting grid plate (37) is installed on one end of the connecting rod 2 (36), and the lifting grid plate (37) is located inside the reaction pool (34). A pump body component 2 (39) is installed on the top of the reactant box (38), and the pump body component 2 (39) is electrically connected to the controller component (3). A pipe body 3 (40) is installed on the input end of the pump body component 2 (39), and one end of the pipe body 3 (40) passes through the top inner wall of the reactant box (38). A pipe body 4 (41) is installed on the output end of the pump body component 2 (39), and one end of the pipe body 4 (41) is located above the reaction pool (34).

8. The single alkali tank mercerizing device for improving immersion fastness according to claim 1, characterized in that: A brush rod component three (42) is installed on the inner side of the alkali tank body (1), a cylinder component two (43) is installed on one side of the alkali tank body (1), and the cylinder component two (43) is electrically connected to the controller component (3), and a piston rod (44) is installed on the output end of the cylinder component two (43), one end of the piston rod (44) passes through the inner wall of one side of the alkali tank body (1), and a ring body (45) is installed on the back of the piston rod (44), and a plurality of scraper rod components three (46) are symmetrically installed on the inner wall of the ring body (45).

9. The method for using the single-alkali tank mercerizing device for improving immersion fastness according to any one of claims 1 to 8, characterized in that: The method for using the single alkali tank mercerizing device for improving immersion fastness is as follows: S1, the lifting plate (21) moves downward, the fabric enters the inner side of the two pressing wheels (4) from the rear, and then moves forward into the interior of the alkali tank body (1). The fabric moves forward from under the pressing wheel (16), passes under the brush rod component (27), and then moves forward from above the partition (5). The brush rod component (27) scrapes off the fallen fibers on the top of the fabric, and then the scraper component (31) moves to the left to scrape out the fibers inside the brush rod component (27) and push them into the reaction tank (34); S2, the fabric then moves downward from between the first set of pressing plates (17) and the pressing wheel (18), and the pressing plates (17) and the pressing wheel (18) press the liquid out of the fabric; S3. The fabric then passes over the brush rod component 2 (33) and continues to move downward from between the second set of pressure plates (17) and the pressure wheel 3 (18). The fabric then moves forward out of the alkali tank body (1). The brush rod component 2 (33) scrapes off the fibers that fall off the bottom of the fabric. Then, the scraper component 3 (46) moves to the left to scrape the fibers inside the brush rod component 2 (33) and drop them into the alkali tank body (1).

10. The method for using the single alkali tank mercerizing device for improving immersion fastness according to claim 9, characterized in that: The S3 also includes the following steps: S31, the brush rod component 2 (33) moves backward to push the fibers and liquid inside the alkali tank body (1) backward to the top of the lifting plate (21), the lifting plate (21) moves upward, and then the scraper component 1 (24) moves to the left to scrape the fibers and liquid above the lifting plate (21) into the reaction tank (34), and then the pump body component 2 (39) sucks the reaction liquid in the reagent box (38) into the reaction tank (34) to neutralize the alkaline substance in the reaction tank (34); S32, then the lifting grid plate (37) moves upward to lift the neutralized fiber, making it convenient for personnel to take out the neutralized fiber.

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