A kind of lost foam dip coating device for gear box shell processing

By designing an automated lost foam casting equipment, the entire process of lost foam casting is mechanized, solving the problem of low efficiency in traditional manual casting, improving casting quality and production efficiency, and adapting to the processing needs of molds of different sizes.

CN120551340BActive Publication Date: 2025-10-21JIANGSU XIHUA FOUNDRY CO LTD
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Patent Information

Application Number
CN202511044490.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-10-21
Estimated Expiration
2045-07-29

AI Technical Summary

Technical Problem

Traditional lost foam casting is inefficient, manual operation is labor-intensive, and it is difficult to ensure the integrity and uniformity of the coating, which affects the quality of the castings.

Method used

Design a lost foam casting device that includes a main structure, a reversing structure, and a fixed mold structure. The device achieves automated flipping, reversing, and clamping of the lost foam through mechanical linkage. The device uses hydraulic drive and gear transmission to control the posture and position of the lost foam, ensuring fully automated operation throughout the process.

Benefits of technology

It improves dip coating efficiency, ensures the integrity and uniformity of dip coating, reduces labor intensity, supports automated production line operations, and adapts to the processing needs of molds of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of lost foam casting, and particularly discloses a lost foam dip coating device for gear box shell machining, which comprises a main body structure, a reversing structure and a solidification structure, the reversing structure is fixedly arranged on the main body structure, the reversing structure is lifted and turned over through the main body structure, the solidification structure is fixedly arranged on the reversing structure, and the solidification structure is rotated through the reversing structure. The mechanical linkage of the application replaces manual operation, automatically completes the reversing, turning over and dip coating of the lost foam, completely replaces the manual turning over action, improves the dip coating efficiency of single batch multiple mold bodies, saves manpower and time, prevents the dip coating surface from being missed or the coating thickness from being uneven due to different mold body shapes and the manual force from being unevenly damaged due to the influence of buoyancy, and is suitable for multiple specifications of mold bodies and processes. The device is compatible with lost foams of different sizes.
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Description

Technical Field

[0001] The invention relates to the technical field of lost foam casting, in particular to a lost foam dipping device for processing a gear box housing. Background Art

[0002] In the field of lost foam casting technology, the processing and casting process of the gearbox housing usually involves a lost foam casting process, and the lost foam needs to be dip-coated before casting. However, the existing dip-coating process has the following technical problems:

[0003] Traditional lost foam is mostly manually held during dipping, and the two ends need to be exchanged. Since the foam structure of the lost foam has buoyancy, manual force is required to press it down for dipping and coating, which is extremely labor-intensive and inefficient. Some larger molds require two people to operate collaboratively. If incomplete dipping occurs at the ends and sides of the lost foam, the quality of the casting will be affected. Summary of the Invention

[0004] The purpose of the present invention is to solve the technical problem of low efficiency of the existing manual dipping method and provide a lost foam dipping device for gearbox housing processing. To achieve the purpose of the present invention, the following technical solutions are adopted.

[0005] In order to solve the above-mentioned problems, the present invention provides the following technical solutions: a lost foam dipping device for gearbox housing processing, comprising a main structure, a reversing structure and a solid mold structure, wherein the reversing structure is fixedly arranged on the main structure, and the reversing structure is lifted and flipped by the main structure, and the solid mold structure is fixedly arranged on the reversing structure, and the solid mold structure is rotated by the reversing structure; wherein the main structure is used to move the equipment and drive the solid mold structure to lift and translate, the reversing structure is used to control the rotation of the solid mold structure, and the solid mold structure is used to arrange multiple lost foams at equal intervals, and the lost foam in the solid mold structure is dipped at both ends of the mold body through the cooperation of the reversing structure and the main structure.

[0006] Preferably, the main structure includes a vehicle body, two pairs of wheels, a translation slide rail, a bearing seat, two pairs of rollers, a lifting slide rail and a flipping assembly; the two pairs of wheels are symmetrically arranged on the lower wall of the vehicle body and located at the four corners, the translation slide rail is fixedly arranged in the middle of the upper wall of the left end of the vehicle body, one end of the bearing seat is slidably arranged on the translation slide rail, and the other end of the bearing seat is located on the right side of the translation slide rail, the two pairs of rollers are movably arranged on the other end of the bearing seat, and the rollers are respectively in contact with the upper wall of the vehicle body, one end of the lifting slide rail is slidably arranged on the translation slide rail, and the lifting slide rail is driven to move forward and backward by the rollers on the bearing seat and the translation slide rail, and the flipping assembly is slidably arranged on the lifting slide rail.

[0007] Preferably, the flipping assembly includes a flipping frame, a flipping seat and a hydraulic cylinder; the flipping frame is L-shaped, and a first flipping opening is opened in the middle of the flipping frame, one end of the flipping frame is slidably set on the lifting slide rail, and the flipping frame is driven to move up and down by the lifting slide rail, the flipping seat is movably embedded in the other end of the flipping frame near the middle, a second flipping opening is opened in the middle of the left end of the flipping seat, one end of the hydraulic cylinder is movably embedded in the first flipping opening of the flipping frame, and the telescopic end of the hydraulic cylinder is tilted to the right, and the telescopic end of the hydraulic cylinder is movably connected to the second flipping opening at the left end of the flip seat.

[0008] Preferably, the reversing structure includes a reversing frame, a reversing shaft, a gear, a docking frame, an active slide rail and a gear arm; the reversing frame is concave, the reversing frame is fixedly arranged on the right end of the flip seat, the two ends of the reversing shaft are movable through the middle parts of the two ends of the reversing frame respectively, the gear is fixedly sleeved on the middle part of the reversing shaft and the gear is located between the two ends of the reversing frame, the docking frame is a rectangular frame structure, the middle part of the lower wall of the docking frame is fixedly arranged on the reversing shaft, the active slide rail is fixedly arranged on the inner lower wall of the reversing frame, and the active slide rail is located on the left side of the gear, one end of the tooth arm is slidably arranged on the active slide rail, and the other end of the tooth arm is engaged with the gear.

[0009] Preferably, the tooth arm is driven to translate via an active slide rail, and the tooth arm can drive the gear to rotate 180 degrees.

[0010] Preferably, the mold structure includes a first support plate, a pair of fork arm connecting rod assemblies, a pair of second support plates, a plurality of clamping wheels, a pair of adapters, a chassis, a motor and a screw rod; the first support plate is rectangular, and a plurality of leakage grooves are equidistantly provided in the middle of the first support plate, the axis connection of one end of the pair of fork arm connecting rod assemblies is movably provided in the middle of the left and right side walls of the first support plate, a pair of second support plates are respectively identical to the first support plate structure, and leakage grooves are equidistantly provided in the middle of the second support plates, a pair of second support plates are respectively equidistantly provided between the other ends of the fork arm connecting rod assemblies, and the second support plates are respectively located at the middle connection of the fork arm connecting rod assemblies, and a plurality of the clamping wheels are respectively equidistantly and movably embedded in the first The cam is located in the middle of the support plate, and the clamping wheel is located between the leakage grooves. A pair of adapters are symmetrically arranged in the middle of the rear ends of the first support plate and the second support plate, and the adapters are symmetrically located on the rear sides of the two ends of the fork arm connecting rod assembly. A bearing is embedded in the middle of the other end of the adapter on the rear side of the first support plate, and a spiral hole is opened in the middle of the other end of the adapter on the rear side of the second support plate. The chassis is fixedly arranged on the lower wall of one of the adapters and is located below the bearing. The motor is fixedly arranged in the middle of the chassis. One end of the screw rod is fixedly inserted in the bearing, and one end of the screw rod is connected to the motor driving end. The other end of the screw rod movably passes through another adapter, and the screw rod is screwed to the other adapter.

[0011] Preferably, in order to facilitate the placement and unloading of the lost foam, the first support plate and the second support plate can be arranged equidistantly in the longitudinal direction.

[0012] Preferably, in order to be able to dip-coat the entire lost foam, the first support plate and the second support plate can be arranged transversely, and the first support plate and the second support plate can be rotated 90 degrees in the forward direction and 90 degrees in the reverse direction.

[0013] Preferably, in order to achieve synchronous dipping of multiple lost foams, the second support plate is moved equidistantly relative to the first support plate for clamping.

[0014] The invention proposes a lost foam dipping device for gearbox housing processing, which has the following beneficial effects:

[0015] 1. The linkage structure of the fork arm connecting rod assembly and the screw rod drive realize the equidistant movement of the second support plate and the clamping of the lost foam, without the need for manual adjustment of the mold body spacing; with the help of the active slide rail-tooth arm-gear transmission rotation reversing and hydraulic drive flipping, the reversing and flipping of the lost foam are automatically completed, completely replacing the manual flipping action.

[0016] 2. The existing manual operation requires manual flipping of the molds one by one, which is labor-intensive and inefficient. However, this solution realizes full process automation through mechanical structure, improves the efficiency of single batch dipping, and the number of dipping can be set according to the size of the dipping box and the number of corresponding second pallets.

[0017] 3. The hydraulically driven flipping assembly and gear reversing structure can accurately control the posture of the lost foam (vertical arrangement, horizontal arrangement, 90-degree rotation), and there is no dead angle in the dipping angle; manual operation is difficult to ensure the consistency of the flipping angle, which can easily lead to omission of the dipping surface or uneven coating thickness, or damage due to uneven hand force due to buoyancy.

[0018] 4. The fixed mold structure can clamp multiple lost foams at equal distances between the first and second support plates, and complete the processing of both end faces of multiple molds through a single dipping process; manual operation can only process one mold body at a time, and the production efficiency difference is significant. The open design with no obstructions at the front and rear ends of the equipment supports two people to load and unload materials simultaneously or connect to automatic loading and unloading equipment, realizing the "loading-dipping-unloading" assembly line operation and improving work efficiency.

[0019] 5. The unobstructed design of the front and rear ends of the equipment supports both manual two-person collaborative loading and unloading, and can also be connected to automated robotic arms to adapt to different production capacity requirements; traditional manual operation is difficult to integrate with automated equipment, limiting capacity upgrades; by adjusting the spacing of the fork arm connecting rod assembly and the driving stroke of the screw rod, the device is compatible with lost foam of different sizes, not only for gearboxes, but also for pump housings, etc. Manual operation requires adjustment of techniques for different mold bodies, and has poor adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the assembly structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the split structure of the main structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the main structure assembly structure of the present invention;

[0023] Figure 4 This is a schematic diagram of the split structure of the commutation structure of the present invention;

[0024] Figure 5 This is a schematic diagram of the assembly structure of the reversing structure of the present invention;

[0025] Figure 6 This is a schematic diagram of the split structure of the solid mold structure of the present invention;

[0026] Figure 7 It is a schematic diagram of the assembly structure of the solid mold structure of the present invention.

[0027] In the figure: 1. Main structure, 11. Vehicle body, 12. Wheel, 13. Translation slide rail, 14. Bearing seat, 15. Roller, 16. Lifting slide rail, 17. Turning assembly, 171. Turning frame, 172. Turning seat, 173. Hydraulic cylinder, 2. Reversing structure, 21. Reversing frame, 22. Reversing shaft, 23. Gear, 24. Docking frame, 25. Active slide rail, 26. Gear arm, 3. Fixed mold structure, 31. First support plate, 32. Fork arm connecting rod assembly, 33. Second support plate, 34. Clamping wheel, 35. Adapter seat, 36. Chassis, 37. Motor, 38. Screw rod, 4. Leakage groove, 5. Bearing. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-Figure 7 A detailed description of the specific implementation of the present invention is given below.

[0029] The present invention provides a technical solution: a lost foam dipping device for processing a gearbox housing, comprising a main structure 1, a reversing structure 2 and a solid mold structure 3, wherein the reversing structure 2 is fixedly arranged on the main structure 1, and the reversing structure 2 is lifted and flipped by the main structure 1, and the solid mold structure 3 is fixedly arranged on the reversing structure 2, and the solid mold structure 3 is rotated by the reversing structure 2; wherein the main structure 1 is used for moving equipment and driving the solid mold structure 3 to lift and translate, the reversing structure 2 is used for controlling the rotation of the solid mold structure 3, and the solid mold structure 3 is used for equidistantly arranging multiple lost foams, and the lost foam in the solid mold structure 3 is dipped at both ends of the mold body through the cooperation of the reversing structure 2 and the main structure 1.

[0030] As a further solution of the present invention, the main structure 1 includes a vehicle body 11, two pairs of wheels 12, a translation slide 13, a bearing seat 14, two pairs of rollers 15, a lifting slide 16 and a flip assembly 17; the two pairs of wheels 12 are symmetrically arranged on the lower wall of the vehicle body 11 and are located at the four corners, the translation slide 13 is fixedly arranged in the middle of the upper wall of the left end of the vehicle body 11, one end of the bearing seat 14 is slidably arranged on the translation slide 13, and the other end of the bearing seat 14 is located on the right side of the translation slide 13, and the two pairs of rollers 15 are movable It is arranged on the other end of the supporting seat 14, and the rollers 15 are respectively in contact with the upper wall of the vehicle body 11. One end of the lifting slide rail 16 is slidably arranged on the translation slide rail 13. The lifting slide rail 16 is driven to move forward and backward by the rollers 15 on the supporting seat 14 and the translation slide rail 13. The flip assembly 17 is slidably arranged on the lifting slide rail 16; the vehicle body 11 is moved by the wheel 12, the lifting slide rail 16 is driven to move with the help of the rollers 15 by the translation slide rail 13, and the flip assembly 17 is driven to move up and down by the lifting slide rail 16.

[0031] More specifically, the main structure 1 realizes three-dimensional movement of the device (horizontal movement, front and rear translation, vertical lifting) through the cooperation of the wheels 12, the translation slide 13, the roller 15 and the lifting slide 16, so that the flip component 17 and the solid mold structure 3 can be accurately positioned at the dipping station. Compared with traditional fixed devices, the positioning accuracy is improved and the movement efficiency is improved, which meets the flexibility and accuracy requirements of position adjustment in automated production.

[0032] As a further solution of the present invention, the flip assembly 17 includes a flip frame 171, a flip seat 172 and a hydraulic cylinder 173; the flip frame 171 is L-shaped, and a first flip opening is opened in the middle of the flip frame 171, one end of the flip frame 171 is slidably set on the lifting slide rail 16, and the flip frame 171 is driven to move up and down by the lifting slide rail 16, the flip seat 172 is movably embedded in the other end of the flip frame 171 near the middle, and a second flip opening is opened in the middle of the left end of the flip seat 172, one end of the hydraulic cylinder 173 is movably embedded in the first flip opening of the flip frame 171, and the telescopic end of the hydraulic cylinder 173 is tilted to the right, and the telescopic end of the hydraulic cylinder 173 is movably connected to the second flip opening at the left end of the flip seat 172; the flip seat 172 is driven by the hydraulic cylinder 173 to flip 90 degrees on the flip frame 171, so as to drive the first support plate 31 and the second support plate 33 in the solid mold structure 3 to be arranged horizontally or vertically.

[0033] More specifically, when the piston rod of the hydraulic cylinder 173 is extended, it pushes the flip seat 172 to rotate upward around the hinge point between the flip seat 172 and the flip frame 171 until the flip seat 172 forms a 90-degree angle with the horizontal section of the flip frame 171. At this time, the first support plate 31 and the second support plate 33 in the solid mold structure 3 are changed from a longitudinal arrangement to a transverse arrangement for descending dipping.

[0034] As a further solution of the present invention, the reversing structure 2 includes a reversing frame 21, a reversing shaft 22, a gear 23, a docking frame 24, an active slide rail 25 and a tooth arm 26; the reversing frame 21 is concave, and the reversing frame 21 is fixedly arranged on the right end of the flip seat 172, and the two ends of the reversing shaft 22 are movable through the middle of the two ends of the reversing frame 21, the gear 23 is fixedly sleeved in the middle of the reversing shaft 22 and the gear 23 is located between the two ends of the reversing frame 21, the docking frame 24 is a rectangular frame structure, and the middle of the lower wall of the docking frame 24 is fixedly arranged on the reversing shaft 22, the main The movable slide rail 25 is fixedly arranged on the lower inner wall of the reversing frame 21, and the active slide rail 25 is located on the left side of the gear 23. One end of the tooth arm 26 is slidably arranged on the active slide rail 25, and the other end of the tooth arm 26 is engaged with the gear 23. The tooth arm 26 is driven to move horizontally by the active slide rail 25, and the tooth arm 26 can drive the gear 23 to rotate 180 degrees; the tooth arm 26 is driven to move horizontally by the active slide rail 25, and the tooth arm 26 is engaged with the gear 23 to drive the gear 23 to rotate with the help of the reversing shaft 22, thereby driving the docking frame 24 to rotate to adjust the direction of the solid mold structure 3.

[0035] More specifically, the active slide rail 25 is started, driving the tooth arm 26 to move horizontally to the right along the active slide rail 25, and the rack of the tooth arm 26 engages with the gear 23, pushing the gear 23 to rotate clockwise, or the tooth arm 26 moves to the left to drive the gear 23 to rotate counterclockwise, and the gear 23 drives the reversing shaft 22 to rotate a maximum of 180 degrees, and then drives the docking frame 24 and the solid mold structure 3 to flip 180 degrees, realizing the switching of the directions of the two ends of the lost foam for full dipping.

[0036] As a further solution of the present invention, the mold structure 3 includes a first support plate 31, a pair of fork arm connecting rod assemblies 32, a pair of second support plates 33, a plurality of clamping wheels 34, a pair of adapters 35, a chassis 36, a motor 37 and a screw rod 38; the first support plate 31 is rectangular, and a plurality of leakage grooves 4 are equidistantly provided in the middle of the first support plate 31, the axis connection at one end of the pair of fork arm connecting rod assemblies 32 are movably provided in the middle of the left and right side walls of the first support plate 31, and the pair of second support plates 33 are respectively connected to the first support plate 31. 31 structure is the same, and the middle of the second support plate 33 is equidistantly provided with a leakage groove 4, a pair of second support plates 33 are equidistantly provided between the other ends of the fork arm connecting rod assembly 32, and the second support plates 33 are respectively located at the middle connection of the fork arm connecting rod assembly 32, a plurality of clamping wheels 34 are equidistantly movably embedded in the middle of the first support plate 31, and the clamping wheels 34 are located between the leakage groove 4, a pair of adapters 35 are respectively symmetrically provided at the middle of the rear end of the first support plate 31 and the second support plate 33, and the adapters 35 are respectively The two ends of the fork arm connecting rod assembly 32 are symmetrically located. The middle part of the other end of the adapter 35 on the rear side of the first support plate 31 is embedded with a bearing 5. The middle part of the other end of the adapter 35 on the rear side of the second support plate 33 is provided with a spiral hole. The chassis 36 is fixedly set on the lower wall of one of the adapters 35 and is located below the bearing 5. The motor 37 is fixedly set in the middle of the chassis 36. One end of the screw rod 38 is fixedly inserted into the bearing 5, and one end of the screw rod 38 is connected to the driving end of the motor 37. The screw rod 3 8 The other end movably passes through another adapter seat 35, and the screw rod 38 is screwed to the other adapter seat 35; by starting the motor 37 to drive the screw rod 38 to rotate, one of the adapter seats 35 is forced to drive the second support plate 33 to move axially along the screw rod 38, and with the help of the head and tail alternating movable connection of the fork arm connecting rod assembly 32, the equidistant movement of the second support plate 33 is achieved, thereby achieving synchronous clamping of the lost foam, and with the help of the main structure 1 and the reversing structure 2, the two ends of the lost foam are dipped and coated respectively.

[0037] More specifically, the equidistant clamping and synchronous action, the reverse thread design at both ends of the spiral rod 38 ensure that the second support plates 33 on both sides move equidistantly, the clamping is error-free, and multiple lost foams can be clamped at the same time (the number of clamping is set according to the number of second support plates 33 according to actual needs). The leakage groove 4 is designed to allow the paint to penetrate the bottom of the mold body during dipping, and cooperate with the clamping wheel 34 to reduce the contact area with the lost foam. The point-to-surface contact of the clamping wheel 34 can be compensated by the automatic flow of the paint after dipping to ensure coating uniformity.

[0038] As a further solution of the present invention, in order to facilitate the placement and unloading of the lost foam, the first support plate 31 and the second support plate 33 can be arranged equidistantly in the longitudinal direction.

[0039] As a further solution of the present invention, in order to fully dip-coat the lost foam, the first support plate 31 and the second support plate 33 can be arranged horizontally, and the first support plate 31 and the second support plate 33 can be rotated 90 degrees in the forward direction and 90 degrees in the reverse direction.

[0040] As a further solution of the present invention, in order to achieve synchronous dipping of multiple lost foams, the second support plate 33 is moved equidistantly relative to the first support plate 31 for clamping.

[0041] The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process. The specific operations are as follows.

[0042] Working principle:

[0043] The equipment is moved by the wheels 12 on the lower wall of the vehicle body 11 in the main structure 1 to the dipping box, and the mold structure 3 is positioned above the dipping box;

[0044] The cast gear 23 box lost foam mold is placed between the first support plate 31 and the second support plate 33, and between the second support plate 33 and the second support plate 33; the motor 37 in the chassis 36 in the solid mold structure 3 is started to drive the screw rod 38 to rotate with the help of the bearing 5 in one of the adapter seats 35. Since the adapter seat 35 provided on the top second support plate 33 is screwed to the screw rod 38, and the second support plate 33 and the first support plate 31 are connected in series through the symmetrically provided fork arm connecting rod assembly 32, the top second support plate 33 is forced to descend, and the linkage of the fork arm connecting rod assembly 32 is used to realize the equidistant descending movement of the second support plate 33, thereby equidistantly clamping the same lost foam;

[0045] The hydraulic cylinder 173 in the turning assembly 17 is activated, and the turning seat 172 is turned 90 degrees on the turning frame 171 by the extension of the hydraulic cylinder 173, so that the lost foam after the longitudinal arrangement is turned 90 degrees to the horizontal arrangement;

[0046] The translation slide 13 drives the lost foam to move laterally to adjust the position for calibrating the dipping box. When the translation slide 13 is started, the roller 15 of the bearing seat 14 contacts and rolls with the vehicle body 11 to provide support force, driving the lifting slide 16 to move. Then the lifting slide 16 is started to lower the laterally arranged lost foam into the dipping box.

[0047] The lost mold has a certain size. In order to prevent damage caused by buoyancy and to prevent a large amount of liquid from entering the mold body and affecting the pouring of the dipping liquid, the active slide 25 in the reversing structure 2 is started. The active slide 25 drives the tooth arm 26 to move horizontally, and the translation movement of the tooth arm 26 is engaged with the gear 23, so that the gear 23 is forced to rotate with the help of the reversing shaft 22; then the reversing shaft 22 drives the fixed mold structure 3 on the docking frame 24 to rotate. Since the rotation range of the reversing shaft 22 is 180 degrees, the two ends of the lost mold can be turned toward Corresponding to the bottom, the rotation of the reversing shaft 22 is used to realize the face change of the two ends of the lost foam, and the two ends are respectively inserted into the dipping process; and because the first support plate 31 and the second support plate 33 clamp the lost foam, it is not directly blocked by a large area of ​​contact between the plate surfaces, but by point-surface contact with the clamping wheel 34, and after dipping, the leakage groove 4 on the first support plate 31 and the second support plate 33 can effectively promote the flow of the dipping liquid; and after dipping, the lost foam is unloaded, and the residual dipping liquid on the lost foam automatically flows down from the top to make up for the contact position of the clamping wheel 34.

[0048] In summary, the mechanical linkage of the present invention replaces manual operation, automatically completes the reversing, flipping and downward pressure dipping of the lost foam, completely replaces the manual flipping action, improves the efficiency of dipping multiple molds in a single batch, saves manpower and time, prevents omission of the dipping surface or uneven coating thickness due to different mold shapes, and prevents uneven damage due to manual force applied by buoyancy. It is suitable for molds of multiple specifications and processes, and the device is compatible with lost foams of different sizes.

[0049] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A lost foam dipping device for gearbox housing processing, characterized in that: The invention comprises a main structure (1), a reversing structure (2) and a fixed mold structure (3), wherein the reversing structure (2) is fixedly arranged on the main structure (1), the reversing structure (2) is lifted and turned over by the main structure (1), and the fixed mold structure (3) is fixedly arranged on the reversing structure (2), and the fixed mold structure (3) is rotated by the reversing structure (2); The main structure (1) is used to move the equipment and drive the solid mold structure (3) to rise and fall and translate, the reversing structure (2) is used to control the rotation of the solid mold structure (3), the solid mold structure (3) is used to arrange multiple lost molds at equal intervals, and the lost molds in the solid mold structure (3) are dipped at both ends of the mold body through the cooperation of the reversing structure (2) and the main structure (1); The main structure (1) includes a vehicle body (11), two pairs of wheels (12), a translation slide rail (13), a bearing seat (14), two pairs of rollers (15), a lifting slide rail (16), and a flip assembly (17); The flip assembly (17) is slidably arranged on the lifting rail (16); The turning assembly (17) includes a turning frame (171), a turning seat (172), and a hydraulic cylinder (173); The flip frame (171) is L-shaped, and a first flip opening is opened in the middle of the flip frame (171). One end of the flip frame (171) is slidably arranged on the lifting slide rail (16), and the flip frame (171) is driven to move up and down by the lifting slide rail (16). The flip seat (172) is movably embedded in the other end of the flip frame (171) near the middle. A second flip opening is opened in the middle of the left end of the flip seat (172). One end of the hydraulic cylinder (173) is movably embedded in the first flip opening of the flip frame (171), and the telescopic end of the hydraulic cylinder (173) is tilted to the right. The telescopic end of the hydraulic cylinder (173) is movably connected to the second flip opening portion of the left end of the flip seat (172). The fixed mold structure (3) comprises a first support plate (31), a pair of fork arm connecting rod assemblies (32), and a pair of second support plates (33); The axis connection of one end of a pair of the fork arm connecting rod assemblies (32) is movably arranged at the middle of the left and right side walls of the first support plate (31), and the pair of the second support plates (33) are equidistantly arranged between the other ends of the fork arm connecting rod assemblies (32), and the second support plates (33) are respectively located at the middle connection of the fork arm connecting rod assemblies (32). The first support plate (31) and the second support plate (33) can be arranged equidistantly in the longitudinal direction, the first support plate (31) and the second support plate (33) can be arranged transversely, and the first support plate (31) and the second support plate (33) can be rotated 90 degrees in the forward direction and 90 degrees in the reverse direction. The second support plate (33) moves equidistantly relative to the first support plate (31) for clamping.

2. The lost foam dipping device for gearbox housing processing according to claim 1 is characterized in that: The two pairs of wheels (12) are symmetrically arranged on the lower wall of the vehicle body (11) and located at the four corners. The translation rail (13) is fixedly arranged on the middle part of the upper wall of the left end of the vehicle body (11). One end of the supporting seat (14) is slidably arranged on the translation rail (13), and the other end of the supporting seat (14) is located on the right side of the translation rail (13). The two pairs of rollers (15) are movably arranged on the other end of the supporting seat (14), and the rollers (15) are respectively in contact with the upper wall of the vehicle body (11). One end of the lifting rail (16) is slidably arranged on the translation rail (13), and the lifting rail (16) is driven to move forward and backward by the rollers (15) on the supporting seat (14) and the translation rail (13).

3. The lost foam dipping device for gearbox housing processing according to claim 2, characterized in that: The reversing structure (2) includes a reversing frame (21), a reversing shaft (22), a gear (23), a docking frame (24), an active slide rail (25), and a gear arm (26); The reversing frame (21) is concave, and the reversing frame (21) is fixedly arranged on the right end of the flip seat (172). The two ends of the reversing shaft (22) are respectively movable and pass through the middle of the two ends of the reversing frame (21). The gear (23) is fixedly sleeved on the middle of the reversing shaft (22) and the gear (23) is located between the two ends of the reversing frame (21). The docking frame (24) is a rectangular frame structure. The middle of the lower wall of the docking frame (24) is fixedly arranged on the reversing shaft (22). The active slide rail (25) is fixedly arranged on the inner lower wall of the reversing frame (21), and the active slide rail (25) is located on the left side of the gear (23). One end of the tooth arm (26) is slidably arranged on the active slide rail (25), and the other end of the tooth arm (26) is engaged with the gear (23).

4. The lost foam dipping device for gearbox housing processing according to claim 3 is characterized in that: The tooth arm (26) is driven to move in translation by the active slide rail (25), and the tooth arm (26) can drive the gear (23) to rotate 180 degrees.

5. The lost foam dipping device for gearbox housing processing according to claim 4, characterized in that: The fixed mold structure (3) further includes a plurality of clamping wheels (34), a pair of adapters (35), a chassis (36), a motor (37) and a screw rod (38); The first support plate (31) is rectangular, and a plurality of drain grooves (4) are equidistantly provided in the middle of the first support plate (31). A pair of the second support plates (33) are respectively identical in structure to the first support plate (31), and a drain groove (4) is equidistantly provided in the middle of the second support plates (33). A plurality of the clamping wheels (34) are respectively equidistantly movably embedded in the middle of the first support plate (31), and the clamping wheels (34) are located between the drain grooves (4). A pair of the adapter seats (35) are respectively symmetrically provided in the middle of the rear ends of the first support plate (31) and the second support plate (33), and the adapter seats (35) are respectively symmetrically located at the rear ends of the fork arm connecting rod assembly (32). A bearing (5) is embedded in the middle of the other end of the adapter seat (35) on the rear side of 31, wherein a spiral hole is opened in the middle of the other end of the adapter seat (35) on the rear side of the second support plate (33), the chassis (36) is fixedly arranged on the lower wall of one of the adapter seats (35) and is located below the bearing (5), the motor (37) is fixedly arranged in the middle of the chassis (36), one end of the screw rod (38) is fixedly inserted in the bearing (5), and one end of the screw rod (38) is connected to the driving end of the motor (37), the other end of the screw rod (38) is movable through the other adapter seat (35), and the screw rod (38) is screwed to the other adapter seat (35).

Citation Information

Patent Citations

  • Lost foam casting mold flow painting device for casting machining

    CN111889633A

  • Mechanical coating equipment specially designed for lost foam casting

    CN220239984U