An automatic battery loading device for battery pack processing and a use method thereof
By designing an automated battery loading device, the problem of manual loading in battery pack processing is solved, automated loading of battery packs is realized, production efficiency is improved and energy loss is reduced.
Patent Information
- Application Number
- CN202511036800.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-07-28
AI Technical Summary
The existing battery pack processing process requires manual loading, which increases manpower input and reduces production efficiency. Long-term loading can cause fatigue and affect welding efficiency.
An automated battery loading device is designed, which includes a battery storage component, a discharge component, a vibration anti-blocking component, a conveying component, a loading component and a guide conveying component. Through collaborative work, the automated loading of batteries is realized, reducing manual intervention.
It realizes the automatic loading of battery packs, reduces manpower input, improves production efficiency, and reduces energy loss and costs.
Smart Images

Figure CN120517832B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery pack processing, and in particular to an automated battery loading device for battery pack processing and a method of using the device. Background Art
[0002] With the popularization of renewable energy, energy storage batteries, as an energy storage device, are widely used in power systems, transportation, industrial production and other fields due to their high energy density, long life and low maintenance. Energy storage batteries are composed of multiple single cells. The battery cells need to be connected and fixed together through an assembly process to form an energy storage battery pack, and then multiple energy storage battery packs are assembled on a battery rack to form an energy storage box. When processing existing battery packs, many lithium batteries need to be connected and welded together using nickel sheets to form a battery pack. When welding the battery pack, it is necessary to remove the required number of batteries, then place the battery pack upright in a welding jig, and then place the nickel sheet on the top of the battery pack for spot welding.
[0003] CN119381502A discloses an energy storage battery assembly device and an assembly method, which belong to the technical field of energy storage battery assembly. The device includes a main body module and a continuous rectangular welding module. The main body module includes a main frame, a convex groove is provided on the top of the main frame, and the top of the main frame is fixedly connected to the welding frame. The inside of the convex groove is slidably connected to a movable slide, and a fixed component is provided on the top of the movable slide. The continuous rectangular welding module includes two slides respectively provided on both sides of the welding frame. Through the arrangement of a displacement component, an automatic transmission component, a welding gun, a lifting component, a drive component, a movable component and a connection component, the device can realize automatic welding of rectangularly arranged batteries and nickel sheets, thereby making the device easy to use. Compared with manual welding, the welding position is more accurate, and the welding process is safer. Automated welding is faster and can improve welding efficiency.
[0004] However, the aforementioned assembly device requires manual placement of batteries into designated fixtures, increasing labor input. Furthermore, the long loading process can cause fatigue among workers, reducing loading speed and thus affecting production efficiency. Therefore, it is necessary to improve this structure to overcome the aforementioned drawbacks. Summary of the Invention
[0005] The purpose of the present invention is to provide an automated battery loading device for battery pack processing and a method of use to solve the problems raised in the above background technology.
[0006] The technical solution adopted by the present invention to solve its technical problems is:
[0007] An automated battery loading device for battery pack processing, comprising a frame and:
[0008] The battery storage assembly is arranged on the rack, and the lithium batteries are stored by the battery storage assembly;
[0009] The battery discharge assembly is arranged on one side of the battery storage assembly, and the lithium batteries are discharged from the battery storage assembly by the battery discharge assembly;
[0010] The vibration anti-blocking assembly is connected with the battery discharge assembly, one side of the vibration anti-blocking assembly is connected with the battery storage assembly, and the battery storage assembly is driven to move by the vibration anti-blocking assembly;
[0011] The battery conveying assembly is arranged on one side of the battery storage assembly, and the lithium batteries are conveyed by the battery conveying assembly;
[0012] The feeding assembly is arranged on one side of the battery conveying assembly, and the lithium batteries are fed by the feeding assembly;
[0013] The guide conveying assembly is arranged on one side of the feeding assembly, and the lithium batteries are conveyed to the area by the guide conveying assembly.
[0014] The battery storage assembly comprises:
[0015] The battery containing box is slidably arranged on the rack through the connecting column, the top of the battery containing box is provided with the feeding port, the bottom of the battery containing box is provided with the discharge port, the opposite side of the discharge port is provided with the pushing port, the outer side of the battery containing box is provided with the pushing block, and the battery containing box is provided with the guide limiting plate.
[0016] The battery discharge assembly comprises:
[0017] The discharge motor is arranged on one side of the battery containing box, and the rotary end of the discharge motor is arranged in parallel with the battery containing box;
[0018] The driving shaft is connected with the rotary end of the discharge motor on one side;
[0019] The driving disc is connected with the driving shaft, and the hinge column is arranged on the driving disc;
[0020] The guide sleeve is arranged on one side of the pushing port of the battery containing box, and the guide port is arranged in the guide sleeve;
[0021] The driving rod is hingedly connected with the hinge column of the driving disc on one side, and the other side of the driving rod is arranged towards the guide sleeve;
[0022] The discharging push rod is slidably arranged in the guide sleeve, and the other side of the discharging push rod is hinged to the driving rod, and the lithium battery is pushed out of the battery holding box by the discharging push rod.
[0023] The present invention is further configured such that the vibration anti-blocking component comprises:
[0024] a limit spring, wherein the limit spring is sleeved on the connecting post of the battery accommodating box, one side of the limit spring abuts against the battery accommodating box, and the other side of the limit spring abuts against the frame;
[0025] A driving pulley, the driving pulley being arranged on the driving shaft;
[0026] A driven pulley, the driven pulley being arranged on one side of the driving pulley;
[0027] A transmission belt, one side of which is sleeved on the surface of the driving pulley, and the other side of which is sleeved on the driven pulley;
[0028] a vibration shaft, the vibration shaft being disposed in the driven pulley;
[0029] A vibration wheel is provided on the vibration shaft, the vibration wheel is located on one side of the pushing block, and the vibration wheel is provided with a raised portion.
[0030] The present invention is further configured such that the battery delivery assembly comprises:
[0031] A conveying motor, wherein the conveying motor is arranged on the frame, and the rotating end of the conveying motor is arranged toward the frame;
[0032] A transmission shaft, the transmission shaft being rotatably disposed in the frame, and one side of the transmission shaft being connected to the rotary end of the conveying motor;
[0033] A conveyor belt, the conveyor belt is sleeved on the transmission shaft and is located on one side of the battery receiving box;
[0034] The bearing seat is arranged on the surface of the conveyor belt, and a bearing groove is provided in the bearing seat, and the shape of the bearing groove is semicircular.
[0035] The present invention is further configured such that the feeding assembly comprises:
[0036] Limiting plates are arranged on both sides of the conveyor belt, and the bottom of the limiting plates is provided with sliding holes for guiding the limiting plates. The bottom of the limiting plates is provided with a pushing portion, the front end of the pushing portion is an inclined surface, and the limiting plates are provided with a through square groove;
[0037] A guide post is provided on the frame and is provided in a sliding hole at the bottom of the limiting plate;
[0038] A return spring, wherein the return spring is sleeved on the guide column, the top of the return spring abuts against the bottom of the limit plate, and the bottom of the return spring abuts against the frame;
[0039] A feeding cylinder, wherein the feeding cylinder is arranged on one side of the limit plate, and the driving end of the feeding cylinder is arranged toward the limit plate;
[0040] A push plate is provided on the driving end of the loading cylinder, and a plurality of push rods corresponding to the positions of the supporting seats are provided on the push plate. A push part is provided at the bottom of the push plate, and the front end of the push part is an inclined surface, and the inclined surface of the push part contacts the pushing part of the limit plate.
[0041] The present invention is further configured such that the guide conveying assembly comprises:
[0042] A guide sleeve assembly 1, the guide sleeve assembly 1 being arranged on one side of the limiting plate, the guide sleeve assembly 1 comprising a plurality of guide sleeves 1, and a material guide portion being arranged on the top of the guide sleeve 1;
[0043] A first rotating motor, wherein the first rotating motor is disposed on the frame and is located below the first guide sleeve assembly;
[0044] A limiting sleeve, one side of which is connected to the rotating motor 1, a feeding groove is provided on the side of the limiting sleeve facing the guide sleeve assembly 1, and a discharging groove is provided on the limiting sleeve;
[0045] A second rotating motor, wherein the second rotating motor is arranged on the frame;
[0046] A material receiving column, the material receiving column is connected to the rotating motor and is provided with a material receiving cylinder;
[0047] A second guide sleeve assembly, the second guide sleeve assembly being arranged below the limiting sleeve, and the second guide sleeve assembly comprising a second guide sleeve, a third guide sleeve and a fourth guide sleeve;
[0048] The guide sleeve assembly three is arranged at the bottom of the guide sleeve assembly two. The guide sleeve assembly three includes a guide sleeve five, and the guide sleeve assembly three guides and transports the lithium battery.
[0049] The method for using the above-mentioned automated battery loading device for battery pack processing includes the following steps:
[0050] S1: Place the lithium battery into the battery container. The guide limit plate guides and limits the lithium battery, thereby guiding the lithium battery to the discharge port. At the same time, the discharge motor drives the drive shaft to rotate. The rotation of the drive shaft also drives the drive disk to rotate. The drive disk drives the drive rod to move. The drive rod drives the discharge push rod to reciprocate in the guide sleeve, thereby pushing the lithium battery at the discharge port onto the supporting seat.
[0051] S2: while the driving shaft rotates, the driving pulley rotates with the driving shaft, the driving pulley drives the driven pulley to rotate through the transmission belt, the driven pulley drives the vibration shaft to rotate while rotating, the vibration shaft drives the vibration wheel to rotate while rotating, the vibration wheel knocks and pushes the battery container box to move quickly, after the vibration wheel does not push the battery container box, the limiting spring drives the battery container box to reset, thereby completing the single battery container box quick reciprocating movement, and the lithium battery in the battery container box can be driven to vibrate quickly through reciprocation;
[0052] S3: the conveying motor drives the transmission shaft to rotate, the transmission shaft drives the conveying belt to move, the conveying belt drives the bearing seat to move forward, when moving to the working position, the feeding cylinder drives the pushing plate to move towards the limiting plate, the pushing part at the bottom of the pushing plate moves the pushing part of the limiting plate through the inclined surface, the limiting plate moves downward under the guidance of the guide column, at this time, the limiting plate releases the limiting of the bearing seat, and the limiting plate compresses the reset spring, the pushing plate moves forward while the pushing rod pushes the lithium battery on the bearing seat out of the limiting;
[0053] S4: the pushed-out lithium battery falls in the guide sleeve assembly one, the guide sleeve assembly one guides the lithium battery to the receiving cylinder of the receiving column, the rotary motor one drives the discharge groove of the limiting sleeve to correspond to the position of the guide sleeve two, the rotary motor two drives the receiving cylinder to rotate to the position corresponding to the guide sleeve two, the lithium battery in the receiving cylinder falls in the guide sleeve two under the action of gravity, the guide sleeve two guides the lithium battery to the guide sleeve assembly three, the guide sleeve assembly three guides the lithium battery to the jig, the rotary motor one drives the discharge groove of the limiting sleeve to move to the position corresponding to the guide sleeve three, and the above steps are repeated, so that the lithium battery is guided to the guide sleeve assembly three corresponding to the position of the guide sleeve three for feeding, and reciprocation is realized, so that the feeding of the lithium battery group is completed.
[0054] The present application has the advantages that:
[0055] 1. The present application can automatically convey the battery to the jig during spot welding, thereby realizing automatic feeding of the battery, reducing the personnel input during spot welding, avoiding slow feeding caused by long-time work of the workers, and increasing the production efficiency.
[0056] 2. The present application cooperates between the battery discharge assembly and the vibration anti-blocking assembly, moves the battery container box simultaneously during feeding of the battery, thereby ensuring normal battery discharge, and the battery discharge assembly and the vibration anti-blocking assembly can realize all actions by relying on only a single power source, thereby reducing energy loss and cost.
[0057] 3. The present invention uses the coordinated work between the loading components to release the limit plate on the lithium battery while loading the lithium battery. The two steps are carried out simultaneously and only rely on a single power source, reducing energy loss and cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 It is a three-dimensional diagram of the automatic battery loading device for battery pack processing proposed by the present invention.
[0059] Figure 2 It is a structural schematic diagram of the push port proposed by the present invention.
[0060] Figure 3 This is one of the structural schematic diagrams of the automatic battery loading device for battery pack processing proposed by the present invention.
[0061] Figure 4 This is a front view of the automated battery loading device for battery pack processing proposed by the present invention.
[0062] Figure 5 This is one of the structural schematic diagrams of the battery accommodating box proposed by the present invention.
[0063] Figure 6 This is the second structural schematic diagram of the battery accommodating box proposed by the present invention.
[0064] Figure 7 It is a structural schematic diagram of the bearing seat proposed by the present invention.
[0065] Figure 8 It is a structural schematic diagram of the pusher plate proposed in the present invention.
[0066] Figure 9 It is a structural schematic diagram of the limiting plate proposed in the present invention.
[0067] Figure 10 It is a structural schematic diagram of the glide path proposed by the present invention.
[0068] Numeral labels: frame 100, battery accommodating box 110, connecting column 111, feed port 112, discharge port 113, push port 114, push block 115, guide limit plate 116, discharge motor 210, drive shaft 220, drive disk 230, guide sleeve 240, drive rod 250, discharge push rod 260, limit spring 310, active pulley 320, driven pulley 330, transmission belt 340, vibration shaft 350, vibration wheel 360, conveying motor 410, transmission shaft 420, conveyor belt 430, bearing seat 440, limit plate 510, push part 5101, through square groove 51 02, guide column 520, return spring 530, loading cylinder 540, push plate 550, push rod 5501, push part 5502, guide sleeve assembly 1 610, guide sleeve 1 6101, material guide part 6102, rotary motor 1 620, limit sleeve 630, feed chute 6301, discharge chute 6302, rotary motor 2 640, receiving column 650, receiving barrel 6501, guide sleeve assembly 2 660, guide sleeve 2 6601, guide sleeve 3 6602, guide sleeve 4 6603, guide sleeve assembly 3 670, guide sleeve 5 6701, lower slide 710, upper protective plate 720. DETAILED DESCRIPTION
[0069] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0070] Example 1
[0071] like Figure 1-10As shown, the present invention proposes an automated battery loading device for battery pack processing, comprising a frame 100, and also comprising a battery storage component, a battery discharging component, a vibration anti-blocking component, a battery conveying component, a loading component and a guide conveying component. The battery storage component is arranged on the frame 100, and the battery storage component stores the lithium batteries. The battery discharging component is arranged on one side of the battery storage component, and the battery discharging component pushes the lithium batteries out of the battery storage component. The vibration anti-blocking component is connected to the battery discharging component, and one side of the vibration anti-blocking component is connected to the battery storage component, and the battery storage component is driven to move by the vibration anti-blocking component. The battery conveying component is arranged on one side of the battery storage component, and the battery conveying component drives the lithium batteries to be conveyed. The loading component is arranged on one side of the battery conveying component, and the loading component drives the lithium batteries to be loaded. The guide conveying component is arranged on one side of the loading component, and the guide conveying component conveys the lithium batteries to the area.
[0072] In this embodiment, the battery storage assembly includes a battery accommodating box 110, which is slidably set on the frame 100 through a connecting column 111. A feed port 112 is provided at the top of the battery accommodating box 110, and a discharge port 113 is provided at the bottom of the battery accommodating box 110. A push port 114 is provided on the opposite side of the discharge port 113. A push block 115 is provided on the outside of the battery accommodating box 110, and a material guide limit plate 116 is provided in the battery accommodating box 110. It is worth noting that when placing the battery into the battery accommodating box, it is necessary to ensure that the positive and negative poles of the lithium battery are in the same direction.
[0073] In this embodiment, the battery discharge assembly includes a discharge motor 210, a drive shaft 220, a drive disk 230, a guide sleeve 240, a drive rod 250 and a discharge push rod 260. The discharge motor 210 is arranged on one side of the battery accommodating box 110, and the rotating end of the discharge motor 210 is arranged parallel to the battery accommodating box 110. One side of the drive shaft 220 is connected to the rotating end of the discharge motor 210, the drive disk 230 is connected to the drive shaft 220, and a hinge column is provided on the drive disk 230. The guide sleeve 240 is arranged on the battery On one side of the push port 114 of the battery holding box 110, a guide port is provided in the guide sleeve 240, one side of the drive rod 250 is hinged to the hinge column of the drive disk 230, and the other side of the drive rod 250 is arranged toward the guide sleeve 240, and the discharge push rod 260 is slidably set in the guide sleeve 240, and the other side of the discharge push rod 260 is hinged to the drive rod 250. The lithium battery is pushed out of the battery holding box 110 by the discharge push rod 260. It is worth noting that the discharge push rod 260 will not completely slide out of the guide port of the guide sleeve.
[0074] In this embodiment, the vibration anti-blocking component includes a limit spring 310, a driving pulley 320, a driven pulley 330, a transmission belt 340, a vibration shaft 350 and a vibration wheel 360, wherein the limit spring 310 is sleeved on the connecting column 111 of the battery accommodating box 110, one side of the limit spring 310 abuts on the battery accommodating box 110, and the other side of the limit spring 310 abuts on the frame 100, the driving pulley 320 is arranged on the drive shaft 220, the driven pulley 330 is arranged on one side of the driving pulley 320, one side of the transmission belt 340 is sleeved on the surface of the driving pulley 320, the other side of the transmission belt 340 is sleeved on the driven pulley 330, and the vibration shaft 350 is arranged on the driven pulley 33 0, the vibration wheel 360 is arranged on the vibration shaft 350, and the vibration wheel 360 is located on one side of the pushing block 115. The vibration wheel 360 is provided with a protrusion. When the vibration anti-blocking component drives the battery holding box 110 to move back and forth, the number of teeth of the active pulley 320 is much greater than the number of teeth of the driven pulley 330. Therefore, after the active pulley 320 rotates one circle, the driven pulley 330 rotates many circles, so that when a single lithium battery is pushed, it rotates one circle, and the vibration wheel 360 driven by the pulley rotates many circles, so that the battery holding box 110 can be driven to move back and forth quickly multiple times, thereby driving the batteries in the battery holding box 110 to vibrate quickly, thereby preventing the lithium batteries in the battery holding box 110 from being blocked.
[0075] In this embodiment, the battery conveying assembly includes a conveying motor 410, a transmission shaft 420, a conveyor belt 430 and a supporting seat 440. The conveying motor 410 is arranged on the frame 100, and the rotating end of the conveying motor 410 is arranged toward the frame 100. The transmission shaft 420 is rotatably arranged in the frame 100. One side of the transmission shaft 420 is connected to the rotating end of the conveying motor 410. The conveyor belt 430 is sleeved on the transmission shaft 420. The conveyor belt 430 is located on one side of the battery holding box 110. The supporting seat 440 is arranged on the surface of the conveyor belt 430. There are several supporting seats 440, and a supporting groove is provided in the supporting seat 440. The shape of the supporting groove is semicircular.
[0076] In this embodiment, the loading assembly includes a limit plate 510, a guide column 520, a return spring 530, a loading cylinder 540 and a pushing plate 550. The limit plate 510 is arranged on both sides of the conveyor belt 430, and the bottom of the limit plate 510 is provided with a sliding hole for guiding the limit plate 510. The bottom of the limit plate 510 is provided with a pushing part 5101, and the front end of the pushing part 5101 is an inclined surface. A through square groove 5102 is provided on the limit plate 510, and the two sides of the bearing seat 440 are limited by the limit plate 510 to prevent the lithium battery from falling during transportation. The guide column 520 is provided on the frame 100, and the guide column 520 is provided in the sliding hole at the bottom of the limit plate 510. The limit plate 510 is limited by the guide column 520, and the return spring 530 is provided. On the guide column 520, the top of the return spring 530 abuts against the bottom of the limit plate 510, and the bottom of the return spring 530 abuts against the frame 100. The loading cylinder 540 is arranged on one side of the limit plate 510, and the driving end of the loading cylinder 540 is arranged toward the limit plate 510. The pushing plate 550 is arranged on the driving end of the loading cylinder 540. The pushing plate 550 is provided with a plurality of pushing rods 5501 corresponding to the positions of the supporting seat 440. The bottom of the pushing plate 550 is provided with a pushing part 5502, and the front end of the pushing part 5502 is an inclined surface. The inclined surface of the pushing part 5502 contacts the pushing part 5101 of the limit plate 510. The contact through the inclined surface can better enable the pushing part to push the pushing part to move, thereby driving the limit plate to move downward.
[0077] In this embodiment, the guide conveying assembly includes a guide sleeve assembly 610, a rotating motor 620, a limiting sleeve 630, a rotating motor 2 640, a material receiving column 650, a guide sleeve assembly 2 660 and a guide sleeve assembly 3 670. The guide sleeve assembly 610 is arranged on one side of the limiting plate 510. The guide sleeve assembly 610 includes several guide sleeves 6101. The top of the guide sleeve 6101 is provided with a material guide part 6102. The rotating motor 1 620 is arranged on the frame 100. The rotating motor 1 620 is located below the guide sleeve assembly 610. One side of the limiting sleeve 630 is connected to the rotating motor 1 620. The limiting sleeve 630 is provided with a feed trough 6301 on the side facing the guide sleeve assembly 610. The limiting sleeve 630 is provided with a discharge trough 6302. The rotating motor 2 640 is arranged on the frame 100. The second guide sleeve 640 is connected, and a material receiving cylinder 6501 is provided on the material receiving column 650. The guide sleeve assembly 2 660 is arranged below the limiting sleeve 630. The guide sleeve assembly 2 660 includes a guide sleeve 2 6601, a guide sleeve 3 6602 and a guide sleeve 4 6603. The guide sleeve assembly 3 670 is arranged at the bottom of the guide sleeve assembly 2 660. The guide sleeve assembly 3 670 includes a guide sleeve 5 6701. The lithium battery is guided and transported by the guide sleeve assembly 3 670. It is worth noting that the inner diameters of the guide sleeve 1 6101, the guide sleeve 2 6601, the guide sleeve 3 6602, the guide sleeve 4 6603 and the guide sleeve 5 6701 are larger than the diameter of the lithium battery, which can ensure that the lithium battery has a certain amount of activity, thereby ensuring that the lithium battery can enter the guide sleeve 1 6101, the guide sleeve 2 6601, the guide sleeve 3 6602, the guide sleeve 4 6603 and the guide sleeve 5 6701 more smoothly.
[0078] The method for using the above-mentioned automated battery loading device for battery pack processing includes the following steps:
[0079] S1: A lithium battery is placed in the battery container 110. The guide limit plate 116 guides and limits the lithium battery, thereby guiding the lithium battery to the discharge port 113. At the same time, the discharge motor 210 drives the drive shaft 220 to rotate. The rotation of the drive shaft 220 also drives the drive disk 230 to rotate. The drive disk 230 drives the drive rod 250 to move. The drive rod 250 drives the discharge push rod 260 to reciprocate in the guide sleeve 240, thereby pushing the lithium battery located at the discharge port 113 onto the supporting seat 440.
[0080] S2: As the drive shaft 220 rotates, the active pulley 320 rotates along with the drive shaft 220. The active pulley 320 drives the driven pulley 330 to rotate through the transmission belt 340. The driven pulley 330 drives the vibration shaft 350 to rotate while rotating. The vibration shaft 350 also drives the vibration wheel 360 to rotate. The vibration wheel 360 strikes and pushes the battery accommodating box 110 to move rapidly. After the vibration wheel 360 stops pushing the battery accommodating box 110, the limit spring 310 drives the battery accommodating box 110 to reset, thereby completing a single rapid reciprocating movement of the battery accommodating box 110. This reciprocating movement can drive the lithium batteries in the battery accommodating box 110 to vibrate rapidly.
[0081] S3: The conveying motor 410 drives the transmission shaft 420 to rotate, and the transmission shaft 420 drives the conveyor belt 430 to move. The conveyor belt 430 drives the supporting seat 440 forward. When it moves to the working position, the loading cylinder 540 drives the pushing plate 550 to move toward the limiting plate 510. The pushing portion 5502 at the bottom of the pushing plate 550 drives the pushing portion 5101 of the limiting plate 510 to move through the inclined surface. The limiting plate 510 moves downward under the guidance of the guide column 520. At this time, the limiting plate 510 releases the limit on the supporting seat 440. At the same time, the limiting plate 510 compresses the reset spring 530. When the pushing plate 550 moves forward, the pushing rod 5501 pushes out the lithium battery on the supporting seat 440 that has been released from the limit.
[0082] S4: The second rotating motor 640 drives the receiving barrel 6501 to rotate to the position corresponding to the guide sleeve assembly 1 610, and the pushed lithium battery falls into the guide sleeve assembly 1 610. The guide sleeve assembly 1 610 guides the lithium battery to the receiving barrel 6501 of the receiving column 650. The first rotating motor 620 drives the discharge chute 6302 of the limiting sleeve 630 to correspond to the position of the second guide sleeve 6601. The second rotating motor 640 drives the receiving barrel 6501 to rotate to the position corresponding to the guide sleeve 2 6601. The lithium battery in the receiving barrel 6501 is discharged under the action of gravity. It falls into the guide sleeve 2 6601, and the guide sleeve 2 6601 guides the lithium battery to the guide sleeve assembly 3 670. The guide sleeve assembly 3 670 then guides the lithium battery to the fixture. The rotating motor 1 620 drives the discharge chute 6302 of the limiting sleeve 630 to move to the position corresponding to the position of the guide sleeve 3 6602. Repeat the above steps to guide the lithium battery to the guide sleeve assembly 3 670 corresponding to the position of the guide sleeve 3 6602 for loading. This reciprocating process allows the batteries to be transferred to different positions on the fixture, thereby completing the loading of the lithium battery pack.
[0083] Example 2
[0084] like Figure 1-10As shown, the guide conveying assembly also includes a lower slide 710 and an upper protective plate 720. The top of the lower slide 710 is connected to the guide sleeve assembly 2, and the bottom of the lower slide 710 is connected to the guide sleeve assembly 3. The lithium battery is limited by the lower slide 710, and the upper protective plate 720 is arranged on the top of the guide sleeve assembly 3. The upper protective plate 720 is located on one side of the lower slide, and the lithium battery is guided by the upper protective plate 720 to ensure that the lithium battery can correctly enter the guide sleeve assembly 3.
[0085] In the description of the present invention, it should be noted that when terms such as "upper," "lower," "inner," "outer," "left," and "right" appear to indicate an orientation or positional relationship, they should be understood to be based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is typically placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are intended solely to facilitate the description of the present invention and simplify the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be understood as limiting the present invention. In addition, when terms such as "first" and "second" appear, they are used solely to distinguish descriptions and should not be understood to indicate or imply relative importance. In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, terms such as "installed," "set," and "connected" should be understood broadly. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; a mechanical connection or an electrical connection; a direct connection, an indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood based on the specific circumstances.
Claims
1. An automated battery loading device for battery pack processing, comprising a frame, characterized in that: Also includes: A battery storage assembly is provided on the rack and stores lithium batteries; A battery discharge assembly is provided on one side of the battery storage assembly and is used to push the lithium battery out of the battery storage assembly; The battery discharging assembly comprises a discharging motor (210), a driving shaft (220), a driving disc (230), a guide sleeve (240), a driving rod (250) and a discharging push rod (260); the discharging motor (210) is arranged on one side of the battery accommodating box (110); the rotating end of the discharging motor (210) is arranged parallel to the battery accommodating box (110); one side of the driving shaft (220) is connected to the rotating end of the discharging motor (210); the driving disc (230) is connected to the driving shaft (220); and a hinge column is provided on the driving disc (230). The guide sleeve (240) is arranged on one side of the push port (114) of the battery container (110), and a guide port is provided in the guide sleeve (240). One side of the drive rod (250) is hinged to the hinge column of the drive disk (230), and the other side of the drive rod (250) is arranged toward the guide sleeve (240). The discharge push rod (260) is slidably arranged in the guide sleeve (240), and the other side of the discharge push rod (260) is hinged to the drive rod (250). The lithium battery is pushed out of the battery container (110) by the discharge push rod (260); A vibration anti-blocking component, the vibration anti-blocking component is connected to the battery discharge component, and one side of the vibration anti-blocking component is connected to the battery storage component; The vibration anti-blocking component comprises a limit spring (310), a driving pulley (320), a driven pulley (330), a transmission belt (340), a vibration shaft (350) and a vibration wheel (360), wherein the limit spring (310) is sleeved on the connecting column (111) of the battery container (110), one side of the limit spring (310) abuts against the battery container (110), and the other side of the limit spring (310) abuts against the frame (100), and the driving pulley (320) is arranged on the drive shaft (2 20), the driven pulley (330) is arranged on one side of the driving pulley (320), one side of the transmission belt (340) is sleeved on the surface of the driving pulley (320), and the other side of the transmission belt (340) is sleeved on the driven pulley (330), the vibration shaft (350) is arranged in the driven pulley (330), the vibration wheel (360) is arranged on the vibration shaft (350), the vibration wheel (360) is located on one side of the pushing block (115), and the vibration wheel (360) is provided with a protrusion; A battery conveying assembly is provided on one side of the battery storage assembly and drives the lithium batteries for conveyance; A loading assembly is provided on one side of the battery conveying assembly, and the loading assembly drives the lithium battery to be loaded; The feeding assembly includes a limit plate (510), a guide column (520), a return spring (530), a feeding cylinder (540) and a push plate (550), wherein the limit plate (510) is arranged on both sides of the conveyor belt (430), and a sliding hole for guiding the limit plate (510) is provided at the bottom of the limit plate (510), and a pushing portion (5101) with an inclined front end is provided at the bottom of the limit plate (510), and a through square groove (5102) is provided on the limit plate (510), and the guide column (520) is arranged in the sliding hole at the bottom of the limit plate (510), and the return spring (530) is sleeved on the guide column (520), and the top of the return spring (530) abuts against the limit plate. The bottom of the plate (510), the bottom of the return spring (530) is in contact with the frame (100), the feeding cylinder (540) is arranged on one side of the limiting plate (510), the driving end of the feeding cylinder (540) is arranged toward the limiting plate (510), the pushing plate (550) is arranged on the driving end of the feeding cylinder (540), a plurality of pushing rods (5501) corresponding to the positions of the bearing seat (440) are arranged on the pushing plate (550), and a pushing portion (5502) is provided at the bottom of the pushing plate (550), the front end of the pushing portion (5502) is an inclined surface, and the inclined surface of the pushing portion (5502) contacts the pushing portion (5101) of the limiting plate (510); The guide conveying assembly is arranged on one side of the loading assembly, and the guide conveying assembly conveys the lithium battery to the area.
2. The automatic battery loading device for battery pack processing according to claim 1, characterized in that: The battery storage assembly includes a battery accommodating box (110), wherein the battery accommodating box (110) is slidably arranged on a frame (100) via a connecting column (111), a material feed port (112) is arranged at the top of the battery accommodating box (110), a material discharge port (113) is arranged at the bottom of the battery accommodating box (110), a material push port (114) is arranged on the opposite side of the material discharge port (113), a pushing block (115) is arranged on the outer side of the battery accommodating box (110), and a material guide limit plate (116) is arranged in the battery accommodating box (110).
3. The automatic battery loading device for battery pack processing according to claim 2, characterized in that: The battery conveying assembly comprises a conveying motor (410), a transmission shaft (420), a conveyor belt (430) and a supporting seat (440), wherein the conveying motor (410) is arranged on a frame (100), the rotating end of the conveying motor (410) is arranged toward the frame (100), the transmission shaft (420) is rotatably arranged in the frame (100), one side of the transmission shaft (420) is connected to the rotating end of the conveying motor (410), the conveyor belt (430) is sleeved on the transmission shaft (420), the conveyor belt (430) is located on one side of the battery holding box (110), and the supporting seat (440) is arranged on the surface of the conveyor belt (430), and a supporting groove is provided in the supporting seat (440), and the shape of the supporting groove is semicircular.
4. The automatic battery loading device for battery pack processing according to claim 1, characterized in that: The guide conveying assembly includes a guide sleeve assembly 1 (610), a rotating motor 1 (620), a limiting sleeve (630), a rotating motor 2 (640), a material receiving column (650), a guide sleeve assembly 2 (660) and a guide sleeve assembly 3 (670), wherein the guide sleeve assembly 1 (610) is arranged on one side of the limiting plate (510), the guide sleeve assembly 1 (610) includes a guide sleeve 1 (6101), and a material guide portion (6102) is arranged on the top of the guide sleeve 1 (6101), the rotating motor 1 (620) is arranged on the frame (100), the rotating motor 1 (620) is located below the guide sleeve assembly 1 (610), one side of the limiting sleeve (630) is connected to the rotating motor 1 (620), and the limiting sleeve (630) faces the guide sleeve assembly 1 (6 10) is provided with a feed trough (6301) on one side, the limiting sleeve (630) is provided with a discharge trough (6302), the rotating motor 2 (640) is arranged on the frame (100), the receiving column (650) is connected to the rotating motor 2 (640), the receiving column (650) is provided with a receiving cylinder (6501), the guide sleeve assembly 2 (660) is arranged below the limiting sleeve (630), the guide sleeve assembly 2 (660) includes a guide sleeve 2 (6601), a guide sleeve 3 (6602) and a guide sleeve 4 (6603), the guide sleeve assembly 3 (670) is arranged at the bottom of the guide sleeve assembly 2 (660), the guide sleeve assembly 3 (670) includes a guide sleeve 5 (6701), and the guide sleeve assembly 3 (670) guides and transports the lithium battery.
5. A method for using an automated battery loading device for battery pack processing, which is operated by using the automated battery loading device for battery pack processing according to any one of claims 1 to 4, characterized in that: include: S1: The lithium battery is placed in the battery container (110), and the guide limit plate (116) guides and limits the lithium battery, thereby guiding the lithium battery to the discharge port (113). At the same time, the discharge motor (210) drives the drive shaft (220) to rotate, and the drive shaft (220) rotates while driving the drive disk (230) to rotate. The drive disk (230) drives the drive rod (250) to move, and the drive rod (250) drives the discharge push rod (260) to reciprocate in the guide sleeve (240), thereby pushing the lithium battery located at the discharge port (113) onto the supporting seat (440); S2: When the driving shaft (220) rotates, the driving pulley (320) rotates along with the driving shaft (220), and the driving pulley (320) drives the driven pulley (330) to rotate through the transmission belt (340). The driven pulley (330) drives the vibration shaft (350) to rotate while rotating, and the vibration shaft (350) drives the vibration wheel (360) to rotate while rotating. The vibration wheel (360) strikes and pushes the battery holding box (110) to move quickly. After the vibration wheel (360) stops pushing the battery holding box (110), the limit spring (310) drives the battery holding box (110) to reset, thereby completing a single rapid reciprocating movement of the battery holding box (110). This reciprocating movement can drive the lithium battery in the battery holding box (110) to vibrate quickly. S3: The conveying motor (410) drives the transmission shaft (420) to rotate, the transmission shaft (420) drives the conveyor belt (430) to move, and the conveyor belt (430) drives the supporting seat (440) forward. When it moves to the working position, the loading cylinder (540) drives the push plate (550) to move toward the limit plate (510). The push portion (5502) at the bottom of the push plate (550) drives the push portion (5101) of the limit plate (510) to move through the inclined surface. The limit plate (510) moves downward under the guidance of the guide column (520). At this time, the limit plate (510) releases the limit on the supporting seat (440). At the same time, the limit plate (510) compresses the return spring (530). When the push plate (550) moves forward, the push rod pushes out the lithium battery on the supporting seat (440) that has been released from the limit. S4: The pushed lithium battery falls into the guide sleeve component 1 (610), and the guide sleeve component 1 (610) guides the lithium battery to the receiving barrel (6501) of the receiving column (650). The rotating motor 1 (620) drives the discharge trough (6302) of the limiting sleeve (630) to correspond to the position of the guide sleeve 2 (6601). The rotating motor 2 (640) drives the receiving barrel (6501) to rotate to the position corresponding to the position of the guide sleeve 2 (6601). The lithium battery in the receiving barrel (6501) falls into the guide sleeve 2 under the action of gravity. The material sleeve 2 guides the lithium battery to the guide sleeve assembly 3 (670), and the guide sleeve assembly 3 (670) guides the lithium battery to the fixture. The rotating motor 1 (620) drives the discharge chute (6302) of the limit sleeve (630) to move to the position corresponding to the position of the guide sleeve 3 (6602). The above steps are repeated to guide the lithium battery to the guide sleeve assembly 3 (670) corresponding to the position of the guide sleeve 3 (6602) for loading. This reciprocating process allows the batteries to be transferred to different positions on the fixture, thereby completing the loading of the lithium battery pack.
Citation Information
Patent Citations
Energy storage battery assembling device and assembling method
CN119381502A
Battery pack welding and assembling equipment
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Automatic discharging device for hardware precision stamping parts
CN118060391A