Sealing detection device and instrument sealing performance detection method
By designing an automated seal detection device, the problem of insufficient detection speed of the instrument detection device on the assembly line is solved, and the automation and real-time feedback of sealing and dynamic balance detection is realized, which improves detection efficiency and product quality.
Patent Information
- Application Number
- CN202510750189.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-08-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The inspection speed of the existing instrument detection device on the assembly line cannot be adapted to the production speed, resulting in lag in the detection results and inability to feedback in real time, which can easily lead to unqualified batch products.
A seal detection device is designed. Through the cooperation of the rail frame and the detection components, the instrument box is automatically transported on the assembly line and sealed and dynamic balance detection is carried out, the sealing and dynamic balance detection is carried out by airflow, and the production line operation is stopped in time when the detection is poor.
It improves the adaptability and efficiency of the testing device, ensures the quality of the production line products, realizes real-time synchronization of the testing results with the production line, and reduces the generation of defective products.
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Figure CN120507091A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of instrument sealing detection, in particular to a sealing detection device and a method for detecting the sealing performance of an instrument. Background Art
[0002] During the production process, instruments and meters need to undergo effective sampling inspections on finished products before they can be put into subsequent use. Many instruments and meters need to overcome greater environmental pressures when in use, so it is particularly important to inspect the instrument's performance such as anti-drop, waterproof sealing, and dynamic balance.
[0003] In existing detection devices, such as Chinese patent CN116046276B, the incomplete gear and the center pulley are driven to rotate simultaneously through the central shaft. On the one hand, when the incomplete gear rotates, the water flow impacts the instrument in the detection chamber through linkage to realize forward and reverse rotation, thereby avoiding the formation of a vortex in the water flow impact detection chamber when the instrument rotates in one direction all the time. The vortex direction is consistent with the rotation direction of the instrument, and the water flow impact force of the instrument cannot be realized, thereby failing to detect the water flow impact ability and anti-fall ability of the detection instrument. On the other hand, the sealing detection rotating shaft is driven to rotate by the center pulley, so that the sealing test threaded rod drives the sealing test pressure plate to move downward, pressing down the gas and water medium in the sealing performance detection chamber to form different water pressures, thereby detecting the sealing performance of the instrument.
[0004] However, there are still the following problems: during instrument testing, workers need to grab a product individually and place it into the testing device for testing before they can test the next product. When facing the testing of a large number of products on the assembly line, the testing speed is obviously unable to adapt to the production speed of the assembly line, which can easily lead to a lag in the test results and easily cause batches of products to be unqualified. The test results cannot be adapted to the production line in real time, and the efficiency of the testing device is low. Summary of the Invention
[0005] In response to the deficiencies in the prior art, the present invention provides a sealing detection device and a method for detecting the sealing performance of an instrument. The device has a detection processing flow compared to the current worker-assisted single-take detection. The detection device can better adapt to the production line of the instrument, and when a defective product is detected in the detection result, the transmission of the instrument to the conveying system can be directly stopped, the operation of the production line can be stopped in time, and the detection result can be synchronously matched with the production line, thereby improving the detection efficiency of the detection device and ensuring the quality of the production line products. It solves the problem that in the instrument detection, workers need to grab a product individually and put it into the detection device for detection before they can detect the next product. In the face of a large number of product detections on the assembly line, the detection speed is obviously unable to adapt to the production speed of the assembly line, which can easily lead to lags in the detection results, easily causing batches of products to be unqualified, the detection results cannot be adapted to the production line in real time, and the efficiency of the detection device is low.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a sealing detection device comprising a body, an auxiliary mechanism disposed within the body, and a detection mechanism disposed within the body, wherein the auxiliary mechanism comprises a rail frame and an instrument box, the body being provided with the rail frame, the rail frame penetrating the body, both ends of the rail frame being connected to a transmission system of a production line, the rail frame being used to transport the instrument box, and the instrument box undergoing sealing detection and dynamic balancing detection after entering the body;
[0007] The detection mechanism includes a detection component, which is located below the rail frame and directly below the detection position in the machine body. After the instrument box is moved to the detection position, the detection component is closed onto the instrument box, and the detection component performs a sealing detection process on the instrument box and a dynamic balance detection process on the parts in the instrument box.
[0008] Preferably, the auxiliary mechanism also includes a slide rail, which is fixedly mounted on the inner wall of the body. The slide rail is divided into two parts, and the two parts of the slide rail are symmetrically distributed on both sides of the body. The body wall between the two parts of the slide rail is an open end, and the moving track of the slide rail is vertical. Both parts of the slide rail are slidably fitted with sliding parts, and a sliding door is fixedly mounted on the sliding part. The size of the sliding door is adapted to the size of the open end on the body wall, and the sliding door is adjacent to the open end on the body wall.
[0009] Preferably, a hydraulic rod is fixedly installed in the machine body, the extension and retraction direction of the hydraulic rod extension rod is the same as the movement direction of the sliding door, the hydraulic rod is located directly above the sliding door, and a connecting frame is provided between the extension rod of the hydraulic rod and the sliding member, the top end of the connecting frame is fixedly connected to the extension rod of the hydraulic rod, and the bottom end of the connecting frame is fixedly connected to the sliding member.
[0010] Preferably, the rail frame is divided into two parts, the two parts of the rail frame are located at the same height, the distance between the two parts of the rail frame is greater than the length of the instrument box, the rail frame is adapted to the transmission system of the production line, the two parts of the rail frame are slidably matched with a moving platform, the moving platform moves in the same direction and speed on the rail frame, the two parts of the rail frame are rotatably provided with a screw, the length of the screw is the same as the length of the rail frame, the screw passes through the moving platform, the screw and the moving platform are threadedly matched, the moving platform is movably provided with a clamping member, the clamping member is located between the two parts of the rail frame, the moving platform is fixedly installed with a cylinder, the cylinder is dynamically connected to the clamping member, so that the clamping member clamps from both sides to the middle.
[0011] Preferably, the instrument box is arranged between the clamping parts, the instrument box is clamped by the clamping parts, an instrument gear assembly is arranged in the instrument box, a pointer is arranged in the instrument box, the pointer is dynamically connected to the instrument gear assembly, and a docking port is provided on the shaft of the pointer.
[0012] Preferably, the detection mechanism also includes a rotating arm, and the body rotates to cooperate with multiple rotating arms, the rotating arm is located directly below the detection position in the body, and the rotating arms are symmetrically distributed on both sides of the detection position in the body. A first detection box is fixedly installed on the rotating arm on one side, and the rotation trajectory of the first detection box covers the detection position in the body, and a second detection box is fixedly installed on the rotating arm on the other side, and the rotation trajectory of the second detection box covers the detection position in the body, the size of the first detection box is adapted to the size of the instrument box, when the first detection box is abutted against the instrument box, the first detection box and the instrument box are sealed, the size of the second detection box is adapted to the size of the instrument box, when the second detection box is abutted against the instrument box, the second detection box and the instrument box are sealed, and multiple first servo motors are arranged in the body, and the first servo motors are respectively connected to the power of each of the rotating arms.
[0013] Preferably, an air pump is fixedly installed in the body, and the air pump is located directly below the first detection box. The air inlet end of the air pump is connected to the air supply system, and the air pump is used to transport air. An impeller disk is fixedly installed in the body, and the impeller disk is located directly below the second detection box. An impeller is provided in the impeller disk, and the impeller disk is used to detect the flow of air.
[0014] Preferably, a hose is provided between the exhaust end of the air pump and the first detection box, and the hose is provided between the impeller disc and the second detection box. The hose connects the exhaust end of the air pump with the first detection box and the impeller disc with the second detection box respectively. A detector is fixedly mounted on the impeller disc, and the detection end of the detector is connected to the impeller power of the impeller disc. The detector is used to detect the rotation of the impeller in the impeller disc.
[0015] Preferably, a horizontal shaft is rotatably mounted in the first detection box, the rotation trajectory of the horizontal shaft covers the docking port, the size of the horizontal shaft is adapted to the docking port, a second servo motor is fixedly mounted on the first detection box, the second servo motor is power-connected to the horizontal shaft, a plurality of sensors are fixedly mounted in the first detection box, when the horizontal shaft performs a dynamic balancing test on the instrument gear assembly and the pointer, the sensors detect the results of the dynamic balancing test.
[0016] A method for detecting the sealing performance of an instrument, using the above-mentioned sealing detection device, comprises the following steps:
[0017] S1: On the production line, the instrument box is transported on the rail to the detection position in the body by using a transmission system;
[0018] S2: Stop conveying after the instrument box moves to the detection position;
[0019] S3: The detection component is closed onto both sides of the instrument box, and the detection component and the instrument box are closed and sealed. The detection component uses airflow to perform a sealing test on the instrument box and simultaneously performs a dynamic balance test on the parts in the instrument box.
[0020] Compared with the prior art, the present invention provides a sealing detection device with the following beneficial effects:
[0021] 1. The sealing detection device places the instrument box on a rail frame and utilizes the transmission system of the production line corresponding to the rail frame to transport the instrument box on the rail frame. After the instrument box is transported to the detection position in the machine body, the instrument box stops moving, and then the detection component is closed on both sides of the instrument box. When the detection component is closed on the instrument box, the detection component and the instrument box are sealed, and then the detection component uses air flow to blow from one side of the instrument box to the other side, and detects whether there is gas flow on the other side of the instrument box to detect the sealing of the instrument box. At the same time, the detection component performs dynamic balancing detection on the parts in the instrument box. Therefore, compared with the current worker-assisted single-take detection processing flow, the detection device can better adapt to the instrument production line, and when defective products are found in the detection results, the transmission of the instrument by the transmission system can be directly stopped, the operation of the production line can be stopped in time, and the detection results can be synchronized with the production line, thereby improving the detection efficiency of the detection device and ensuring the quality of the production line products.
[0022] 2. The sealing detection device, through the setting of the rotating arm, enables the first detection box and the second detection box to adapt to the transportation process of the instrument box on the entire production line. After the instrument box moves to the detection position, the rotating arm will drive the first detection box and the second detection box to close and stick to the instrument box at the detection position, making the overall process of the production line compact, and improving the real-time feedback of the detection device on the detection results, thereby indirectly improving the processing efficiency of the detection device.
[0023] 3. The sealing detection device, through the arrangement of the first detection box and the second detection box, enables the detection device to combine sealing detection and dynamic balance detection into one component for operation, thereby improving the applicability of the detection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the internal structure of the machine body of the present invention;
[0025] Figure 2 This is a schematic diagram of the auxiliary mechanism structure of the present invention;
[0026] Figure 3 This is a schematic diagram of the structural distribution of the sliding door of the present invention;
[0027] Figure 4 This is a schematic diagram of the structure distribution of the rail frame of the present invention;
[0028] Figure 5 Schematic diagram of the detection mechanism structure of the present invention;
[0029] Figure 6 This is a schematic diagram of the structural distribution of the hose of the present invention;
[0030] Figure 7 This is a schematic diagram of the structural distribution of the rotating arm of the present invention;
[0031] Figure 8 Schematic diagram of the internal structure distribution of the first detection box of the present invention;
[0032] Figure 9 Schematic diagram of the overall structure of the detection device of the present invention.
[0033] In the figure: 1. Body; 2. Auxiliary mechanism; 21. Slide rail; 22. Sliding part; 23. Sliding door; 24. Hydraulic rod; 25. Connecting frame; 26. Rail frame; 27. Moving platform; 28. Screw; 29. Clamping part; 210. Cylinder; 211. Instrument box; 212. Instrument gear assembly; 213. Watch hand; 214. Docking port; 3. Detection mechanism; 3001. Detection component; 31. Rotating arm; 32. First detection box; 33. Second detection box; 34. First servo motor; 35. Air pump; 36. Impeller disk; 37. Hose; 38. Detector; 39. Horizontal axis; 310. Second servo motor; 311. Sensor. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] As introduced in the background technology, in order to solve the deficiencies in the prior art and to address the above technical problems, this application proposes a sealing detection device and a method for detecting the sealing performance of an instrument.
[0036] Example 1, a typical embodiment of the present application, as Figure 1 As shown, a sealing detection device includes a body 1, an auxiliary mechanism 2 disposed in the body 1, and a detection mechanism 3 disposed in the body 1. The auxiliary mechanism 2 includes a rail frame 26 and an instrument box 211. The body 1 is provided with the rail frame 26, which passes through the body 1. Both ends of the rail frame 26 are connected to the transmission system of the production line. The rail frame 26 is used to transport the instrument box 211. After the instrument box 211 enters the body 1, it undergoes sealing detection and dynamic balance detection.
[0037] The detection mechanism 3 includes a detection component 3001, which is located below the rail frame 26. The detection component 3001 is located directly below the detection position in the body 1. After the instrument box 211 moves to the detection position, the detection component 3001 is closed onto the instrument box 211. The detection component 3001 performs a sealing detection process on the instrument box 211 and performs a dynamic balance detection process on the parts in the instrument box 211.
[0038] Furthermore, the transmission system is an existing structure, specifically a conveying system of an instrument production line, such as rail-type transmission, conveyor belt transmission, etc. The rail-type transmission method specifically used in the present invention is for transportation, but is not limited to the method specifically proposed in the present invention.
[0039] When using the present invention:
[0040] The instrument box 211 is placed on the rail 26, and the transmission system of the production line corresponding to the rail 26 is used to transport the instrument box 211 on the rail 26. After the instrument box 211 is transported to the detection position in the body 1, the instrument box 211 stops moving, and then the detection component 3001 is started. The detection component 3001 is closed on both sides of the instrument box 211. When the detection component 3001 is closed on the instrument box 211, the detection component 3001 and the instrument box 211 are sealed, and then the detection component 3001 uses airflow to blow from one side of the instrument box 211 to the other side. , and detects whether there is gas flow on the other side of the instrument box 211 to detect the sealing of the instrument box 211. At the same time, the detection component 3001 performs dynamic balance detection on the parts in the instrument box 211. Compared with the current worker-assisted single-take detection detection processing flow, the detection device can be better adapted to the instrument production line, and when defective products are found in the detection results, the transmission of the instrument to the conveying system can be directly stopped, the operation of the production line can be stopped in time, and the detection results can be synchronized with the production line, thereby improving the detection efficiency of the detection device and ensuring the quality of the production line products.
[0041] Example 2, as Figure 2-Figure 4 As shown, the difference from the above embodiment is that the auxiliary mechanism 2 also includes a slide rail 21, which is fixedly mounted on the inner wall of the body 1. The slide rail 21 is divided into two parts, and the two parts of the slide rail 21 are symmetrically distributed on both sides of the body 1. The wall of the body 1 between the two parts of the slide rail 21 is an open end, and the moving track of the slide rail 21 is a vertical direction. Both parts of the slide rail 21 are slidably fitted with sliding members 22, and a sliding door 23 is fixedly mounted on the sliding member 22. The size of the sliding door 23 is adapted to the size of the open end on the wall of the body 1, and the sliding door 23 is adjacent to the open end on the wall of the body 1.
[0042] Furthermore, a hydraulic rod 24 is fixedly installed in the body 1. The extension direction of the hydraulic rod 24 is the same as the moving direction of the sliding door 23. The hydraulic rod 24 is located directly above the sliding door 23. A connecting frame 25 is provided between the extension rod of the hydraulic rod 24 and the sliding member 22. The top end of the connecting frame 25 is fixedly connected to the extension rod of the hydraulic rod 24, and the bottom end of the connecting frame 25 is fixedly connected to the sliding member 22.
[0043] When it is necessary to inspect the interior of the detection device, the hydraulic rod 24 is started, the extension rod of the hydraulic rod 24 is retracted, and the extension rod of the hydraulic rod 24 drives the connecting frame 25 to move, and the connecting frame 25 drives the sliding member 22 to move on the slide rail 21, and the sliding member 22 drives the sliding door 23 to move, so that the sliding door 23 moves upward to open the open end on the wall of the body 1, so that workers can observe or repair the interior of the body 1 from the open end on the wall.
[0044] Furthermore, the rail frame 26 is divided into two parts, the two parts of the rail frame 26 are located at the same height, the distance between the two parts of the rail frame 26 is greater than the length of the instrument box 211, the rail frame 26 is adapted to the transmission system of the production line, and the two parts of the rail frame 26 are slidably matched with a moving platform 27, and the moving platform 27 moves in the same direction and speed on the rail frame 26. Screws 28 are rotatably provided on the two parts of the rail frame 26, and the length of the screw 28 is the same as the length of the rail frame 26. The screws 28 pass through the moving platform 27, and the screws 28 are threadedly matched with the moving platform 27. A clamping member 29 is movably provided on the moving platform 27, and the clamping member 29 is located between the two parts of the rail frame 26. A cylinder 210 is fixedly installed on the moving platform 27, and the cylinder 210 is power-connected to the clamping member 29 so that the clamping member 29 clamps from both sides to the middle.
[0045] Furthermore, a stepper motor is provided in the transmission system where the rail frame 26 and the screw 28 are located, and a gear set and a planetary reducer are provided between the stepper motor and the screw 28. The stepper motor is power-connected to the gear set, the gear set is power-connected to the planetary reducer, and the planetary reducer is power-connected to the screw 28, so that the stepper motor drives the screw 28 to rotate slowly and accurately, thereby controlling the movable platform 27 on the rail frame 26 to move accurately.
[0046] Furthermore, a plurality of mobile platforms 27 can be provided on the rail frame 26 , and the mobile platforms 27 are evenly distributed, that is, the plurality of mobile platforms 27 on the production line each carry the instrument box 211 for transportation, so that the production efficiency of the entire production line is fully utilized.
[0047] Among them, when the instrument box 211 is transported, the instrument box 211 is placed between the clamping parts 29, the cylinder 210 is started, and the cylinder 210 drives the clamping parts 29 to clamp the instrument box 211. Then, the stepper motor in the transmission system is used to drive the gear set to run, the gear set drives the planetary reducer to run, the planetary reducer drives the screw 28 to rotate, the screw 28 drives the moving platform 27 to move on the rail frame 26, the moving platform 27 drives the clamping parts 29 to move, and the clamping parts 29 drive the instrument box 211 to move on the rail frame 26, so that the instrument box 211 moves to the detection position in the body 1.
[0048] Furthermore, an instrument box 211 is provided between the clamping parts 29, and the instrument box 211 is clamped by the clamping parts 29. An instrument gear assembly 212 is provided in the instrument box 211, and a pointer 213 is provided in the instrument box 211. The pointer 213 is power-connected to the instrument gear assembly 212, and a docking port 214 is provided on the axis of the pointer 213.
[0049] Example 3, as Figure 5-Figure 9 As shown, the difference from the above embodiment is that the detection mechanism 3 also includes a rotating arm 31, which rotates in the body 1 to cooperate with multiple rotating arms 31. The rotating arm 31 is located just below the detection position in the body 1. The rotating arms 31 are symmetrically distributed on both sides of the detection position in the body 1. A first detection box 32 is fixedly installed on the rotating arm 31 on one side, and the rotation trajectory of the first detection box 32 covers the detection position in the body 1. A second detection box 33 is fixedly installed on the rotating arm 31 on the other side, and the rotation trajectory of the second detection box 33 covers the detection position in the body 1. Measuring position, the size of the first detection box 32 is adapted to the size of the instrument box 211. When the first detection box 32 is attached to the instrument box 211, the first detection box 32 and the instrument box 211 are sealed. The size of the second detection box 33 is adapted to the size of the instrument box 211. When the second detection box 33 is attached to the instrument box 211, the second detection box 33 and the instrument box 211 are sealed. A plurality of first servo motors 34 are arranged in the body 1, and the first servo motors 34 are respectively connected to the power of each rotating arm 31.
[0050] Before testing the instrument box 211, the first servo motor 34 is started, and the first servo motor 34 drives the rotating arm 31 to rotate, and the rotating arm 31 drives the first detection box 32 and the second detection box 33 to rotate and close to the two sides of the instrument box 211. At this time, the first detection box 32 is sealed with the instrument box 211, and the second detection box 33 is sealed with the instrument box 211.
[0051] Furthermore, an air pump 35 is fixedly installed in the body 1, and the air pump 35 is located directly below the first detection box 32. The air inlet end of the air pump 35 is connected to the air supply system. The air pump 35 is used to transport air. An impeller disk 36 is fixedly installed in the body 1, and the impeller disk 36 is located directly below the second detection box 33. An impeller is provided in the impeller disk 36, and the impeller disk 36 is used to detect the flow of air.
[0052] Furthermore, the air supply system is an existing structure, specifically a supporting system for air equipment that supplies air to the air pump 35 in the detection device.
[0053] Furthermore, a hose 37 is provided between the exhaust end of the air pump 35 and the first detection box 32, and a hose 37 is provided between the impeller disc 36 and the second detection box 33. The hose 37 connects the exhaust end of the air pump 35 with the first detection box 32 and the impeller disc 36 with the second detection box 33 respectively. A detector 38 is fixedly mounted on the impeller disc 36. The detection end of the detector 38 is connected to the impeller power of the impeller disc 36. The detector 38 is used to detect the rotation of the impeller in the impeller disc 36.
[0054] Among them, when performing the sealing test, the air pump 35 is started, and the air pump 35 delivers air to the hose 37. The hose 37 sends the air into the first detection box 32, and the flow of air is used to detect the sealing of the instrument box 211. If the sealing of the instrument box 211 is poor, the air will pass through the instrument box 211 and flow into the second detection box 33. The air then flows from the second detection box 33 into the hose 37, and then flows from the hose 37 into the impeller disk 36. The flow of air drives the impeller in the impeller disk 36 to rotate. The detector 38 detects the rotation of the impeller in the impeller disk 36, and determines that the instrument box 211 has a poor sealing problem.
[0055] Furthermore, a horizontal shaft 39 is rotatably mounted in the first detection box 32, and the rotational trajectory of the horizontal shaft 39 covers the docking port 214. The size of the horizontal shaft 39 is adapted to the docking port 214. A second servo motor 310 is fixedly mounted on the first detection box 32, and the second servo motor 310 is power-connected to the horizontal shaft 39. A plurality of sensors 311 are fixedly mounted in the first detection box 32. When the horizontal shaft 39 performs a dynamic balancing test on the instrument gear assembly 212 and the pointer 213, the sensor 311 detects the results of the dynamic balancing test.
[0056] Among them, as the first detection box 32 and the second detection box 33 are closed onto the instrument box 211, the horizontal shaft 39 will be stuck in the docking port 214. When performing dynamic balancing detection, the second servo motor 310 is started again. The second servo motor 310 drives the horizontal shaft 39 to rotate, and the horizontal shaft 39 drives the pointer 213 to rotate. The pointer 213 drives the instrument gear assembly 212 to rotate, and the sensor 311 is used to perform dynamic balancing detection on the parts in the instrument box 211 (i.e., the pointer 213 and the instrument gear assembly 212).
[0057] The overall working principle of the detection device:
[0058] The instrument box 211 is placed on the rail 26, and the transmission system of the production line corresponding to the rail 26 is used to transport the instrument box 211 on the rail 26. After the instrument box 211 is transported to the detection position in the body 1, the instrument box 211 stops moving, and then the detection component 3001 is started. The detection component 3001 is closed on both sides of the instrument box 211. When the detection component 3001 is closed on the instrument box 211, the detection component 3001 and the instrument box 211 are sealed, and then the detection component 3001 uses airflow to blow from one side of the instrument box 211 to the other side. , and detects whether there is gas flow on the other side of the instrument box 211 to detect the sealing of the instrument box 211. At the same time, the detection component 3001 performs dynamic balancing detection on the parts in the instrument box 211. Therefore, compared with the current worker-assisted single-take-one detection detection process, the detection device can be better adapted to the instrument production line. When defective products are found in the detection results, the transmission system to the instrument can be directly stopped, and the operation of the production line can be stopped in time. The detection results are synchronized with the production line, thereby improving the detection efficiency of the detection device and ensuring the quality of the products on the production line.
[0059] When the interior of the detection device needs to be inspected, the hydraulic rod 24 is activated, the extension rod of the hydraulic rod 24 is retracted, and the extension rod of the hydraulic rod 24 drives the connecting frame 25 to move, and the connecting frame 25 drives the sliding member 22 to move on the slide rail 21, and the sliding member 22 drives the sliding door 23 to move, so that the sliding door 23 moves upward to open the open end on the wall of the body 1, so that workers can observe or repair the interior of the body 1 through the open end on the wall;
[0060] When transporting the instrument box 211, the instrument box 211 is placed between the clamping members 29, and the cylinder 210 is started. The cylinder 210 drives the clamping members 29 to clamp the instrument box 211. Then, the stepping motor in the transmission system drives the gear set to operate, the gear set drives the planetary reducer to operate, the planetary reducer drives the screw 28 to rotate, the screw 28 drives the moving platform 27 to move on the rail 26, the moving platform 27 drives the clamping members 29 to move, and the clamping members 29 drive the instrument box 211 to move on the rail 26, so that the instrument box 211 moves to the detection position in the body 1;
[0061] Before testing the instrument box 211, the first servo motor 34 is started. The first servo motor 34 drives the rotating arm 31 to rotate. The rotating arm 31 drives the first detection box 32 and the second detection box 33 to rotate and close to the two sides of the instrument box 211. At this time, the first detection box 32 and the instrument box 211 are sealed, and the second detection box 33 and the instrument box 211 are sealed.
[0062] When performing a seal test, the air pump 35 is started and conveys air to the hose 37. The hose 37 conveys the air into the first test box 32. The flow of air is used to test the seal of the instrument box 211. If the seal of the instrument box 211 is poor, the air will pass through the instrument box 211 and flow into the second test box 33. The air will then flow from the second test box 33 into the hose 37 and then from the hose 37 into the impeller disc 36. The flow of air drives the impeller in the impeller disc 36 to rotate. The detector 38 detects the rotation of the impeller in the impeller disc 36, and thus determines that the instrument box 211 has a poor seal.
[0063] As the first detection box 32 and the second detection box 33 are closed onto the instrument box 211, the horizontal shaft 39 will be stuck in the docking port 214. When performing dynamic balancing detection, the second servo motor 310 is started again. The second servo motor 310 drives the horizontal shaft 39 to rotate, and the horizontal shaft 39 drives the pointer 213 to rotate. The pointer 213 drives the instrument gear assembly 212 to rotate. The sensor 311 is used to perform dynamic balancing detection on the parts in the instrument box 211 (i.e., the pointer 213 and the instrument gear assembly 212).
[0064] A method for detecting the sealing performance of an instrument, using the above-mentioned sealing detection device, comprises the following steps:
[0065] S1: On the production line, the instrument box 211 is transported on the rail 26 to the detection position in the body 1 by using the transmission system;
[0066] S2: Stop conveying after the instrument box 211 moves to the detection position;
[0067] S3: The detection component 3001 is closed onto both sides of the instrument box 211, and the detection component 3001 and the instrument box 211 are closed and sealed. The detection component 3001 uses airflow to perform a sealing test on the instrument box 211, and at the same time performs a dynamic balance test on the parts in the instrument box 211.
[0068] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A sealing detection device, comprising a body, an auxiliary mechanism disposed in the body, and a detection mechanism disposed in the body, characterized in that: The auxiliary mechanism includes a rail frame and an instrument box. The rail frame is provided on the machine body and passes through the machine body. Both ends of the rail frame are connected to the transmission system of the production line. The rail frame is used to transport the instrument box. After the instrument box enters the machine body, it undergoes sealing detection and dynamic balance detection. The detection mechanism includes a detection component, which is located below the rail frame and directly below the detection position in the machine body. After the instrument box is moved to the detection position, the detection component is closed onto the instrument box, and the detection component performs a sealing detection process on the instrument box and a dynamic balance detection process on the parts in the instrument box.
2. A sealing detection device according to claim 1, characterized in that: The auxiliary mechanism also includes a slide rail, which is fixedly installed on the inner wall of the body. The slide rail is divided into two parts, and the two parts of the slide rail are symmetrically distributed on both sides of the body. The body wall between the two parts of the slide rail is an open end, and the moving track of the slide rail is vertical. Both parts of the slide rail are slidably matched with sliding parts, and a sliding door is fixedly installed on the sliding part. The size of the sliding door is adapted to the size of the open end on the body wall, and the sliding door is adjacent to the open end on the body wall.
3. A sealing detection device according to claim 2, characterized in that: A hydraulic rod is fixedly installed in the machine body, and the extension direction of the hydraulic rod extension rod is the same as the moving direction of the sliding door. The hydraulic rod is located directly above the sliding door, and a connecting frame is provided between the extension rod of the hydraulic rod and the sliding member. The top end of the connecting frame is fixedly connected to the extension rod of the hydraulic rod, and the bottom end of the connecting frame is fixedly connected to the sliding member.
4. A sealing detection device according to claim 3, characterized in that: The rail frame is divided into two parts, the two parts of the rail frame are located at the same height, the distance between the two parts of the rail frame is greater than the length of the instrument box, the rail frame is adapted to the transmission system of the production line, the two parts of the rail frame are slidably matched with a moving platform, the moving platform moves in the same direction and speed on the rail frame, the two parts of the rail frame are rotatably provided with a screw, the length of the screw is the same as the length of the rail frame, the screw passes through the moving platform, the screw and the moving platform are threadedly matched, the moving platform is movably provided with a clamping member, the clamping member is located between the two parts of the rail frame, the moving platform is fixedly installed with a cylinder, the cylinder is dynamically connected to the clamping member, so that the clamping member clamps from both sides to the middle.
5. A sealing detection device according to claim 4, characterized in that: The instrument box is arranged between the clamping parts, the instrument box is clamped by the clamping parts, an instrument gear assembly is arranged in the instrument box, a pointer is arranged in the instrument box, the pointer is dynamically connected to the instrument gear assembly, and a docking port is opened on the shaft of the pointer.
6. A sealing detection device according to claim 5, characterized in that: The detection mechanism also includes a rotating arm, which rotates in the body to cooperate with multiple rotating arms, and the rotating arm is located directly below the detection position in the body, and the rotating arms are symmetrically distributed on both sides of the detection position in the body. A first detection box is fixedly installed on the rotating arm on one side, and the rotation trajectory of the first detection box covers the detection position in the body, and a second detection box is fixedly installed on the rotating arm on the other side, and the rotation trajectory of the second detection box covers the detection position in the body, the size of the first detection box is adapted to the size of the instrument box, when the first detection box is abutted against the instrument box, the first detection box and the instrument box are sealed, the size of the second detection box is adapted to the size of the instrument box, when the second detection box is abutted against the instrument box, the second detection box and the instrument box are sealed, and multiple first servo motors are arranged in the body, and the first servo motors are respectively connected to the power of each of the rotating arms.
7. A sealing detection device according to claim 6, characterized in that: An air pump is fixedly installed in the body, and the air pump is located directly below the first detection box. The air inlet end of the air pump is connected to the air supply system, and the air pump is used to transport air. An impeller disk is fixedly installed in the body, and the impeller disk is located directly below the second detection box. An impeller is provided in the impeller disk, and the impeller disk is used to detect the flow of air.
8. The sealing detection device according to claim 7, characterized in that: A hose is provided between the exhaust end of the air pump and the first detection box, and the hose is provided between the impeller disc and the second detection box. The hose connects the exhaust end of the air pump with the first detection box and the impeller disc with the second detection box respectively. A detector is fixedly mounted on the impeller disc, and the detection end of the detector is connected to the impeller power of the impeller disc. The detector is used to detect the rotation of the impeller in the impeller disc.
9. The sealing detection device according to claim 8, characterized in that: A horizontal shaft is rotatably mounted in the first detection box, and the rotational trajectory of the horizontal shaft covers the docking port. The size of the horizontal shaft is adapted to the docking port. A second servo motor is fixedly mounted on the first detection box, and the second servo motor is power-connected to the horizontal shaft. A plurality of sensors are fixedly mounted in the first detection box, and when the horizontal shaft performs a dynamic balancing test on the instrument gear assembly and the pointer, the sensors detect the results of the dynamic balancing test.
10. A method for detecting the sealing performance of an instrument, characterized in that: The sealing detection device according to any one of claims 1 to 9 is used, comprising the following steps: S1: On the production line, the instrument box is transported on the rail to the detection position in the body by using a transmission system; S2: Stop conveying after the instrument box moves to the detection position; S3: The detection component is closed onto both sides of the instrument box, and the detection component and the instrument box are closed and sealed. The detection component uses airflow to perform a sealing test on the instrument box and simultaneously performs a dynamic balance test on the parts in the instrument box.
Citation Information
Patent Citations
A multi-functional testing device for instrument and meter manufacturing
CN116046276B