A casting shearing separation device

The casting shearing and separation device, which uses multi-point synchronous shearing and air blowing kits to remove residues, solves the problems of low cutting efficiency and precision of traditional devices, achieving efficient and environmentally friendly casting separation, and improving finished product quality and production efficiency.

CN120551470BActive Publication Date: 2025-11-18HUAXIANG (HONGDONG) INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202511064576.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2025-11-18
Estimated Expiration
2045-07-31

AI Technical Summary

Technical Problem

Traditional casting shearing devices suffer from problems such as low cutting efficiency, serious material consumption, difficulty in guaranteeing accuracy, and easy damage to the surface of castings. There is an urgent need for efficient, environmentally friendly, and precise cutting and separation technology.

Method used

A casting shearing and separation device was designed, which adopts multi-point synchronous shearing technology, uses staggered shearing blades to disperse stress, combines air blowing kit to remove residue, positioning component to achieve flexible clamping, and collection component to efficiently collect debris, thereby improving processing accuracy and efficiency.

Benefits of technology

It effectively avoids damage to the casting surface, extends the service life of the cutting blade, reduces maintenance frequency and cost, and improves production efficiency and environmental cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of casting separation, and discloses a casting shearing and separating device, the inner side of a workbench is rotationally connected with a conveying belt, the middle of the inner side of the workbench is fixedly connected with a collecting component, the two sides of the workbench are fixedly connected with transmission components, and the two sides of the top of the workbench are fixedly connected with positioning components. The casting shearing and separating device is provided with a shearing assembly, in the shearing link of the casting, a first belt pulley and two second belt pulleys cooperatively drive a lead screw to rotate in a moving plate, when the lead screw rotates, two shearing seats move towards each other, a blade on the shearing seat accurately cuts into the casting, a plurality of groups of shearing blades arranged in a staggered mode are designed on the shearing seat, concentrated stress generated by traditional single-point shearing is dispersed to a plurality of contact points in a multi-point synchronous shearing mode, surface depression, cracks and other damages of the casting caused by excessive local stress are effectively avoided, and the finished product quality of the casting is improved.
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Description

Technical Field

[0001] This invention relates to the field of casting separation technology, specifically to a casting shearing and separation device. Background Technology

[0002] Castings are shaped metal objects with specific forms, dimensions, and properties obtained by injecting molten metal into a pre-prepared mold and allowing it to cool and solidify. After casting, it is often necessary to separate the casting from the gate, riser, or other connecting parts, or to cut large castings into sizes and shapes suitable for subsequent processing, transportation, and use. In the past, or in some small foundries, manual separation using tools such as saws and chisels was sometimes used. This method is labor-intensive, inefficient, and lacks precision, easily causing surface damage to the castings and affecting product quality. With the continuous development of the manufacturing industry, higher demands have been placed on casting shearing and separation devices, prompting continuous advancements in related technologies. Automated, high-precision, high-efficiency, and environmentally friendly shearing and separation devices have become the development trend.

[0003] Traditional abrasive wheel cutting machines have significant limitations in casting cutting and separation operations. Their cutting efficiency is low, the abrasive wheel wears out severely during the cutting process, and consumables need to be replaced frequently, which not only increases maintenance costs but also reduces overall work efficiency. In addition, traditional casting shearing devices have problems such as uneven shear force distribution, easy damage to the casting surface, and low processing efficiency during the separation process. There is an urgent need for more efficient, environmentally friendly, and precise cutting and separation technologies to improve the current situation. Summary of the Invention

[0004] To achieve the above objectives, the present invention provides the following technical solution: a casting shearing and separation device, comprising:

[0005] A workbench, with a conveyor belt rotatably connected to its inner side, a collecting component fixedly connected to the middle of the inner side of the workbench, transmission components fixedly connected to both sides of the workbench, and positioning components fixedly connected to both sides of the top of the workbench.

[0006] A separating component is used to shear and separate the casting. Both sides of the separating component are fixedly connected to the output end of the transmission component.

[0007] The separating component includes a movable frame, a driving component is fixedly connected to the top of the movable frame, a movable plate is slidably connected to the side of the movable frame, the top of the movable plate is fixedly connected to the output end of the driving component, and a connecting mechanism is fixedly connected to the inner side of the movable plate.

[0008] When shearing and separating the castings on the workbench, the drive unit is activated, and its output end drives the moving plate to move downward along the moving frame. The moving plate drives the connecting mechanism to move towards the castings to perform the shearing and separation operation.

[0009] The connecting mechanism includes a fixed frame, which is fixedly connected to the side of the movable plate. A motor is fixedly connected to the fixed frame, and a first pulley is sleeved on the output end of the motor. Second pulleys are rotatably connected to both sides of the movable frame. Belts are sleeved on the inner sides of the two second pulleys and the first pulley. A shearing component is slidably connected to the inner side of the movable frame.

[0010] When performing simultaneous shearing of multiple parts of a casting, the motor is turned on, and the output of the motor drives the first pulley to rotate. Through the transmission of the belts on both sides, the pulleys on both sides of the moving plate rotate synchronously. While the pulleys rotate, they drive the three shearing components on the moving plate to work together, so as to achieve simultaneous shearing of the casting and greatly improve processing efficiency.

[0011] Preferably, the shearing assembly includes two buffer rods and a lead screw. The side of the buffer rod is fixedly connected to the inner side of the moving plate. Shearing seats are slidably connected to both sides of the buffer rod. A second spring is sleeved on the buffer rod. Both ends of the second spring are fixedly connected to the side of the shearing seat. Both ends of the lead screw are threadedly connected to the inner side of the moving plate. There are three lead screws. Two of the lead screws are fixedly connected to a second pulley. The middle lead screw is fixedly connected to a first pulley. An air blowing kit is fixedly connected between the two shearing seats. Blades are arranged crosswise on the side of the shearing seats.

[0012] Preferably, in the casting shearing process, the first pulley and two second pulleys work together to drive the lead screw to rotate within the moving plate. When the lead screw rotates, it drives the two shearing seats to move towards each other, and the blades on them precisely cut into the casting. The shearing seats are designed with multiple sets of staggered shearing blades. Through multi-point synchronous shearing, the concentrated stress generated by traditional single-point shearing is dispersed to multiple contact points, effectively avoiding damage such as surface depressions and cracks in the casting due to excessive local stress, thus improving the finished quality of the casting.

[0013] Preferably, when the two shearing seats move relative to each other to perform the shearing task, they slide synchronously on the buffer rod and compress the second spring at the same time. The powerful impact force generated at the moment of shearing can be effectively absorbed and buffered by the compressed spring, reducing the wear of the equipment components caused by vibration, improving the stability of equipment operation, and reducing the frequency of equipment maintenance.

[0014] Preferably, after the casting is cut, the air blowing kit will spray airflow onto the blade due to the squeezing of the shearing seat, which can remove the metal residue adhering to the blade, avoid the accumulation of residue affecting the blade sharpness and the accuracy of the next shearing, effectively reduce the workload of frequent manual disassembly and cleaning, reduce maintenance costs, and at the same time improve the continuous operation capability and production efficiency of the equipment.

[0015] Preferably, the air blowing kit includes an air blowing cylinder with air holes evenly distributed on the side of the air blowing cylinder near the blade. One end of the air blowing cylinder is fixedly connected to a connecting cylinder, and the end of the connecting cylinder away from the air blowing cylinder is fixedly connected to the inner side of a shear seat. The other end of the air blowing cylinder is fixedly connected to a fixed cylinder, and the end of the fixed cylinder away from the air blowing cylinder is slidably connected to the inner side of another shear seat. A movable plate is slidably connected to the inner side of the fixed cylinder, and a push rod is fixedly connected to the inner side of the movable plate. The end of the push rod away from the circular plate is fixedly connected to the inner side of the shear seat, and one end of the push rod is fixedly connected to a circular plate. A sliding rod is fixedly connected to the side of the circular plate away from the push rod, and the other end of the sliding rod is slidably connected to a slider. The side of the slider is fixedly connected to the inner side of the connecting cylinder, and a third spring is sleeved on the sliding rod. One end of the third spring is fixedly connected to the side of the circular plate, and the other end of the third spring is fixedly connected to the side of the slider.

[0016] Preferably, when the two shear seats move toward each other under the drive of the screw to perform the shearing task, one shear seat simultaneously drives the push rod, which drives the movable plate to slide in the fixed cylinder, and at the same time drives the circular plate to move in the air blowing cylinder, so that the external gas rushes into the air blowing cylinder through the air hole. During this process, the circular plate drives the slide rod to slide along the inner side of the slider and compresses the third spring. By using the movement of the shear seats, the gas power is reserved in advance for the subsequent cleaning work.

[0017] Preferably, after the blades on the two shearing seats have finished shearing the casting, the motor reverses and drives the lead screw to rotate in the opposite direction, causing the shearing seats to move and reset in the opposite direction. At the same time, the shearing seats pull the circular plate through the push rod, compressing the gas in the air blower. The compressed gas is ejected through the air hole and blows the blade surface. This can remove the residue adhering to the blade in time after shearing, avoid the residue residue causing accelerated blade wear, and reduce the situation where the accumulation of residue affects the accuracy of the next shearing. This not only effectively reduces the frequency of manual cleaning and saves maintenance costs, but also extends the service life of the blades and improves the overall production efficiency.

[0018] Preferably, the positioning component includes a positioning plate, the bottom of which is fixedly connected to the top of the worktable, a connecting shaft is slidably connected to the inner side of the positioning plate, a connecting plate is fixedly connected to the other end of the connecting shaft, the side of the connecting plate is slidably connected to the inner side of the positioning plate, and contact rollers are rotatably connected to the inner side of the connecting plate. A first spring is sleeved on the connecting shaft, one end of the first spring is fixedly connected to the inner side of the positioning plate, and the other end of the first spring is fixedly connected to the connecting plate.

[0019] Preferably, the collecting component includes a collecting box, the side of which is fixedly connected to the inside of the workbench, a top plate is fixedly connected to the top of the inner cavity of the collecting box, an air suction machine is fixedly connected to the bottom of the inner cavity of the collecting box, a mesh plate is fixedly connected to the middle of the inner cavity of the collecting box, and a rotating mechanism is rotatably connected to the bottom of the mesh plate.

[0020] Preferably, the rotating mechanism includes a rotating shaft, a helical blade is fixedly connected to the side of the rotating shaft, and a rotating rod is fixedly connected to the side of the rotating shaft away from the helical blade.

[0021] This invention provides a casting shearing and separation device. It has the following beneficial effects:

[0022] 1. This casting shearing and separation device is equipped with a shearing assembly. In the casting shearing process, the first pulley and two second pulleys work together to drive the lead screw to rotate within the moving plate. When the lead screw rotates, it drives two shearing seats to move towards each other, and the blades on them precisely cut into the casting. The shearing seats are designed with multiple sets of staggered shearing blades. Through multi-point synchronous shearing, the concentrated stress generated by traditional single-point shearing is dispersed to multiple contact points, effectively avoiding damage such as surface depressions and cracks in the casting due to excessive local stress, thus improving the finished quality of the casting.

[0023] 2. This casting shearing and separation device is equipped with an air blowing kit. The shearing seat pulls the circular plate through the push rod, which compresses the gas in the air blowing cylinder. The pressurized gas is ejected through the air hole and blows the blade surface. This can remove the residue adhering to the blade in time after shearing, avoiding the increased wear of the blade due to residue residue. It also reduces the possibility of the next shearing accuracy being affected by the accumulation of residue. This not only effectively reduces the frequency of manual cleaning and saves maintenance costs, but also extends the service life of the blade and improves the overall production efficiency.

[0024] 3. This casting shearing and separation device is equipped with a positioning component. When the casting is placed on the conveyor belt, the first spring, with its own elastic tension, drives the connecting plate to slide along the inner side of the positioning plate through the connecting shaft. The rotating contact roller on the connecting plate tightly abuts against both sides of the casting, forming a flexible clamp. It can automatically adapt to castings of different specifications and sizes without the need for frequent manual adjustments. This not only improves the convenience of operation, but also prevents the casting from sliding laterally during the casting conveying process by relying on the friction of the contact roller, thus ensuring the stability of the conveying.

[0025] 4. This casting shearing and separation device is equipped with a collection component. During the casting shearing operation, the suction fan is activated, and the suction force generated by it is used to suck the debris generated during the shearing and separation process into the collection box through the pre-drilled round holes on the conveyor belt. This not only efficiently collects the debris generated during processing, but also prevents the debris from scattering, effectively keeping the workbench clean, reducing the frequency of manual cleaning, reducing labor intensity, and preventing the accumulation of debris from affecting the normal operation of the equipment, thus improving the production environment. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the casting shearing and separation device of the present invention;

[0027] Figure 2 This is an axonometric view of the present invention;

[0028] Figure 3 This is a schematic diagram of the conveyor belt structure of the present invention;

[0029] Figure 4 This is a schematic diagram of the structure of the separating component of the present invention;

[0030] Figure 5 This is a schematic diagram of the connection mechanism of the present invention;

[0031] Figure 6 This is a schematic diagram of the shearing component of the present invention;

[0032] Figure 7 This is a schematic diagram of the air blowing kit of the present invention;

[0033] Figure 8 This is a schematic diagram of the positioning component of the present invention;

[0034] Figure 9 This is a schematic diagram of the structure of the collecting component of the present invention;

[0035] Figure 10 This is a schematic diagram of the rotating mechanism of the present invention.

[0036] In the diagram: 1. Workbench; 2. Separation component; 21. Moving frame; 22. Drive unit; 23. Moving plate; 24. Connecting mechanism; 241. Fixed frame; 242. Motor; 243. First pulley; 244. Second pulley; 245. Belt; 246. Shearing assembly; 2461. Shearing seat; 2462. Lead screw; 2463. Buffer rod; 2464. Second spring; 2465. Air blowing kit; 24651. Air blowing cylinder; 24652. Connecting cylinder; 24653. Fixed cylinder; 24654. Push rod; 24 655. Movable plate; 24656. Circular plate; 24657. Third spring; 24658. Slider; 24659. Slide rod; 24660. Air hole; 2466. Blade; 3. Collection component; 31. Collection box; 32. Top plate; 33. Air suction machine; 34. Mesh plate; 35. Rotating mechanism; 351. Rotating shaft; 352. Spiral blade; 353. Rotating rod; 4. Positioning component; 41. Positioning plate; 42. Connecting shaft; 43. Connecting plate; 44. First spring; 45. Contact roller; 5. Conveyor belt; 6. Transmission component. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Please see Figures 1-3 The present invention provides a technical solution: a casting shearing and separation device, comprising:

[0039] Workbench 1, with conveyor belt 5 rotatably connected to the inner side of workbench 1, collection component 3 fixedly connected to the middle of the inner side of workbench 1, transmission component 6 fixedly connected to both sides of workbench 1, and positioning component 4 fixedly connected to both sides of the top of workbench 1.

[0040] Separation component 2 is used to shear and separate the casting. Both sides of separation component 2 are fixedly connected to the output end of transmission component 6.

[0041] Please see Figures 1-4 The separating component 2 includes a movable frame 21, a driving component 22 is fixedly connected to the top of the movable frame 21, a movable plate 23 is slidably connected to the side of the movable frame 21, the top of the movable plate 23 is fixedly connected to the output end of the driving component 22, and a connecting mechanism 24 is fixedly connected to the inner side of the movable plate 23.

[0042] When shearing and separating the casting on the workbench 1, the drive unit 22 is activated, and its output end drives the moving plate 23 to move downward along the moving frame 21. The moving plate 23 drives the connecting mechanism 24 to move towards the casting to perform the shearing and separation operation.

[0043] Please see Figures 1-5 The connecting mechanism 24 includes a fixed frame 241, which is fixedly connected to the side of the movable plate 23. A motor 242 is fixedly connected to the fixed frame 241. A first pulley 243 is sleeved on the output end of the motor 242. A second pulley 244 is rotatably connected to both sides of the movable frame 21. A belt 245 is sleeved on the inner side of the two second pulleys 244 and the first pulley 243. A shearing assembly 246 is slidably connected to the inner side of the movable frame 21.

[0044] When performing simultaneous shearing of multiple parts of the casting, the motor 242 is turned on. The output end of the motor 242 drives the first pulley 243 to rotate. Through the transmission of the two belts 245, the two belts 245 on the moving plate 23 rotate synchronously. While the belts 245 are rotating, they drive the three shearing components 246 on the moving plate 23 to work together, so as to achieve simultaneous shearing of the casting and greatly improve processing efficiency.

[0045] Please see Figures 1-6 The shearing assembly 246 includes two buffer rods 2463 and a lead screw 2462. The side of the buffer rod 2463 is fixedly connected to the inner side of the moving plate 23. Shear seats 2461 are slidably connected to both sides of the buffer rod 2463. A second spring 2464 is sleeved on the buffer rod 2463. Both ends of the second spring 2464 are fixedly connected to the side of the shear seat 2461. Both ends of the lead screw 2462 are threadedly connected to the inner side of the moving plate 23. There are three lead screws 2462. Two lead screws 2462 are fixedly connected to the second pulley 244. The middle lead screw 2462 is fixedly connected to the first pulley 243. An air blowing kit 2465 is fixedly connected between the two shear seats 2461. Blades 2466 are arranged crosswise on the side of the shear seat 2461.

[0046] In the casting shearing process, the first pulley 243 and the two second pulleys 244 work together to drive the lead screw 2462 to rotate within the moving plate 23. When the lead screw 2462 rotates, it drives the two shearing seats 2461 to move towards each other, and the blades 2466 on them precisely cut into the casting. The shearing seat 2461 is designed with multiple sets of staggered shearing blades 2466. Through multi-point synchronous shearing, the concentrated stress generated by traditional single-point shearing is dispersed to multiple contact points, effectively avoiding damage such as surface depressions and cracks in the casting due to excessive local stress, thus improving the finished quality of the casting.

[0047] When the two shearing seats 2461 move relative to each other to perform the shearing task, they slide synchronously on the buffer rod 2463 and compress the second spring 2464 at the same time. The powerful impact force generated at the moment of shearing can be effectively absorbed and buffered by the compressed spring, reducing the wear of the equipment components caused by vibration, improving the stability of equipment operation, and reducing the frequency of equipment maintenance.

[0048] After the casting is cut, the air blowing kit 2465 will spray airflow onto the blade 2466 due to the pressure of the shear seat 2461. This can remove the metal residue adhering to the blade 2466, prevent the residue from accumulating and affecting the sharpness of the blade 2466 and the accuracy of the next shearing, effectively reduce the workload of frequent manual disassembly and cleaning, reduce maintenance costs, and improve the continuous operation capability and production efficiency of the equipment.

[0049] Please see Figures 1-7The air blowing kit 2465 includes an air blowing cylinder 24651. Air holes 24660 are evenly distributed on the side of the air blowing cylinder 24651 near the blade 2466. A connecting cylinder 24652 is fixedly connected to one end of the air blowing cylinder 24651. The end of the connecting cylinder 24652 away from the air blowing cylinder 24651 is fixedly connected to the inner side of the shearing seat 2461. A fixing cylinder 24653 is fixedly connected to the other end of the air blowing cylinder 24651. The end of the fixing cylinder 24653 away from the air blowing cylinder 24651 is slidably connected to the inner side of another shearing seat 2461. A movable plate 24655 is slidably connected to the inner side of the fixing cylinder 24653. A push rod 24 is fixedly connected to the inner side of the movable plate 24655. 654, the end of the push rod 24654 away from the circular plate 24656 is fixedly connected to the inner side of the shear seat 2461. The circular plate 24656 is fixedly connected to one end of the push rod 24654. The slide rod 24659 is fixedly connected to the side of the circular plate 24656 away from the push rod 24654. The slider 24658 is slidably connected to the other end of the slide rod 24659. The side of the slider 24658 is fixedly connected to the inner side of the connecting cylinder 24652. A third spring 24657 is sleeved on the slide rod 24659. One end of the third spring 24657 is fixedly connected to the side of the circular plate 24656. The other end of the third spring 24657 is fixedly connected to the side of the slider 24658.

[0050] When the two shear seats 2461 move towards each other to perform the shearing task under the drive of the lead screw 2462, one shear seat 2461 simultaneously drives the push rod 24654. The push rod 24654 drives the movable plate 24655 to slide in the fixed cylinder 24653, and at the same time drives the circular plate 24656 to move in the air blowing cylinder 24651, causing external gas to rush into the air blowing cylinder 24651 through the air hole 24660. During this process, the circular plate 24656 drives the slide rod 24659 to slide along the inner side of the slider 24658 and compress the third spring 24657. By using the movement of the shear seats 2461, gas power is reserved in advance for subsequent cleaning work.

[0051] After the blades 2466 on the two shearing seats 2461 have finished shearing the casting, the motor 242 reverses and drives the lead screw 2462 to rotate in the opposite direction, causing the shearing seats 2461 to move and reset in the opposite direction. At the same time, the shearing seats 2461 pull the circular plate 24656 through the push rod 24654, which compresses the gas in the air blower 24651. The compressed gas is ejected through the air hole 24660 to blow and clean the surface of the blades 2466. This can remove the residue adhering to the blades 2466 in time after shearing, avoid the residue residue causing the blades 2466 to wear more rapidly, and reduce the situation where the accumulation of residue affects the accuracy of the next shearing. This not only effectively reduces the frequency of manual cleaning and saves maintenance costs, but also extends the service life of the blades 2466 and improves the overall production efficiency.

[0052] Please see Figures 1-8 The present invention provides a technical solution: the positioning component 4 includes a positioning plate 41, the bottom of the positioning plate 41 is fixedly connected to the top of the worktable 1, a connecting shaft 42 is slidably connected to the inner side of the positioning plate 41, a connecting plate 43 is fixedly connected to the other end of the connecting shaft 42, the side of the connecting plate 43 is slidably connected to the inner side of the positioning plate 41, and a contact roller 45 is rotatably connected to the inner side of the connecting plate 43. A first spring 44 is sleeved on the connecting shaft 42, one end of the first spring 44 is fixedly connected to the inner side of the positioning plate 41, and the other end of the first spring 44 is fixedly connected to the connecting plate 43.

[0053] After the casting is placed on the conveyor belt 5, the first spring 44, by its own elastic tension, drives the connecting plate 43 to slide along the inner side of the positioning plate 41 through the connecting shaft 42. The rotating contact roller 45 on the connecting plate 43 tightly abuts against both sides of the casting to form a flexible clamp, which can automatically adapt to castings of different specifications and sizes without the need for frequent manual adjustments. This not only improves the convenience of operation, but also prevents the casting from sliding laterally by relying on the friction of the contact roller 45 during the casting conveying process, ensuring the stability of the conveying.

[0054] At the same time, the suction machine 33 is turned on. The suction force generated by the machine during operation, combined with the round holes opened on the conveyor belt 5, firmly adsorbs the casting onto the conveyor belt 5, further enhancing the stability of the casting position and accurately guiding and fixing the casting, avoiding the casting displacement problem caused by vibration and inertia in the traditional conveying process.

[0055] Please see Figures 1-9 The present invention provides a technical solution: the collection component 3 includes a collection box 31, the side of the collection box 31 is fixedly connected to the inner side of the workbench 1, a top plate 32 is fixedly connected to the top of the inner cavity of the collection box 31, an air suction machine 33 is fixedly connected to the bottom of the inner cavity of the collection box 31, a mesh plate 34 is fixedly connected to the middle of the inner cavity of the collection box 31, and a rotating mechanism 35 is rotatably connected to the bottom of the mesh plate 34.

[0056] During casting shearing operations, the suction machine 33 is started. The suction force generated by the suction machine is used to suck the debris generated during the shearing and separation process into the collection box 31 through the pre-opened round holes on the conveyor belt 5. This not only efficiently collects the debris generated during processing, but also prevents the debris from scattering, effectively keeps the workbench 1 clean, reduces the frequency of manual cleaning, reduces labor intensity, and at the same time prevents the accumulation of debris from affecting the normal operation of the equipment and improves the production environment.

[0057] Please see Figures 1-10 The rotating mechanism 35 includes a rotating shaft 351, a spiral blade 352 fixedly connected to the side of the rotating shaft 351, and a rotating rod 353 fixedly connected to the side of the rotating shaft 351 away from the spiral blade 352.

[0058] When the suction machine 33 is started, the suction force it generates drives the spiral blade 352 to rotate, which in turn drives the rotating shaft 351 to rotate at the bottom of the screen plate 34. At the same time, the rotating shaft 351 drives the rotating rod 353 to rotate synchronously, which disperses and impacts the waste debris that enters the collection box 31 after being filtered by the screen plate 34. This prevents the waste debris from accumulating in the collection box 31. The dispersion and impact can prevent the waste debris from blocking the suction channel, ensuring that the suction machine 33 continuously and stably generates suction force and ensuring the progress of the debris collection work.

[0059] Specific workflow:

[0060] The casting to be processed is placed on the conveyor belt 5. After adjusting the positioning components 4 on both sides of the top of the worktable 1 to the appropriate position, the casting is conveyed by the conveyor belt 5. The transmission component 6 is turned on, and the output end of the transmission component 6 drives the separation component 2 to move to the appropriate position on the worktable 1. The separation component 2 is then activated to cut and separate the casting. At the same time, the collecting component 3 can be turned on to collect the debris generated during processing.

[0061] The casting to be processed is placed on the conveyor belt 5. First, according to the casting specifications, the position of the casting is accurately determined by adjusting the positioning components 4 on both sides of the top of the worktable 1. Then, the conveyor belt 5 is started to smoothly transport the casting. At this time, the transmission component 6 is activated, and its output end drives the separation component 2 to move flexibly on the worktable 1, so that it is accurately positioned to the position to be processed. After the positioning is completed, the separation component 2 is activated to perform a shearing and separation operation on the casting. At the same time, the collection component 3 is activated to collect the debris generated during the separation process in a timely manner, keep the working environment clean, and ensure a smooth and efficient processing flow.

[0062] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A casting shearing and separation device, characterized in that, include: Workbench (1), with a conveyor belt (5) rotatably connected to the inner side of the workbench (1), a collection component (3) fixedly connected to the middle of the inner side of the workbench (1), transmission components (6) fixedly connected to both sides of the workbench (1), and positioning components (4) fixedly connected to both sides of the top of the workbench (1). Separation component (2), which is used to shear and separate the casting, and both sides of the separation component (2) are fixedly connected to the output end of the transmission component (6); The separation component (2) includes a movable frame (21), a driving component (22) is fixedly connected to the top of the movable frame (21), a movable plate (23) is slidably connected to the side of the movable frame (21), the top of the movable plate (23) is fixedly connected to the output end of the driving component (22), and a connecting mechanism (24) is fixedly connected to the inner side of the movable plate (23). The connecting mechanism (24) includes a fixed frame (241), which is fixedly connected to the side of the movable plate (23). A motor (242) is fixedly connected to the fixed frame (241). A first pulley (243) is sleeved on the output end of the motor (242). A second pulley (244) is rotatably connected to both sides of the movable frame (21). A belt (245) is sleeved on the inner side of the two second pulleys (244) and the first pulley (243). A shearing assembly (246) is slidably connected to the inner side of the movable frame (21). The shearing assembly (246) includes two buffer rods (2463) and a lead screw (2462). The side of the buffer rod (2463) is fixedly connected to the inner side of the moving plate (23). Shear seats (2461) are slidably connected to both sides of the buffer rod (2463). A second spring (2464) is sleeved on the buffer rod (2463). Both ends of the lead screw (2462) are threaded to the inner side of the moving plate (23). An air blowing kit (2465) is fixedly connected between the two shear seats (2461). Blades (2466) are arranged crosswise on the side of the shear seats (2461). The air blowing kit (2465) includes an air blowing cylinder (24651). Air holes (24660) are evenly distributed on the side of the air blowing cylinder (24651) near the blade (2466). A connecting cylinder (24652) is fixedly connected to one end of the air blowing cylinder (24651), and a fixing cylinder (24653) is fixedly connected to the other end. A movable plate (24655) is slidably connected to the inner side of the fixing cylinder (24653). The inner side of the movable plate (24655) is fixed... A push rod (24654) is fixedly connected to a circular plate (24656) at one end. A slide rod (24659) is fixedly connected to the side of the circular plate (24656) away from the push rod (24654). A slider (24658) is slidably connected to the other end of the slide rod (24659). The side of the slider (24658) is fixedly connected to the inner side of the connecting cylinder (24652). A third spring (24657) is sleeved on the slide rod (24659).

2. The casting shearing and separation device according to claim 1, characterized in that: There are three lead screws (2462). Two of the lead screws (2462) are fixedly connected to the second pulley (244), the middle lead screw (2462) is fixedly connected to the first pulley (243), and both ends of the second spring (2464) are fixedly connected to the side of the shear seat (2461).

3. The casting shearing and separation device according to claim 1, characterized in that: The end of the connecting cylinder (24652) away from the air blower (24651) is fixedly connected to the inner side of the shear seat (2461). The end of the fixed cylinder (24653) away from the air blower (24651) is slidably connected to the inner side of another shear seat (2461). The end of the push rod (24654) away from the circular plate (24656) is fixedly connected to the inner side of the shear seat (2461). One end of the third spring (24657) is fixedly connected to the side of the circular plate (24656). The other end of the third spring (24657) is fixedly connected to the side of the slider (24658).

4. The casting shearing and separation device according to claim 1, characterized in that: The positioning component (4) includes a positioning plate (41), a connecting shaft (42) is slidably connected to the inner side of the positioning plate (41), a connecting plate (43) is fixedly connected to the other end of the connecting shaft (42), a contact roller (45) is rotatably connected to the inner side of the connecting plate (43), and a first spring (44) is sleeved on the connecting shaft (42).

5. A casting shearing and separation device according to claim 4, characterized in that: The bottom of the positioning plate (41) is fixedly connected to the top of the workbench (1), the side of the connecting plate (43) is slidably connected to the inner side of the positioning plate (41), one end of the first spring (44) is fixedly connected to the inner side of the positioning plate (41), and the other end of the first spring (44) is fixedly connected to the connecting plate (43).

6. The casting shearing and separation device according to claim 1, characterized in that: The collecting component (3) includes a collecting box (31), the side of which is fixedly connected to the inside of the workbench (1), a top plate (32) is fixedly connected to the top of the inner cavity of the collecting box (31), a suction machine (33) is fixedly connected to the bottom of the inner cavity of the collecting box (31), a mesh plate (34) is fixedly connected to the middle of the inner cavity of the collecting box (31), and a rotating mechanism (35) is rotatably connected to the bottom of the mesh plate (34).

7. A casting shearing and separating device according to claim 6, characterized in that: The rotating mechanism (35) includes a rotating shaft (351), a spiral blade (352) is fixedly connected to the side of the rotating shaft (351), and a rotating rod (353) is fixedly connected to the side of the rotating shaft (351) away from the spiral blade (352).

Citation Information

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