An X-ray detection device based on automated CR technology

Abstract

The application relates to the technical field of X-ray detection, in particular to an X-ray detection device based on automatic CR technology, which comprises a base, a rotating seat arranged above the base, a plurality of moving frames in sliding fit on the rotating seat, a turnover frame in rotary connection on the moving frame, a three-way joint seat installed on the turnover frame, a fixing column fixedly connected to one side of the base, a detection cover in sliding fit on the fixing column, and a discharging frame fixedly connected to one side of the base. A limiting groove matched with the three-way joint is arranged on the three-way joint seat, the limiting groove can accurately match the shape of the three-way joint, and the fixing and positioning of the joint during the detection process are more stable. The three-way joint can be effectively prevented from being displaced during the X-ray detection process, the accuracy of the position of the weld during the detection process is ensured, and the detection error caused by the unstable position is avoided.

Description

Technical Field

[0001] This invention relates to the field of X-ray detection technology, and in particular to an X-ray detection device based on automated CR technology. Background Technology

[0002] X-ray inspection is a common non-destructive testing method used for materials, components, and structures. It utilizes X-rays to penetrate objects and detect defects based on the absorption characteristics of different materials. X-ray technology can detect internal defects in materials, such as cracks, pores, poor welds, and corrosion, and has wide applications in various fields, including industry, medicine, and scientific research.

[0003] In the prior art, document CN118243708A discloses a fixing device based on an X-ray weld inspection equipment for steel structures. Compared with existing weld inspection devices, this device can more comprehensively inspect the quality of welds. Its matching fixing device ensures that the steel pipe is stably positioned on the inspection device, and the two work together to further improve the accuracy of X-ray weld inspection.

[0004] However, while existing technologies can achieve fixed inspection of steel pipes, their fixing devices cannot adequately adapt to the irregular shapes of welded joints, such as tee fittings. This makes it difficult to accurately position and limit these workpieces, thus affecting the inspection results of the weld.

[0005] In summary, the existing technology lacks a fixation technique for X-ray inspection of the welded joints of tee connectors. Summary of the Invention

[0006] The purpose of this invention is to address the shortcomings of the prior art by proposing an X-ray detection device based on automated CR technology.

[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows: an X-ray inspection device based on automated CR technology, comprising a base, a rotating seat disposed above the base, a plurality of movable frames slidably disposed on the rotating seat, a flipping frame rotatably connected to the movable frame, a three-way connector seat mounted on the flipping frame, a fixed column fixedly connected to one side of the base, an inspection cover slidably disposed on the fixed column, and a feeding rack fixedly connected to one side of the base.

[0008] Preferably, a fixing frame is fixedly connected to the base, and an annular frame is fixedly connected to the fixing frame. A guide groove is provided on the top surface of the annular frame, and the guide groove is located on one side of the unloading frame and is arranged in a protruding structure.

[0009] Preferably, a universal joint A is fixedly connected to the bottom end of the rotating seat, the universal joint A is rotatably connected to the fixed frame, and a transmission wheel is fixedly connected to the other end of the universal joint A.

[0010] Preferably, a guide rod is fixedly connected to the bottom end of the movable frame, and the other end of the guide rod is slidably engaged with the inner wall of the guide groove. A universal joint B is rotatably connected to the movable frame, a worm gear is fixedly connected to one end of the universal joint B, and a transmission rod is fixedly connected to the other end of the universal joint B. A transmission groove is formed on the outer wall of the transmission rod, and the transmission groove consists of a spiral and a straight section. A fixed head is slidably engaged with the inner wall of the transmission groove, and the fixed head is fixedly connected to the rotating seat.

[0011] Preferably, a worm gear is fixedly connected to one end of the tilting frame, the worm gear meshes with a worm for transmission, multiple snap-fit ​​sleeves are fixedly connected to the tilting frame, and a CR imaging plate is fixedly connected to the tilting frame.

[0012] Preferably, both sides of one end of the tee connector are fixedly connected to a snap-fit ​​connector, and a snap-fit ​​block is slidably fitted on the inner wall of one side of the snap-fit ​​connector. A spring A is fixedly connected to the inner end of the snap-fit ​​block, and the other end of the spring A is fixedly connected to the inner wall of the snap-fit ​​connector. The outer walls of the snap-fit ​​connector and the snap-fit ​​block are movably inserted into the snap-fit ​​sleeve. The tee connector has a limiting groove, and a matching tee connector is placed in the limiting groove.

[0013] Preferably, a threaded rod is rotatably connected to the inner wall of the fixed column, and a motor is fixedly connected to the bottom end of the threaded rod, with the motor being fixedly connected to the fixed column.

[0014] Preferably, a slider is fixedly connected to one end of the detection cover, one end of the slider is threadedly connected to a threaded rod, a toothed rod is fixedly connected to the bottom end of the slider, a plurality of transmission teeth are rotatably connected to the inner wall of the bottom end of the toothed rod, a tension spring is fixedly connected to one end of the transmission teeth, the other end of the tension spring is fixedly connected to the inner wall of the toothed rod, the transmission teeth mesh with a transmission wheel, a lead layer is fixedly connected to the inner wall of the detection cover, and a high-pressure X-ray tube is fixedly connected to the upper inner wall of the detection cover.

[0015] Preferably, a buffer plate is rotatably connected to the unloading rack, a rubber pad is fixedly connected to the top surface of the buffer plate, two connecting rods are rotatably connected to the bottom surface of the buffer plate in a symmetrical structure, a U-shaped frame is slidably connected to the unloading rack, the U-shaped frame is rotatably connected to the connecting rods, a plurality of springs B are fixedly connected to one side of the U-shaped frame, and the other end of the springs B is fixedly connected to the unloading rack.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. By creating a limiting groove on the tee fitting seat that is compatible with the tee fitting, the limiting groove can precisely match the shape of the tee fitting, ensuring more stable fixation and positioning of the fitting during the inspection process. This effectively prevents displacement of the tee fitting during X-ray inspection, ensuring the accuracy of the weld position during inspection and avoiding inspection errors caused by unstable positioning. The detachable tee fitting seat design allows for replacement according to tee fittings of different sizes and shapes, increasing the adaptability of the equipment.

[0018] 2. By setting up a detection hood and installing a lead layer on the inner wall of the hood, X-ray radiation can be effectively shielded, preventing workers from being exposed to radiation and ensuring operator safety. When the detection hood moves upward, it drives the rotating base to rotate intermittently, allowing the equipment to switch between workpieces more quickly, thereby reducing workpiece processing time. The automated design improves the equipment's working efficiency.

[0019] 3. By setting up a moving frame, a tilting frame, and a feeding frame, the T-connectors on the T-connector seat are automatically fed, significantly reducing manual intervention and automating the feeding process. This not only improves production efficiency but also reduces the possibility of human error. Simultaneously, the buffer plate on the feeding frame effectively slows down the falling speed of the T-connectors, preventing collisions or damage during feeding, ensuring the integrity and quality of the T-connectors, improving the finished product pass rate, and reducing the defective product rate. Attached Figure Description

[0020] Figure 1 This is a side view of the overall structure of an X-ray detection device based on automated CR technology according to the present invention;

[0021] Figure 2 This is a schematic diagram of the other side of the overall structure of an X-ray detection device based on automated CR technology according to the present invention;

[0022] Figure 3 This is a schematic diagram of the base structure of an X-ray detection device based on automated CR technology according to the present invention;

[0023] Figure 4 This is a schematic diagram of the rotating seat structure of an X-ray inspection device based on automated CR technology according to the present invention;

[0024] Figure 5 This is a cross-sectional schematic diagram of the moving frame structure of an X-ray inspection device based on automated CR technology according to the present invention;

[0025] Figure 6 This is a schematic diagram of the flipping frame structure of an X-ray inspection device based on automated CR technology according to the present invention;

[0026] Figure 7 This is a schematic diagram of the unfolded structure of a three-way connector seat of an X-ray inspection device based on automated CR technology according to the present invention;

[0027] Figure 8 This is a partially enlarged cross-sectional view of the fixed column and detection hood structure of an X-ray detection device based on automated CR technology according to the present invention.

[0028] Figure 9 This is a cross-sectional schematic diagram of the unloading rack structure of an X-ray inspection device based on automated CR technology according to the present invention.

[0029] The diagram shows: 1. Base; 2. Rotating seat; 3. Moving frame; 4. Tilting frame; 5. T-joint seat; 6. Fixed column; 7. Inspection cover; 8. Unloading frame; 101. Fixed frame; 102. Circular frame; 103. Guide groove; 201. Universal joint A; 202. Transmission wheel; 301. Guide rod; 302. Universal joint B; 303. Worm gear; 304. Transmission rod; 305. Transmission groove; 306. 401. Fixed head; 402. Worm gear; 503. Snap-fit ​​sleeve; 504. Snap-fit ​​connector; 505. Snap-fit ​​block; 506. Spring A; 507. T-connector; 608. Threaded rod; 609. Motor; 700. Slider; 700. Gear; 700. Transmission gear; 700. Tension spring; 701. High-pressure X-ray tube; 802. Buffer plate; 803. Connecting rod; 804. U-shaped frame; 805. Spring B. Detailed Implementation

[0030] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0031] like Figures 1-9 The X-ray inspection device based on automated CR technology shown includes a base 1, a rotating seat 2 above the base 1, multiple movable frames 3 slidably mounted on the rotating seat 2, a flipping frame 4 rotatably connected to the movable frame 3, a three-way connector seat 5 mounted on the flipping frame 4, a fixed column 6 fixedly connected to one side of the base 1, an inspection cover 7 slidably mounted on the fixed column 6, and a feeding rack 8 fixedly connected to one side of the base 1.

[0032] like Figure 3 As shown, a fixed frame 101 is fixedly connected to the base 1, and a ring frame 102 is fixedly connected to the fixed frame 101. A guide groove 103 is provided on the top surface of the ring frame 102. The guide groove 103 is located on one side of the unloading rack 8 and is arranged in a protruding structure.

[0033] like Figure 4As shown, a universal joint A201 is fixedly connected to the bottom end of the rotating seat 2. The universal joint A201 is rotatably connected to the fixed frame 101, and a transmission wheel 202 is fixedly connected to the other end of the universal joint A201. When the detection cover 7 moves upward beyond the tee joint 504, the transmission teeth 703 on the rack 702, under the action of the tension spring 704, will drive the transmission wheel 202 to rotate, causing the transmission wheel 202 to drive the rotating seat 2 connected to the universal joint A201 to rotate.

[0034] like Figure 5 As shown, a guide rod 301 is fixedly connected to the bottom of the movable frame 3. The other end of the guide rod 301 is slidably engaged with the inner wall of the guide groove 103. A universal joint B302 is rotatably connected to the movable frame 3. A worm gear 303 is fixedly connected to one end of the universal joint B302, and a transmission rod 304 is fixedly connected to the other end of the universal joint B302. A transmission groove 305 is opened on the outer wall of the transmission rod 304. The transmission groove 305 is composed of a spiral and a straight part. A fixed head 306 is slidably engaged with the inner wall of the transmission groove 305. The fixed head 306 is fixedly connected to the rotating seat 2. The guide rod 301 at the bottom of the movable frame 3 will move to the protruding position of the guide groove 103, thereby driving the movable frame 3 to move. Then, when the helical position of the transmission groove 305 on the transmission rod 304 contacts the fixed head 306, it will drive the transmission rod 304 to rotate, so that the transmission rod 304 drives the worm gear 303 connected to the universal joint B302 to rotate, so that the worm gear 303 can drive the tilting frame 4 connected to the worm wheel 401 to tilt.

[0035] like Figure 6 As shown, a worm gear 401 is fixedly connected to one end of the tilting frame 4. The worm gear 401 meshes with the worm 303 for transmission. Multiple snap-fit ​​sleeves 402 are fixedly connected to the tilting frame 4. A CR image plate is fixedly connected to the tilting frame 4.

[0036] like Figure 7 As shown, a snap-fit ​​connector 501 is fixedly connected to both sides of one end of the tee connector base 5. A snap-fit ​​block 502 is slidably fitted onto the inner wall of one side of the snap-fit ​​connector 501. A spring A503 is fixedly connected to the inner end of the snap-fit ​​block 502. The other end of the spring A503 is fixedly connected to the inner wall of the snap-fit ​​connector 501. The outer walls of the snap-fit ​​connector 501 and the snap-fit ​​block 502 are movably inserted into the snap-fit ​​sleeve 402. The tee connector base 5 has a limiting groove, in which a matching tee connector 504 is placed. The outer end of the snap-fit ​​connector 501 has a bevel for easy and quick insertion into the snap-fit ​​sleeve 402. When the snap-fit ​​connector 501 at the bottom of the tee connector base 5 is inserted into the snap-fit ​​sleeve 402 in the appropriate position, the snap-fit ​​block 502 is inserted into the snap-fit ​​sleeve 402 under the action of the spring A503, thus fixing the tee connector base 5 onto the flip frame 4.

[0037] By creating a limiting groove on the tee connector seat 5 that matches the shape of the tee connector 504, the limiting groove can precisely match the shape of the tee connector 504, ensuring more stable fixation and positioning of the connector during the inspection process. This effectively prevents displacement of the tee connector 504 during X-ray inspection, ensuring the accuracy of the weld position during inspection and avoiding inspection errors caused by unstable positioning. The detachable tee connector seat 5 design allows for replacement according to different sizes and shapes of tee connectors 504, increasing the adaptability of the equipment.

[0038] like Figure 8 As shown, a threaded rod 601 is rotatably connected to the inner wall of the fixed column 6, and a motor 602 is fixedly connected to the bottom end of the threaded rod 601. The motor 602 is fixedly connected to the fixed column 6. The tee connector 504 is placed on the tee connector seat 5, and then the motor 602 drives the connected threaded rod 601 to rotate, so that the threaded rod 601 drives the detection cover 7 connected to the slider 701 to move down.

[0039] like Figure 8 As shown, a slider 701 is fixedly connected to one end of the detection cover 7. One end of the slider 701 is threadedly connected to a threaded rod 601. A gear 702 is fixedly connected to the bottom end of the slider 701. Multiple transmission teeth 703 are rotatably connected to the inner wall of the bottom end of the gear 702. A tension spring 704 is fixedly connected to one end of each transmission tooth 703. The other end of the tension spring 704 is fixedly connected to the inner wall of the gear 702. The transmission teeth 703 mesh with a transmission wheel 202 for transmission. A lead layer is fixedly connected to the inner wall of the detection cover 7. A high-pressure X-ray tube 705 is fixedly connected to the upper inner wall of the detection cover 7. The high-pressure X-ray tube 705 is a Varian 8850, mainly used in non-destructive testing, welding quality inspection, material analysis, and other fields, and typically has high stability and durability. The lead layer on the inner wall of the detection cover 7 is a high-density material with good radiation shielding capabilities, which can isolate the radiation source from the operating area. X-rays are generated using a high-pressure X-ray tube 705. A CR imaging board receives the X-ray images after they pass through the tee connector 504. The system analyzes the images and performs analysis and inspection on the weld seam of the tee connector 504.

[0040] like Figure 9As shown, a buffer plate 801 is rotatably connected to the unloading rack 8. A rubber pad is fixedly connected to the top surface of the buffer plate 801. Two connecting rods 802 are rotatably connected to the bottom surface of the buffer plate 801 in a symmetrical structure. A U-shaped frame 803 is slidably fitted onto the unloading rack 8. The U-shaped frame 803 is rotatably connected to the connecting rods 802. Multiple springs B804 are fixedly connected to one side of the U-shaped frame 803, and the other end of the springs B804 is fixedly connected to the unloading rack 8. When the buffer plate 801 rotates, it buffers the unloading of the tee connector 504. After the tee connector 504 falls off the buffer plate 801, the springs B804 cause the U-shaped frame 803 to drive the buffer plate 801 connected to the connecting rods 802 to return to its original position.

[0041] Working principle: When X-ray inspection is required on the weld of the tee connector 504, first install the matching tee connector seat 5 onto the flip frame 4 according to the size of the tee connector 504, insert the snap-fit ​​connector 501 at the bottom of the tee connector seat 5 into the snap-fit ​​sleeve 402 in the appropriate position, and then, under the action of the spring A503, the snap-fit ​​block 502 is inserted into the snap-fit ​​sleeve 402, so that the tee connector seat 5 is installed and fixed on the flip frame 4;

[0042] Then, the tee connector 504 is placed on the tee connector seat 5, and the motor 602 drives the connected threaded rod 601 to rotate, so that the threaded rod 601 drives the detection cover 7 connected to the slider 701 to move down, so that the bottom end of the detection cover 7 is in close contact with the rotating seat 2. Then, the high-pressure X-ray tube 705 generates X-rays, and the CR imaging board receives the X-ray image after passing through the tee connector 504. The system analyzes the image and analyzes and detects the weld of the tee connector 504.

[0043] After the inspection is completed, when the inspection cover 7 moves up past the tee connector 504, the transmission gear 703 on the rack 702 will drive the transmission wheel 202 to rotate under the action of the tension spring 704. This will cause the transmission wheel 202 to drive the rotating seat 2 connected to the universal joint A201 to rotate, so that the inspected tee connector 504 will rotate to one side of the unloading rack 8.

[0044] At this time, the guide rod 301 at the bottom of the movable frame 3 will move to the protruding position of the guide groove 103, thereby driving the movable frame 3 to move. Then, when the spiral position of the transmission groove 305 on the transmission rod 304 contacts the fixed head 306, it will drive the transmission rod 304 to rotate, causing the transmission rod 304 to drive the worm gear 303 connected to the universal joint B302 to rotate, so that the worm gear 303 can drive the flipping frame 4 connected to the worm wheel 401 to flip, so that the tee connector 504 on the tee connector seat 5 can fall onto the buffer plate 801. Then the buffer plate 801 will rotate to buffer the tee connector 504. After the tee connector 504 falls off the buffer plate 801, under the action of the spring B804, the U-shaped frame 803 will drive the buffer plate 801 connected to the connecting rod 802 to reset.

[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.

Claims

1. An X-ray inspection device based on automated CR technology, comprising a base (1), characterized in that: A rotating seat (2) is provided above the base (1). Multiple movable frames (3) are slidably mounted on the rotating seat (2). A flipping frame (4) is rotatably connected to the movable frame (3). A three-way connector seat (5) is installed on the flipping frame (4). A fixed column (6) is fixedly connected to one side of the base (1). A detection cover (7) is slidably mounted on the fixed column (6). A feeding frame (8) is fixedly connected to one side of the base (1). A fixed frame (101) is fixedly connected to the base (1). A ring frame (102) is fixedly connected to the fixed frame (101). A guide is provided on the top surface of the ring frame (102). The guide groove (103) is located on one side of the unloading rack (8) and has a protruding structure. The bottom end of the rotating seat (2) is fixedly connected to a universal joint A (201). The universal joint A (201) is rotatably connected to the fixed frame (101). The other end of the universal joint A (201) is fixedly connected to a transmission wheel (202). The bottom end of the moving frame (3) is fixedly connected to a guide rod (301). The other end of the guide rod (301) is slidably engaged with the inner wall of the guide groove (103). The moving frame (3) is rotatably connected to a universal joint B (302). One end of the universal joint B (302) is fixedly connected to a worm gear. 303), the other end of the universal joint B (302) is fixedly connected to a transmission rod (304), the outer wall of the transmission rod (304) is provided with a transmission groove (305), the transmission groove (305) is composed of a spiral and a straight part, the inner wall of the transmission groove (305) is slidably fitted with a fixing head (306), the fixing head (306) is fixedly connected to the rotating seat (2), the inner wall of the fixing column (6) is rotatably connected to a threaded rod (601), the bottom end of the threaded rod (601) is fixedly connected to a motor (602), the motor (602) is fixedly connected to the fixing column (6), and one end of the detection cover (7) is fixedly connected to a... The device includes a slider (701), one end of which is threadedly connected to a threaded rod (601). A toothed rod (702) is fixedly connected to the bottom end of the slider (701). Multiple transmission teeth (703) are rotatably connected to the inner wall of the bottom end of the toothed rod (702). A tension spring (704) is fixedly connected to one end of each transmission tooth (703). The other end of the tension spring (704) is fixedly connected to the inner wall of the toothed rod (702). The transmission teeth (703) mesh with a transmission wheel (202). A lead layer is fixedly connected to the inner wall of the detection cover (7). A high-pressure X-ray tube (705) is fixedly connected to the inner wall of the upper end of the detection cover (7).

2. The X-ray inspection device based on automated CR technology according to claim 1, characterized in that: One end of the flip frame (4) is fixedly connected to a worm gear (401), which meshes with the worm (303) for transmission. Multiple snap-fit ​​sleeves (402) are fixedly connected to the flip frame (4), and a CR image plate is fixedly connected to the flip frame (4).

3. The X-ray inspection device based on automated CR technology according to claim 2, characterized in that: The three-way connector seat (5) has a snap-fit ​​connector (501) fixedly connected to both sides of one end. A snap-fit ​​block (502) is slidably fitted on the inner wall of one side of the snap-fit ​​connector (501). A spring A (503) is fixedly connected to the inner end of the snap-fit ​​block (502). The other end of the spring A (503) is fixedly connected to the inner wall of the snap-fit ​​connector (501). The outer walls of the snap-fit ​​connector (501) and the snap-fit ​​block (502) are movably inserted into the snap-fit ​​sleeve (402). The three-way connector seat (5) has a limiting groove, and a matching three-way connector (504) is placed in the limiting groove.

4. The X-ray inspection device based on automated CR technology according to claim 1, characterized in that: A buffer plate (801) is rotatably connected to the unloading rack (8). A rubber pad is fixedly connected to the top surface of the buffer plate (801). Two connecting rods (802) are rotatably connected to the bottom surface of the buffer plate (801) in a symmetrical structure. A U-shaped frame (803) is slidably connected to the unloading rack (8). The U-shaped frame (803) is rotatably connected to the connecting rods (802). Multiple springs B (804) are fixedly connected to one side of the U-shaped frame (803). The other end of the springs B (804) is fixedly connected to the unloading rack (8).

Images