Self-adaptive clamp spring dismounting device for rolling mill supporting roller and dismounting method of self-adaptive clamp spring dismounting device

Abstract

The invention discloses a clamp spring self-adaption dismounting device for a rolling mill supporting roller and a dismounting method of the clamp spring self-adaption dismounting device, and belongs to the technical field of clamp spring dismounting. The clamp spring self-adaption dismounting device comprises a bottom plate, a V-shaped block, a fine adjustment mechanism, a turnover mechanism, a self-adaption reducing mechanism, a dismounting assembly, a control and data processing unit and a clamp spring collecting frame, and the fine adjustment mechanism is fixedly connected to one end of the bottom plate; a V-shaped block is arranged at the other end of the bottom plate and fixedly connected with the bottom plate, and a supporting roller to be disassembled is placed on the V-shaped block. The clamp spring collecting frame is placed on the bottom plate and located between the fine adjustment mechanism and the V-shaped block. A self-adaptive reducing mechanism is mounted on the inner side of the turnover mechanism; the dismounting assembly comprises eight independent dismounting units which are circumferentially and evenly distributed in the self-adaptive reducing mechanism in a pairwise mode. The device can be used for self-adaptive disassembly of different types of backup roll clamp springs of a rolling mill, the requirement for rapid rhythm of automatic disassembly and maintenance of a production line is met, the disassembly efficiency of the backup roll clamp springs can be improved, and manpower and material resources are saved.

Description

Technical Field

[0001] The invention relates to the technical field of disassembling a retaining spring of a support roller of a rolling mill, and in particular to the field of retaining spring disassembling equipment. Background Art

[0002] In steel production, the support rolls of rolling mills are inevitably prone to defects and damage, requiring regular maintenance, disassembly, and inspection to ensure the rolls maintain their performance. Removing the retaining spring is essential when disassembling the support roll components. Traditional methods for removing retaining springs rely primarily on manual disassembly, which can have significant variations in effectiveness.

[0003] In recent years, there have been technological developments in the removal of circlips. For example, existing technologies include circlip pliers and circlip removal equipment for removing circlips. For example, CN201911404925.1 describes a circlip pliers in which both jaws move horizontally during the process of opening the circlip. The relative position of the jaws and the circlip does not change, and the force-bearing area and direction of the circlip do not change, allowing the circlip to be stably opened.

[0004] For example, the CN202420485695.6 retaining spring removal device drives the retaining spring fork downward toward the retaining spring through a lifting mechanism, so that the two abutting protrusions on the removal part are located between the openings of the retaining spring, and continues to apply downward force to stretch the front end of the removal part. Under the action of the two abutting protrusions, the retaining spring is stretched and falls off the shaft.

[0005] How can circlips of varying sizes be automatically removed? Traditional circlip pliers require constant manual adjustment, which creates long hours of labor and safety hazards. Circlip removal devices, on the other hand, present difficulties in batch removal of circlips of varying diameters and locations.

[0006] Therefore, traditional disassembly methods cannot adapt to the automated production needs and fast pace requirements of smart factories. Summary of the Invention

[0007] The present invention aims to provide an adaptive disassembly device and disassembly method for a retaining spring for a rolling mill support roller, which is used to solve the problem of low disassembly efficiency when disassembling the retaining spring. During the retaining spring disassembly process, the present invention adopts a variable diameter disassembly method, which can meet the needs of rapid and automatic disassembly of retaining springs for shafts and holes within a certain size range, which is conducive to improving disassembly efficiency and meeting the needs of automated production.

[0008] The purpose of the present invention can be achieved through the following technical solutions:

[0009] A self-adaptive disassembly device for a retaining spring of a rolling mill support roller comprises a base plate, a V-block, a fine-tuning mechanism, a turning mechanism, an self-adaptive diameter-changing mechanism, a disassembly assembly, a control and data processing unit and a retaining spring collection frame, wherein the fine-tuning mechanism is fixedly connected to one end of the base plate; a V-block is provided at the other end of the base plate and is fixedly connected to the base plate, and the support roller to be disassembled is placed on the V-block; the retaining spring collection frame is placed on the base plate and is located between the fine-tuning mechanism and the V-block; an self-adaptive diameter-changing mechanism is installed on the inner side of the turning mechanism; the disassembly assembly comprises eight independent disassembly units, which are evenly distributed circumferentially in pairs in the self-adaptive diameter-changing mechanism.

[0010] As a further solution of the present invention: the fine-tuning mechanism includes a frame, a slider, a slide rail, a rack, a first gear, a first motor, a motor support seat 1, a motor support seat 2, a second motor, a second gear, an incomplete gear, and a first limiting plate. The frame is in the shape of a rectangular parallelepiped, and a circular boss is provided in the middle of its front. A quarter circumference of the incomplete gear is provided with gear teeth, which are loosely sleeved on the circular boss, and the two are rotatably connected. The first limiting plate is fixedly connected to the circular boss through the second mounting hole to axially position the incomplete gear; the rear of the frame is fixedly connected to the motor support seat 1, and the motor support seat 1 is in the shape of a rectangular parallelepiped. The frame is L-shaped, with a first motor fixedly mounted thereon, a first gear fixedly connected to the output shaft of the first motor, the first gear meshing with a rack, the rack fixedly mounted on the base plate and placed between two slide rails; four sliders are fixedly connected to the lower end of the frame, the sliders are located on the slide rails, there are two slide rails, fixedly connected to one end of the base plate and symmetrically distributed with the V-shaped blocks; the upper end surface of the frame is provided with a mounting hole 1 and fixedly connected to a motor support seat 2, the motor support seat 2 is also L-shaped, with a second motor fixedly mounted thereon, a second gear fixedly connected to the output shaft of the second motor, the second gear meshing with the incomplete gear.

[0011] When the incomplete gear meshes with the second gear, it rotates, driving the flip mechanism to rotate. To achieve this, a first stopper plate can secure the incomplete gear to a circular boss. The boss is then connected to the frame via a stub shaft and bearings, thereby achieving the incomplete gear's rotation. Alternatively, an arcuate slot can be provided in the incomplete gear, through which a set screw is inserted to connect it to the circular boss. The set screw then serves as a guide for rotation.

[0012] As a further solution of the present invention: the flipping mechanism includes a support frame, a connecting rod, a third motor, a third gear, a fourth gear, a bearing, and a flipping shaft. The support frame is a split hollow frame structure, which is symmetrically distributed on both sides of the adaptive variable diameter mechanism and is fixedly connected to the front end face of the incomplete gear through four symmetrically arranged connecting rods.

[0013] As a further solution of the present invention: a bearing is installed on the inner side of the support frame, the bearing is installed on the flip shaft, a fourth gear is fixedly connected to one of the flip shafts, the third gear is fixedly connected to the output shaft of the third motor, and the third gear is meshed with the fourth gear.

[0014] As a further solution of the present invention: the adaptive variable diameter mechanism includes a pinion, an inner gear ring, a variable diameter disc, a groove wheel, a motor support seat three, a fourth motor, and a second limit plate. The pinion is fixedly connected to the output shaft of the fourth motor, and the fourth motor is fixedly connected to the motor support seat three. The motor support seat three is fixedly connected to the inner side of the groove wheel, and the pinion is meshed with the inner gear ring; the variable diameter disc is an annular part, and four pairs of arc-shaped groove groups are evenly distributed on its circumference, and each pair of groove groups has two circumferentially distributed arc-shaped notches. The variable diameter disc is also provided with an annular boss, and the inner gear ring It is fixedly connected to the annular boss on the variable diameter disc; the groove wheel is in the shape of a hollow disc, and an annular step is provided on one side of it. The variable diameter disc is installed on the annular step. The second limiting plate is fixedly connected to one side of the groove wheel. There are four of them and they are distributed circumferentially, which are used to limit the variable diameter disc to be installed on the annular step. There are 4 pairs of first limiting grooves distributed on the annular step. The other side of the groove wheel is provided with eight through grooves that are evenly distributed circumferentially in pairs, and a pair of guide strips are symmetrically distributed on the inner side; a mounting threaded hole is provided on each side of the groove wheel for fixed connection with the flip shaft, and they are symmetrically distributed.

[0015] As a further solution of the present invention: the disassembly assembly includes a spring, a disassembly connecting sleeve, a disassembly head 1, a disassembly rod, a disassembly head 2, a connecting piece, a pin shaft, and a pressure sensor. The pressure sensor, spring and disassembly head 1 are installed in the disassembly rod in sequence, and the connecting cable of the pressure sensor is led out through the wire hole. The disassembly connecting sleeve is a hollow stepped shaft structure, which is fixedly connected to the disassembly rod for limiting the pop-up of the disassembly head 1. The threaded head at one end of the disassembly rod is threadedly connected to the second mounting threaded hole on the connecting piece, and a wire hole is provided in the middle of the disassembly rod; the above-mentioned parts are symmetrically distributed at the other end of the connecting piece, and the disassembly head 1 is replaced with the disassembly head 2; the pin shaft is fixedly connected to the third mounting threaded hole in the middle of the connecting piece, and guide grooves are provided on both sides of the connecting piece, which form a sliding connection with the guide strips symmetrically distributed in the through groove, and the connecting piece of the disassembly assembly is installed in the through groove of the groove wheel through a sliding connection, and the pin shaft of the disassembly assembly passes through the arc-shaped notch and the first limiting groove for connecting and fixing the two notches and realizing the coupling of linear motion and rotational motion.

[0016] As a further solution of the present invention: the control and data processing unit includes a data processor, a PLC, and a controller. The data processor is fixedly connected to one side of the upper end of the frame, and includes a data analysis unit, a data storage unit, a signal unit, a detection control unit, and a motion control unit; the PLC serves as a lower computer and is fixedly connected to one side of the data processor; a controller is fixedly connected to one side of the PLC; the controller includes a first drive control unit, a second drive control unit, a third drive control unit, a fourth drive control unit, and a pressure sensor control unit. The controller receives a control signal from the PLC, thereby controlling the above-mentioned execution device.

[0017] As a further solution of the present invention: the disassembly principle and method include the following steps:

[0018] S0. The disassembly assembly is preset at the large diameter adaptation station. If the support roller to be disassembled is of large diameter specification, the current station configuration is maintained; if it is of small diameter specification, the third drive control unit controls the third motor, thereby driving the adaptive diameter-changing mechanism to complete a 180° precise flip around the flip axis, so that the disassembly assembly switches to the small diameter adaptation station and stops; wherein, the disassembly head 1 corresponds to the large diameter adaptation station, and the disassembly head 2 corresponds to the small diameter adaptation station;

[0019] S1. The support roller to be disassembled is conveyed to the V-block for fixed positioning. The initial position of the disassembly assembly is preset according to the diameter of the circlip to be disassembled. After the preset is completed, the first drive control unit controls the first motor to rotate forward, thereby driving the entire circlip disassembly device to begin to advance along the slide rail. During operation, the data processor receives pressure signals fed back by the pressure sensor in real time, wherein the pressure sensor continuously monitors the contact pressure parameters.

[0020] S2. When the data processing unit receives the pressure signal, that is, the disassembly assembly reaches the end face of the retaining spring, the first drive control unit controls the first motor to stop, and the entire disassembly device stops moving forward; if one pair of the pressure signals is zero, it means that two disassembly heads just fall into the holes of the retaining spring to be disassembled; if both pressure signals are not zero, the second drive control unit controls the second motor to rotate forward, thereby driving the disassembly assembly to perform circumferential rotation; when one pair of pressure signals is zero, it means that two disassembly heads are ejected by the spring and have successfully embedded in the positioning holes of the retaining spring to be disassembled, completing the mechanical interlocking, and the second drive control unit controls the second motor to stop, and the disassembly assembly maintains its current position;

[0021] S3, the fourth drive control unit starts the fourth motor to drive the disassembly assembly to perform radial contraction movement, so that the disassembly assembly clamps the retaining spring to be disassembled and releases it from the support roller constraint. At this time, the fourth drive control unit controls the fourth motor to stop, and the disassembly assembly maintains its current position. At the same time, the first drive control unit controls the first motor to reverse, thereby driving the entire retaining spring disassembly device to move backward along the slide rail, so that the retaining spring to be disassembled is released from the support roller area to above the retaining spring collection frame. At this time, the first drive control unit controls the first motor to stop.

[0022] S4. The third drive control unit starts the third motor, and then drives the adaptive diameter-changing mechanism to rotate around the flip axis. When it rotates to 90°, the third drive control unit controls the third motor to stop, and at the same time the fourth drive control unit controls the fourth motor to reverse, and then drives the disassembly component to perform radial expansion movement, so that the disassembly component loosens the retaining spring to be disassembled and falls into the retaining spring collection frame; at this point, the device completes the retaining spring disassembly.

[0023] Beneficial effects:

[0024] (1) The disassembly assembly of the present invention generates radial displacement through gear transmission, so that the disassembly assembly as a whole generates continuous and uniform displacement movement on the surface of the retaining spring, which can ensure the centering of the device during the removal of the retaining spring, and the device can remove retaining springs of different diameters and has good adaptability.

[0025] (2) The present invention's flip mechanism achieves a 180-degree flip function for the adaptive diameter-changing mechanism and disassembly assembly through gear transmission. This design not only enables the disassembly assembly to adapt to the removal requirements of retaining rings with a wide range of diameters, significantly improving the versatility of the device, but also, thanks to the use of the gear transmission system, makes the entire device compact and operates smoothly and reliably.

[0026] (3) The fine-tuning mechanism of the present invention realizes a certain rotation of the adaptive diameter-changing mechanism and the disassembly assembly in the circumferential direction through gear transmission, and the disassembly assembly is composed of four disassembly units, so that it can be positioned to the position of the retaining spring hole without rotating more than 90° in the circumferential direction. The mechanism has good adaptability to different positions of the retaining spring in the support roller and has an efficient positioning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The present invention will be further described below with reference to the accompanying drawings.

[0028] Figure 1 1 is a schematic diagram of the overall structure of the retaining spring removal device according to an embodiment of the present invention;

[0029] Figure 2 is a schematic diagram of the rack structure according to an embodiment of the present invention;

[0030] Figure 3is a schematic structural diagram of the other side of the rack according to an embodiment of the present invention;

[0031] Figure 4 yes Figure 3 A schematic diagram of the enlarged structure of the middle part A;

[0032] Figure 5 2 is a schematic structural diagram of the fine-tuning mechanism according to an embodiment of the present invention;

[0033] Figure 6 1 is a schematic structural diagram of a flipping mechanism according to an embodiment of the present invention;

[0034] Figure 7 is a partial cross-sectional schematic diagram of the flip mechanism according to an embodiment of the present invention;

[0035] Figure 8 Schematic diagram of the structure of the adaptive variable diameter mechanism according to an embodiment of the present invention;

[0036] Figure 9 This is a schematic diagram of the exploded structure of the adaptive diameter-changing mechanism according to an embodiment of the present invention;

[0037] Figure 10 1 is a schematic diagram of the sheave structure according to an embodiment of the present invention;

[0038] Figure 11 yes Figure 10 A schematic diagram of the enlarged structure of the middle part B;

[0039] Figure 12 This is a schematic diagram of the exploded structure of the disassembly assembly according to an embodiment of the present invention;

[0040] Figure 13 is a partial cross-sectional schematic diagram of a disassembly assembly according to an embodiment of the present invention;

[0041] Figure 14 2 is a schematic diagram of the process of positioning the retaining spring hole according to an embodiment of the present invention;

[0042] Figure 15 is a block diagram of a control system according to an embodiment of the present invention;

[0043] Figure 16 It is a control flow chart of the retaining spring disassembly process according to an embodiment of the present invention.

[0044] In the figure: 1. bottom plate;

[0045] 2. V-block;

[0046] 3. Fine-tuning mechanism; 31. Frame; 3101. Circular boss; 3102. Mounting hole 1; 3103. Mounting hole 2; 32. Slider; 33. Slide rail; 34. Rack; 35. First gear; 36. First motor; 37. Motor support base 1; 38. Motor support base 2; 39. Second motor; 310. Second gear; 311. Incomplete gear; 312. First limit plate;

[0047] 4. Flipping mechanism; 41. Support frame; 42. Connecting rod; 43. Third motor; 44. Third gear; 45. Fourth gear; 46. Bearing; 47. Flipping shaft;

[0048] 5. Adaptive variable diameter mechanism; 51. Pinion; 52. Internal gear ring; 53. Variable diameter disc; 5301. Arc-shaped notch; 5302. Annular boss; 54. Sheave; 5401. Annular step; 5402. First limiting groove; 5403. Through groove; 5404. Guide strip; 5405. First mounting threaded hole; 55. Third motor support; 56. Fourth motor; 57. Second limiting plate;

[0049] 6. Disassembly assembly; 61. Spring; 62. Disassembly sleeve; 63. Disassembly head 1; 64. Disassembly rod; 6401. Wire hole; 6402. Threaded head; 65. Disassembly head 2; 66. Connector; 6601. Guide groove; 6602. Mounting threaded hole 2; 6603. Mounting threaded hole 3; 67. Pin; 68. Pressure sensor;

[0050] 7. Control and data processing unit; 71. Data processor; 72. PLC; 73. Controller;

[0051] 8. Circlip collection frame. DETAILED DESCRIPTION

[0052] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0053] Example 1

[0054] See also Figure 1 、 8-11, the present invention is an adaptive disassembly device for a retaining spring of a rolling mill support roller, comprising a base plate 1, a V-block 2, a fine-tuning mechanism 3, a turning mechanism 4, an adaptive diameter-changing mechanism 5, a disassembly assembly 6, a control and data processing unit 7 and a retaining spring collecting frame 8, wherein the fine-tuning mechanism 3 is fixedly connected to one end of the base plate 1; a V-block 2 is provided at the other end of the base plate 1 and is fixedly connected to the base plate 1, and the support roller to be disassembled is placed on the V-block 2; the retaining spring collecting frame 8 is placed on the base plate 1 and is located between the fine-tuning mechanism 3 and the V-block 2; an adaptive diameter-changing mechanism 5 is installed on the inner side of the turning mechanism 4; the disassembly assembly 6 includes eight independent disassembly units, which are evenly distributed circumferentially in pairs in the adaptive diameter-changing mechanism 5.

[0055] like Figure 8 and 9 As shown, the adaptive diameter-changing mechanism 5 includes a pinion 51, an inner gear ring 52, a diameter-changing disc 53, a sheave 54, a third motor support 55, a fourth motor 56, and a second limit plate 57;

[0056] The support roller to be disassembled is coaxially arranged with the groove wheel 54, and the bottom sliding component of the fine-tuning mechanism 3 drives the frame forward or backward toward the support roller to be disassembled;

[0057] The pinion 51 is fixedly connected to the output shaft of the fourth motor 56, and the fourth motor 56 is fixedly connected to the motor support seat three 55. The motor support seat three 55 is fixedly connected to the inner side of the groove wheel 54, and the pinion 51 is engaged with the inner ring gear 52; the variable diameter disc 53 is an annular part, and four pairs of circular arc groove groups are evenly distributed on the circumference thereof, and each pair of groove groups has two circular arc grooves 5301 distributed in the circumferential direction. The multiple groups of circular arc grooves 5301 are concentric and twisted in one direction, thereby ensuring that the disassembly components are synchronously contracted or expanded. The variable diameter disc 53 is also provided with an annular boss 5302, and the inner gear ring 52 is fixedly connected to the annular boss 5302 on the variable diameter disc 53; the sheave 54 is in the shape of a hollow disc, and one side of it is provided with an annular step 5401, and the variable diameter disc 53 is mounted on the annular step 5401. The second limiting plates 57 are fixedly connected to one side of the sheave 54, and there are four of them distributed in a circle, which are used to limit the variable diameter disc 53 from being mounted on the annular step 5401. Figure 10 and 11 As shown, four pairs of first limiting grooves 5402 are distributed on the annular step 5401, and eight through grooves 5403 are provided on the other side of the groove wheel 54, which are evenly distributed in pairs around the circumference, and a pair of guide strips 5404 are symmetrically distributed on the inner side; a mounting threaded hole 5405 is provided on each side of the groove wheel 54 for fixed connection with the flip shaft 47, and is symmetrically distributed.

[0058] Example 2

[0059] like Figure 1、 2 -7 is another embodiment of the present invention. Based on Example 1, the fine-tuning mechanism 3 includes a frame 31, a slider 32, a slide rail 33, a rack 34, a first gear 35, a first motor 36, a motor support base 1 37, a motor support base 2 38, a second motor 39, a second gear 310, an incomplete gear 311, and a first limit plate 312. Figure 2 As shown, the frame 31 is in the shape of a rectangular parallelepiped, and a circular boss 3101 is provided in the middle of the front. Figure 5 As shown, the incomplete gear 311 is provided with gear teeth on one quarter of its circumference, which are loosely sleeved on the circular boss 3101, and the two are rotatably connected. The first limiting plate 312 is fixedly connected to the circular boss 3101 through the second mounting hole 3103 to axially position the incomplete gear 311; Figure 4 As shown, a motor support seat 37 is fixedly connected to the back of the frame 31. The motor support seat 37 is L-shaped, and a first motor 36 is fixedly installed on it. A first gear 35 is fixedly connected to the output shaft of the first motor 36. The first gear 35 is meshed with the rack 34. The rack 34 is fixedly installed on the base plate 1 and placed between the two slide rails 33; four sliders 32 are fixedly connected to the lower end of the frame 31, and the sliders 32 are located on the slide rails 33. There are two slide rails 33, which are fixedly connected to one end of the base plate 1 and symmetrically distributed with the V-shaped block 2; the upper end surface of the frame 31 is provided with a mounting hole 3102 and is fixedly connected to the motor support seat 2 38. The motor support seat 2 38 is also L-shaped, and a second motor 39 is fixedly installed on it. A second gear 310 is fixedly connected to the output shaft of the second motor 39, and the second gear 310 is meshed with the incomplete gear 311.

[0060] like Figure 6 As shown, the flip mechanism 4 includes a support frame 41, a connecting rod 42, a third motor 43, a third gear 44, a fourth gear 45, a bearing 46, and a flip shaft 47. The support frame 41 is a split hollow frame structure, which is symmetrically distributed on both sides of the adaptive variable diameter mechanism 5 and is fixedly connected to the front end surface of the incomplete gear 311 through four symmetrically arranged connecting rods 42;

[0061] like Figure 7 As shown, a bearing 46 is mounted on the inner side of the support frame 41 (the bearing 46 is shown in a simplified diagram). The bearing 46 is mounted on a tilt shaft 47. A fourth gear 45 is fixedly connected to one of the tilt shafts 47. The third gear 44 is fixedly connected to the output shaft of the third motor 43, and the third gear 44 meshes with the fourth gear 45.

[0062] The support frame 41 includes a support plate and a side sealing plate, wherein the support plate and the side seam plate are fixed by bolts and the middle portion is hollow. The side sealing plate is connected to the turning shaft 47 through a bearing 46.

[0063] Example 3

[0064] like Figure 1-16 As shown, another embodiment of the present invention is based on Example 2. Figure 12 As shown, the disassembly assembly 6 includes a spring 61, a disassembly connection sleeve 62, a disassembly head 1 63, a disassembly rod 64, a disassembly head 2 65, a connector 66, a pin 67, and a pressure sensor 68. The pressure sensor 68, spring 61, and disassembly head 1 63 are sequentially installed within the disassembly rod 64, and the connecting cable of the pressure sensor 68 is led out through the wire hole 6401. Both the disassembly head 1 and the disassembly head 2 are stepped shafts, and their ends are suitable for insertion into the retaining spring holes. The disassembly connection sleeve 62 is a hollow stepped sleeve that is threaded onto the end of the installation cavity and internally engages with the stepped surface of the disassembly head 1 or the disassembly head 2 to achieve axial positioning. It is fixedly connected to the disassembly rod 64 and is used to limit the pop-up position of the disassembly head 63. The threaded head 6402 at one end of the disassembly rod 64 is threadedly connected to the mounting threaded hole 2 6602 on the connecting piece 66, and a wire hole 6401 is provided in the middle of the disassembly rod 64; the above-mentioned parts are symmetrically distributed at the other end of the connecting piece 66, and the disassembly head 63 is replaced with the disassembly head 2 65; the pin 67 is fixedly connected to the mounting threaded hole 3 6603 in the middle of the connecting piece 66, and guide grooves 6601 are provided on both sides of the connecting piece 66, which form a sliding connection with the guide bars 5404 symmetrically distributed in the through groove 5403. The connecting piece 66 of the disassembly assembly 6 is installed in the through groove 5403 of the groove wheel 54 through a sliding connection. The pin 67 of the disassembly assembly 6 passes through the arc-shaped notch 5301 and the first limiting groove 5402, which is used to connect and fix the two notches and realize the coupling of linear motion and rotational motion.

[0065] like Figure 5 and 15 As shown, the control and data processing unit 7 includes a data processor 71, a PLC 72, and a controller 73. The data processor 71 is fixedly connected to one side of the upper end of the frame 31, and includes a data analysis unit, a data storage unit, a signal unit, a detection control unit, and a motion control unit; the PLC 72 serves as a lower computer and is fixedly connected to one side of the data processor 71; a controller 73 is fixedly connected to one side of the PLC 72; the controller 73 includes a first drive control unit, a second drive control unit, a third drive control unit, a fourth drive control unit, and a pressure sensor control unit; the controller 74 receives a control signal from the PLC 73, thereby controlling the motor for the above-mentioned execution.

[0066] A method for disassembling a self-adaptive disassembly device for a retaining spring of a support roller of a rolling mill comprises the following steps:

[0067] refer to Figure 14 and Figure 16 , Figure 14 Schematic diagram of the process of locating the retaining ring hole. Figure 16 This is the control flow chart of the retaining ring removal process.

[0068] S0, the disassembly component 6 is preset at the large diameter adaptation station. If the support roller to be disassembled is of large diameter specification, the current station configuration is maintained; if it is of small diameter specification, the third drive control unit controls the third motor 43, and then drives the adaptive diameter-changing mechanism 5 to complete a 180° precise flip around the flip axis 47, so that the disassembly component 6 switches to the small diameter adaptation station and stops; wherein, the disassembly head 1 63 corresponds to the large diameter adaptation station, and multiple groups of disassembly heads 1 63 are located outside the sheave; the disassembly head 2 65 corresponds to the small diameter adaptation station, and multiple groups of disassembly heads 2 65 are located inside the inner gear ring 52; refer to Figure 14 (a)

[0069] S1. The support roller to be disassembled is transported to the V-block 2 for fixed positioning. The initial position of the disassembly assembly 6 is preset according to the diameter of the retaining spring to be disassembled. After the preset is completed, the first drive control unit controls the first motor 36 to rotate forward, thereby driving the entire retaining spring disassembly device to start moving forward along the slide rail 33. During the operation, the data processor 71 receives the pressure signal fed back by the pressure sensor 68 in real time, wherein the pressure sensor 71 continuously monitors the contact pressure parameter. Figure 14 (b)

[0070] S2. When the data processing unit 71 receives the pressure signal, that is, the disassembly component 6 reaches the end face of the retaining spring, the first drive control unit controls the first motor 36 to stop, and the entire disassembly device stops moving forward; if one pair of the pressure signals is zero, it means that two disassembly heads 63 just fall into the holes of the retaining spring to be disassembled; if the pressure signals are not zero, the second drive control unit controls the second motor 39 to rotate forward, thereby driving the disassembly component 6 to perform circumferential rotation; when one pair of pressure signals is zero, it means that two disassembly heads 63 are ejected by the spring 61 and have been successfully embedded in the positioning holes of the retaining spring to be disassembled, completing the mechanical interlocking. At this time, the second drive control unit controls the second motor 39 to stop, and the disassembly component 6 maintains the current position; refer to Figure 14 (c)

[0071] S3, the fourth drive control unit starts the fourth motor 56, drives the disassembly assembly 6 to perform radial contraction movement, so that the disassembly assembly 6 clamps the retaining spring to be disassembled and breaks away from the support roller constraint, at this time the fourth drive control unit controls the fourth motor 56 to stop, and the disassembly assembly 6 maintains the current position; at the same time, the first drive control unit controls the first motor 36 to reverse, thereby driving the entire retaining spring disassembly device to move backward along the slide rail 33, so that the retaining spring to be disassembled breaks away from the support roller area to above the retaining spring collection frame 8, at this time the first drive control unit controls the first motor 36 to stop; refer to Figure 14(d) in

[0072] S4. The third drive control unit starts the third motor 43, which in turn drives the adaptive diameter-changing mechanism 5 to rotate around the flip axis 47. When the rotation reaches 90°, the third drive control unit controls the third motor 43 to stop, and the fourth drive control unit controls the fourth motor 56 to reverse, thereby driving the disassembly assembly 6 to perform radial expansion movement, causing the disassembly assembly 6 to release the retaining spring to be disassembled and drop it into the retaining spring collection frame 8. At this point, the device completes the retaining spring removal. Figure 14 (e) and (f) in the

[0073] The above is a detailed description of one embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and is not to be considered as limiting the scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the scope of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A self-adaptive circlip disassembly device for a support roller of a rolling mill, comprising a support roller to be disassembled, wherein a circlip is mounted on an axial end portion of the support roller to be disassembled; It is characterized by: include: Bottom plate (1); A V-shaped block (2), wherein a V-shaped groove is provided on the V-shaped block (2) and is suitable for carrying the support roller to be disassembled; A fine-tuning mechanism (3), wherein a sliding component is installed at the bottom of the fine-tuning mechanism (3), and a frame (31) is installed at the top, and the bottom of the frame (31) moves forward or away from the V-shaped block (2) along the sliding component; A turning mechanism (4), the turning mechanism (4) is installed on the side of the fine-tuning mechanism (3) facing the support roller to be disassembled; the turning mechanism (4) is provided with two groups, and an adaptive diameter-changing mechanism (5) is installed between them; The adaptive diameter-changing mechanism (5) comprises a diameter-changing disc (53) and a sheave (54); a circular arc-shaped notch (5301) is provided in the diameter-changing disc (53); a first limiting groove (5402) is provided in the sheave (54); a disassembly assembly (6) is installed in the circular arc-shaped notch (5301) and the first limiting groove (5402); a driving component is installed on the diameter-changing disc (53), and the driving component is suitable for driving the diameter-changing disc (53) to rotate relative to the sheave (54); A disassembly assembly (6) is slidably connected to the groove wheel (54) and is provided with disassembly heads at both ends, the ends of the disassembly heads being adapted to the retaining spring holes of the retaining springs in the support roller to be disassembled; at least two groups of disassembly assemblies (6) are provided; the disassembly assemblies (6) include a pin (67), and the pin (67) passes through the arc-shaped notch (5301) and the first limiting groove (5402); The control and data processing unit (7) is installed on the frame (31).

2. The self-adaptive disassembly device for the retaining spring of a rolling mill support roller according to claim 1, characterized in that: It also includes a spring collecting frame (8), which is placed on the bottom plate (1) and located between the fine-tuning mechanism (3) and the V-shaped block (2).

3. The self-adaptive disassembly device for the retaining spring of a rolling mill support roller according to claim 1, characterized in that: The disassembly components (6) are provided in eight independent groups and are evenly distributed around the circumference in pairs in the adaptive variable diameter mechanism (5); The sliding component comprises two groups of slide rails (33), four sliders (32) are fixedly connected to the lower end of the frame (31), and the sliders (32) are slidably mounted on the slide rails (33) in pairs; a rack (34) is mounted between the two groups of slide rails (33); the slide rails (33) and the rack (34) are both fixedly connected to the bottom plate (1), the slide rails (33) and the rack (34) are arranged in parallel and parallel to the axis of the V-shaped groove, and the slide rails (33) and the rack (34) are both located on the side of the V-shaped block (2) facing the frame (31).

4. The self-adaptive disassembly device for the retaining spring of a rolling mill support roller according to claim 3, characterized in that: The frame (31) is in the shape of a rectangular parallelepiped, and a circular boss (3101) is rotatably mounted in the middle of one side facing the V-shaped block (2); a second mounting hole (3103) is provided on the circular boss (3101); An incomplete gear (311) is installed on the side of the circular boss (3101) facing the V-shaped block (2), and a first limiting plate (312) is installed on the side of the incomplete gear (311) facing the V-shaped block (2); a positioning screw is installed between the first limiting plate (312) and the circular boss (3101), and the positioning screw passes through the incomplete gear (311) and is connected to the second mounting hole (3103); gear teeth are provided on one-quarter of the circumference of the incomplete gear (311); A motor support seat (37) is fixedly connected to the side of the frame (31) facing away from the V-shaped block (2), and the motor support seat (37) is L-shaped. A first motor (36) is fixedly installed on the motor support seat (37); an output shaft of the first motor (36) passes downward through the motor support seat (37) and is installed with a first gear (35), and the first gear (35) is meshed with the rack (34); The upper end surface of the frame (31) is provided with a mounting hole 1 (3102), and a motor support seat 2 (38) is fixedly mounted on the mounting hole 1 (3102) by means of bolts; the motor support seat 2 (38) is L-shaped, and a second motor (39) is fixedly mounted thereon; the output shaft of the second motor (39) is fixedly connected to a second gear (310), and the second gear (310) is meshed with the gear teeth of the incomplete gear (311).

5. The self-adaptive disassembly device for the retaining spring of a rolling mill support roller according to claim 1, characterized in that: The two groups of the flipping mechanisms (4) each include a support frame (41), the support frame (41) being a split hollow frame. The two groups of support frames (41) are symmetrically distributed on both sides of the adaptive variable diameter mechanism (5), and are fixedly connected to the front end surface of the incomplete gear (311) by fixing four symmetrically arranged connecting rods (42); Each support frame (41) has a mounting hole formed on its inner side and is provided with a bearing (46). The outer ring of the bearing (46) is fixedly connected to the inner wall of the mounting hole, and the inner ring of the bearing (46) is fixedly provided with a turning shaft (47). A set of flip shafts (47) extends into the support frame (41) and is fixedly connected to a fourth gear (45); a third motor (43) is installed on a side of the support frame (41) facing away from the flip shafts (47); an output shaft of the third motor (43) extends into the support frame (41) and is installed with a third gear (44); the third gear (44) is meshed with the fourth gear (45).

6. The self-adaptive disassembly device for the retaining spring of a rolling mill support roller according to claim 1, characterized in that: The variable diameter disc (53) is an annular member having four pairs of arc-shaped groove groups evenly distributed on its circumference; each pair of arc-shaped groove groups has two arc-shaped notches (5301) distributed in the circumferential direction; the variable diameter disc (53) is also provided with an annular boss (5302), and an inner gear ring (52) is fixedly mounted on the annular boss (5302); The sheave (54) is in the shape of a hollow disc, and a motor support seat (55) is installed inside. The driving component includes a fourth motor (56) and a pinion (51). The fourth motor (56) is installed on the motor support seat (55). The output shaft of the fourth motor (56) passes through the motor support seat (55) and is connected to the pinion (51). The pinion (51) is meshed with the inner gear ring (52). An annular step (5401) is provided on the upper side of the sheave (54), and the diameter-changing disc (53) is mounted on the annular step (5401); four sets of second limiting plates (57) are circumferentially mounted on the upper side of the sheave (54), and the second limiting plates (57) are used to limit the diameter-changing disc (53) from being mounted on the annular step (5401); Four pairs of first limiting grooves (5402) are distributed on the annular step (5401); eight through grooves (5403) are formed in pairs and evenly distributed around the circumference of the groove wheel (54) on the side facing away from the variable diameter circular disc (53); guide strips (5404) are symmetrically arranged on the inner sides of the through grooves (5403); and mounting threaded holes (5405) are symmetrically formed on both sides of the groove wheel (54) for fixed connection with the turning shaft (47).

7. The self-adaptive disassembly device for a retaining spring of a rolling mill support roller according to claim 1, characterized in that: The disassembly assembly (6) includes a disassembly connection sleeve (62) and a connection piece (66); the disassembly head includes a disassembly head 1 (63) and a disassembly head 2 (65); Disassembly rods (64) are respectively installed symmetrically on both sides of the two ends of the connecting member (66), and installation cavities are opened in the disassembly rods (64); a pressure sensor (68), a spring (61) and a disassembly head (63) are installed in sequence in one group of installation cavities; a pressure sensor (68), a spring (61) and a disassembly head (65) are installed in sequence in the other group of installation cavities; The disassembly connection sleeve (62) is a hollow stepped sleeve connected to the end of the disassembly rod (64) away from the connecting piece (66), and is sleeved on the disassembly head (63) to limit the disassembly head (63) from leaving the installation cavity; A third threaded mounting hole (6603) is provided in the middle of the connecting member (66), and a pin shaft (67) is threadedly connected to the third threaded mounting hole (6603).

8. The self-adaptive disassembly device for the retaining spring of a rolling mill support roller according to claim 7, characterized in that: A wire hole (6401) is provided in the disassembly rod (64); a connecting cable is installed on the pressure sensor (68) and extends out of the disassembly assembly (6) through the wire hole (6401); The two ends of the connecting member (66) are respectively provided with a second mounting threaded hole (6602), and one end of the disassembly rod (64) is provided with a threaded head (6402) threadedly connected to the second mounting threaded hole (6602); Guide grooves (6601) are provided on the outside of both sides of the connecting member (66), and the guide grooves (6601) are adapted to the guide strips (5404); the connecting member (66) is slidably connected and installed in the through groove (5403) of the sheave (54); The pin (67) passes through the arc-shaped notch (5301) and the first limiting groove (5402) and is used to connect and fix the connecting member (66) and realize the linear movement and rotational movement of the connecting member (66).

9. The self-adaptive disassembly device for a retaining spring of a rolling mill support roller according to claim 1, characterized in that: The control and data processing unit (7) includes a data processor (71), a PLC (72) and a controller (73); the data processor (71) is fixedly connected to one side of the upper end of the frame (31); the data processor (71) includes a data analysis unit, a data storage unit, a signal unit, a detection control unit and a motion control unit; The PLC (72) is a lower computer and is fixedly connected to one side of the data processor (71); a controller (73) is fixedly connected to one side of the PLC (72); The controller (73) includes a first drive control unit, a second drive control unit, a third drive control unit, a fourth drive control unit and a pressure sensor control unit. The controller (73) receives a control signal from a PLC (72) and controls the first motor (36), the second motor (39), the third motor (43) and the fourth motor (56) respectively.

10. A method for disassembling a self-adaptive disassembly device for a retaining spring of a support roller of a rolling mill, characterized in that: The device comprises the self-adaptive disassembly device for the support roll of a rolling mill according to any one of claims 1 to 6; The following steps are also included: S0, the connecting piece (66) of the disassembly assembly (6) is connected in the through groove (5403), so that the disassembly head 1 (63) and the disassembly head 2 (65) are respectively surrounded by different diameters; the disassembly head 1 (63) is set to correspond to the large diameter adaptation position, and the disassembly head 2 (65) is set to correspond to the small diameter adaptation position; Set the initial position to the large diameter adaptation position; If the support roller to be disassembled is of large diameter, keep the current station configuration; If the supporting roller to be disassembled is of small diameter, the third drive control unit controls the third motor (43), thereby driving the adaptive diameter-changing mechanism (5) to perform a 180° precise flip around the flip axis (47), so that the disassembly assembly (6) switches to the small diameter adaptation position and stops; S1, transporting the support roller to be disassembled to the V-block (2) to complete the fixed positioning, and presetting the initial position of the disassembly component (6) according to the diameter of the retaining spring to be disassembled; After the preset is completed, the first drive control unit controls the first motor (36) to rotate forward, thereby driving the entire spring removal device to start moving forward along the slide rail (33); during the operation, the data processor (71) receives the pressure signal fed back by the pressure sensor (68) in real time, wherein the pressure sensor (71) continuously monitors the contact pressure parameter; S2, when the data processing unit (71) receives the pressure signal, the disassembly component (6) reaches the end face of the retaining spring; At this time, the first drive control unit controls the first motor (36) to stop rotating, and the entire disassembly device stops moving forward; If one pair of the pressure signals is zero, it means that two disassembly heads (63) just fall into the holes of the retaining ring to be disassembled; If the pressure signals are not zero, the second drive control unit controls the second motor (39) to rotate forward, thereby driving the disassembly assembly (6) to perform circumferential rotational motion; When a pair of pressure signals are zero, it indicates that two disassembly heads (63) are ejected by the spring (61) and have been successfully embedded in the retaining spring holes to be disassembled, thus completing the mechanical interlocking. At this time, the second drive control unit controls the second motor (39) to stop, and the disassembly assembly (6) maintains the current position. S3, the fourth drive control unit starts the fourth motor (56), drives the disassembly assembly (6) to perform radial contraction movement, so that the disassembly assembly (6) clamps the retaining spring to be disassembled and is free from the support roller constraint, at which time the fourth drive control unit controls the fourth motor (56) to stop, and the disassembly assembly (6) maintains the current position; At the same time, the first drive control unit controls the first motor (36) to reverse, thereby driving the entire spring removal device to move backward along the slide rail (33), so that the spring to be removed is separated from the support roller area to the top of the spring collection frame (8), and at this time the first drive control unit controls the first motor (36) to stop; S4, the third driving control unit starts the third motor (43), thereby driving the adaptive diameter-changing mechanism (5) to rotate around the turning axis (47), and when the rotation reaches 90 degrees, the third driving control unit controls the third motor (43) to stop; At the same time, the fourth drive control unit controls the fourth motor (56) to reverse, thereby driving the disassembly assembly (6) to perform radial expansion movement, so that the disassembly assembly (6) releases the retaining ring to be disassembled and drops it into the retaining ring collection frame (8); at this point, the device completes a single retaining ring disassembly.

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