Conveying equipment and carbon block processing system
By using a multi-stage conveying device in the electrolytic aluminum industry, the problems of unstable and low efficiency of carbon blocks transfer between processing equipment are solved, and efficient and safe carbon block transfer is achieved.
Patent Information
- Application Number
- CN202411244569.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-29
AI Technical Summary
In the electrolytic aluminum industry, the carbon blocks are unstable when transferred between processing equipment, easily bumped and scrapped, and are inconvenient to lift, resulting in low transfer efficiency.
Multi-stage conveying devices are adopted, including a base, a multi-stage conveying mechanism and a carrier table. The conveying mechanisms that are slidingly connected drive the carrier table to move, realize the stable transfer of carbon blocks and reduce the participation of lifting equipment.
It improves the stability and efficiency of carbon block transfer, avoids bumps, reduces the participation of operators, and improves operational safety.
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Figure CN120553348A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of carbon block processing, and in particular to a conveying device and a carbon block processing system. Background Art
[0002] In the electrolytic aluminum industry, cathode carbon blocks need to be stacked at the bottom of the electrolytic cell so that the cathode carbon blocks can serve as the cathode of the aluminum electrolytic cell.
[0003] The production and processing of carbon blocks requires multiple steps, each of which is equipped with corresponding processing equipment, which are spaced apart within the workshop. After processing is completed on one piece of equipment, the carbon blocks need to be transferred to the next piece of equipment for further processing. Currently, the workshop is equipped with lifting equipment, which, combined with manual operation, allows the carbon blocks to be transferred between adjacent processing equipment.
[0004] However, during the process of lifting the carbon blocks, the posture of the carbon blocks is unstable, which can easily cause the carbon blocks to be bumped and scrapped, and the lifting operation is inconvenient, resulting in low transfer efficiency of the carbon blocks. Summary of the Invention
[0005] The embodiments of the present application provide a conveying device and a carbon block processing system to achieve the effect of smoothly transferring carbon blocks and improving the efficiency of carbon block transfer.
[0006] In a first aspect, an embodiment of the present application provides a conveying device, comprising a base, a multi-stage conveying device, and a carrying platform, wherein the base is used to be arranged between two adjacent processing devices, the multi-stage conveying device comprises a first conveying mechanism and a second conveying mechanism, the second conveying mechanism being arranged on the base and slidably connected to the base along an extension direction of the base, the first conveying mechanism being arranged on the second conveying mechanism and slidably connected to the second conveying mechanism along an extension direction of the base, the carrying platform being arranged on the first conveying mechanism, and the carrying platform being used to carry a target part;
[0007] At least one of the second conveying mechanism and the first conveying mechanism slides to drive the carrying platform to move along the extending direction of the base.
[0008] In a possible embodiment, the conveying equipment provided in the embodiment of the present application, the multi-stage conveying device further includes a third conveying mechanism, the third conveying mechanism is disposed on the first conveying mechanism, and the third conveying mechanism is connected to the carrying platform;
[0009] The carrying platform is slidably connected to the first conveying mechanism along an extending direction of the base, and the third conveying mechanism drives the carrying platform to slide relative to the first conveying mechanism.
[0010] In one possible embodiment, the conveying equipment provided in the embodiment of the present application, the first conveying mechanism includes a first transmission component and a first connecting component arranged on the second conveying mechanism, the first connecting component is slidably connected to the second conveying mechanism, the first connecting component and the third conveying mechanism are both connected to the first transmission component, and the first transmission component drives at least one of the first connecting component and the third conveying mechanism to slide.
[0011] In a possible embodiment, the conveying equipment provided in the embodiment of the present application, the first connecting component includes a first slide rail and a first slide platform slidably arranged on the first slide rail, the first slide rail is arranged on the second conveying mechanism, the extension direction of the first slide rail is consistent with the extension direction of the base, and the first slide platform is provided with a load-bearing platform and part of the third conveying mechanism.
[0012] In a possible embodiment, the conveying equipment provided in the embodiment of the present application, the first transmission component includes a first driving member, a first transmission wheel group and a first flexible transmission member, the first driving member and the first transmission wheel group are arranged on the second transmission mechanism, and the first transmission wheel group and the third transmission mechanism are both connected to the first driving member, the first flexible transmission member is wound around the first transmission wheel group, and the first flexible transmission member is connected to the first connecting component, the first driving member drives at least one of the first transmission wheel group and the third transmission mechanism to operate, so as to drive the first connecting component and at least one of the supporting platform to move accordingly.
[0013] In one possible embodiment, the conveying device provided in the embodiment of the present application, the third conveying mechanism includes a second transmission wheel group and a second flexible transmission member, part of the second transmission wheel group is arranged at both ends of the extension direction of the first connecting assembly, and the other part of the second transmission wheel group is connected to the first driving member through the first transmission wheel group, the second flexible transmission member is wound around the second transmission wheel group, and the second flexible transmission member is connected to the supporting platform;
[0014] The transmission ratio of the first transmission wheel set is smaller than the transmission ratio of the second transmission wheel set.
[0015] In one possible embodiment, the conveying equipment provided in the embodiment of the present application, the second conveying mechanism includes a second transmission component and a second connecting component, the second connecting component is slidably connected to the base, and the first conveying mechanism is arranged on the second connecting component, the second transmission component is arranged on the base, and the second transmission component is connected to the second connecting component to drive the second connecting component to slide along the base.
[0016] In one possible embodiment, the conveying equipment provided in the embodiment of the present application, the second transmission assembly includes a second driving member, a screw and a screw seat, the second driving member is connected to the screw, the screw is rotatably set on the base, and the screw is threadedly connected to the screw seat, the screw seat is set on the second connecting assembly, and the second driving member drives the screw to rotate to drive the screw seat to move along the screw.
[0017] In a possible embodiment, in the conveying equipment provided in an embodiment of the present application, the second connecting component includes a second slide rail and a second slide slidably arranged on the second slide rail, the extension direction of the second slide rail is consistent with the extension direction of the base, the second slide is connected to the second transmission component, and the first conveying mechanism is arranged on the second slide.
[0018] In a second aspect, an embodiment of the present application provides a carbon block processing system, comprising at least two processing devices and any one of the above-mentioned conveying devices, wherein the conveying device is arranged between the two processing devices.
[0019] Embodiments of the present application provide conveying equipment and a carbon block processing system. The conveying equipment comprises a multi-stage conveyor device disposed on a base, wherein the multi-stage conveyor device includes a second conveyor mechanism slidably disposed on the base, and a first conveyor mechanism slidably disposed on the second conveyor mechanism. A carrier for placing a target object (carbon block) is disposed on the first conveyor mechanism. The carrier can be driven to move by at least one of the first and second conveyor mechanisms to achieve carbon block transfer. During carbon block transfer, the second conveyor mechanism can drive the first conveyor mechanism and the carrier to move together relative to the base, or the first conveyor mechanism can further drive the carrier to move relative to the second conveyor mechanism. Thus, the speed of the carrier relative to the base is at least the sum of the speeds of the first and second conveyor mechanisms. This eliminates the need for a lifting device to carry the carbon blocks, ensuring greater stability during transfer, preventing collisions between the carbon blocks, and reducing operator involvement. This results in a smoother and more efficient transfer of the carbon blocks, thereby improving transfer efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0021] Figure 1 A schematic diagram of the structure of the conveying equipment provided in an embodiment of the present application;
[0022] Figure 2 for Figure 1 Schematic diagram of the main structure of the conveying equipment;
[0023] Figure 3 for Figure 1 A side structural diagram of the conveying equipment;
[0024] Figure 4 for Figure 1 Schematic diagram of the top view of the conveying equipment;
[0025] Figure 5A partial structural diagram illustrating the winding arrangement of the first flexible transmission member in the conveying device provided in an embodiment of the present application;
[0026] Figure 6 This is a partial structural diagram showing the winding of the second flexible transmission member in the conveying equipment provided in an embodiment of the present application.
[0027] Description of reference numerals:
[0028] 100-base;
[0029] 200-Multi-stage conveyor;
[0030] 210 - first transmission mechanism; 211 - first transmission assembly; 2111 - first driving member; 2112 - first transmission wheel set; 2113 - first flexible transmission member; 212 - first connecting assembly; 2121 - first slide rail; 2122 - first slide platform;
[0031] 220 - second transmission mechanism; 221 - second transmission assembly; 2211 - second driving member; 2212 - lead screw; 2213 - lead screw seat; 222 - second connecting assembly; 2221 - second slide rail; 2222 - second slide;
[0032] 230 - third transmission mechanism; 231 - second transmission wheel set; 232 - second flexible transmission member;
[0033] 300-carrying platform.
[0034] The above drawings illustrate specific embodiments of the present application, which will be described in more detail below. These drawings and the textual description are not intended to limit the scope of the present application in any way, but rather to illustrate the concepts of the present application to those skilled in the art by reference to specific embodiments. DETAILED DESCRIPTION
[0035] To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. The following embodiments and features in the embodiments can be combined with each other unless there is a conflict.
[0036] As described in the background technology, carbon blocks, especially cathode carbon blocks, need to go through multiple processes during production and processing, such as crushing and screening, storage batching, mixing and kneading, molding, roasting and impregnation, etc. Each process is equipped with corresponding processing equipment, and the processing equipment is arranged in sequence in the workshop.
[0037] Currently, lifting equipment such as bridge cranes are installed in the workshop. After a certain processing equipment completes processing, it is necessary to manually control the bridge crane to move to the charcoal block, lift the charcoal block onto the bridge crane, and then cooperate with manual follow-up operations to control the movement of the bridge crane to lift the charcoal block to the next processing equipment, and lower the charcoal block so that the next processing equipment can process it, thereby realizing the transfer of charcoal blocks between two adjacent processing equipment.
[0038] However, due to the compact layout of the processing equipment in the workshop and the limited working space in the workshop, the posture of the carbon blocks is unstable during the lifting process, which can easily cause the edges and corners of the carbon blocks to collide and fail to meet the use requirements, resulting in scrapping. In addition, multiple operators are required to cooperate in the complete lifting, the lifting operation is inconvenient, and the operation safety is low, which ultimately leads to low carbon block transfer efficiency.
[0039] In order to overcome the defects in the prior art, the present application provides a conveying device and a carbon block processing system. The conveying device is provided with a multi-stage conveying device on a base. When the carbon blocks are transferred, the second conveying mechanism of the multi-stage conveying device can drive the first conveying mechanism and the carrier to move relative to the base. The first conveying mechanism of the multi-stage conveying device can also further drive the carrier to move relative to the second conveying mechanism. Therefore, the movement speed of the carrier relative to the base is at least the sum of the speeds of the first conveying mechanism and the second conveying mechanism. In this way, the carrier does not need to be involved in the lifting equipment when carrying the carbon blocks, reducing the operator's involvement. In addition, the posture stability of the carbon blocks during transfer is higher, avoiding collisions of the carbon blocks, making the transfer of the carbon blocks more stable and efficient, and improving the transfer efficiency of the carbon blocks.
[0040] The content of the present invention will be described in detail below with reference to the accompanying drawings so that those skilled in the art can understand the content of the present invention more clearly and in detail.
[0041] Reference Figures 1 to 4 As shown, an embodiment of the present application provides a conveying device, including a base 100, a multi-stage conveying device 200 and a carrying platform 300. The base 100 is used to be arranged between two adjacent processing equipment. The multi-stage conveying device 200 includes a first conveying mechanism 210 and a second conveying mechanism 220. The second conveying mechanism 220 is arranged on the base 100, and the second conveying mechanism 220 is slidably connected to the base 100 along the extension direction of the base 100. The first conveying mechanism 210 is arranged on the second conveying mechanism 220. The first conveying mechanism 210 is slidably connected to the second conveying mechanism 220 along the extension direction of the base 100. The carrying platform 300 is arranged on the first conveying mechanism 210, and the carrying platform 300 is used to carry the target part.
[0042] At least one of the second conveying mechanism 220 and the first conveying mechanism 210 slides to drive the carrying platform 300 to move along the extending direction of the base 100 .
[0043] As will be appreciated, base 100 is formed from welded steel plates and possesses a robust structure. Base 100 is intended to be positioned between two adjacent processing equipment and provide stable and reliable support for the entire conveyor system. To ensure a stable connection between base 100 and the placement surface within the workshop, multiple bolt holes are provided on base 100, which can be threaded with anchor bolts to connect to the placement surface of the conveyor system.
[0044] The extension direction of the base 100 is from one processing equipment to another processing equipment. A multi-stage conveying device 200 is arranged on the base 100, wherein the multi-stage conveying device 200 includes a first conveying mechanism 210 and a second conveying mechanism 220. Specifically, the second conveying mechanism 220 is slidably arranged on the base 100, and the extension direction of the second conveying mechanism 220 is consistent with the extension direction of the base 100. The second conveying mechanism 220 slides along its own extension direction, so that the second conveying mechanism 220 can move between two adjacent processing equipment.
[0045] The first conveying mechanism 210 is arranged above the second conveying mechanism 220. The extension direction of the first conveying mechanism 210 is consistent with the extension direction of the second conveying mechanism 220, and the first conveying mechanism 210 can slide relative to the second conveying mechanism 220 along its own extension direction, and the sliding of the first conveying mechanism 210 and the sliding of the second conveying mechanism 220 are independent of each other.
[0046] The loading platform 300 is arranged above the first conveying mechanism 210, so that when the first conveying mechanism 210 moves relative to the second conveying mechanism 220, the loading platform 300 can move together with the first conveying mechanism 210, and when the second conveying mechanism 220 moves relative to the base 100, the first conveying mechanism 210 and the loading platform 300 can be driven to move together with the second conveying mechanism 220.
[0047] When the carbon blocks need to be transferred from the processing equipment on one side to the processing equipment on the other side, after the processing equipment places the carbon blocks on the carrier 300, the second conveying mechanism 220 can be moved along the base 100 to the other processing equipment. At the same time, the first conveying mechanism 210 on the second conveying mechanism 220 moves along the second conveying mechanism 220 and drives the carrier 300 to move with the carbon blocks. The moving speed of the carrier 300 is at least the sum of the moving speeds of the first conveying mechanism 210 and the second conveying mechanism 220. Compared with directly lifting the carbon blocks by the lifting equipment, the second conveying mechanism 210 can move along the second conveying mechanism 220. To transport coal blocks, the coal blocks are moved by the multi-stage conveying device 200 of the conveying equipment. The moving stroke and moving speed of the first conveying mechanism 210 and the second conveying mechanism 220 are respectively smaller than the moving stroke and moving speed of a single lifting device. This can make the movement process of the coal blocks smoother, and the coal blocks are placed on the supporting platform 300. The posture of the coal blocks is more stable, which prevents the coal blocks from shaking at high altitudes and reduces the possibility of collisions between the sharp corners of the coal blocks. This can reduce the number of operators responsible for transferring the coal blocks, and the operation process is safer for each operator.
[0048] Therefore, the conveying equipment provided in the embodiment of the present application is provided with a multi-stage conveying device 200 on the base 100, wherein the multi-stage conveying device 200 includes a second conveying mechanism 220 slidably disposed on the base 100, and a first conveying mechanism 210 slidably disposed on the second conveying mechanism 220. A carrier 300 for placing the target object (carbon block) is disposed on the first conveying mechanism 210. In this way, the carrier 300 can be driven to move by at least one of the first conveying mechanism 210 and the second conveying mechanism 220 to achieve the transfer of the carbon block. When the carbon block is transferred, the first conveying mechanism 210 and the carrier 300 can be driven to move together relative to the base 100 by the second conveying mechanism 220, or the carrier 300 can be further driven to move relative to the second conveying mechanism 220 by the first conveying mechanism 210. Therefore, the movement speed of the carrier 300 relative to the base 100 is at least the sum of the speeds of the first conveying mechanism 210 and the second conveying mechanism 220.
[0049] In this way, the supporting platform 300 does not need to be involved in lifting equipment when carrying carbon blocks, reducing the involvement of operators, making the posture stability of carbon blocks higher during transfer, avoiding collisions of carbon blocks, and making the transfer of carbon blocks smoother and more efficient, thereby improving the transfer efficiency of carbon blocks.
[0050] In some embodiments, reference Figures 1 to 4 As shown, the multi-stage conveying device 200 further includes a third conveying mechanism 230 . The third conveying mechanism 230 is disposed on the first conveying mechanism 210 , and the third conveying mechanism 230 is connected to the carrying platform 300 .
[0051] The carrying platform 300 is slidably connected to the first conveying mechanism 210 along the extending direction of the base 100 , and the third conveying mechanism 230 drives the carrying platform 300 to slide relative to the first conveying mechanism 210 .
[0052] It can be understood that by setting up the third conveying mechanism 230 of the multi-stage conveying device 200, the first conveying mechanism 210 is connected to the supporting platform 300 through the third conveying mechanism 230, so that the third conveying mechanism 230 drives the supporting platform 300 to slide along the extension direction of the first conveying mechanism 210, thereby further reducing the moving stroke and moving speed of the first conveying mechanism 210 and the second conveying mechanism 220, that is, the joint moving effect of the first conveying mechanism 210, the second conveying mechanism 220 and the third conveying mechanism 230 can be equivalent to the moving effect of the lifting equipment. For any one of the first conveying mechanism 210, the second conveying mechanism 220 and the third conveying mechanism 230, its moving stroke is shorter and the moving speed is slower, which can ensure the stability of the carbon blocks during the transfer process and keep the entire transfer process efficient.
[0053] Among them, reference Figures 1 to 4 As shown, the first conveying mechanism 210 includes a first transmission component 211 and a first connecting component 212 arranged on the second conveying mechanism 220. The first connecting component 212 is slidingly connected to the second conveying mechanism 220. The first connecting component 212 and the third conveying mechanism 230 are both connected to the first transmission component 211. The first transmission component 211 drives at least one of the first connecting component 212 and the third conveying mechanism 230 to slide.
[0054] The first connecting component 212 is slidably connected to the second conveying mechanism 220 to drive the third conveying mechanism 230 and the loading platform 300 to move along the second conveying mechanism 220. The first transmission component 211 is set on the second conveying mechanism 220, and is supported by the second conveying mechanism 220. It drives the first conveying mechanism 210 to drive the third conveying mechanism 230 and the loading platform 300 to move, or can drive the third conveying mechanism 230 to drive the loading platform 300 to move. The first transmission component 211 drives the first connecting component 212 and the third conveying mechanism 230 to move respectively, so that the structure of the multi-stage conveying device 200 can be simpler and more compact.
[0055] In specific implementation, refer to Figures 1 to 4 As shown, the first connecting component 212 includes a first slide rail 2121 and a first slide platform 2122 slidably arranged on the first slide rail 2121. The first slide rail 2121 is arranged on the second conveying mechanism 220. The extension direction of the first slide rail 2121 is consistent with the extension direction of the base 100. The supporting platform 300 and part of the third conveying mechanism 230 are arranged on the first slide platform 2122.
[0056] By setting a first slide rail 2121 on the second conveying mechanism 220 and slidingly setting a first slide 2122 on the first slide rail 2121, the first slide rail 2121 can be used to provide guidance for the sliding of the first slide 2122 to ensure that the first slide 2122 can slide stably along the second conveying mechanism 220.
[0057] The first slide 2122 can provide stable support for the installation of the third conveying mechanism 230 and the carrying platform 300, so that the third conveying mechanism 230 and the carrying platform 300 are stable and reliable.
[0058] And, refer to Figures 1 to 5 As shown, the first transmission component 211 includes a first driving member 2111, a first transmission wheel group 2112 and a first flexible transmission member 2113. The first driving member 2111 and the first transmission wheel group 2112 are arranged on the second conveying mechanism 220, and the first transmission wheel group 2112 and the third conveying mechanism 230 are both connected to the first driving member 2111. The first flexible transmission member 2113 is wound around the first transmission wheel group 2112, and the first flexible transmission member 2113 is connected to the first connecting component 212. The first driving member 2111 drives at least one of the first transmission wheel group 2112 and the third conveying mechanism 230 to operate, so as to drive the first connecting component 212 and at least one of the supporting platform 300 to move accordingly.
[0059] A first driving member 2111 is provided on the second conveying mechanism 220. The first driving member 2111 can be specifically a servo motor, so that the first driving member 2111 is respectively connected to the first transmission wheel group 2112 and the third conveying mechanism 230. The first transmission wheel group 2112 is connected to the first slide 2122 in the first connecting component 212 and is connected to the third conveying mechanism 230, so as to enable the first driving member 2111 to drive the first slide 2122, and to enable the first driving member 2111 to drive the supporting platform 300 on the first slide 2122 to move through the third conveying mechanism 230.
[0060] Reference Figure 5 As shown, a first transmission wheel assembly 2112 is disposed on the lower side of the first slide 2122 along the extending direction of the first slide 2122. The output end of the first driving member 2111 engages with the first transmission wheel assembly 2112. A first flexible transmission member 2113 is wound around the first transmission wheel assembly 2112 and fixedly connected to the first slide 2122 via a transmission block. Thus, when the first driving member 2111 is in operation, the first transmission wheel assembly 2112 and the first flexible transmission member 2113 can be used to drive the first slide 2122 to move.
[0061] And, in some embodiments, reference Figures 1 to 6As shown, the third conveying mechanism 230 includes a second transmission wheel group 231 and a second flexible transmission member 232, part of the second transmission wheel group 231 is arranged at both ends of the extension direction of the first connecting component 212, and the other part of the second transmission wheel group 231 is connected to the first driving member 2111 through the first transmission wheel group 2112, the second flexible transmission member 232 is wound around the second transmission wheel group 231, and the second flexible transmission member 232 is connected to the supporting platform 300.
[0062] The transmission ratio of the first transmission wheel set 2112 is smaller than the transmission ratio of the second transmission wheel set 231 .
[0063] It can be understood that when the first slide 2122 moves along the second conveying mechanism 220, the third conveying mechanism 230 on the first slide 2122 operates to drive the load-bearing platform 300 to move, and the first driving member 2111 connected to the third conveying mechanism 230 is arranged on the second conveying mechanism 220 and is stationary relative to the first slide 2122. Therefore, it is necessary to ensure that when the first slide 2122 moves, the third conveying mechanism 230 is always stably connected to the first driving member 2111.
[0064] In this regard, the third transmission mechanism 230 may include a second transmission wheel set 231 provided on the first slide 2122 and a second flexible transmission member 232 wound around the second transmission wheel set 231 , and the second transmission wheel set 231 is in transmission connection with the first driving member 2111 .
[0065] Specifically, the first flexible transmission member 2113 and the second flexible transmission member 232 can be a conveyor belt or a conveyor chain. When the second transmission wheel group 231 is specifically set, part of the second transmission wheel group 231 can be set at both ends of the extension direction of the first slide 2122, and the transmission wheels in the other part of the second transmission wheel group 231 are set in a one-to-one correspondence with the transmission wheels in the first transmission wheel group 2112, or are meshed with each other, so that the first driving member 2111 drives the second transmission wheel group 231 to run synchronously through the first transmission wheel group 2112, thereby maintaining the synchronization and consistency of the carbon block transportation. The second flexible transmission member 232 is as follows Figure 6 As shown, it is wound around the second transmission wheel set 231 and fixedly connected to the supporting platform 300. It should be noted that, Figure 5 and Figure 6The number and arrangement form of the transmission wheels set in the first transmission wheel group 2112 and the second transmission wheel group 231, as well as the winding form of the first flexible transmission member 2113 and the second flexible transmission member 232 shown in the figure are only examples. This application does not impose specific restrictions on the number and arrangement form of the transmission wheels set in the first transmission wheel group 2112 and the second transmission wheel group 231, as well as the winding form of the first flexible transmission member 2113 and the second flexible transmission member 232. In other embodiments, a rack and pinion transmission can also be used between the first transmission wheel group 2112 and the first slide 2122, and other suitable transmission structures can be set between the second transmission wheel group 231 and the supporting platform 300, such as adding an idler wheel to the second transmission wheel group 231 and adjusting the winding form of the second flexible transmission member 232.
[0066] A slide groove is provided on the upper side of the first slide 2122, and the supporting platform 300 is slidably connected to the slide groove, and the supporting platform 300 is transmission-connected to the second flexible transmission member 232 through the slide groove, so that when the second transmission wheel group 231 drives the second flexible transmission member 232 to move, the second flexible transmission member 232 can drive the supporting platform 300 to move.
[0067] Furthermore, the transmission ratio of the first transmission wheel group 2112 is smaller than the transmission ratio of the second transmission wheel group 231. If the third transmission mechanism 230 is required to always start and stop synchronously with the first slide 2122, the input wheels of the first transmission wheel group 2112 and the second transmission wheel group 231 can be connected to the output end of the first driving member 2111, and the transmission ratio of the first transmission wheel group 2112 and the second transmission wheel group 231 can be adjusted according to the stroke of the first slide 2122 relative to the second transmission mechanism 220 and the stroke of the carrier 300 relative to the first slide 2122 to ensure that the first slide 2122 is kept in the same position as the first transmission mechanism 230. When the carrier 300 and the first slide 2122 are moved into place, the carrier 300 also moves into place to ensure efficient transfer. If necessary, the third transmission mechanism 230 and the first slide 2122 can be started and stopped separately. At least one clutch can be set between the input wheels of the first transmission wheel group 2112 and the second transmission wheel group 231 and the output end of the first drive member 2111. When one of the carrier 300 and the first slide 2122 is moved into place and the other is not yet in place, the clutch of the corresponding one that has moved into place can be controlled to be disconnected, so that the first drive member 2111 only drives the one that has not yet been in place to continue running until it is in place. It should be noted that the specific transmission ratio setting of the first transmission wheel group 2112 and the second transmission wheel group 231 is not limited in this application and can be adjusted according to the transfer stroke of the carbon blocks and the workshop working conditions.
[0068] Furthermore, in some embodiments, reference Figures 1 to 4As shown, the second conveying mechanism 220 includes a second transmission component 221 and a second connecting component 222, the second connecting component 222 is slidably connected to the base 100, and the first conveying mechanism 210 is arranged on the second connecting component 222, the second transmission component 221 is arranged on the base 100, and the second transmission component 221 is connected to the second connecting component 222 to drive the second connecting component 222 to slide along the base 100.
[0069] In this arrangement, the second transmission component 221 drives the second connecting component 222 to slide along the base 100, and the second connecting component 222 moves with the first conveying mechanism 210, the third conveying mechanism 230 and the supporting platform 300, so that the multi-stage conveying device 200 has a simple and compact structure, and the second transmission component 221 and the first transmission component 211 are relatively independent, which is also convenient for hierarchical conveying control.
[0070] In specific implementation, refer to Figures 1 to 4 As shown, the second transmission assembly 221 includes a second driving member 2211, a screw 2212 and a screw seat 2213. The second driving member 2211 is connected to the screw 2212. The screw 2212 is rotatably set on the base 100, and the screw 2212 is threadedly connected to the screw seat 2213. The screw seat 2213 is set on the second connecting assembly 222. The second driving member 2211 drives the screw 2212 to rotate to drive the screw seat 2213 to move along the screw 2212.
[0071] It is understood that the second transmission assembly 221 is configured as a screw 2212 transmission structure consisting of a second driving member 2211, a screw 2212, and a screw seat 2213. This structure can withstand a large transmission load and provides a relatively smooth and stable transmission, thereby facilitating the movement of the second connecting assembly 222, the first conveying mechanism 210, the third conveying mechanism 230, the supporting platform 300, and the carbon blocks on the supporting platform 300. The second driving member 2211 can specifically be a servo motor.
[0072] And refer to Figures 1 to 4 As shown, the second connecting component 222 includes a second slide rail 2221 and a second slide 2222 slidably set on the second slide rail 2221. The extension direction of the second slide rail 2221 is consistent with the extension direction of the base 100. The second slide 2222 is connected to the second transmission component 221, and the first conveying mechanism 210 is set on the second slide 2222.
[0073] Among them, the second slide rail 2221 is composed of multiple slidingly connected slide rail sections nested in sequence. Compared with setting an integral slide rail structure on the base 100, multiple slide rail sections are nested to form the second slide rail 2221, which can reduce the friction between the second slide 2222 and the second slide rail 2221, improve the transmission efficiency, and further improve the carbon block transfer efficiency.
[0074] The second slide 2222 is connected to the middle rail section that is sleeved on the outermost side of each rail section. When the rail section slides into position along the first rail section inside it, the first rail section will move along the second rail section, and so on, until the second slide 2222 slides into position. It should be noted that the second slide rail 2221 can also be other slide rail structures, and this application does not limit this.
[0075] Furthermore, in order to make the conveying equipment lighter and facilitate the connection between the carbon blocks and the processing equipment, the corresponding first connecting components 212, second connecting components 222, third conveying mechanisms 230 and supporting platforms 300 in the multi-stage conveying device 200 are symmetrically arranged in two groups to form an avoidance interval.
[0076] For example, the specific steps of transferring carbon blocks using the conveying device provided in the embodiment of the present application are as follows: First, when the conveying device is in a stopped state or a non-transferring state, the various mechanisms of the multi-stage conveying device 200 are in the middle position of the base 100. When the carbon blocks need to be transferred, the second conveying mechanism 220 first moves toward the corresponding processing equipment, and then the first conveying mechanism 210 drives the first slide 2122 and the carrier 300 to move synchronously toward the corresponding processing equipment until they are in place. Then, the lifting mechanism of the processing equipment places the carbon blocks on the carrier 300 and exits through the avoidance interval. After the carrier 300 carries the carbon blocks, the first conveying mechanism 210 drives the first slide 2122 and the carrier 300 to move synchronously to the middle position of the base 100, and then the first conveying mechanism 210 moves to the target processing equipment. Then, the first conveying mechanism 210 drives the first slide 2122 and the carrier 300 to move synchronously to the target processing equipment. The target processing equipment then lifts the carbon blocks through the avoidance interval to move the carbon blocks off the carrier 300. Finally, the various mechanisms of the multi-stage conveying device 200 are located at the middle position of the base 100 and are reset to the middle position of the base 100 in sequence, completing the transfer of the carbon blocks.
[0077] An embodiment of the present application further provides a carbon block processing system, comprising at least two processing devices and any one of the above-mentioned conveying devices, wherein the conveying device is arranged between the two processing devices.
[0078] The conveying equipment has been described in detail in the above embodiments and will not be repeated here.
[0079] The carbon block processing system provided in the embodiment of the present application is provided with a conveying device, and the conveying device is provided by arranging a multi-stage conveying device 200 on the base 100, wherein the multi-stage conveying device 200 includes a second conveying mechanism 220 slidably set on the base 100, and a first conveying mechanism 210 slidably set on the second conveying mechanism 220, and a supporting platform 300 for placing the target part (carbon block) is set on the first conveying mechanism 210, so that the supporting platform 300 can be driven to move by at least one of the first conveying mechanism 210 and the second conveying mechanism 220 to realize the transfer of carbon blocks.
[0080] When transferring the carbon blocks, the second conveyor mechanism 220 can drive the first conveyor mechanism 210 and the carrier 300 to move together relative to the base 100. Alternatively, the first conveyor mechanism 210 can further drive the carrier 300 to move relative to the second conveyor mechanism 220. Therefore, the speed of the carrier 300 relative to the base 100 is at least the sum of the speeds of the first conveyor mechanism 210 and the second conveyor mechanism 220. This eliminates the need for lifting equipment when the carrier 300 carries the carbon blocks, reducing operator involvement and ensuring greater stability during transfer. This prevents collisions and provides a smoother and more efficient transfer of the carbon blocks, thereby improving transfer efficiency.
[0081] It should be noted that references in this specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," and the like indicate that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily every embodiment includes that particular feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not.
[0082] Generally speaking, terms should be understood, at least in part, based on the context in which they are used. For example, as used herein, the term "one or more" can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense, depending at least in part on the context. Similarly, terms such as "a," "an," or "the" can also be understood to convey either singular or plural usage, depending at least in part on the context.
[0083] It should be readily understood that “on,” “above,” and “over” in this application should be interpreted in the broadest manner, such that “on” means not only “directly on something,” but also includes “on something” with intervening features or layers therebetween, and “above” or “over” includes not only the meaning of “above” or “over,” but also includes “above” or “over” with no intervening features or layers therebetween (i.e., directly on something).
[0084] Additionally, spatially relative terms, such as "below," "beneath," "beneath," "above," and the like, may be used herein for ease of description to describe the relationship of one element or feature to other elements or features as depicted in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented (rotated 90° or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
[0085] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A conveying device, characterized in that: The invention comprises a base (100), a multi-stage conveying device (200) and a carrying platform (300), wherein the base (100) is used to be arranged between two adjacent processing equipments, the multi-stage conveying device (200) comprises a first conveying mechanism (210) and a second conveying mechanism (220), the second conveying mechanism (220) is arranged on the base (100), and the second conveying mechanism (220) is slidably connected to the base (100) along the extension direction of the base (100), the first conveying mechanism (210) is arranged on the second conveying mechanism (220), and the first conveying mechanism (210) is slidably connected to the second conveying mechanism (220) along the extension direction of the base (100), the carrying platform (300) is arranged on the first conveying mechanism (210), and the carrying platform (300) is used to carry the target part; At least one of the second conveying mechanism (220) and the first conveying mechanism (210) slides to drive the supporting platform (300) to move along the extension direction of the base (100).
2. The conveying device according to claim 1, characterized in that The multi-stage conveying device (200) further includes a third conveying mechanism (230), wherein the third conveying mechanism (230) is arranged on the first conveying mechanism (210), and the third conveying mechanism (230) is connected to the carrying platform (300); The supporting platform (300) is slidably connected to the first conveying mechanism (210) along the extension direction of the base (100), and the third conveying mechanism (230) drives the supporting platform (300) to slide relative to the first conveying mechanism (210).
3. The conveying device according to claim 2, characterized in that The first conveying mechanism (210) includes a first transmission component (211) and a first connecting component (212) arranged on the second conveying mechanism (220), the first connecting component (212) is slidably connected to the second conveying mechanism (220), the first connecting component (212) and the third conveying mechanism (230) are both connected to the first transmission component (211), and the first transmission component (211) drives at least one of the first connecting component (212) and the third conveying mechanism (230) to slide.
4. The conveying device according to claim 3, characterized in that The first connecting component (212) includes a first slide rail (2121) and a first slide platform (2122) slidably arranged on the first slide rail (2121), the first slide rail (2121) is arranged on the second conveying mechanism (220), the extension direction of the first slide rail (2121) is consistent with the extension direction of the base (100), and the supporting platform (300) and part of the third conveying mechanism (230) are arranged on the first slide platform (2122).
5. The conveying device according to claim 3, characterized in that The first transmission component (211) includes a first driving member (2111), a first transmission wheel group (2112) and a first flexible transmission member (2113), the first driving member (2111) and the first transmission wheel group (2112) are arranged on the second transmission mechanism (220), and the first transmission wheel group (2112) and the third transmission mechanism (230) are both connected to the first driving member (2111), the first flexible transmission member (2113) is wound around the first transmission wheel group (2112), and the first flexible transmission member (2113) is connected to the first connecting component (212), the first driving member (2111) drives at least one of the first transmission wheel group (2112) and the third transmission mechanism (230) to operate, so as to drive the first connecting component (212) and at least one of the supporting platform (300) to move accordingly.
6. The conveying device according to claim 5, characterized in that The third transmission mechanism (230) includes a second transmission wheel group (231) and a second flexible transmission member (232), part of the second transmission wheel group (231) is arranged at both ends of the extension direction of the first connecting component (212), and the other part of the second transmission wheel group (231) is connected to the first driving member (2111) through the first transmission wheel group (2112), the second flexible transmission member (232) is wound around the second transmission wheel group (231), and the second flexible transmission member (232) is connected to the supporting platform (300); The transmission ratio of the first transmission wheel set (2112) is smaller than the transmission ratio of the second transmission wheel set (231).
7. The conveying device according to any one of claims 1 to 6, characterized in that: The second transmission mechanism (220) includes a second transmission component (221) and a second connecting component (222), the second connecting component (222) is slidably connected to the base (100), and the first transmission mechanism (210) is arranged on the second connecting component (222), the second transmission component (221) is arranged on the base (100), and the second transmission component (221) is connected to the second connecting component (222) to drive the second connecting component (222) to slide along the base (100).
8. The conveying device according to claim 7, characterized in that The second transmission assembly (221) comprises a second driving member (2211), a lead screw (2212) and a lead screw seat (2213), wherein the second driving member (2211) is connected to the lead screw (2212), the lead screw (2212) is rotatably arranged on the base (100), and the lead screw (2212) is threadedly connected to the lead screw seat (2213), and the lead screw seat (2213) is arranged on the second connecting assembly (222), and the second driving member (2211) drives the lead screw (2212) to rotate, thereby driving the lead screw seat (2213) to move along the lead screw (2212).
9. The conveying device according to claim 7, characterized in that The second connecting component (222) includes a second slide rail (2221) and a second slide platform (2222) slidably arranged on the second slide rail (2221), the extension direction of the second slide rail (2221) is consistent with the extension direction of the base (100), the second slide platform (2222) is connected to the second transmission component (221), and the first transmission mechanism (210) is arranged on the second slide platform (2222).
10. A carbon block processing system, characterized in that: The invention comprises at least two processing equipments and the conveying equipment according to any one of claims 1 to 9, wherein the conveying equipment is arranged between the two processing equipments.