Testing machine for full-automatic assembly of sensor

By designing cleaning and protective structures on the conveying track, the material problems caused by frictional heat deformation and dust adhesion of O-rings are solved, and more efficient assembly and testing results are achieved.

CN120534718AActive Publication Date: 2025-08-26CHANGZHOU HUICHANG SENSOR
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202511016642.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2025-08-26
Estimated Expiration
2045-07-23

AI Technical Summary

Technical Problem

During the loading process, the O-rings are deformed due to friction and dust adhesion, resulting in track material trapping, affecting the assembly effect.

Method used

A conveying track including an adjustment mechanism and a protective structure is designed to remove dust and debris by cleaning the structure, spray dry lubricant to reduce friction, and control O-rings to prevent stacking and protect parts by means of electric telescopic rods and baffles.

Benefits of technology

Effectively prevent the O-ring from friction and the track from heat deformation and dust adhesion, improve assembly and testing efficiency, and protect parts from damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120534718A_ABST
    Figure CN120534718A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of testing machines, and discloses a testing machine for full-automatic assembly of a sensor, which comprises a rack, and a feeding assembly, an assembly testing assembly and a discharging assembly are arranged on the rack; the feeding assembly comprises a vibration disc, a connecting block, a conveying rail, an O-shaped ring, a fixing base, a mounting groove and an adjusting mechanism, the vibration disc and the rack are fixedly mounted, one end of the connecting block is fixedly connected with the vibration disc, and the other end of the connecting block is fixedly connected with the conveying rail. Rubber dust on the conveying track can be blown away through the cleaning structure, dust is removed, the dust and metal chippings are prevented from being attached to the surface of the O-shaped ring, a dry lubricant is sprayed through the spray pipe, the lubricant is evenly smeared on the conveying track through the scraper, the situation that the O-shaped ring made of rubber rubs and the track rub to generate electrostatic adsorption is conveniently prevented, and the service life of the O-shaped ring is prolonged. An O-shaped ring generates heat and deforms due to friction, so that a conveying rail is blocked, and the effect of an assembly test is influenced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of testing machines, and in particular relates to a testing machine for fully automatic assembly of sensors. Background Art

[0002] The fully automatic sensor assembly and testing machine is an automated device primarily used for automated sensor assembly, testing, and loading. Using mechanized operations, intelligent control systems, and sensor technology, the machine automatically assembles sensor components into finished products and performs performance testing. The process primarily involves parts supply and positioning, assembly and operation, quality inspection and adjustment, and finished product delivery and packaging.

[0003] In the existing technology, materials are automatically loaded through a loading mechanism (vibrating plate, conveyor belt or truss robot), and sensor components are transported to the designated workstation in an orderly manner according to the preset direction. A positioning platform driven by a servo motor is used in combination with visual system feedback to fix the parts in the assembly position with millimeter-level precision. The assembly and testing mechanism causes the robot arm to grab the parts according to the preset trajectory, completing actions such as welding, gluing, and screw fixing. The test module is automatically connected to the sensor and performs tests such as insulation resistance and signal output in sequence. The appearance and size are detected using a visual system. Finally, the finished products are sorted by the robot through a sorting mechanism, and a laser marking machine engraves a QR code on the sensor surface, and then the data is recorded and exported.

[0004] However, during use, when the O-ring is fed through the vibrating plate in the feeding mechanism, the rubber O-ring rubs against the track to generate electrostatic adsorption. The O-ring is deformed due to frictional heat, causing the track to get stuck, and dust and metal debris adhere to the surface of the O-ring, affecting the assembly effect. Summary of the Invention

[0005] The present invention aims to solve the problems in the prior art and proposes the following technical solutions: a fully automatic sensor assembly and testing machine, comprising a frame on which a loading component, an assembly and testing component, and a unloading component are arranged; The loading assembly includes a vibration plate, a connecting block, a conveying track, an O-ring, a fixing seat, a mounting groove and an adjustment mechanism. The vibration plate is fixedly mounted on the frame, one end of the connecting block is fixedly connected to the vibration plate, and the other end of the connecting block is fixedly connected to the conveying track. The bottom of the conveying track is fixedly mounted with a fixing seat, and the bottom of the fixing seat is fixedly mounted to the frame. An O-ring is provided in the middle of the connecting block and the conveying track. Mounting grooves are provided on the inner walls on both sides of the conveying track, and an adjustment mechanism is provided inside the mounting groove.

[0006] As a preferred embodiment of the above technical solution, the adjustment mechanism includes a first motor, a rotating rod, a moving block, a rotating structure, a first fixed block, a second fixed block, a cleaning structure and a protective structure; The first motor is fixedly installed on the inner wall of the mounting groove, one end of the rotating rod is fixedly connected to the output end of the first motor, and the other end of the rotating rod is rotatably connected to the inner wall of the mounting groove. The middle part of the moving block is threadedly connected to the rotating rod, and the upper and lower sides of the moving block are slidingly connected to the inner wall of the mounting groove. A rotating structure is provided on the side of the moving block close to the O-ring, and a first fixed block and a second fixed block are provided on the rotating structure. A cleaning structure and a protective structure are respectively provided inside the first fixed block and the second fixed block.

[0007] As a preferred embodiment of the above technical solution, a movable opening is provided at one end of the transmission track away from the vibration disk, the first fixed block and the second fixed block are both located at the movable opening, the first fixed block and the second fixed block are vertically arranged, and movable grooves are provided at the bottom ends of the first fixed block and the second fixed block, the cleaning structure and the protective structure are respectively located in the movable grooves, and the first fixed block and the second fixed block are symmetrically arranged with respect to the center of the transmission track.

[0008] As a preferred embodiment of the above technical solution, the cleaning structure includes a hair dryer and a cleaning tube. The hair dryer is fixedly installed on the movable groove of the first fixed block, and the cleaning tube is fixedly installed on the bottom of the hair dryer. One end of the cleaning tube passes through the movable groove and extends to the bottom of the first fixed block.

[0009] As a preferred embodiment of the above technical solution, the protective structure includes an electric push rod, a scraper, a connecting plate, a first rack, a gear, a movable rod, a second rack, a movable seat, a liquid storage tank and a nozzle; The top of the electric push rod is fixedly installed with the inner wall of the movable groove of the second fixed block, the bottom of the electric push rod is fixedly installed with a scraper, the top of the scraper is fixedly installed with a connecting plate, one side of the connecting plate is fixedly installed with a first rack, one side of the first rack is engaged with a gear, a movable rod is fixedly installed in the middle of the gear, both ends of the movable rod are rotatably connected to the movable groove, one side of the gear is engaged with a second rack, a movable seat is fixedly installed on the second rack, the movable seat is slidably connected to the inner wall of the movable groove, a liquid storage tank is fixedly installed on the top of the movable seat, and a nozzle is fixedly installed on the bottom of the liquid storage tank.

[0010] As a preferred embodiment of the above technical solution, the bottom of the scraper is in contact with the inner wall of the conveying track, the side of the scraper away from the first rack is slidably connected to the inner wall of the movable groove, the interior of the liquid storage tank is provided with dry lubricant, one end of the nozzle passes through the movable seat and extends to the bottom of the movable groove, a control valve is fixedly installed at one end of the nozzle, there are multiple nozzles, and they are distributed in a linear array at the bottom of the movable seat.

[0011] As a preferred embodiment of the above technical solution, installation openings are provided on the top of the conveying track and the top of the second fixed block, and an elastic telescopic tube is fixedly installed on the top of the liquid storage tank, and the end of the elastic telescopic tube away from the liquid storage tank is located in the installation opening of the second fixed block.

[0012] As a preferred embodiment of the above technical solution, the rotating structure includes a mounting plate, a second motor, a rotating shaft and a fixed plate; Two mounting plates are fixedly installed on one side of the movable block close to the second fixed block, a second motor is fixed on one side of the upper mounting plate, an output end of the second motor is fixedly connected to a rotating shaft, the bottom of the rotating shaft is rotatably connected to the top of the mounting plate below, fixed plates are fixedly installed on the upper and lower ends of the rotating shaft, and one end of the fixed plate is fixedly installed to the first fixed block.

[0013] As a preferred embodiment of the above technical solution, a fixing groove is provided on the side of the second fixed block away from the moving block, an electric telescopic rod is fixedly installed in the fixing groove, a baffle is fixedly installed at one end of the electric telescopic rod, two mounting plates are located on the upper and lower sides of the moving block, one side of the two mounting plates are slidably connected to the inner wall of the mounting groove, the fixed plates are located on the upper and lower sides of the second fixed block, and elastic buffer pads are fixedly connected on both sides of the first fixed block and the second fixed block, and the material of the elastic buffer pads is polyurethane.

[0014] The beneficial effects of the present invention are: (1) The present invention can blow away the rubber dust on the conveyor track through the cleaning structure, remove the dust, and prevent the dust and metal debris from adhering to the surface of the O-ring. The dry lubricant is sprayed through the nozzle and the lubricant is evenly applied on the conveyor track by the scraper, so as to prevent the friction between the rubber O-ring and the track from generating static adsorption. The O-ring is deformed due to frictional heat, causing the conveyor track to jam and affecting the effect of assembly test. (2) The present invention enables O-rings to be discharged one by one through the action of the electric telescopic rod and the baffle, further preventing the O-rings from piling up at the discharge port, and utilizes the elastic buffer pad to absorb the impact force of the O-ring conveying, thereby protecting the O-rings of the precision parts from collision damage, thereby facilitating the improvement of the assembly test effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 What is shown is a schematic diagram of the overall structure of the embodiment; Figure 2 Shown is a structural diagram of a feeding assembly according to an embodiment; Figure 3 Shown is a structural diagram of a transmission track and an O-ring according to an embodiment; Figure 4 Shown is a structural diagram of a conveyor track according to an embodiment; Figure 5 Shown is a diagram of the internal structure of the mounting slot of an embodiment; Figure 6 Shown is a structural diagram of an embodiment of the adjustment mechanism; Figure 7 Shown is a structural diagram of the rotating structure, the first fixed block, the second fixed block and the cleaning structure of the embodiment; Figure 8 Shown is a cross-sectional view of the second fixing block of the embodiment; Figure 9Shown is a structural diagram of a protective structure according to an embodiment.

[0016] In the figure: 1. frame; 2. vibrating plate; 3. connecting block; 4. transmission track; 5. O-ring; 6. fixed seat; 7. first motor; 8. rotating rod; 9. moving block; 10. first fixed block; 11. second fixed block; 12. movable opening; 13. blower; 14. cleaning pipe; 15. electric push rod; 16. scraper; 17. connecting plate; 18. first rack; 19. gear; 20. second rack; 21. movable seat; 22. liquid storage tank; 23. nozzle; 24. mounting opening; 25. elastic telescopic tube; 26. mounting plate; 27. second motor; 28. fixed plate; 29. ​​elastic buffer pad; 30. electric telescopic rod; 31. baffle. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0018] The present invention provides a sensor automatic assembly test machine, such as Figures 1 to 4 As shown, it includes a frame 1, on which a loading component, an assembly and testing component, and a unloading component are arranged; The feeding assembly includes a vibration plate 2, a connecting block 3, a conveying rail 4, an O-ring 5, a fixing seat 6, a mounting groove and an adjustment mechanism. The vibration plate 2 is fixedly installed on the frame 1, one end of the connecting block 3 is fixedly connected to the vibration plate 2, and the other end of the connecting block 3 is fixedly connected to the conveying rail 4. The bottom of the conveying rail 4 is fixedly installed with a fixing seat 6, and the bottom of the fixing seat 6 is fixedly installed with the frame 1. An O-ring 5 is provided in the middle of the connecting block 3 and the conveying rail 4. Mounting grooves are provided on the inner walls on both sides of the conveying rail 4, and an adjustment mechanism is provided inside the mounting groove.

[0019] The feeding assembly facilitates automatic loading of sensor components and then screening and diversion into designated workstations. The assembly and testing assembly first assembles them and then tests their electrical and sealing properties. After assembly is completed, the finished products are collected by the unloading workstation on a plate and screened and packaged to separate them from good products. When the O-ring 5 is loaded through the feeding mechanism, the O-ring 5 is transported to the connecting block 3 and the conveying track 4 by starting the vibration plate 2, and the conveying track 4 is supported by the fixed seat 6 to improve the stability of the conveying track 4 during transmission. The conveying track 4 transports the O-ring 5 to the designated workstation for assembly and testing. When dust is generated on the conveying track 4, the adjustment mechanism is started to clean and protect the conveying track 4 to prevent the rubber O-ring 5 from rubbing against the track to generate electrostatic adsorption, and the O-ring 5 is deformed due to frictional heat, resulting in track jamming, and can prevent dust and metal debris from adhering to the surface of the O-ring 5, affecting the assembly effect.

[0020] like Figures 3 to 6 As shown, the adjustment mechanism includes a first motor 7, a rotating rod 8, a moving block 9, a rotating structure, a first fixed block 10, a second fixed block 11, a cleaning structure and a protective structure; The first motor 7 is fixedly installed on the inner wall of the mounting groove, one end of the rotating rod 8 is fixedly connected to the output end of the first motor 7, and the other end of the rotating rod 8 is rotatably connected to the inner wall of the mounting groove. The middle part of the moving block 9 is threadedly connected to the rotating rod 8, and the upper and lower sides of the moving block 9 are slidably connected to the inner wall of the mounting groove. The moving block 9 is provided with a rotating structure near the O-ring 5 side, and a first fixed block 10 and a second fixed block 11 are provided on the rotating structure. A cleaning structure and a protective structure are respectively provided inside the first fixed block 10 and the second fixed block 11. A movable opening 12 is opened at the end of the transmission track 4 away from the vibration disk 2, and the first fixed block 10 and the second fixed block 11 are both located at the movable opening 12. The first fixed block 10 and the second fixed block 11 are arranged vertically, and movable grooves are opened at the bottom ends of the first fixed block 10 and the second fixed block 11. The cleaning structure and the protective structure are respectively located in the movable grooves, and the first fixed block 10 and the second fixed block 11 are symmetrically arranged with the center of the transmission track 4.

[0021] The cleaning structure includes a blower 13 and a cleaning tube 14. The blower 13 is fixedly installed on the movable groove of the first fixed block 10. The cleaning tube 14 is fixedly installed on the bottom of the blower 13. One end of the cleaning tube 14 passes through the movable groove and extends to the bottom of the first fixed block 10.

[0022] The movable opening 12 facilitates the rotation structure to drive the first fixed block 10 and the second fixed block 11 to rotate, so that after the cleaning structure in the first fixed block 10 is cleaned, the protection structure in the second fixed block 11 can be used to protect the conveying track 4. The symmetrically arranged first fixed block 10 and the second fixed block 11 can correspond to the inner walls on both sides of the conveying track 4, thereby improving the cleaning and protection effects. When it is necessary to clean and protect the conveying track 4, first stop the vibration plate 2 to convey the O-ring 5, and expose the inner wall of the conveying track 4. The first fixed block 10 is rotated to the inner wall of the conveying track 4 through the rotation structure, and keeps it perpendicular to the conveying track 4, while the second fixed block 11 is rotated into the installation groove and keeps it parallel to the conveying track 4. The first motor 7 is started to drive the rotating rod 8 to rotate along the installation groove. The upper and lower sides of block 9 are slidably connected to the inner wall of the installation groove, so that the moving block 9 will not rotate when the rotating rod 8 rotates. The moving block 9 drives the rotating structure, the first fixed block 10 and the second fixed block 11 to move back and forth along the rotating rod 8 in the installation groove, and the hair dryer 13 is started at the same time. When the first fixed block 10 moves, it drives the hair dryer 13 and the cleaning tube 14 to move back and forth along the inner wall of the conveying track 4, so that the cleaning tube 14 blows away the dust and debris on the conveying track 4 to remove the dust. After the cleaning is completed, the first fixed block 10 and the second fixed block 11 are rotated to their original position through the rotating structure, and then the protective structure in the second fixed block 11 is started, and dry lubricant is applied to the inner wall of the conveying track 4 to reduce the friction between the O-ring 5 and the conveying track 4, prevent the conveying track 4 from getting stuck, thereby improving the efficiency of the conveying and facilitating assembly and testing.

[0023] like Figures 4 to 9 As shown, the protective structure includes an electric push rod 15, a scraper 16, a connecting plate 17, a first rack 18, a gear 19, a movable rod, a second rack 20, a movable seat 21, a liquid storage tank 22 and a nozzle 23; The top of the electric push rod 15 is fixedly installed with the inner wall of the movable groove of the second fixed block 11, the bottom of the electric push rod 15 is fixedly installed with a scraper 16, the top of the scraper 16 is fixedly installed with a connecting plate 17, one side of the connecting plate 17 is fixedly installed with a first rack 18, one side of the first rack 18 is engaged with a gear 19, a movable rod is fixedly installed in the middle of the gear 19, both ends of the movable rod are rotatably connected to the movable groove, one side of the gear 19 is engaged with a second rack 20, the second rack 20 is fixedly installed with a movable seat 21, and the movable seat 21 is connected to the movable groove. The inner wall of the movable groove is slidably connected, a liquid storage tank 22 is fixedly installed on the top of the movable seat 21, and a nozzle 23 is fixedly installed on the bottom of the liquid storage tank 22. The bottom of the scraper 16 is in contact with the inner wall of the conveying track 4, and the scraper 16 is slidably connected to the inner wall of the movable groove on the side away from the first rack 18. Dry lubricant is provided inside the liquid storage tank 22. One end of the nozzle 23 passes through the movable seat 21 and extends to the bottom of the movable groove. A control valve is fixedly installed on one end of the nozzle 23. There are multiple nozzles 23, and they are distributed in a linear array at the bottom of the movable seat 21.

[0024] When the cleaning is completed, after the second fixed block 11 moves to its original position, the electric push rod 15 is first started to drive the scraper 16 to move into the movable groove. When the scraper 16 moves, it drives the connecting plate 17 and the first rack 18 to move, so that the gear 19 drives the movable rod to rotate along the inner wall of the movable groove. The second rack 20 engaged with the gear 19 drives the movable seat 21 to move downward, so that the liquid storage pipe and the nozzle 23 move toward the inner wall of the conveying track 4. When the scraper 16 moves into the movable groove, one end of the nozzle 23 moves to the bottom of the second fixed block 11, and the control valve is started to make the nozzle 23 on the inner wall of the liquid storage tank 22 spray dry lubricant, and is driven to rotate by the first motor 7. The action of the rod 8 and the moving block 9 enables the rotating structure to drive the second fixed block 11 to move back and forth along the inner wall of the conveying track 4, spraying the dry lubricant on the conveying track 4. After the spraying is completed, the electric push rod 15 drives the scraper 16 to move downward. Under the action of the first rack 18, the gear 19 and the second rack 20, the nozzle 23 moves into the movable groove, and the scraper 16 moves to the inner wall of the conveying track 4. When the second fixed block 11 drives the scraper 16 to move, the dry lubricant can be evenly applied. The dry lubricant is made of polytetrafluoroethylene and can form a film on the inner wall of the conveying track 4, reducing friction and adhesion, thereby improving the effect of assembly and testing.

[0025] like Figures 6 to 8 As shown, mounting openings 24 are provided on the top of the conveying track 4 and the top of the second fixed block 11 , and an elastic telescopic tube 25 is fixedly installed on the top of the liquid storage tank 22 , and the end of the elastic telescopic tube 25 away from the liquid storage tank 22 is located in the mounting opening 24 of the second fixed block 11 .

[0026] The installation port 24 and the elastic telescopic tube 25 facilitate the delivery of dry lubricant to the interior of the liquid storage tank 22. When the liquid storage tank 22 moves downward, the elastic telescopic tube 25 stretches, making it easier for the nozzle 23 to move to the inner wall of the conveying track 4 to spray the dry lubricant, thereby improving the protection effect of the conveying track 4, preventing the conveying track 4 from being damaged, and facilitating the improvement of the efficiency of conveying the O-ring 5.

[0027] like Figures 6 to 9 As shown, the rotating structure includes a mounting plate 26, a second motor 27, a rotating shaft and a fixing plate 28; Two mounting plates 26 are fixedly installed on the side of the moving block 9 close to the second fixed block 11, and a second motor 27 is fixed on one side of the upper mounting plate 26. The output end of the second motor 27 is fixedly connected to a rotating shaft, and the bottom of the rotating shaft is rotatably connected to the top of the mounting plate 26 located below. Fixed plates 28 are fixedly installed on the upper and lower ends of the rotating shaft, and one end of the fixed plate 28 is fixedly installed on the first fixed block 10. The second fixed block 11 is provided with a fixing groove on the side away from the moving block 9, and an electric telescopic rod 30 is fixedly installed in the fixing groove. A baffle 31 is fixedly installed on one end of the electric telescopic rod 30. The two mounting plates 26 are located on the upper and lower sides of the moving block 9, and one side of the two mounting plates 26 is slidably connected to the inner wall of the mounting groove. The fixed plate 28 is located on the upper and lower sides of the second fixed block 11, and elastic buffer pads 29 are fixedly connected on both sides of the first fixed block 10 and the second fixed block 11. The elastic buffer pads 29 are made of polyurethane.

[0028] By starting the second motor rotating shaft and the fixed plate 28 to rotate, the first fixed block 10 and the second fixed block 11 respectively rotate the inner wall of the conveying track 4, and the cleaning structure and the protective structure respectively perform cleaning and protection functions. When the O-ring 5 moves to the movable opening 12 of the conveying track 4, the electric telescopic rod 30 is started to drive the baffle 31 to move to the middle of the conveying track 4 to block the O-ring 5. The elastic buffer pad 29 absorbs the impact force during transportation to protect the O-ring 5 from collision damage. When the O-ring 5 on one side of the second fixed plate 28 moves to the end of the conveying track 4 for unloading, the electric telescopic rod 30 is started again to drive the baffle 31 to move into the installation groove, so that the subsequent O-ring 5 continues to move. The intermittent movement of the baffle 31 allows the O-rings 5 ​​to be unloaded one by one at the end of the conveying track 4, thereby preventing the O-rings 5 ​​from accumulating on the conveying track 4, avoiding excessive transportation and affecting the efficiency of assembly and testing.

[0029] Working principle: When in use, start the vibration plate 2 to transport the O-ring 5 to the connecting block 3 and the conveying track 4. When the O-ring 5 moves to the movable opening 12 of the conveying track 4, the electric telescopic rod 30 is started to drive the baffle 31 to move to the middle of the conveying track 4 to block the O-ring 5. The elastic buffer pad 29 absorbs the impact force during transportation to protect the O-ring 5 from collision damage. When the O-ring 5 on the side of the second fixed plate 28 moves to the end of the conveying track 4 for unloading, the electric telescopic rod 30 is started again to drive the baffle 31 to move to the installation groove, so that the subsequent O-rings 5 ​​continue to move to the end of the conveying track 4. The intermittent movement of the baffle 31 allows the O-rings 5 ​​to be unloaded one by one at the end of the conveying track 4, and the O-rings 5 ​​are transported to the designated workstation for assembly and inspection.

[0030] When dust is generated on the conveying track 4, the vibrating plate 2 is stopped from conveying the O-ring 5. When the O-ring 5 on the conveying track 4 is unloaded, the conveying track 4 is emptied, and the second motor 27 is started to drive the rotating shaft and the fixed plate 28 to rotate, so that the first fixed block 10 is rotated to the inner wall of the conveying track 4 and keeps it perpendicular to the conveying track 4, while the second fixed block 11 is rotated to the installation groove and keeps it parallel to the conveying track 4. The first motor 7 is started to drive the rotating rod 8 to rotate along the installation groove. Since the upper and lower sides of the moving block 9 are slidably connected to the inner wall of the installation groove, when the rotating rod 8 rotates The moving block 9 does not rotate. The moving block 9 drives the rotating structure, the first fixed block 10 and the second fixed block 11 to move back and forth along the rotating rod 8 in the installation groove, and starts the blower 13 at the same time. When the first fixed block 10 moves, it drives the blower 13 and the cleaning pipe 14 to move back and forth along the inner wall of the conveying track 4, so that the cleaning pipe 14 blows away the dust and debris on the conveying track 4 to remove the dust. After the cleaning is completed, the first fixed block 10 and the second fixed block 11 are rotated to their original positions through the rotating structure. When the cleaning is completed, after the second fixed block 11 moves to its original position, the electric push is started first. The rod 15 drives the scraper 16 to move into the movable groove. When the scraper 16 moves, it drives the connecting plate 17 and the first rack 18 to move, so that the gear 19 drives the rotating rod 8 to rotate along the inner wall of the movable groove. The second rack 20 engaged with the gear 19 drives the movable seat 21 to move downward, so that the liquid storage pipe and the nozzle 23 move toward the inner wall of the conveying track 4. When the scraper 16 moves into the movable groove, one end of the nozzle 23 moves to the bottom of the second fixed block 11, and the control valve is activated to make the nozzle 23 on the inner wall of the liquid storage tank 22 spray dry lubricant, and the rotating rod 8 and the movable block 9 are driven by the first motor 7. The rotating structure drives the second fixed block 11 to move back and forth along the inner wall of the conveying track 4 to spray the dry lubricant on the conveying track 4. After the spraying is completed, the electric push rod 15 drives the scraper 16 to move downward. Under the action of the first rack 18, the gear 19 and the second rack 20, the nozzle 23 moves into the movable groove, and the scraper 16 moves to the inner wall of the conveying track 4. The second fixed block 11 drives the scraper 16 to move so that the dry lubricant is evenly applied, and then the O-ring 5 is continued to be transported through the vibration plate 2, the connecting block 3 and the conveying track 4 for assembly and testing.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. A sensor fully automatic assembly test machine, characterized in that: It comprises a frame (1), on which a loading component, an assembly and testing component, and a unloading component are arranged; The feeding assembly includes a vibration plate (2), a connecting block (3), a transmission track (4), an O-ring (5), a fixing seat (6), a mounting groove and an adjustment mechanism, wherein the vibration plate (2) is fixedly mounted on the frame (1), one end of the connecting block (3) is fixedly connected to the vibration plate (2), the other end of the connecting block (3) is fixedly connected to the transmission track (4), the bottom of the transmission track (4) is fixedly mounted with a fixing seat (6), the bottom of the fixing seat (6) is fixedly mounted with the frame (1), an O-ring (5) is provided in the middle of the connecting block (3) and the transmission track (4), the inner walls on both sides of the transmission track (4) are provided with mounting grooves, and the adjusting mechanism is provided inside the mounting grooves; The regulating mechanism comprises a first motor (7), a rotating rod (8), a moving block (9), a rotating structure, a first fixed block (10), a second fixed block (11), a cleaning structure and a protective structure; The cleaning structure comprises a blower (13) and a cleaning tube (14), wherein the blower (13) is fixedly mounted on the movable groove of the first fixed block (10), and the cleaning tube (14) is fixedly mounted on the bottom of the blower (13), and one end of the cleaning tube (14) passes through the movable groove and extends to the bottom of the first fixed block (10); The protective structure includes an electric push rod (15), a scraper (16), a connecting plate (17), a first rack (18), a gear (19), a movable rod, a second rack (20), a movable seat (21), a liquid storage tank (22) and a nozzle (23); The rotating structure comprises a mounting plate (26), a second motor (27), a rotating shaft and a fixing plate (28); A fixing groove is provided on the side of the second fixing block (11) away from the moving block (9), an electric telescopic rod (30) is fixedly installed in the fixing groove, and a baffle (31) is fixedly installed at one end of the electric telescopic rod (30).

2. The sensor fully automatic assembly test machine according to claim 1, characterized in that: The first motor (7) is fixedly mounted on the inner wall of the mounting groove, one end of the rotating rod (8) is fixedly connected to the output end of the first motor (7), the other end of the rotating rod (8) is rotatably connected to the inner wall of the mounting groove, the middle part of the moving block (9) is threadedly connected to the rotating rod (8), the upper and lower sides of the moving block (9) are both slidably connected to the inner wall of the mounting groove, the moving block (9) is provided with a rotating structure on the side close to the O-ring (5), the rotating structure is provided with a first fixed block (10) and a second fixed block (11), and the first fixed block (10) and the second fixed block (11) are respectively provided with a cleaning structure and a protective structure inside.

3. The sensor fully automatic assembly test machine according to claim 2, characterized in that: The transmission track (4) is provided with a movable opening (12) at one end away from the vibration plate (2), the first fixed block (10) and the second fixed block (11) are both located at the movable opening (12), the first fixed block (10) and the second fixed block (11) are vertically arranged, the bottom ends of the first fixed block (10) and the second fixed block (11) are both provided with movable grooves, the cleaning structure and the protective structure are respectively located in the movable grooves, and the first fixed block (10) and the second fixed block (11) are both symmetrically arranged with respect to the center of the transmission track (4).

4. The sensor fully automatic assembly test machine according to claim 3, characterized in that: The top of the electric push rod (15) is fixedly mounted on the inner wall of the movable groove of the second fixed block (11); a scraper (16) is fixedly mounted on the bottom of the electric push rod (15); a connecting plate (17) is fixedly mounted on the top of the scraper (16); a first rack (18) is fixedly mounted on one side of the connecting plate (17); a gear (19) is meshed on one side of the first rack (18); a movable rod is fixedly mounted in the middle of the gear (19); both ends of the movable rod are rotatably connected to the movable groove; a second rack (20) is meshed on one side of the gear (19); a movable seat (21) is fixedly mounted on the second rack (20); the movable seat (21) is slidably connected to the inner wall of the movable groove; a liquid storage tank (22) is fixedly mounted on the top of the movable seat (21); a nozzle (23) is fixedly mounted on the bottom of the liquid storage tank (22).

5. The sensor fully automatic assembly test machine according to claim 4, characterized in that: The bottom of the scraper (16) is in contact with the inner wall of the conveying track (4), and the scraper (16) is slidably connected to the inner wall of the movable groove on the side away from the first rack (18). A dry lubricant is provided inside the liquid storage tank (22). One end of the nozzle (23) passes through the movable seat (21) and extends to the bottom of the movable groove. A control valve is fixedly installed at one end of the nozzle (23). There are multiple nozzles (23), and they are distributed in a linear array at the bottom of the movable seat (21).

6. The sensor fully automatic assembly test machine according to claim 5, characterized in that: The top of the conveying track (4) and the top of the second fixed block (11) are both provided with mounting openings (24), and an elastic telescopic tube (25) is fixedly installed on the top of the liquid storage tank (22), and one end of the elastic telescopic tube (25) away from the liquid storage tank (22) is located in the mounting opening (24) of the second fixed block (11).

7. The sensor fully automatic assembly test machine according to claim 6, characterized in that: Two mounting plates (26) are fixedly mounted on one side of the movable block (9) close to the second fixed block (11); a second motor (27) is fixed on one side of the mounting plate (26) located above; an output end of the second motor (27) is fixedly connected to a rotating shaft; the bottom of the rotating shaft is rotatably connected to the top of the mounting plate (26) located below; fixed plates (28) are fixedly mounted on both upper and lower ends of the rotating shaft; one end of the fixed plate (28) is fixedly mounted to the first fixed block (10).

8. The sensor fully automatic assembly test machine according to claim 7, characterized in that: The two mounting plates (26) are located on the upper and lower sides of the moving block (9), and one side of the two mounting plates (26) is slidably connected to the inner wall of the mounting groove. The fixed plate (28) is located on the upper and lower sides of the second fixed block (11). Elastic buffer pads (29) are fixedly connected to both sides of the first fixed block (10) and the second fixed block (11), and the material of the elastic buffer pads (29) is polyurethane.

Citation Information

Patent Citations

  • Lubricating system for conveying belt

    CN209080822U

  • Stirring device for producing dry film lubricant

    CN213726154U

  • Automatic shell placing machine for NTC (Negative Temperature Coefficient) thermistor temperature sensor

    CN219408327U

  • Screening device for locking screws

    CN222956952U

  • Greasing device for lubricating a moving chain

    EP0063802A2