Bamboo tray automatic punch forming system

Abstract

The invention provides an automatic bamboo tray punch forming system, and relates to the field of bamboo processing, the automatic bamboo tray punch forming system comprises a bottom plate, an adjusting mechanism is mounted on the upper surface of the bottom plate, a supporting plate is arranged on the upper surface of the adjusting mechanism, a positioning mechanism is mounted on the upper surface of the supporting plate, and the positioning mechanism comprises symmetrical fixing plates; through holes are formed in the side faces, close to each other, of the two fixing plates, hydraulic rods are installed on the side faces, away from each other, of the two fixing plates, connecting plates are fixedly connected to the output ends of the two hydraulic rods, and symmetrical buffer springs are fixedly connected to the side faces, close to each other, of the two connecting plates. And a stamping assembly is arranged above the positioning mechanism. Through cooperation of the gear motor and the supporting plate, the horizontal angle of the mold is conveniently adjusted, the bamboo wood stamping efficiency is improved, through cooperation of the hydraulic rod and the positioning clamping plate, the mold can be clamped and positioned, and the mold is prevented from shaking.

Description

Technical Field

[0001] The invention relates to the field of bamboo material processing, in particular to an automatic stamping and forming system and a forming method for a bamboo pallet. Background Art

[0002] Bamboo can be used in two ways: raw bamboo and processed bamboo. Raw bamboo is used as building materials, transport rafts, and pipelines. Medium and small bamboos are used to make stationery, musical instruments, agricultural tools, and bamboo weaving. Processed bamboo has a variety of uses, such as bamboo laminates used to make wear-resistant mechanical parts.

[0003] When bamboo is processed into pallets, it needs to be stamped and formed. The current automated stamping and forming device for bamboo pallets is not convenient for positioning the stamping die, which easily causes the die to shake, affecting the quality of the stamping process of the bamboo pallet. Therefore, we propose an automated stamping and forming system for bamboo pallets to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide an automated stamping and forming system and method for a bamboo pallet, so as to solve the problems raised in the background technology described above and overcome the technical defects thereof.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: an automated stamping and forming system for bamboo pallets, comprising a base plate, an adjustment mechanism installed on the upper surface of the base plate, a support plate provided on the upper surface of the adjustment mechanism, a positioning mechanism installed on the upper surface of the support plate, the positioning mechanism comprising symmetrical fixing plates, two fixing plates close to each other having through holes on their sides, two fixing plates away from each other having hydraulic rods installed on their sides, the output ends of the two hydraulic rods being fixedly connected to connecting plates, the two connecting plates close to each other having symmetrical buffer springs fixedly connected on their sides, the two groups of buffer springs close to each other having fixedly connected ends to positioning splints, and a stamping assembly being provided above the positioning mechanism.

[0006] An automated stamping and forming system and method for a bamboo pallet, comprising:

[0007] Step S1: After the device is powered on, the device is stably placed using the support legs and anti-slip base;

[0008] Step S2: After the bamboo material is placed inside the mold base, the support plate is adjusted to position the mold;

[0009] Step S3: stamping the mold in process by using a stamping cylinder and a stamping plate;

[0010] Step S4: monitoring the punching pressure through a pressure sensor.

[0011] As a further solution of the present invention: the adjustment mechanism includes a fixing seat, a reduction motor is installed inside the fixing seat, a support plate is installed at the output end of the reduction motor, and the upper surface of the support plate is fixedly connected to the bottom surface of the support plate.

[0012] As a further solution of the present invention: dampers are installed on the side surfaces of the two connecting plates that are close to each other, and the ends of the two dampers that are close to each other are fixedly connected to the side surfaces of the two positioning clamps that are away from each other, and a stamping die seat is placed on the upper surface of the support plate.

[0013] As a further solution of the present invention: two storage boxes are placed on the bottom and upper surfaces of the bottom plate, four supporting legs are fixedly connected to the bottom surface of the bottom plate, and an anti-slip seat is installed at the bottom end of each supporting leg.

[0014] As a further solution of the present invention: a positioning plate is fixedly connected to the upper surface of the bottom plate, and a top plate is fixedly connected to the upper surface of the positioning plate.

[0015] As a further solution of the present invention: the stamping assembly includes a stamping cylinder, the stamping cylinder is installed inside the top plate, a pressure sensor is installed at the output end of the stamping cylinder, and a stamping plate is installed on the bottom surface of the pressure sensor.

[0016] As a further solution of the present invention: symmetrical lamp holders are installed on the bottom surface of the top plate, and fill lights are installed on the bottom surfaces of the two lamp holders.

[0017] As a further solution of the present invention: a controller is installed on the front side of the top plate, and a display is provided on the front side of the controller.

[0018] As a further solution of the present invention: a proximity switch is fixedly installed inside the stamping die base, and the proximity switch is used for in-situ detection of placed materials.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The cooperation of the display and the controller makes it convenient for the staff to control the device. The cooperation of the reduction motor and the support plate makes it convenient to adjust the horizontal angle of the mold and improve the efficiency of bamboo stamping. The cooperation of the hydraulic rod and the positioning clamp can clamp the mold to prevent the mold from shaking. The cooperation of the buffer spring and the damper can buffer the mold to avoid excessive extrusion. The cooperation of the stamping cylinder and the stamping plate can stamp the bamboo. At the same time, the pressure sensor can monitor the stamping pressure to avoid excessive or insufficient stamping pressure, thereby improving the quality of bamboo stamping processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The disclosure of the present invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:

[0022] Figure 1 A schematic diagram of the three-dimensional structure of an automated stamping and forming system for bamboo pallets according to one embodiment of the present invention is shown;

[0023] Figure 2 A schematic front cross-sectional view of a support plate in an automated stamping and forming system for a bamboo pallet according to one embodiment of the present invention is shown;

[0024] Figure 3 Schematically showing a top view of a support plate in an automated stamping and forming system for a bamboo pallet according to one embodiment of the present invention;

[0025] Figure 4 Schematically showing a top view of a bottom plate in an automated stamping and forming system for a bamboo pallet according to one embodiment of the present invention;

[0026] Numbers in the figure: 1. Base plate; 2. Positioning mechanism; 201. Fixed plate; 202. Through hole; 203. Hydraulic rod; 204. Connecting plate; 205. Buffer spring; 206. Positioning splint; 3. Adjusting mechanism; 301. Fixed seat; 302. Reducer motor; 303. Support plate; 4. Support plate; 5. Stamping assembly; 501. Stamping cylinder; 502. Pressure sensor; 503. Stamping plate; 6. Positioning plate; 7. Top plate; 8. Controller; 9. Display; 10. Lamp holder; 11. Fill light; 12. Stamping die seat; 13. Anti-slip seat; 14. Storage box; 15. Damper; 16. Support leg. DETAILED DESCRIPTION

[0027] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention and should not be regarded as the entire invention or as a limitation or restriction of the technical solution of the present invention.

[0028] According to one embodiment of the present invention, Figure 1-4 Shown.

[0029] A bamboo pallet automated stamping and forming system includes a base plate 1, an upper surface of the base plate 1 is installed with an adjustment mechanism 3, an upper surface of the adjustment mechanism 3 is provided with a support plate 4, an upper surface of the support plate 4 is installed with a positioning mechanism 2, the positioning mechanism 2 includes symmetrical fixing plates 201, two fixing plates 201 are provided with through holes 202 on the side close to each other, two fixing plates 201 are provided with hydraulic rods 203 on the side away from each other, the output ends of the two hydraulic rods 203 are fixedly connected to connecting plates 204, the two connecting plates 204 are fixedly connected with symmetrical buffer springs 205 on the side close to each other, and the ends of the two groups of buffer springs 205 close to each other are fixedly connected with positioning splints 206, and a stamping assembly 5 is provided above the positioning mechanism 2. The mold can be clamped and positioned by the cooperation of the hydraulic rod 203 and the positioning splint 206. The mold can be buffered by the cooperation of the buffer spring 205 and the damper 15 to avoid excessive extrusion.

[0030] An automated stamping and forming system and method for a bamboo pallet, comprising:

[0031] Step S1: After the device is powered on, the device is stably placed using the support legs 16 and the anti-slip seat 13;

[0032] Step S2: After the bamboo material is placed inside the mold base 12, the support plate 303 is adjusted to position the mold;

[0033] Step S3: stamping the mold in process by using the stamping cylinder 501 and the stamping plate 503;

[0034] Step S4: monitoring the punching pressure via the pressure sensor 502 .

[0035] In this embodiment, the adjustment mechanism 3 includes a fixed seat 301, a reduction motor 302 is installed inside the fixed seat 301, a support plate 303 is installed on the output end of the reduction motor 302, the upper surface of the support plate 303 is fixedly connected to the bottom surface of the support plate 4, the two connecting plates 204 are each installed with a damper 15 on the side close to each other, and the ends of the two dampers 15 close to each other are respectively fixedly connected to the side of the two positioning clamps 206 away from each other, and a stamping die seat 12 is placed on the upper surface of the support plate 4. A proximity switch is fixedly installed inside the seat 12, and the proximity switch is used for in-place detection of placed materials. Two storage boxes 14 are placed on the upper and lower surfaces of the bottom surface of the base plate 1. Four support legs 16 are fixedly connected to the bottom surface of the base plate 1. The bottom end of each support leg 16 is installed with an anti-slip seat 13. Through the cooperation of the reduction motor 302 and the support plate 303, the horizontal angle of the mold can be conveniently adjusted to improve the efficiency of bamboo stamping. By utilizing the cooperation of the support legs 16 and the anti-slip seat 13, the device can be placed stably to prevent the device from sliding.

[0036] In this embodiment, the upper surface of the bottom plate 1 is fixedly connected to the positioning plate 6, and the upper surface of the positioning plate 6 is fixedly connected to the top plate 7. The stamping assembly 5 includes a stamping cylinder 501, which is installed inside the top plate 7. The output end of the stamping cylinder 501 is installed with a pressure sensor 502, and the bottom surface of the pressure sensor 502 is installed with a stamping plate 503. The bottom surface of the top plate 7 is installed with symmetrical lamp holders 10, and the bottom surfaces of the two lamp holders 10 are both installed with fill lights 11. The front of the top plate 7 is installed with a controller 8, and the front of the controller 8 is provided with a display 9. Through the cooperation of the stamping cylinder 501 and the stamping plate 503, the bamboo material can be stamped and formed. At the same time, the pressure sensor 502 can be used to monitor the stamping pressure to avoid excessive or insufficient stamping pressure, thereby improving the quality of the bamboo stamping processing. The cooperation of the display 9 and the controller 8 facilitates the staff to control the device.

[0037] The working principle of the present invention is:

[0038] When in use, first connect the device to the corresponding power supply, then through the cooperation of the support legs 16 and the anti-slip seat 13, place the device stably in a suitable position, then place the bamboo material inside the stamping die seat 12, and use the cooperation of the display 9 and the controller 8 to facilitate the staff to control the device, then through the cooperation of the reduction motor 302 and the support plate 303, the horizontal angle of the mold can be conveniently adjusted, and through the cooperation of the hydraulic rod 203 and the positioning clamp 206, the mold can be clamped and positioned, and through the cooperation of the buffer spring 205 and the damper 15, the mold can be buffered to avoid excessive extrusion, and then through the cooperation of the stamping cylinder 501 and the stamping plate 503, the bamboo material can be stamped and formed, and the pressure sensor 502 can be used to monitor the stamping pressure to avoid excessive or insufficient stamping pressure.

[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0040] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An automated stamping and forming system for bamboo pallets, characterized in that: The invention comprises a base plate (1), an adjusting mechanism (3) is installed on the upper surface of the base plate (1), a supporting plate (4) is provided on the upper surface of the adjusting mechanism (3), a positioning mechanism (2) is installed on the upper surface of the supporting plate (4), the positioning mechanism (2) comprises symmetrical fixing plates (201), a through hole (202) is provided on the side of the two fixing plates (201) close to each other, a hydraulic rod (203) is installed on the side of the two fixing plates (201) away from each other, the output ends of the two hydraulic rods (203) are fixedly connected to a connecting plate (204), the side of the two connecting plates (204) close to each other are fixedly connected to symmetrical buffer springs (205), the ends of the two groups of buffer springs (205) close to each other are fixedly connected to a positioning clamping plate (206), and a stamping assembly (5) is provided above the positioning mechanism (2).

2. The automated stamping and forming system for bamboo pallets according to claim 1, characterized in that: The adjustment mechanism (3) comprises a fixing seat (301), a reduction motor (302) is installed inside the fixing seat (301), a support plate (303) is installed at the output end of the reduction motor (302), and the upper surface of the support plate (303) is fixedly connected to the bottom surface of the support plate (4).

3. The automated stamping and forming system for bamboo pallets according to claim 2, characterized in that: A damper (15) is installed on the side of the two connecting plates (204) that are close to each other, and the ends of the two dampers (15) that are close to each other are fixedly connected to the side of the two positioning clamps (206) that are away from each other. A stamping die seat (12) is placed on the upper surface of the support plate (4).

4. The automated stamping and forming system for bamboo pallets according to claim 3, characterized in that: Two storage boxes (14) are placed on the bottom and upper surfaces of the base plate (1). Four support legs (16) are fixedly connected to the bottom surface of the base plate (1), and an anti-slip seat (13) is installed at the bottom end of each support leg (16).

5. The automated stamping and forming system for bamboo pallets according to claim 4, characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a positioning plate (6), and the upper surface of the positioning plate (6) is fixedly connected to a top plate (7).

6. The automated stamping and forming system for bamboo pallets according to claim 5, characterized in that: The punching assembly (5) comprises a punching cylinder (501), the punching cylinder (501) is installed inside the top plate (7), a pressure sensor (502) is installed at the output end of the punching cylinder (501), and a punching plate (503) is installed on the bottom surface of the pressure sensor (502).

7. The automated stamping and forming system for bamboo pallets according to claim 6, characterized in that: Symmetrical lamp holders (10) are installed on the bottom surface of the top plate (7), and fill-in lamps (11) are installed on the bottom surfaces of the two lamp holders (10).

8. The automated stamping and forming system for bamboo pallets according to claim 7, characterized in that: A controller (8) is installed on the front of the top plate (7), and a display (9) is provided on the front of the controller (8).

9. The automated stamping and forming system for bamboo pallets according to claim 8, characterized in that: A proximity switch is fixedly installed inside the punching die seat (12), and the proximity switch is used for in-situ detection of placed materials.

10. The automated stamping and forming system and method for bamboo pallets according to claim 9, characterized in that: include Step S1: After the device is powered on, the device is stably placed using the support legs (16) and the anti-slip seat (13); Step S2: After the bamboo material is placed inside the mold base (12), the support plate (303) is adjusted to position the mold; Step S3: stamping the mold in process by using the stamping cylinder (501) and the stamping plate (503); Step S4: monitoring the punching pressure via the pressure sensor (502).

Images