Automatic feeding type spring end part leveling treatment device

Through the automatic loading spring end leveling treatment device, the combined design of the sleeve rod, extrusion ring and heating ring is used to solve the problem of insufficient or excessive pressure during the spring end leveling process, and effectively leveling and safe spring end processing is achieved.

CN120551307AActive Publication Date: 2025-08-29LIZHOU HARDWARE SPRING XIAMEN +1
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Patent Information

Application Number
CN202511082974.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2025-08-29
Estimated Expiration
2045-08-04

AI Technical Summary

Technical Problem

In the prior art, during the leveling process of the end of the spring, insufficient pressure leads to poor leveling effect, and excessive pressure easily leads to the spring breakage or permanent deformation, affecting the use effect.

Method used

The automatic feeding spring end leveling treatment device is adopted to limit and extrude the spring through a combined structure of the sleeve rod and the extrusion ring. Combined with the design of the spiral groove and the heating ring, it ensures the limit support of the middle part of the spring, prevents deformation, and reduces rebound through gear meshing adjustment and heating.

Benefits of technology

Effective leveling of the end of the spring is achieved, reducing the impact on the use of the spring, ensuring the leveling effect and improving safety, and reducing rebound effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of spring machining, in particular to an automatic feeding type spring end leveling treatment device which comprises a bottom plate and further comprises a U-shaped support, the U-shaped support is arranged above the bottom plate, sleeve rods are arranged on the two sides of the interior of the U-shaped support, and the ends, away from each other, of the two sleeve rods are rotationally connected with extrusion rings and two supporting strips; the two supporting strips are fixedly connected to the bottom plate and located between the two sleeve rods, and a plurality of first arc-shaped grooves are formed in the tops of the supporting strips; the two sleeve rods are inserted from the two ends of the spring body, and the spiral groove limits the middle part of the spring body, so that the middle part of the spring body is limited and supported when the two ends of the spring body are extruded and leveled, and the influence of end leveling on actual use of the spring body is reduced while it is guaranteed that the spring body is effectively leveled.
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Description

Technical Field

[0001] The present invention relates to the technical field of spring processing, in particular to an automatic loading type spring end leveling processing device. Background Art

[0002] Spring end leveling is an important process step in spring processing. When the spring is used in a supporting structure, both ends of the spring need to be leveled to improve the spring's load-bearing capacity and stability and ensure the verticality of the spring axis.

[0003] The patent document with publication number CN205732711U discloses a leveling device for the pigtail-shaped end of a spring body, comprising: a workbench; a hydraulic cylinder, which comprises a fixed part fixed on the workbench and a telescopic part that is telescopic relative to the fixed part; a leveling tool, which is assembled on the telescopic part of the hydraulic cylinder to be driven to perform a telescopic action; a positioning support mechanism, which comprises two parallel rails fixed on the work platform, a workpiece placement position corresponding to the leveling tool is formed between the two parallel rails, each of the rails is equipped with a movable positioning block that can move along the rail and can be fixed on the rail, and the movable positioning block is equipped with a positioning support rod extending toward the workpiece placement position.

[0004] In the prior art, a leveling tool is usually used to squeeze the ends of the spring. In actual operation, since the spring has the ability to elastically stretch and contract, when the end pressure is small, the spring used to bear and transfer the load can elastically contract and rebound after the pressure is released, resulting in poor leveling effect of the end. When the end pressure is greater than the bearing capacity of the spring, the two ends of the spring can be effectively leveled by being compressed in a state where they cannot be compressed, but the spring as a whole is prone to breakage and permanent deformation under the action of large pressure, thereby affecting the subsequent use effect of the spring. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic loading type spring end leveling processing device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic loading spring end leveling processing device, comprising a base plate, and further comprising: A U-shaped bracket is arranged above the bottom plate. Rods are arranged on both sides of the U-shaped bracket. The ends of the two rods that are away from each other are rotatably connected to the extrusion ring. A displacement component is provided on the U-shaped bracket, and the displacement component is used to drive the two rods to move closer to each other. Two support bars, both of which are fixedly connected to the bottom plate and located between the two sleeve rods, each of which has a plurality of first arc-shaped grooves on its top, the sleeve rods being coaxially arranged with the corresponding first arc-shaped grooves, and a loading assembly being arranged between the two support bars; Two arc surface clamps, the two arc surface clamps are arranged above the two sleeve rods, the arc surface of the arc surface clamps is provided with a spiral groove, the two arc surface clamps are provided with a movable component, the movable component is used to drive the two arc surface clamps to move and contact; A lifting assembly is provided on the U-shaped bracket and is used to drive the U-shaped bracket to lift vertically; The adjusting component is arranged on the extrusion ring and is used to adjust the angle of the spring before leveling.

[0007] Preferably, the displacement assembly comprises: Two mounting shells, the two mounting shells are respectively fixedly connected to the two sides of the U-shaped bracket, the interior of each mounting shell is slidably connected to a slider, one end of the slider is extended to the interior of the U-shaped bracket and then fixedly connected to the mounting plate, and the two sleeve rods are respectively fixedly connected to the two mounting plates; Two first electric cylinders are fixedly mounted on two mounting housings respectively, and transmission shafts of the first electric cylinders are fixedly connected to corresponding sliders respectively.

[0008] Preferably, the adjustment component includes: Two limit blocks, the two limit blocks are respectively fixedly connected to adjacent ends of the two extrusion rings, and the surfaces of the two extrusion rings are fixedly connected to the outer gear ring; Two first motors are fixedly mounted on two mounting plates respectively. Gears are fixedly connected to the output shafts of the first motors. The two gears are respectively engaged with corresponding outer gear rings.

[0009] Preferably, sealing rings are slidably sleeved on the surfaces of the two extrusion rings, a plurality of connecting blocks are fixedly connected to the sealing rings along the circumferential direction, limit pins are slidably inserted on the connecting blocks, one end of the limit pins is fixedly connected to the corresponding mounting plate, a limit spring is sleeved on the limit pin, and the limit spring is fixedly connected between the corresponding mounting plate and the connecting block, an annular groove is opened inside the sealing ring, a heating ring is fixedly installed in the annular groove, the bottom of the sealing ring is fixedly connected to the exhaust pipe, and a pressure relief valve is fixedly installed on the exhaust pipe.

[0010] Preferably, both sides of adjacent ends of the two sealing rings are fixedly connected to limit bars, and both ends of the two arc-surface clamps are fixedly connected to the plug-in housing.

[0011] Preferably, the feeding assembly comprises: A loading plate is provided between the two support bars, and a plurality of second arc-shaped grooves are provided on the top of the loading plate, and the second arc-shaped grooves are respectively connected to the first arc-shaped grooves at both ends; The cam is fixedly provided with a first end in contact with the bottom of the feeding plate, and a fixing pin is fixedly inserted into the fixing pin, and one end of the fixing pin is fixedly connected to the limiting roller, and one end of the limiting roller is located inside the circular groove, and the limiting base is rotatably connected to the rotating shaft, one end of the rotating shaft is located at the center of the circular groove and is fixedly connected to the guide bar, and a strip groove is provided on the guide bar, and the other end of the limiting roller is located inside the strip groove, and the second motor is fixedly installed on the fixed plate, and the output shaft of the second motor is fixedly connected to the rotating shaft.

[0012] Preferably, one end of the support bar close to the loading direction is fixedly connected to an inclined discharge bar, and a collecting frame is provided on the bottom plate, and the collecting frame is located below the two inclined discharge bars.

[0013] Preferably, a plurality of arc-shaped retaining bars are fixedly connected to the interior of the second arc-shaped groove, and the arc-shaped retaining bars are all inclined toward one side.

[0014] Preferably, the lifting assembly includes: The lifting bracket is fixedly connected to the bottom plate, and the U-shaped bracket is located inside the lifting bracket; The second electric cylinder is fixedly installed on the lifting bracket, the transmission shaft of the second electric cylinder is fixedly connected to the U-shaped bracket, and a plurality of first connecting pins are fixedly connected to the U-shaped bracket, and the first connecting pins are all slidably inserted on the lifting bracket.

[0015] Preferably, the active components include: Two third electric cylinders are fixedly installed on the lifting bracket. The transmission shafts of the two third electric cylinders are respectively fixedly connected to two arc-surface clamps. Multiple second connecting pins are fixedly connected to the arc-surface clamps. The second connecting pins are all slidably inserted on the lifting bracket.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses two sleeve rods inserted from both ends of the spring body and a spiral groove to limit the middle part of the spring body, so that the two ends of the spring body can limit and support the middle part of the spring body during extrusion and leveling, thereby preventing the middle part of the spring body from being deformed under the pressure of the two ends, so that the spring body forms an elastic ring in the middle part and support rings at both ends, while ensuring effective leveling of the spring body and reducing the impact of end leveling on the actual use of the spring body.

[0017] 2. Through the meshing action of the gear and the outer gear ring, the two extrusion rings rotate one circle in opposite directions to ensure that the limit block contacts the spiral end corresponding to the spring body, and the two limit blocks respectively support the two spiral ends of the spring body, thereby limiting the rotation of the spring body and adjusting the spring body to the correct angle to ensure that the spring body accurately corresponds to the spiral groove on the arc surface fixture.

[0018] 3. The extrusion leveling part is heated by the heating ring inside the annular groove, thereby reducing the rebound effect after the extrusion leveling of the end of the spring body, ensuring the leveling effect of the end of the spring body. When the heating ring is heated, the high pressure generated by the heating inside the sealing ring is relieved through the pressure relief valve on the exhaust pipe, thereby improving the safety during heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a first structural diagram of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement at point A; Figure 3 It is a second structural schematic diagram of the present invention; Figure 4 For the present invention Figure 3 A magnified schematic diagram of the structure at point B in FIG; Figure 5 This is a schematic diagram of the coordination structure of the fixed plate, the limiting base, the first sliding frame and the second sliding frame of the present invention; Figure 6 This is a schematic diagram of the matching structure of the fixing plate and the limiting base of the present invention; Figure 7 This is a schematic diagram of the matching structure of the U-shaped bracket, sleeve rod and extrusion ring of the present invention; Figure 8 For the present invention Figure 7 A magnified schematic diagram of the structure at position C in FIG; Figure 9 It is a schematic diagram of the matching structure of the extrusion ring, the arc surface clamp and the sealing ring of the present invention; Figure 10 This is a schematic diagram of the matching structure of the sleeve rod, extrusion ring, sealing ring and spring body of the present invention; Figure 11 This is a schematic diagram of the matching structure of the sleeve rod, the extrusion ring and the spring body of the present invention; Figure 12 This is a schematic diagram of the matching structure of the sealing ring and the heating ring of the present invention; Figure 13 It is a schematic diagram of the structure of the curved surface clamp of the present invention; Figure 14 This is a schematic diagram of the supporting bar and loading plate coordination structure of the present invention; Figure 15 For the present invention Figure 14 A magnified schematic diagram of the structure at D in FIG. Figure 16 This is a schematic diagram of the structure of the spring body of the present invention before and after leveling (the right side of the figure is after leveling).

[0020] In the figure: 1. Base plate; 2. U-shaped bracket; 3. Sleeve rod; 4. Extrusion ring; 5. Support bar; 6. First arc groove; 7. Arc clamp; 8. Spiral groove; 9. Mounting housing; 10. Slider; 11. Mounting plate; 12. First electric cylinder; 13. Limit block; 14. External gear ring; 15. First motor; 16. Gear; 17. Sealing ring; 18. Connecting block; 19. Limit pin; 20. Limit spring; 21. Annular groove; 22. Heating ring; 23. Exhaust pipe; 24. Pressure relief valve; 25. Limit bar; 26. Plug housing ; 27. Loading plate; 28. Second arc-shaped groove; 29. ​​Fixed plate; 30. Limiting base; 31. Circular groove; 32. First sliding frame; 33. Second sliding frame; 34. Fixed rod; 35. Fixed pin; 36. Limiting roller; 37. Rotating shaft; 38. Guide bar; 39. Strip groove; 40. Second motor; 41. Inclined unloading bar; 42. Collection frame; 43. Arc-shaped baffle; 44. Lifting bracket; 45. Second electric cylinder; 46. First connecting pin; 47. Third electric cylinder; 48. Second connecting pin; 49. Spring body. DETAILED DESCRIPTION

[0021] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0022] like Figures 1 to 16 The automatic loading spring end leveling processing device shown includes a base plate 1 and further includes: U-shaped bracket 2, U-shaped bracket 2 is set above the bottom plate 1, and sleeve rods 3 are set on both sides of the inside of the U-shaped bracket 2 (such as Figure 7 As shown), the ends of the two sleeve rods 3 that are away from each other are rotatably connected to the extrusion ring 4, and a displacement component is provided on the U-shaped bracket 2, which is used to drive the two sleeve rods 3 closer to each other; Two support bars 5, both of which are fixedly connected to the bottom plate 1 and located between the two sleeve rods 3. The tops of the support bars 5 are each provided with a plurality of first arcuate grooves 6. The sleeve rods 3 are coaxially arranged with the corresponding first arcuate grooves 6. A loading assembly is provided between the two support bars 5; Two arc surface clamps 7 are arranged above the two sleeve rods 3, as shown in FIG. Figure 13 As shown, a spiral groove 8 is provided on the arc surface of the arc surface clamp 7, and a movable component is provided on the two arc surface clamps 7, and the movable component is used to drive the two arc surface clamps 7 to move and contact; A lifting assembly is provided on the U-shaped bracket 2 and is used to drive the U-shaped bracket 2 to lift vertically; Adjustment assembly, the adjustment assembly is arranged on the extrusion ring 4, and the adjustment assembly is used to adjust the angle of the spring before leveling; The spring body 49 is placed on the top of the two support bars 5, and the spring body 49 is limited by the corresponding first arc groove 6. When the spring body 49 is located inside the first arc groove 6 coaxial with the sleeve rod 3, the two sleeve rods 3 are driven to approach each other by the action of the displacement component, so that the two sleeve rods 3 are respectively moved from the two ends of the spring body 49 to the inside of the spring body 49 until the distance between the adjacent sides of the two extrusion rings 4 is the same as the length of the spring body 49, so that the extrusion ring 4 is in contact with the corresponding end of the spring body 49 (as shown in FIG. Figure 11 As shown), the sleeve rods 3 stop moving, and at this time there is still a certain distance between the two sleeve rods 3; Then, the U-shaped bracket 2 is driven to rise vertically by the action of the lifting component, and the two sleeve rods 3 and the sleeved spring body 49 are driven to rise synchronously between the two arc-surface clamps 7. Then, the angle of the spring body 49 is adjusted by the adjustment component so that the spiral coil of the spring body 49 corresponds to the position of the spiral groove 8 on the arc-surface clamp 7. Then, the two arc-surface clamps 7 are driven to approach each other and contact each other by the action of the movable component, so that the middle part of the spring body 49 is wrapped in the arc-shaped surfaces of the two arc-surface clamps 7, and the middle part of the spring body 49 is limited by the spiral groove 8. Then, the two sleeve rods 3 are driven to continue to approach each other through the action of the displacement component, so that the two extrusion rings 4 respectively squeeze and level the two ends of the spring body 49. During the extrusion and leveling process, the middle part of the spring body 49 is limited by the spiral groove 8, so that it will not shrink inward with the extrusion of the two ends. After the extrusion is completed, the middle part of the spring body 49 is still at the initial pitch, while the pitch of the two ends is reduced under the extrusion action, thereby forming a leveling support ring. Finally, the two arc surface clamps 7 are driven to move away from each other and return to the initial position through the action of the movable component, and then the U-shaped bracket 2 is driven to drop vertically through the action of the lifting component, so that the leveled spring body 49 falls back into the corresponding two first arc grooves 6. The two sleeve rods 3 are driven to move away from each other and return to the initial position through the action of the displacement component, so that the sleeve rod 3 is separated from the leveled spring body 49. The spring body 49 in the adjacent first arc grooves 6 is transported forward through the action of the loading component, and the leveled spring body 49 is transported and separated from the top of the support bar 5, thereby automatically loading the spring body 49 and automatically unloading after processing. The present invention uses two sleeve rods 3 inserted from both ends of the spring body 49 and the spiral groove 8 to limit the middle part of the spring body 49, so that the two ends of the spring body 49 can limit and support the middle part of the spring body 49 when it is extruded and leveled, thereby preventing the middle part of the spring body 49 from being deformed under the pressure of the two ends, so that the spring body 49 forms an elastic ring in the middle part and support rings at both ends. While ensuring the effective leveling of the spring body 49, the influence of the end leveling on the actual use of the spring body 49 is reduced.

[0023] As a further embodiment of the present invention, the displacement assembly comprises: Two mounting shells 9, the two mounting shells 9 are fixedly connected to both sides of the U-shaped bracket 2, and the interior of the mounting shells 9 is slidably connected to a slider 10, one end of the slider 10 extends to the interior of the U-shaped bracket 2 and is fixedly connected to a mounting plate 11, and the two sleeve rods 3 are fixedly connected to the two mounting plates 11; Two first electric cylinders 12, the two first electric cylinders 12 are fixedly mounted on the two mounting housings 9, respectively, and the transmission shafts of the first electric cylinders 12 are fixedly connected to the corresponding sliders 10; The transmission shafts of the two first electric cylinders 12 move synchronously, thereby driving the corresponding sliders 10 to slide along the inside of the mounting housing 9, so that the mounting plate 11 drives the adjacent sleeve rods 3 to move synchronously, thereby driving the sleeve rods 3 to move; The transmission shaft of the first electric cylinder 12 is set to two displacement strokes. When the extrusion ring 4 on the sleeve rod 3 contacts the corresponding end of the spring main body 49, so that the distance between the adjacent ends of the two extrusion rings 4 is the same as the initial length of the spring main body 49, the first electric cylinder 12 stops working and completes the first displacement stroke. When the two arc-surface clamps 7 contact each other and limit the middle part of the spring main body 49 through the spiral groove 8, the transmission shaft of the first electric cylinder 12 continues to move and drives the adjacent ends of the two sleeve rods 3 to contact, and the first electric cylinder 12 stops working and completes the second displacement stroke.

[0024] As a further embodiment of the present invention, the adjustment component includes: Two limit blocks 13 (such as Figure 11 As shown), the two limiting blocks 13 are respectively fixedly connected to the adjacent ends of the two extrusion rings 4, and the surfaces of the two extrusion rings 4 are fixedly connected to the outer gear ring 14; Two first motors 15, the two first motors 15 are fixedly mounted on the two mounting plates 11, and the output shafts of the first motors 15 are fixedly connected to gears 16, and the two gears 16 are respectively engaged with corresponding outer gear rings 14; When the distance between the adjacent ends of the two extrusion rings 4 is the same as the initial length of the spring body 49, the two first motors 15 work synchronously, so that the output shaft of the first motor 15 drives the gear 16 to rotate, and through the meshing action of the gear 16 and the outer gear ring 14, the two extrusion rings 4 rotate one circle in opposite directions, ensuring that the limit block 13 contacts the spiral end corresponding to the spring body 49, and the two limit blocks 13 respectively support the two spiral ends of the spring body 49, thereby limiting the rotation of the spring body 49 and adjusting the spring body 49 to the correct angle, ensuring that the spring body 49 accurately corresponds to the spiral groove 8 on the arc clamp 7.

[0025] As a further embodiment of the present invention, the surfaces of the two extrusion rings 4 are slidably sleeved with sealing rings 17, and a plurality of connecting blocks 18 are fixedly connected to the sealing rings 17 along the circumferential direction. The connecting blocks 18 are slidably inserted with limit pins 19, and one end of the limit pins 19 is fixedly connected to the corresponding mounting plate 11. A limit spring 20 is sleeved on the limit pin 19, and the limit spring 20 is fixedly connected between the corresponding mounting plate 11 and the connecting block 18. Figure 12 As shown, an annular groove 21 is formed inside the sealing ring 17, a heating ring 22 is fixedly installed in the annular groove 21, an exhaust pipe 23 is fixedly connected to the bottom of the sealing ring 17, and a pressure relief valve 24 is fixedly installed on the exhaust pipe 23; The two sleeve rods 3 move from both ends of the spring body 49 to the inside of the spring body 49, and when the extrusion ring 4 contacts the spring body 49, the sealing ring 17 moves with the extrusion ring 4, and the corresponding end of the spring body 49 is sleeved inside the sealing ring 17. When the two arc-surface clamps 7 approach and contact each other, one end of the sealing ring 17 contacts one end of the two arc-surface clamps 7 (as shown in FIG. Figure 9 As shown), and when the two extrusion rings 4 move and extrude the two ends of the spring body 49 respectively, the sealing ring 17 and the corresponding extrusion ring 4 move relative to each other, and the connecting block 18 moves along the sliding insertion of the limit pin 19, thereby squeezing the limit spring 20 to produce compression deformation, so that the two ends of the spring body 49 are always located inside the corresponding sealing ring 17 during the extrusion leveling process, and the extrusion leveling position is heated by the heating ring 22 inside the annular groove 21, thereby reducing the rebound effect of the end of the spring body 49 after extrusion leveling, ensuring the leveling effect of the end of the spring body 49, and when the heating ring 22 is heated, the high pressure generated by the heating inside the sealing ring 17 is released through the pressure relief valve 24 on the exhaust pipe 23, thereby improving the safety level during heating; After leveling is completed, the two arc-surface clamps 7 move away from each other and return to their initial positions through the action of the movable component. The sealing ring 17 loses the contact obstruction of the arc-surface clamp 7, and the elastic extension of the limit spring 20 causes the limit spring 20 to squeeze the connecting block 18, thereby causing the sealing ring 17 and the corresponding extrusion ring 4 to return to their initial relative positions.

[0026] As a further embodiment of the present invention, both sides of the adjacent ends of the two sealing rings 17 are fixedly connected to the limit strips 25, and both ends of the two arc-surface clamps 7 are fixedly connected to the plug-in housing 26; When the two arc surface clamps 7 approach and contact each other through the action of the movable component, the arc surface clamps 7 drive the plug-in shell 26 to move synchronously and approach the corresponding limit bar 25, so that the limit bar 25 is located inside the corresponding plug-in shell 26 for limitation. Therefore, when the heating ring 22 heats the inside of the sealing ring 17, the limit bar 25 is located inside the plug-in shell 26 and always limits one end of the sealing ring 17 to one end of the two arc surface clamps 7, ensuring the stability of the contact position between the sealing ring 17 and the arc surface clamp 7, preventing the gas inside the sealing ring 17 from expanding due to heat and impacting the contact position between the sealing ring 17 and the arc surface clamp 7, thereby causing the sealing ring 17 to lose contact with the arc surface clamp 7, thereby reducing accidental leakage of heated gas and ensuring the heating effect of the leveling end of the spring body 49.

[0027] As a further embodiment of the present invention, the feeding assembly comprises: Feeding plate 27 (such as Figure 14 As shown), the loading plate 27 is arranged between the two support bars 5, and a plurality of second arc-shaped grooves 28 are opened on the top of the loading plate 27, and the second arc-shaped grooves 28 are respectively connected to the first arc-shaped grooves 6 at both ends; The fixing plate 29 is fixedly connected to the bottom plate 1, and one side of the fixing plate 29 is fixedly connected to the limiting base 30, and a circular groove 31 is provided on the limiting base 30. The fixing plate 29 is horizontally slidably connected to the first sliding frame 32, and the first sliding frame 32 is vertically slidably connected to the second sliding frame 33. One side of the second sliding frame 33 is fixedly connected to a fixing rod 34, one end of the fixing rod 34 is fixedly connected to the bottom of the loading plate 27, and a fixing pin 35 is fixedly inserted on the fixing rod 34, one end of the fixing pin 35 is fixedly connected to the limiting roller 36, one end of the limiting roller 36 is located inside the circular groove 31, and a rotating shaft 37 is rotatably connected to the limiting base 30, one end of the rotating shaft 37 is located at the center of the circular groove 31 and is fixedly connected to a guide bar 38, and a strip groove 39 is provided on the guide bar 38, and the other end of the limiting roller 36 is located inside the strip groove 39, and a second motor 40 is fixedly installed on the fixing plate 29, and the output shaft of the second motor 40 is fixedly connected to the rotating shaft 37; The output shaft of the second motor 40 drives the rotating shaft 37 to rotate, and the rotating shaft 37 drives the guide bar 38 to rotate, and the bar groove 39 on the guide bar 38 is used to limit and guide the limiting roller 36, so that the limiting roller 36 moves unidirectionally along the internal track of the circular groove 31, and drives the fixing rod 34 to move through the connection of the fixing pin 35. During the movement, the fixing rod 34 moves and cooperates with the horizontal sliding of the first sliding frame 32 and the vertical sliding of the second sliding frame 33, and drives the loading plate 27 to reciprocate on the fixed track, and through the limiting effect of the second arc groove 28 on the spring body 49, multiple spring bodies 49 are transported as a whole, so that the spring body 49 can be automatically loaded.

[0028] As a further embodiment of the present invention, one end of the support bar 5 close to the loading direction is fixedly connected to an inclined discharge bar 41, and a collection frame 42 is provided on the bottom plate 1. The collection frame 42 is located below the two inclined discharge bars 41; The loading plate 27 transports the spring body 49 as a whole through the limiting effect of the second arc groove 28 on the spring body 49, and simultaneously transports the leveled spring body 49, so that the leveled spring body 49 moves to the top of the two inclined unloading bars 41, and during the reciprocating movement of the loading plate 27, the support limit of the leveled spring body 49 is released, so that the leveled spring body 49 slides downward along the inclined unloading bar 41 and falls into the collection frame 42, so that the leveled spring body 49 can be automatically unloaded and collected.

[0029] As a further embodiment of the present invention, Figure 15 As shown, a plurality of arc-shaped retaining bars 43 are fixedly connected to the interior of the second arc-shaped groove 28, and the arc-shaped retaining bars 43 are all inclined toward one side; When the spring body 49 is limited by the second arc groove 28 and the first arc grooves 6 on both sides, the arc-shaped baffle 43 inside the second arc groove 28 is located between the two adjacent coils of the spring body 49, so that when the loading plate 27 transports the spring body 49 as a whole, the arc-shaped baffle 43 can limit the spring body 49, thereby preventing the spring body 49 from sliding inside the second arc groove 28, ensuring the stability of the spring body 49 during transportation, and the arc-shaped baffle 43 has the same inclination direction as the coil. When the spring body 49 is placed in the opposite direction inside the second arc groove 28, the arc-shaped baffle 43 cannot enter between the two adjacent coils of the spring body 49, so that the positive and negative spiral directions of the spring body 49 when placed can be distinguished, ensuring the accuracy of the spiral direction of the spring body 49 when placed.

[0030] As a further embodiment of the present invention, the lifting assembly comprises: The lifting bracket 44 is fixedly connected to the bottom plate 1, and the U-shaped bracket 2 is located inside the lifting bracket 44; The second electric cylinder 45 is fixedly mounted on the lifting bracket 44. The transmission shaft of the second electric cylinder 45 is fixedly connected to the U-shaped bracket 2. The U-shaped bracket 2 is fixedly connected to a plurality of first connecting pins 46. The first connecting pins 46 are all slidably inserted into the lifting bracket 44. The U-shaped bracket 2 is driven to move by the transmission shaft of the second electric cylinder 45 , and the first connecting pin 46 is moved and limited along the sliding connection of the lifting bracket 44 , so that the U-shaped bracket 2 moves vertically inside the lifting bracket 44 .

[0031] As a further embodiment of the present invention, the movable component comprises: Two third electric cylinders 47, both of which are fixedly mounted on the lifting bracket 44, with their drive shafts respectively fixedly connected to two arc-surface clamps 7, each of which is fixedly connected to a plurality of second connecting pins 48, each of which is slidably inserted into the lifting bracket 44; The arc surface clamp 7 is driven to move by the transmission shaft of the third electric cylinder 47, and the second connecting pin 48 is moved and limited along the sliding connection of the lifting bracket 44, so that the arc surface clamp 7 moves horizontally, and the two arc surface clamps 7 are moved closer to and away from each other.

[0032] Working principle of the present invention: The spring body 49 is placed on top of the two support bars 5, and the spring body 49 is limited by the corresponding first arc groove 6. When the spring body 49 is located inside the first arc groove 6 coaxial with the sleeve rod 3, the two sleeve rods 3 are driven to approach each other by the action of the displacement assembly, so that the two sleeve rods 3 are respectively moved from the two ends of the spring body 49 to the inside of the spring body 49 until the distance between the adjacent sides of the two extrusion rings 4 is the same as the length of the spring body 49. When the extrusion ring 4 contacts the corresponding end of the spring body 49, the sleeve rod 3 stops moving. At this time, there is still a certain distance between the two sleeve rods 3. Then, the U-shaped bracket 2 is driven to rise vertically by the action of the lifting component, and the two sleeve rods 3 and the sleeved spring body 49 are driven to rise synchronously between the two arc-surface clamps 7. Then, the angle of the spring body 49 is adjusted by the adjustment component so that the spiral coil of the spring body 49 corresponds to the position of the spiral groove 8 on the arc-surface clamp 7. Then, the two arc-surface clamps 7 are driven to approach each other and contact each other by the action of the movable component, so that the middle part of the spring body 49 is wrapped in the arc-shaped surfaces of the two arc-surface clamps 7, and the middle part of the spring body 49 is limited by the spiral groove 8. Then, the two sleeve rods 3 are driven to continue to approach each other through the action of the displacement component, so that the two extrusion rings 4 respectively squeeze and level the two ends of the spring body 49. During the extrusion and leveling process, the middle part of the spring body 49 is limited by the spiral groove 8 so that it will not shrink inward with the extrusion action at both ends. After the extrusion is completed, the middle part of the spring body 49 is still at the initial pitch, while the pitch of the two ends is reduced under the extrusion action to form a leveling support ring. Finally, the two arc surface clamps 7 are driven away from each other and return to the initial position through the action of the movable component, and then the U-shaped bracket 2 is driven vertically downward through the action of the lifting component, so that the leveled spring body 49 falls back into the corresponding two first arc grooves 6. Then, the two sleeve rods 3 are driven away from each other and return to the initial position through the action of the displacement component, so that the sleeve rod 3 is separated from the inside of the leveled spring body 49, and the spring body 49 in the adjacent first arc grooves 6 is conveyed forward through the action of the loading component, and the leveled spring body 49 is conveyed and separated from the top of the support bar 5, thereby automatically loading the spring body 49 and automatically unloading after processing.

[0033] The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention as claimed, and the scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic loading spring end leveling device, comprising a base plate (1), characterized in that: Also includes: A U-shaped bracket (2), the U-shaped bracket (2) is arranged above the bottom plate (1), sleeve rods (3) are arranged on both sides of the interior of the U-shaped bracket (2), and the ends of the two sleeve rods (3) that are away from each other are rotatably connected to the extrusion ring (4), and a displacement component is arranged on the U-shaped bracket (2), and the displacement component is used to drive the two sleeve rods (3) to move closer to each other; Two support bars (5), both support bars (5) are fixedly connected to the bottom plate (1) and are located between the two sleeve rods (3), a plurality of first arc-shaped grooves (6) are provided on the top of each support bar (5), the sleeve rods (3) and the corresponding first arc-shaped grooves (6) are coaxially arranged, and a loading assembly is provided between the two support bars (5); Two arc-surface clamps (7), the two arc-surface clamps (7) are arranged above the two sleeve rods (3), a spiral groove (8) is provided on the arc-shaped surface of the arc-surface clamps (7), and a movable component is provided on the two arc-surface clamps (7), and the movable component is used to drive the two arc-surface clamps (7) to move and contact; A lifting assembly, the lifting assembly being arranged on the U-shaped bracket (2), and the lifting assembly being used to drive the U-shaped bracket (2) to vertically lift; An adjustment component is provided on the extrusion ring (4) and is used to adjust the angle of the spring before leveling.

2. The automatic loading spring end leveling device according to claim 1, characterized in that: The displacement components include: Two mounting shells (9), the two mounting shells (9) are respectively fixedly connected to both sides of the U-shaped bracket (2), the interior of each mounting shell (9) is slidably connected to a slider (10), one end of each slider (10) extends to the interior of the U-shaped bracket (2) and is fixedly connected to a mounting plate (11), and the two sleeve rods (3) are respectively fixedly connected to the two mounting plates (11); Two first electric cylinders (12) are fixedly mounted on two mounting housings (9) respectively, and transmission shafts of the first electric cylinders (12) are fixedly connected to corresponding sliders (10) respectively.

3. The automatic loading spring end leveling device according to claim 2, characterized in that: Adjustment components include: Two limiting blocks (13), the two limiting blocks (13) are respectively fixedly connected to adjacent ends of the two extrusion rings (4), and the surfaces of the two extrusion rings (4) are fixedly connected to the outer tooth ring (14); Two first motors (15) are fixedly mounted on two mounting plates (11) respectively. Gears (16) are fixedly connected to the output shafts of the first motors (15). The two gears (16) are respectively engaged with corresponding outer gear rings (14).

4. The automatic loading spring end leveling device according to claim 3, characterized in that: The surfaces of the two extrusion rings (4) are both slidably sleeved with sealing rings (17), a plurality of connecting blocks (18) are fixedly connected to the sealing rings (17) along the circumferential direction, and a limit pin (19) is slidably inserted on the connecting blocks (18), one end of the limit pin (19) is fixedly connected to the corresponding mounting plate (11), a limit spring (20) is sleeved on the limit pin (19), and the limit spring (20) is fixedly connected between the corresponding mounting plate (11) and the connecting block (18), an annular groove (21) is opened inside the sealing ring (17), a heating ring (22) is fixedly installed in the annular groove (21), and an exhaust pipe (23) is fixedly connected to the bottom of the sealing ring (17), and a pressure relief valve (24) is fixedly installed on the exhaust pipe (23).

5. The automatic loading spring end leveling device according to claim 4, characterized in that: Both sides of adjacent ends of the two sealing rings (17) are fixedly connected to the limiting strips (25), and both ends of the two arc-surface clamps (7) are fixedly connected to the plug-in housing (26).

6. The automatic loading spring end leveling device according to claim 1, characterized in that: The loading components include: A loading plate (27) is provided between the two support bars (5), and a plurality of second arc-shaped grooves (28) are provided on the top of the loading plate (27), and the second arc-shaped grooves (28) are respectively connected to the first arc-shaped grooves (6) at both ends; A fixed plate (29) is fixedly connected to the bottom plate (1), one side of the fixed plate (29) is fixedly connected to a limited base (30), a circular groove (31) is provided on the limited base (30), a first sliding frame (32) is horizontally slidably connected to the fixed plate (29), a second sliding frame (33) is vertically slidably connected to the first sliding frame (32), a fixed rod (34) is fixedly connected to one side of the second sliding frame (33), one end of the fixed rod (34) is fixedly connected to the bottom of the loading plate (27), and a fixed pin (35) is fixedly inserted on the fixed rod (34). One end of the fixing pin (35) is fixedly connected to a limiting roller (36), one end of the limiting roller (36) is located inside the circular groove (31), a rotating shaft (37) is rotatably connected to the limiting base (30), one end of the rotating shaft (37) is located at the center of the circular groove (31) and is fixedly connected to a guide bar (38), a strip groove (39) is provided on the guide bar (38), the other end of the limiting roller (36) is located inside the strip groove (39), a second motor (40) is fixedly mounted on the fixing plate (29), and an output shaft of the second motor (40) is fixedly connected to the rotating shaft (37).

7. The automatic loading spring end leveling device according to claim 6, characterized in that: The ends of the support bars (5) close to the loading direction are fixedly connected to the inclined discharge bars (41), and a collecting frame (42) is provided on the bottom plate (1). The collecting frame (42) is located below the two inclined discharge bars (41).

8. The automatic loading spring end leveling device according to claim 6, characterized in that: A plurality of arc-shaped retaining bars (43) are fixedly connected to the interior of the second arc-shaped groove (28), and the arc-shaped retaining bars (43) are all inclined toward one side.

9. The automatic loading spring end leveling device according to claim 1, characterized in that: The lifting assembly includes: A lifting bracket (44), the lifting bracket (44) is fixedly connected to the base plate (1), and the U-shaped bracket (2) is located inside the lifting bracket (44); A second electric cylinder (45) is fixedly mounted on the lifting bracket (44), a transmission shaft of the second electric cylinder (45) is fixedly connected to the U-shaped bracket (2), a plurality of first connecting pins (46) are fixedly connected to the U-shaped bracket (2), and the first connecting pins (46) are all slidably inserted into the lifting bracket (44).

10. The automatic loading spring end leveling device according to claim 9, characterized in that: Active components include: Two third electric cylinders (47) are fixedly mounted on the lifting bracket (44); the transmission shafts of the two third electric cylinders (47) are respectively fixedly connected to two arc-surface clamps (7); a plurality of second connecting pins (48) are fixedly connected to the arc-surface clamps (7); and the second connecting pins (48) are all slidably inserted into the lifting bracket (44).

Citation Information

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