Detection equipment for deformed steel bar production
By designing automated rebar detection equipment, using pneumatic jaw fixation, drive mechanism rotation and image recognition mechanism to acquire images, the problem of low automation of existing equipment is solved, and efficient and accurate rebar detection is achieved to meet the inspection needs of multiple specifications of rebar.
Patent Information
- Application Number
- CN202510715735.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-08-19
AI Technical Summary
The existing rebar detection equipment has low degree of automation and requires a lot of manual intervention, making it difficult to fully collect rebar surface image information, and the bending detection response speed is slow, resulting in a decrease in detection efficiency and accuracy.
A detection device including a support mechanism, a pneumatic jaw, a driving mechanism, a clamping mechanism, an image recognition mechanism and a detection mechanism are designed. The rebar is automatically fixed through the pneumatic jaw, the driving mechanism drives the rebar to rotate, the image recognition mechanism collects all-round images, and the detection mechanism quickly detects the bending condition, realizing automatic detection.
It reduces manual intervention, improves detection efficiency and accuracy, can quickly identify the bending defects of rebar, adapts to the detection of rebar of different diameters, and significantly improves the versatility and applicability of the equipment.
Smart Images

Figure CN120507288A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of threaded steel production, and in particular to a detection device for threaded steel production. Background Art
[0002] During the rebar production process, quality inspection of rebar is a key step in ensuring product quality. However, existing rebar inspection equipment and methods have some significant limitations:
[0003] On the one hand, inspection equipment struggles to fully capture surface image information from all directions of rebar. In actual production, comprehensive image acquisition is required to detect surface features and defects on rebar. However, existing equipment often fails to effectively synchronize automatic rebar flipping with image acquisition. This is particularly problematic for capturing images of locations like the bottom of the rebar, severely impacting the comprehensive assessment of the rebar's surface quality. Furthermore, existing image acquisition equipment often requires manual adjustment of position and angle to ensure the capture of appropriate images, which is not only inefficient but also prone to acquisition failures due to human error.
[0004] On the other hand, rebar can exhibit shape deviations, such as bending, during production. Traditional bend detection methods have a slow response speed and cannot quickly and accurately detect bends in rebar. The inspection process often requires multiple manual measurements, data recording, and analysis and judgment. This not only consumes a significant amount of time and manpower, but also makes it difficult to adjust the production process in a timely manner, potentially resulting in a large number of substandard products.
[0005] In summary, existing rebar inspection equipment suffers from low automation levels and requires extensive manual intervention, which not only reduces inspection efficiency but also potentially reduces the accuracy and reliability of test results. Therefore, there is an urgent need for rebar production inspection equipment that can reduce manual intervention, improve rebar inspection accuracy and efficiency, and possess excellent applicability. Summary of the Invention
[0006] One of the purposes of the present application is to provide a detection device for threaded steel production to solve the problem that threaded steel detection equipment has a low degree of automation and requires a lot of manual intervention.
[0007] To achieve the above objectives, the technical solution adopted in this application is: a detection device for threaded steel production, comprising:
[0008] A supporting mechanism, which is used to support and fix the bottom of the equipment;
[0009] Two pneumatic clamps are provided to fix the two ends of the threaded steel bar;
[0010] A driving mechanism, mounted on one end of the top of the supporting mechanism, for driving the threaded steel bar to rotate;
[0011] A clamping mechanism is installed at the other end of the support mechanism and is used to cooperate with the pneumatic clamping jaws to clamp and fix the threaded steel bar;
[0012] An image recognition mechanism, installed above the support mechanism, for collecting image information of threaded steel bars;
[0013] The detection mechanism is located below the image recognition mechanism, and the bottom of the detection mechanism is connected to the support mechanism.
[0014] Preferably, the support mechanism includes a base, with limit rods provided at both ends of the base, the bottom of the limit rods being connected to the base, the limit rods being in sliding contact with the interior of the lifting platform, a protruding structure provided at one end of the top of the limit rod, a threaded column provided at one end of the lifting platform, the threaded column being threadedly connected to the lifting platform, a knob provided at one end of the top of the threaded column, and a bottom end of the threaded column being rotatably connected to the base;
[0015] The support mechanism realizes flexible adjustment of the equipment height through the combined design of the base, limit rod, lifting platform, threaded column and knob; the base provides a stable support foundation, the sliding cooperation between the limit rod and the lifting platform ensures a smooth and precise lifting process, and the combination of the threaded column and the knob can realize the height adjustment of the lifting platform through a simple rotation operation. This design can not only adapt to the detection needs of rebar with different diameters, avoid frequent equipment replacement or complex adjustments due to changes in rebar specifications, but also greatly improve the versatility and applicability of the equipment; at the same time, this height adjustment method is easy to operate, reduces the requirements for operator skills, makes the use of the equipment more convenient and efficient, further enhances the stability and reliability of the equipment, thereby effectively improving the efficiency and quality of rebar detection.
[0016] Preferably, the driving mechanism includes a first motor, which is mounted on the top of the lifting platform by bolts, and a first gear is mounted on the output end of the first motor, a second gear is provided on one side of the first gear, the first gear is meshed with the second gear, and the second gear is mounted on the outside of one of the pneumatic clamps;
[0017] The driving mechanism uses the first motor as the power source and is fixed to the top of the lifting platform by bolts to ensure its stability during the operation of the equipment; the first gear set at the output end of the motor is engaged with the second gear. When the motor is started, the first gear drives the second gear to rotate. The second gear is set on the outside of one of the pneumatic clamps, thereby transmitting the rotational power to the pneumatic clamp, so that it drives the rebar to rotate synchronously; this gear transmission method can not only achieve stable power transmission, but also accurately control the rotation speed and angle of the rebar, ensuring that the rebar can rotate evenly and smoothly during the detection process, providing stable detection conditions for the image recognition mechanism to collect image information of the rebar surface and the detection mechanism to detect the bending of the rebar, thereby effectively improving the accuracy and reliability of the detection.
[0018] Preferably, the clamping mechanism includes a mounting plate, the mounting plate is connected to the lifting platform by bolts, a telescopic cylinder is embedded in the mounting plate, a connecting block is sleeved on the outside of the telescopic end of the telescopic cylinder, the connecting block is sleeved on the outside of another pneumatic clamp, the surface of the connecting block is connected to one end of the first sliding rod, the other end of the first sliding rod is slidably connected to the inside of the mounting plate, and one end of the first sliding rod is provided with a protruding structure;
[0019] The clamping mechanism is connected to the lifting platform through a mounting plate. The telescopic action of the telescopic cylinder is used to drive the pneumatic clamp through the connecting block to clamp and release the rebar. The sliding connection design of the first slide bar ensures the smoothness and accuracy of the clamping action. At the same time, the protruding structure limits the stroke of the slide bar, ensuring the reliability of the clamping process, thereby effectively improving the fixing stability of the rebar during the inspection process and providing a solid guarantee for subsequent rotation and inspection operations.
[0020] Preferably, the image recognition mechanism includes a moving component and a camera recognition component, the bottom of the moving component is connected to the base, the image recognition component is installed on the top of the moving component, the moving component is used to drive the camera recognition component to move horizontally, the camera recognition component is connected to the remote detection terminal signal, and the camera recognition component is used to collect threaded steel image information and feed it back to the remote detection terminal;
[0021] The image recognition mechanism realizes the efficient collection and transmission of image information on the surface of rebar through the cooperation of the mobile component and the camera recognition component. The mobile component is installed on the base and can drive the camera recognition component to move horizontally, ensuring that the camera can cover the entire surface of the rebar and realize all-round image collection. The signal connection between the camera recognition component and the remote detection terminal enables the collected image information to be fed back to the terminal in real time, which facilitates the operator to timely analyze the quality status of the rebar, thereby improving the detection efficiency and accuracy and providing strong support for quality control in the production process.
[0022] Preferably, the moving assembly includes a bracket, one end of the bottom of the bracket is connected to the base, the bracket is connected to both ends of the guide rail by screws, a second motor is installed at one end of the guide rail, a transmission wheel is externally sleeved on the output end of the second motor, the transmission wheel is connected to the transmission belt, the transmission belt is connected to the sliding seat, and the sliding seat is slidably connected to the guide rail;
[0023] The mobile assembly is connected to the base via a bracket, and the guide rail is mounted on the bracket. A second motor drives the transmission wheel, which, via a transmission belt, drives the sliding base horizontally along the guide rail. This design enables precise horizontal movement of the camera recognition assembly, ensuring it can fully scan the rebar. It also provides a stable mobile platform for the image recognition mechanism, thereby improving the efficiency and accuracy of rebar surface image acquisition.
[0024] Preferably, the camera recognition component includes a card seat, the interior of the card seat is rotatably connected to one end of the bottom of the adjustment frame, and an identification camera is installed at the other end of the top of the adjustment frame, and the identification camera is located above the threaded steel bar to be detected. The bottom end of the adjustment bracket is a spherical structure, and a groove is provided inside the card seat, and the interior of the groove is in sliding contact with the bottom of the adjustment frame. A bolt is threadedly connected to one side of the card seat, and the surface of one end of the bolt is against the bottom surface of the adjustment bracket;
[0025] The camera recognition component, through the cooperation of the card holder and the adjustment frame, realizes the flexible installation and angle adjustment of the recognition camera. The groove inside the card holder slides into contact with the bottom of the adjustment frame, allowing the adjustment frame to be adjusted within the card holder to adapt to different inspection requirements. The recognition camera installed on the top of the adjustment frame is located above the rebar to be inspected, ensuring that the surface image information of the rebar can be clearly captured. The spherical structure at the bottom of the adjustment frame cooperates with the groove in the card holder, further enhancing the flexibility and stability of adjustment. The bolt design on one side of the card holder fixes the position of the adjustment frame by pressing the surface of one end of the bolt against the bottom surface of the adjustment frame, ensuring the stability of the camera during the inspection process, thereby improving the accuracy and reliability of image acquisition.
[0026] Preferably, the detection mechanism includes a fixing component and a detection component, the fixing component is used to place the threaded steel bar, the detection component is used to detect the bending of the threaded rod, and the detection component is located below the threaded steel bar; the fixing component includes a lifting cylinder, and the lifting cylinders are provided with two, the bottoms of the two lifting cylinders are mounted on the surface of the base, and the outside of the telescopic end of the top of the lifting cylinder is fixed with a limiting groove by a screw, and the top of the internal groove of the limiting groove is inclined;
[0027] The inspection mechanism achieves stable placement and bending detection of rebar through the coordination of a fixed assembly and a detection assembly. The two lifting cylinders in the fixed assembly are mounted on the base surface, with their top telescopic ends connected to a retaining groove via screws. The inclined design of the retaining groove adapts to the shape of the rebar, ensuring stable placement during inspection. The detection assembly, located below the rebar, accurately detects its bending, providing a reliable basis for quality assessment.
[0028] Preferably, the detection assembly includes a roller, both ends of the roller are rotatably connected to the top ends of the lifting rod, both ends of the lifting rod are provided with holes and slots, and the holes and slots at both ends of the lifting rod are in sliding contact with the second sliding rod, one end of the bottom of the second sliding rod is connected to the base, one end of the top of the second sliding rod is provided with a protruding structure, springs are provided at the bottom of both ends of the second sliding rod, the springs are sleeved on the outside of the second sliding rod, a pressure sensor is provided under the lifting rod, and the pressure sensor is connected to the remote detection terminal signal;
[0029] The detection assembly utilizes a combination of rollers, a lifting rod, a slide bar, a spring, and a pressure sensor to quickly and accurately detect rebar bending. The roller is rotatably connected to the lifting rod, which slides into contact with a second slide bar through a slot. The bottom of the slide bar is connected to the base, while a protruding structure on the top acts as a limiter. A spring sleeved around the outside of the slide bar provides elastic support. When the rebar bends and presses against the roller, the roller drives the lifting rod downward, compressing the pressure sensor. The sensor transmits a signal to a remote detection terminal, enabling real-time monitoring and feedback of the rebar's bending. This allows for accurate determination of whether the rebar is bent, providing a crucial basis for quality control during production.
[0030] Compared with the prior art, the present invention has the following advantages:
[0031] The inspection equipment automatically secures the ends of the rebar with pneumatic grippers, eliminating the need for manual adjustment of the grippers and avoiding problems caused by improper operation. Subsequently, the drive mechanism activates, rotating the rebar. The camera, coupled with the image recognition mechanism, moves horizontally, driven by a mobile assembly, capturing a comprehensive image of the rebar's surface and transmitting it to a remote terminal. This entire process eliminates the need for frequent manual intervention, addressing the issue of excessive manual intervention in existing equipment and improving inspection efficiency and accuracy.
[0032] The inspection equipment in this application is equipped with a special inspection mechanism that can quickly and accurately detect the bending condition of rebar. When the rebar rotates, if there is a bend on the surface, the curved part will press the roller, which will drive the lifting rod downward, pressing the pressure sensor below. The sensor then transmits the signal to the remote inspection terminal. This process is carried out synchronously with the rotation of the rebar and image acquisition, eliminating the need for manual measurement and data recording, significantly shortening the inspection time and improving the inspection accuracy. It can provide accurate data support for timely adjustments to the production process.
[0033] The support mechanism of the testing device in this application features an adjustable lift platform, whose height can be adjusted according to the diameter of the rebar. By turning a knob to rotate the threaded post, the lift platform slides along a limit rod, adjusting the height of the pneumatic gripper and the testing mechanism to accommodate rebars of varying diameters. This eliminates the need for complex adjustments to the equipment due to changes in rebar specifications, significantly improving the device's versatility and applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0035] Figure 2 It is a front view structural schematic diagram of the present invention.
[0036] Figure 3 For the present invention Figure 2 Enlarged structural diagram at point A in the middle.
[0037] Figure 4 For the present invention Figure 2 Enlarged structural diagram at point B in the middle.
[0038] Figure 5 It is a side structural schematic diagram of the present invention.
[0039] Figure 6 It is a schematic diagram of the top structure of the present invention.
[0040] Figure 7 It is a schematic diagram of the detection mechanism and driving mechanism structure of the present invention.
[0041] Figure 8 It is a schematic structural diagram of the clamping mechanism of the present invention.
[0042] Figure 9 It is a schematic diagram of the limiting groove structure of the present invention.
[0043] In the figure: 1. Support mechanism; 101. Base; 102. Limit rod; 103. Lifting platform; 104. Threaded column; 105. Knob; 2. Pneumatic clamp; 3. Driving mechanism; 301. First motor; 302. First gear; 303. Second gear; 4. Clamping mechanism; 401. Mounting plate; 402. Telescopic cylinder; 403. First slide bar; 404. Connecting block; 5. Image recognition mechanism; 501. Bracket; 502. Guide rail; 503. Second motor; 504. Transmission wheel; 505. Transmission belt; 506. Sliding seat; 507. Card seat; 508. Adjustment frame; 509. Recognition camera; 6. Detection mechanism; 601. Roller; 602. Lifting rod; 603. Pressure sensor; 604. Second slide bar; 605. Spring; 606. Lifting cylinder; 607. Limit slot. DETAILED DESCRIPTION
[0044] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0045] In the description of this application, it should be noted that for directional words, such as the terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and so on, the directions and positional relationships indicated are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of this application.
[0046] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0047] Example 1:
[0048] One of the preferred embodiments of this application is as follows: Figures 1 to 9 As shown, a detection device for threaded steel production includes:
[0049] Support mechanism 1, which is used to support and fix the bottom of the equipment;
[0050] Pneumatic clamping jaws 2, two of which are provided, for fixing the two ends of the threaded steel bar;
[0051] The driving mechanism 3 is installed at one end of the top of the supporting mechanism 1 and is used to drive the threaded steel bar to rotate;
[0052] The clamping mechanism 4 is installed at the other end of the supporting mechanism 1 and is used to cooperate with the pneumatic clamping jaws 2 to clamp and fix the threaded steel bar;
[0053] The image recognition mechanism 5 is installed above the support mechanism 1 and is used to collect the image information of the threaded steel bar;
[0054] The detection mechanism 6 is located below the image recognition mechanism 5, and its bottom is connected to the support mechanism 1;
[0055] The threaded steel production inspection equipment realizes the automated inspection of threaded steel by rationally configuring the support mechanism 1, the pneumatic clamping jaws 2, the driving mechanism 3, the clamping mechanism 4, the image recognition mechanism 5 and the inspection mechanism 6, effectively solving the problems of excessive manual intervention, low inspection efficiency and poor applicability of existing inspection equipment.
[0056] First, the device secures the two ends of the rebar with pneumatic grippers 2, rotates the rebar using a drive mechanism 3, and cooperates with an image recognition mechanism 5 to capture surface image information, achieving comprehensive automated inspection of the rebar. This process eliminates the need for frequent equipment adjustments or manual flipping of the rebar, significantly reducing manual intervention and improving inspection efficiency and accuracy.
[0057] Secondly, the detection mechanism 6 can quickly detect the bending condition of the rebar and feed back the detection results to the remote terminal, realizing real-time monitoring of the quality of the rebar; compared with the traditional manual detection method, the equipment can quickly and accurately identify the bending defects of the rebar, and provide a basis for the adjustment of the production process in a timely manner, thereby improving production efficiency and product quality.
[0058] Finally, the overall design of the equipment takes into account the testing requirements of rebars of different specifications. Through flexible structural configuration, it can adapt to the testing of rebars of various diameters without the need for complex adjustments to the equipment or replacement of dedicated components; this greatly improves the versatility and applicability of the equipment.
[0059] Example 2:
[0060] One of the preferred embodiments of this application is as follows: Figures 1 to 9As shown, a detection device for threaded steel production includes: a supporting mechanism 1 including a base 101, a limiting rod 102 is provided at both ends of the base 101, the bottom of the limiting rod 102 is connected to the base 101, the limiting rod 102 is in sliding contact with the inside of the lifting platform 103, a protruding structure is provided at one end of the top of the limiting rod 102, a threaded column 104 is provided at one end of the lifting platform 103, the threaded column 104 is threadedly connected to the lifting platform 103, a knob 105 is sleeved on the top end of the threaded column 104, and the bottom end of the threaded column 104 is rotatably connected to the base 101; the driving mechanism 3 includes a first motor 301, the first motor 301 is mounted on the top of the lifting platform 103 by bolts, and the first motor 301 is mounted on the top of the lifting platform 103 by bolts. A first gear 302 is mounted on the output end of a motor 301, a second gear 303 is provided on one side of the first gear 302, the first gear 302 is meshed with the second gear 303, and the second gear 303 is mounted on the outside of one of the pneumatic clamps 2; therefore, the clamping mechanism 4 includes a mounting plate 401, which is connected to the lifting platform 103 by bolts, a telescopic cylinder 402 is embedded in the mounting plate 401, and a connecting block 404 is mounted on the outside of the telescopic end of the telescopic cylinder 402, and the connecting block 404 is mounted on the outside of the other pneumatic clamp 2, the surface of the connecting block 404 is connected to one end of the first slide rod 403, and the other end of the first slide rod 403 is slidably connected to the inside of the mounting plate 401, A protruding structure is provided at one end of the first slide bar 403; the image recognition mechanism 5 includes a moving component and a camera recognition component, the bottom of the moving component is connected to the base 101, the image recognition component is installed on the top of the moving component, the moving component is used to drive the camera recognition component to move horizontally, the camera recognition component is connected to the remote detection terminal signal, and the camera recognition component is used to collect threaded steel image information and feed it back to the remote detection terminal; the moving component includes a bracket 501, one end of the bottom of the bracket 501 is connected to the base 101, the bracket 501 is connected to both ends of the guide rail 502 by screws, a second motor 503 is installed at one end of the guide rail 502, and the output end of the second motor 503 is externally sleeved The transmission wheel 504 is connected to the transmission belt 505 for transmission, the transmission belt 505 is connected to the sliding seat 506, and the sliding seat 506 is slidably connected to the guide rail 502; the camera recognition component includes a card seat 507, the interior of the card seat 507 is rotatably connected to one end of the bottom of the adjustment frame 508, and the other end of the top of the adjustment frame 508 is installed with an identification camera 509, and the identification camera 509 is located above the threaded steel bar to be detected. The bottom end of the adjustment bracket 501 is a spherical structure, and a groove is provided inside the card seat 507, and the inside of the groove is in sliding contact with the bottom of the adjustment bracket 508. A bolt is threadedly connected to one side of the card seat 507, and the surface of one end of the bolt is against the bottom surface of the adjustment bracket 501;
[0061] By placing the threaded steel bar in the grooves of the two limit grooves 607, the telescopic cylinder 402 pushes one of the pneumatic clamps 2, so that the two pneumatic clamps 2 can move to the two ends of the threaded steel bar, and then the lifting cylinder 606 drives the two limit grooves 607 to move downward. When the two pneumatic clamps 2 fix the threaded steel bar, the first motor 301 can drive the sliding seat 506 to move through the transmission wheel 504 and the transmission belt 505, and the sliding seat 506 moves back and forth horizontally through the guide rail 502, thereby driving the recognition camera 509 to move back and forth horizontally to collect image information on the surface of the threaded steel bar. The first motor 301 drives the first gear 302 to rotate, and then the first gear 302 drives the second gear 303 to rotate, and then the second gear 303 can drive the threaded steel bar to rotate through the pneumatic clamp 2, so that the threaded steel bar rotates 180 degrees, so that the bottom surface of the threaded steel bar can face upward. By driving the threaded steel bar to rotate, it is beneficial for the surface information of the threaded rod to be fully collected by the recognition camera 509;
[0062] By rotating the knob 105, the knob 105 can drive the threaded column 104 to rotate. When the threaded column 104 rotates, it can drive the lifting platform 103 to move up and down, so that the lifting platform 103 can slide up and down through the limit rod 102, thereby driving the two pneumatic clamps 2 to adjust the height, so that the device can adjust the height according to the diameter of the threaded steel bar, which is beneficial to improve the applicability of the device.
[0063] Example 3:
[0064] One of the preferred embodiments of this application is as follows: Figures 1 to 9 As shown, a detection device for threaded steel production includes: a detection mechanism 6 includes a fixing component and a detection component, the fixing component is used to place the threaded steel, the detection component is used to detect the bending of the threaded rod, and the detection component is located below the threaded steel; the fixing component includes a lifting cylinder 606, and there are two lifting cylinders 606. The bottoms of the two lifting cylinders 606 are installed on the surface of the base 101, and the external telescopic end of the top of the lifting cylinder 606 is installed with a limiting groove 607 by a screw, and the top of the internal groove of the limiting groove 607 is inclined; the detection component includes a roller 601 , both ends of the roller 601 are rotatably connected to the top ends of the lifting rod 602, both ends of the lifting rod 602 are provided with holes and slots, and the holes and slots at both ends of the lifting rod 602 are in sliding contact with the second sliding rod 604, one end of the bottom of the second sliding rod 604 is connected to the base 101, and one end of the top of the second sliding rod 604 is provided with a protruding structure, and springs 605 are provided at the bottom of both ends of the second sliding rod 604, and the springs 605 are sleeved on the outside of the second sliding rod 604. A pressure sensor 603 is provided under the lifting rod 602, and the pressure sensor 603 is connected to the remote detection terminal signal;
[0065] The first motor 301 drives the first gear 302 to rotate, and then the first gear 302 drives the second gear 303 to rotate, and then the second gear 303 can drive the threaded steel to rotate through the pneumatic clamp 2, so that the threaded steel rotates one hundred and eighty degrees, so that the bottom surface of the threaded steel can face upward. Driving the threaded steel to rotate is conducive to enabling the surface information of the threaded steel to be fully identified and the camera 509 to collect information. As the threaded steel continues to rotate, when the surface of the threaded steel bends, the arc of the threaded steel surface will press the roller 601 at the bottom downward during the rotation of the threaded steel, and then the roller 601 can drive the lifting rod 602 to move downward, so that the lifting rod 602 can press the pressure sensor 603, and the pressure sensor 603 can feed back the signal to the remote detection terminal, so that the bending of the threaded steel can be detected quickly and accurately.
[0066] The above describes the basic principles, main features, and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-described embodiments. The above-described embodiments and the specification merely illustrate the principles of the present application. Various changes and improvements may be made to the present application without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.
Claims
1. A detection device for threaded steel production, characterized in that: include: A support mechanism (1) is used to support and fix the bottom of the device; Two pneumatic clamps (2) are provided for fixing the two ends of the threaded steel bar; A driving mechanism (3) is installed at one end of the top of the supporting mechanism (1) and is used to drive the threaded steel bar to rotate; A clamping mechanism (4) is installed at the other end of the support mechanism (1) and is used to cooperate with the pneumatic clamping jaws (2) to clamp and fix the threaded steel bar; An image recognition mechanism (5) is installed above the support mechanism (1) and is used to collect image information of the threaded steel bar; The detection mechanism (6) is located below the image recognition mechanism (5), and its bottom is connected to the support mechanism (1).
2. The detection equipment for threaded steel production according to claim 1, characterized in that: The support mechanism (1) comprises a base (101), two ends of the base (101) are provided with limiting rods (102), the bottom of the limiting rod (102) is connected to the base (101), the limiting rod (102) is in sliding contact with the inside of the lifting platform (103), one end of the top of the limiting rod (102) is provided with a protruding structure, one end of the lifting platform (103) is provided with a threaded column (104), the threaded column (104) is threadedly connected to the lifting platform (103), one end of the top of the threaded column (104) is provided with a knob (105), and one end of the bottom of the threaded column (104) is rotatably connected to the base (101).
3. The inspection equipment for threaded steel production according to claim 2, characterized in that: The driving mechanism (3) includes a first motor (301), the first motor (301) is mounted on the top of the lifting platform (103) by means of bolts, a first gear (302) is mounted on the output end of the first motor (301), a second gear (303) is provided on one side of the first gear (302), the first gear (302) is meshed with the second gear (303), and the second gear (303) is mounted on the outside of one of the pneumatic clamps (2).
4. The detection equipment for threaded steel production according to claim 3, characterized in that: Therefore, the clamping mechanism (4) includes a mounting plate (401), the mounting plate (401) is connected to the lifting platform (103) by bolts, a telescopic cylinder (402) is embedded in the mounting plate (401), a connecting block (404) is sleeved on the outside of the telescopic end of the telescopic cylinder (402), the connecting block (404) is sleeved on the outside of another pneumatic clamp (2), the surface of the connecting block (404) is connected to one end of the first slide rod (403), the other end of the first slide rod (403) is slidably connected to the inside of the mounting plate (401), and one end of the first slide rod (403) is provided with a protruding structure.
5. The detection equipment for threaded steel production according to claim 4, characterized in that: The image recognition mechanism (5) comprises a moving component and a camera recognition component, wherein the bottom of the moving component is connected to the base (101), the image recognition component is installed on the top of the moving component, the moving component is used to drive the camera recognition component to move horizontally, the camera recognition component is connected to the remote detection terminal signal, and the camera recognition component is used to collect threaded steel image information and feed it back to the remote detection terminal.
6. The inspection equipment for threaded steel production according to claim 5, characterized in that: The moving assembly comprises a bracket (501), one end of the bottom of the bracket (501) is connected to the base (101), the bracket (501) is connected to both ends of the guide rail (502) by screws, a second motor (503) is installed at one end of the guide rail (502), a transmission wheel (504) is externally mounted on the output end of the second motor (503), the transmission wheel (504) is transmission-connected to a transmission belt (505), the transmission belt (505) is connected to a sliding seat (506), and the sliding seat (506) is slidingly connected to the guide rail (502).
7. The inspection equipment for threaded steel production according to claim 6, characterized in that: The camera recognition component includes a card seat (507), the interior of the card seat (507) is rotatably connected to one end of the bottom of the adjustment frame (508), and the other end of the top of the adjustment frame (508) is installed with an identification camera (509), and the identification camera (509) is located above the threaded steel to be detected. The bottom end of the adjustment bracket (501) is a spherical structure, and a groove is provided inside the card seat (507), and the interior of the groove is in sliding contact with the bottom of the adjustment frame (508). A bolt is threadedly connected to one side of the card seat (507), and the surface of one end of the bolt is against the bottom surface of the adjustment bracket (501).
8. The inspection equipment for threaded steel production according to claim 7, characterized in that: The detection mechanism (6) includes a fixing component and a detection component, wherein the fixing component is used to place threaded steel bars, and the detection component is used to detect the bending of threaded rods, and the detection component is located below the threaded steel bars; the fixing component includes a lifting cylinder (606), and two lifting cylinders (606) are provided. The bottoms of the two lifting cylinders (606) are installed on the surface of the base (101), and a limiting groove (607) is installed on the outside of the telescopic end of the top of the lifting cylinder (606) by screws, and the top of the internal groove of the limiting groove (607) is inclined.
9. The detection equipment for threaded steel production according to claim 8, characterized in that: The detection component includes a roller (601), both ends of the roller (601) are rotatably connected to the top ends of the lifting rod (602), both ends of the lifting rod (602) are provided with holes and grooves, and the holes and grooves at both ends of the lifting rod (602) are in sliding contact with the second slide bar (604), one end of the bottom of the second slide bar (604) is connected to the base (101), one end of the top of the second slide bar (604) is provided with a protruding structure, and springs (605) are provided at the bottom ends of both ends of the second slide bar (604), and the springs (605) are sleeved on the outside of the second slide bar (604). A pressure sensor (603) is provided below the lifting rod (602), and the pressure sensor (603) is connected to the remote detection terminal signal.
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