Heat loss reducing heat energy recovery device for RTO heat storage type catalytic combustion furnace
By adjusting the angle of the heat storage ceramic plate and using superconducting magnetic ring to extend the flue gas residence time, the problem of insufficient optimization of the gas flow path in the RTO heat storage catalytic combustion furnace is solved, and efficient recovery of heat energy is achieved.
Patent Information
- Application Number
- CN202510733695.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-08-29
AI Technical Summary
The existing RTO thermally regenerative catalytic combustion furnaces have insufficient optimization of the gas flow path, resulting in heat loss and the flue gas heat cannot be effectively recovered after combustion.
Adjust the angle of the heat storage ceramic plate by setting up connection plates, cylinders, support strips and other structures, combine the superconducting magnetic ring and the heat exchange ring to extend the contact time between the flue gas and the heat storage ceramic plate, and use the superconducting magnetic ring to generate a dynamic magnetic field to extend the smoke residence time, thereby enhancing heat recovery.
It improves the heat conversion rate, reduces heat loss, and improves the heat energy recovery efficiency.
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Figure CN120557656A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of heat energy recovery devices, and in particular is a heat energy recovery device for reducing heat loss in an RTO regenerative catalytic combustion furnace. Background Art
[0002] RTO refers to a regenerator thermal oxidizer, which is mainly used for treating organic waste gas. By first heating the waste gas and then burning the heated waste gas, the organic components in the waste gas are completely decomposed into carbon dioxide and water, so that the treated waste gas meets the emission standards.
[0003] Publication No. CN118189194A discloses an RCO catalytic combustion exhaust gas treatment device with a heat energy recovery function, comprising: a base plate, and also comprising: a spray tower device fixedly installed on one side of the top of the base plate, a pretreatment device connected to one side of the spray tower device, an activated carbon box installed on one side of the pretreatment device, a catalytic combustion furnace and a heat exchange system box fixedly installed on the back of the activated carbon box, an internal insulation shell fixedly installed inside the heat exchange system box and the catalytic combustion furnace, fresh air is extracted through the other end of the A fan and transported to the inside of the heat exchange system box for heat exchange and temperature increase, and when the temperature reaches a predetermined value, it is transported to the inside of the activated carbon box through the A air flow pipe, blowing and desorbing the VOCS organic waste gas inside the saturated activated carbon filter layer, and the heat inside the heat exchange system box is generated by catalytic combustion in the catalytic combustion furnace, thereby achieving heat energy recovery inside the catalytic combustion furnace.
[0004] However, when the device is put into use, it is unable to optimize the gas flow paths of different heat storage chambers when gas is input and discharged, resulting in a single heat storage time, which in turn causes heat loss. The device needs to reduce the heat loss rate, and the flue gas after combustion will still retain a part of the heat after exchanging heat with the ceramic plate when it is discharged and contacts the ceramic plate, and this part of the heat loss also needs to be recovered. Summary of the Invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a heat energy recovery device for reducing heat loss in an RTO regenerative catalytic combustion furnace.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a heat energy recovery device for reducing heat loss in an RTO regenerative catalytic combustion furnace, comprising an air inlet pipe, the outside of the air inlet pipe being connected to a first delivery pipe, one end of the first delivery pipe being connected to a delivery box, a top end of the delivery box being equipped with a combustion mechanism, an interior of the combustion mechanism being equipped with a heat storage mechanism, a heat recovery mechanism being provided on the outside of the delivery box, and a filter mechanism being installed at one end of the heat recovery mechanism; The combustion mechanism includes a combustion furnace body, a first regenerator and a second regenerator. The combustion furnace body is fixed to the top of the conveying box. The first regenerator is opened inside the combustion furnace body, the second regenerator is opened inside the combustion furnace body, and the third regenerator is opened inside the combustion furnace body. The heat storage mechanism includes a connecting plate, a cylinder and a support bar. The connecting plate is fixed to the inner wall of the combustion furnace body. The cylinder is fixed to the top end of the connecting plate, and the support bar is fixed to the bottom end of the cylinder. The heat recovery mechanism includes a first exhaust pipe, an exhaust groove and a superconducting magnetic ring. The first exhaust pipe is connected to the output end of the conveying box. The exhaust groove is opened inside the first exhaust pipe, and the superconducting magnetic ring is sheathed on the outside of the first exhaust pipe.
[0007] Preferably, a third regenerator is provided inside the combustion furnace body, a combustion chamber is provided inside the combustion furnace body, a burner is fixed inside the combustion furnace body, and the first regenerator, the second regenerator and the third regenerator are distributed in an array.
[0008] Preferably, one end of the support bar is hinged with a connecting rod, one end of the connecting rod is hinged with a heat storage ceramic plate, a heat storage groove is fixed on the surface of the heat storage ceramic plate, the connecting plates are symmetrically distributed about the central axis of the first heat storage chamber, and three groups of connecting plates are provided and fixed inside the first heat storage chamber, the second heat storage chamber and the third heat storage chamber.
[0009] Preferably, the cylinder is symmetrically distributed about the central axis of the connecting plate, the cylinder is provided with two groups of support bars symmetrically distributed about the central axis, the outer wall of the support bar fits the inner wall of the connecting plate, the support bar and the connecting plate are slidingly connected, and the connecting rod is provided with two groups of support bars symmetrically distributed about the central axis.
[0010] Preferably, the support bars are provided in several groups, the support bars are distributed in an array, the shape of the heat storage tank is an equilateral hexagon, and the heat storage tanks are distributed in an array.
[0011] Preferably, the first exhaust pipe is externally sheathed with a heat exchange ring, one end of the heat exchange ring is connected to the second delivery pipe, one end of the second delivery pipe is connected to a delivery water pump, and one end of the delivery water pump is connected to a heat exchange box.
[0012] Preferably, three groups of the first exhaust pipes are provided, and several groups of superconducting magnetic rings are provided. The superconducting magnetic rings are distributed at equal intervals. When the superconducting magnetic rings are energized, a dynamic annular magnetic field is generated inside the superconducting magnetic rings. The magnetic lines of force of the superconducting magnetic rings are spirally distributed. The heat exchange box is sleeved on the outside of the first conveying pipe, and the interior of the heat exchange rings is filled with heat exchange fluid.
[0013] Preferably, the filtering mechanism includes a filter box, a support rod and a transmission fan blade. The input end of the filter box is connected to the first exhaust pipe. The interior of the filter box is rotatably connected to the support rod. The outside of the support rod is fixed with a transmission fan blade. The outside of the support rod is fixed with a scraper. The inside of the filter box is fixed with a filter plate.
[0014] Preferably, the filter boxes are provided in three groups, the transmission blades are provided in several groups, the transmission blades are distributed at equal intervals about the central axis of the support rod, the scrapers are provided in several groups, the scrapers are distributed in an array, and the surface of the filter plate is provided with several groups of filter holes.
[0015] Preferably, a first control valve is installed at the top of the conveying box, a second control valve is installed at the top of the conveying box, the output end of the filter box is connected to the second exhaust pipe, the output end of the second exhaust pipe is connected to the third exhaust pipe, the output end of the first conveying pipe is connected to the third exhaust pipe, and a fan is provided at one end of the first conveying pipe.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention arranges the coordination of connecting plates, cylinders, support bars and other structures, so that the device can change the height of the support bars on both sides by starting the cylinder, so that the device can change the inclination angle of the heat storage ceramic plate and the heat storage tank through the cylinder, and then when the device introduces the exhaust gas into the interior of the combustion furnace main body, it contacts the heat storage ceramic plate in the inclined state, and the heat storage ceramic plate can guide the exhaust gas when entering, so that it can quickly enter the interior of the combustion furnace main body for combustion. When the exhaust gas is discharged after the combustion is completed, it contacts the inclined heat storage ceramic plate and the heat storage tank. The inclined heat storage ceramic plate and the heat storage tank extend the time for the flue gas to be discharged after entering the second control valve, thereby increasing the heat exchange time between the flue gas and the heat storage ceramic plate and the heat storage tank, so as to achieve the purpose of improving the heat conversion rate and reducing the heat loss rate by extending the contact time between the heat storage ceramic plate and the high-temperature flue gas.
[0017] The present invention cooperates with structures such as a first exhaust pipe, an exhaust groove, and a superconducting magnetic ring, so that the device can discharge the flue gas after combustion through the first exhaust pipe via a second control valve and a conveying box. After the purified flue gas undergoes heat conversion with the heat storage ceramic plate, it still retains some heat. In order to minimize the heat loss rate of the device, the superconducting magnetic ring is started to generate a dynamic annular magnetic field inside the superconducting magnetic ring through a high-frequency pulse current. The magnetic lines of force are spirally distributed, forcing the charged particles in the high-temperature flue gas to form vortex chains along the Lorentz force trajectory, thereby extending the residence time of the flue gas inside the first exhaust pipe, thereby achieving the purpose of facilitating the device to improve the efficiency of heat energy recovery.
[0018] The present invention cooperates with structures such as a filter box, a support rod, and a transmission fan blade, so that the device can filter the exhausted flue gas through the filter plate and block the particulate matter that has not been completely burned on the surface. When the purified flue gas is transported to the interior of the filter box through the first exhaust pipe, it contacts the transmission fan blade, driving the transmission fan blade to rotate. Moreover, since the flue gas moves in a spiral shape, the effect of driving the transmission fan blade to rotate is improved. The transmission fan blade drives the scraper to rotate, cleaning the particulate matter attached to the surface of the filter plate, thereby ensuring the effect of filtering the flue gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall rear view structure of the present invention; Figure 3 It is a schematic diagram of the overall cross-sectional structure of the present invention; Figure 4 It is a partial structural diagram of the combustion mechanism of the present invention; Figure 5 Schematic diagram of the heat storage mechanism structure of the present invention; Figure 6 It is a partial structural diagram of the heat storage mechanism of the present invention; Figure 7 This is a schematic structural diagram of the heat storage ceramic plate of the present invention; Figure 8 This is a schematic structural diagram of the heat recovery mechanism of the present invention; Figure 9 This is a schematic structural diagram of the heat recovery mechanism of the present invention; Figure 10 This is a schematic diagram of the smoke flow path structure of the present invention; Figure 11 It is a schematic structural diagram of the filtering mechanism of the present invention; Figure 12 This is a schematic diagram of the explosion structure of the filtering mechanism of the present invention; Figure 13 This is a schematic structural diagram of the heat recovery component of the present invention.
[0020] In the figure: 1. Inlet pipe; 2. First delivery pipe; 3. Delivery box; 4. First control valve; 5. Second control valve; 6. Combustion mechanism; 601. Combustion furnace body; 602. First regenerator; 603. Second regenerator; 604. Third regenerator; 605. Combustion chamber; 606. Burner; 7. Regenerator; 701. Connecting plate; 702. Cylinder; 703. Support bar; 704. Connecting rod; 705. Regenerator ceramic plate; 706, heat storage tank; 8, heat recovery mechanism; 801, first exhaust pipe; 802, exhaust tank; 803, superconducting magnetic ring; 804, heat exchange ring; 805, second delivery pipe; 806, delivery water pump; 807, heat exchange box; 9, filtering mechanism; 901, filter box; 902, support rod; 903, transmission fan blade; 904, scraper; 905, filter plate; 10, second exhaust pipe; 11, third exhaust pipe; 12, fan. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] like Figures 1 to 13 As shown, the present invention provides a heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace, comprising an air inlet pipe 1, the outside of the air inlet pipe 1 is connected to a first delivery pipe 2, one end of the first delivery pipe 2 is connected to a delivery box 3, the top of the delivery box 3 is installed with a combustion mechanism 6, the interior of the combustion mechanism 6 is installed with a heat storage mechanism 7, a heat recovery mechanism 8 is provided on the outside of the delivery box 3, a filter mechanism 9 is installed at one end of the heat recovery mechanism 8, a first control valve 4 is installed at the top of the delivery box 3, a second control valve 5 is installed at the top of the delivery box 3, the output end of the filter box 901 is connected to a second exhaust pipe 10, the output end of the second exhaust pipe 10 is connected to a third exhaust pipe 11, the output end of the first delivery pipe 2 is connected to the third exhaust pipe 11, and one end of the first delivery pipe 2 is provided with a fan 12.
[0023] like Figures 1 to 4As shown, the combustion mechanism 6 includes a combustion furnace body 601, a first heat storage chamber 602 and a second heat storage chamber 603. The combustion furnace body 601 is fixed at the top of the conveying box 3. The first heat storage chamber 602 is opened inside the combustion furnace body 601, the second heat storage chamber 603 is opened inside the combustion furnace body 601, the third heat storage chamber 604 is opened inside the combustion furnace body 601, the third heat storage chamber 604 is opened inside the combustion furnace body 601, the combustion chamber 605 is opened inside the combustion furnace body 601, and a burner 606 is fixed inside the combustion furnace body 601. The first heat storage chamber 602, the second heat storage chamber 603 and the third heat storage chamber 604 are distributed in an array.
[0024] The above scheme is adopted: the exhaust gas and the first delivery pipe 2 are delivered to the interior of the delivery box 3 through the air inlet pipe 1. In the first stage, the exhaust gas is delivered to the interior of the combustion furnace main body 601 by opening the first control valve 4 at the bottom of the first heat storage chamber 602. At this time, the burner 606 is started to heat the flue gas, so that the flue gas is oxidized and decomposed. The purified gas after decomposition is discharged through the third heat storage chamber 604. At this time, the heat storage ceramic plate 705 at the third heat storage chamber 604 is heated. In the second stage, the exhaust gas is delivered to the interior of the combustion furnace main body 601 by opening the first control valve 4 at the bottom of the third heat storage chamber 604. At this time, the burner 606 is started to heat the flue gas, so that the flue gas is oxidized and decomposed. The purified gas after decomposition is discharged through the third heat storage chamber 604. The gas is discharged through the second heat storage chamber 603. At this time, the heat storage ceramic plate 705 at the second heat storage chamber 603 is heated. In the third stage, the exhaust gas is transported to the interior of the combustion furnace main body 601 by opening the first control valve 4 at the bottom of the second heat storage chamber 603. At this time, the burner 606 is started to heat the flue gas, so that the flue gas is oxidized and decomposed. The purified gas after decomposition is discharged through the first heat storage chamber 602. At this time, the heat storage ceramic plate 705 at the first heat storage chamber 602 is heated, so that the exhaust gas can contact the heated heat storage ceramic plate 705 when discharged into the combustion furnace main body 601, and then the exhaust gas is preheated by the heated heat storage ceramic plate 705, thereby improving the effect of subsequent combustion.
[0025] like Figures 1 to 7 As shown, the heat storage mechanism 7 includes a connecting plate 701, a cylinder 702 and a support bar 703. The connecting plate 701 is fixed to the inner wall of the combustion furnace body 601. The cylinder 702 is fixed to the top inner end of the connecting plate 701. The support bar 703 is fixed to the bottom end of the cylinder 702. One end of the support bar 703 is hinged with a connecting rod 704. The cylinder 702 is symmetrically distributed about the central axis of the connecting plate 701. The cylinder 702 is provided with two groups of support bars symmetrically distributed about the central axis of the support bar 703. The outer wall of the support bar 703 fits the inner wall of the connecting plate 701. The support bar 703 and the connecting plate 701 are slidably connected. The connecting rod 704 is provided with two groups of support bars symmetrically distributed about the central axis of the support bar 703.
[0026] like Figures 1 to 7 As shown, one end of the connecting rod 704 is hinged to a heat storage ceramic plate 705, and a heat storage groove 706 is fixed on the surface of the heat storage ceramic plate 705. The connecting plates 701 are symmetrically distributed about the central axis of the first heat storage chamber 602. The connecting plates 701 are provided with three groups fixed inside the first heat storage chamber 602, the second heat storage chamber 603 and the third heat storage chamber 604. Several groups of support bars 703 are provided, and the support bars 703 are distributed in an array. The heat storage grooves 706 are in the shape of an equilateral hexagon and are distributed in an array.
[0027] The above scheme is adopted: by starting the cylinder 702 to change the height of the support bars 703 on both sides, the device can change the tilt angle of the heat storage ceramic plate 705 and the heat storage tank 706 through the cylinder 702, and then when the device introduces the exhaust gas into the interior of the combustion furnace main body 601, it contacts the heat storage ceramic plate 705 in the tilted state, and the heat storage ceramic plate 705 can guide the exhaust gas when entering, so that it quickly enters the interior of the combustion furnace main body 601 for combustion. When the exhaust gas is discharged after combustion is completed, it contacts the tilted heat storage ceramic plate 705 and the heat storage tank 706, and the exhaust gas is discharged through the tilted heat storage ceramic plate 705. 05 and the heat storage tank 706 extend the time for the flue gas to be discharged after entering the second control valve 5, thereby increasing the heat exchange time between the flue gas and the heat storage ceramic plate 705 and the heat storage tank 706, thereby improving the heat recovery effect and reducing the heat loss rate. At this time, the idle group of heat storage ceramic plates 705 and the heat storage tank 706 are set to a parallel state to ensure that the purified flue gas can be discharged more smoothly from the second control valve 5 of the current stage, and in the switching stage, the inclination angle of each group of heat storage ceramic plates 705 is adjusted accordingly, so that the exhaust gas can always be guaranteed to enter quickly when entering the device, and the time required for discharge is extended to improve the heat conversion rate.
[0028] like Figures 1 to 13 As shown, the heat recovery mechanism 8 includes a first exhaust pipe 801, an exhaust groove 802 and a superconducting magnetic ring 803. The first exhaust pipe 801 is connected to the output end of the conveying box 3. The exhaust groove 802 is opened inside the first exhaust pipe 801. The outside of the first exhaust pipe 801 is provided with a superconducting magnetic ring 803. The outside of the first exhaust pipe 801 is provided with a heat exchange ring 804. One end of the heat exchange ring 804 is connected to the second conveying pipe 805. One end of the second conveying pipe 805 is connected to a conveying water pump 806. One end of the conveying water pump 806 is connected to a heat exchange box 807. The first exhaust pipe 801 is provided with three groups, and the superconducting magnetic ring 803 is provided with several groups. The superconducting magnetic rings 803 are distributed at equal intervals. When the superconducting magnetic ring 803 is energized, a dynamic annular magnetic field is generated inside. The magnetic lines of force of the superconducting magnetic ring 803 are spirally distributed. The heat exchange box 807 is sleeved on the outside of the first conveying pipe 2, and the interior of the heat exchange ring 804 is filled with heat exchange fluid.
[0029] The above solution is adopted: the flue gas after combustion is discharged through the first exhaust pipe 801 via the second control valve 5 and the conveying box 3. After the purified flue gas undergoes heat conversion with the heat storage ceramic plate 705, it still retains some heat. In order to minimize the heat loss rate of the device, the superconducting magnetic ring 803 is started to pass a high-frequency pulse current to generate a dynamic annular magnetic field inside the superconducting magnetic ring 803. The magnetic lines of force are spirally distributed, forcing the charged particles in the high-temperature flue gas to form vortex chains along the Lorentz force trajectory, thereby extending the residence time of the flue gas inside the first exhaust pipe 801. At this time, the heat exchange ring 804 is sleeved on the outside of the first exhaust pipe 801. When the flue gas is discharged, the decelerated flue gas is in contact with the heat exchange ring 804 for a longer period of time, thereby improving the heat conversion efficiency. The heat exchange fluid inside the heat exchange ring 804 is heated and conveyed by the conveying water pump 806. When it contacts the first conveying pipe 2, it transfers heat to the flue gas about to be injected into the combustion furnace body 601, thereby further reducing the heat loss rate of the device.
[0030] like Figures 1 to 13 As shown, the filtering mechanism 9 includes a filter box 901, a support rod 902 and a transmission fan blade 903. The input end of the filter box 901 is connected to the first exhaust pipe 801. The interior of the filter box 901 is rotatably connected to the support rod 902. The transmission fan blade 903 is fixed to the outside of the support rod 902. The scraper 904 is fixed to the outside of the support rod 902. The filter plate 905 is fixed to the inside of the filter box 901. The filter box 901 is provided with three groups, and the transmission fan blade 903 is provided with several groups. The transmission fan blades 903 are distributed at equal intervals about the central axis of the support rod 902. The scraper 904 is provided with several groups. The scraper 904 is distributed in an array. The surface of the filter plate 905 is provided with several groups of filter holes.
[0031] The above scheme is adopted: the exhaust flue gas can be filtered through the filter plate 905, and the particulate matter that has not been completely burned is blocked on the surface. When the purified flue gas is transported to the inside of the filter box 901 through the first exhaust pipe 801, it contacts the transmission fan blades 903, driving the transmission fan blades 903 to rotate, and because the flue gas moves in a spiral shape, the effect of driving the transmission fan blades 903 to rotate is improved. The transmission fan blades 903 drive the scraper 904 to rotate, and clean the particulate matter attached to the surface of the filter plate 905, thereby ensuring the effect of filtering the flue gas.
[0032] The working principle and use process of the present invention are as follows: the exhaust gas is transported to the interior of the transport box 3 through the air inlet pipe 1 and the first transport pipe 2. In the first stage, the exhaust gas is transported to the interior of the combustion furnace body 601 by opening the first control valve 4 at the bottom of the first heat storage chamber 602. At this time, the burner 606 is started to heat the flue gas, so that the flue gas is oxidized and decomposed. The purified gas after decomposition is discharged through the third heat storage chamber 604. At this time, the heat storage ceramic plate 705 at the third heat storage chamber 604 is heated. In the second stage, the first control valve 4 at the bottom of the third heat storage chamber 604 is opened. 4. The exhaust gas is transported to the interior of the combustion furnace body 601. At this time, the burner 606 is started to heat the flue gas, causing the flue gas to oxidize and decompose. The decomposed purified gas is discharged through the second regenerator 603. At this time, the heat storage ceramic plate 705 in the second regenerator 603 is heated. In the third stage, the exhaust gas is transported to the interior of the combustion furnace body 601 by opening the first control valve 4 at the bottom of the second regenerator 603. At this time, the burner 606 is started to heat the flue gas, causing the flue gas to oxidize and decompose. The decomposed purified gas is discharged through the first regenerator 602. At this time, the heat storage ceramic plate 705 at the first heat storage chamber 602 is heated, so that the exhaust gas can contact the heated heat storage ceramic plate 705 when it is discharged into the combustion furnace main body 601, and then the exhaust gas is preheated by the heated heat storage ceramic plate 705 to improve the effect of subsequent combustion, and the height of the support bars 703 on both sides is changed by starting the cylinder 702, so that the device can change the inclination angle of the heat storage ceramic plate 705 and the heat storage tank 706 through the cylinder 702, and then when the device introduces the exhaust gas into the interior of the combustion furnace main body 601, it contacts the heat storage ceramic plate 705 in the inclined state, and the heat storage ceramic plate 705 can guide the exhaust gas when entering, so that it can quickly enter the interior of the combustion furnace main body 601 for combustion, and when the exhaust gas is discharged after combustion is completed, it contacts the inclined storage ceramic plate 705. The thermal ceramic plates 705 are in contact with the heat storage tank 706. The inclined thermal storage ceramic plates 705 and the heat storage tank 706 prolong the time for the flue gas to be discharged after entering the second control valve 5, thereby increasing the heat exchange time between the flue gas and the thermal storage ceramic plates 705 and the heat storage tank 706, thereby improving the heat recovery effect and reducing the heat loss rate. At this time, the idle group of thermal storage ceramic plates 705 and the heat storage tank 706 are set to a parallel state to ensure that the purified flue gas can be discharged more smoothly from the second control valve 5 of the current stage. In the switching stage, the inclination angle of each group of thermal storage ceramic plates 705 is adjusted accordingly, so that the exhaust gas can always be guaranteed to enter quickly when entering the device, and the time required for discharge is extended to improve the heat conversion rate. The combusted flue gas is discharged through the first exhaust pipe 801 through the second control valve 5 and the conveying box 3; After the purified flue gas undergoes heat conversion with the heat storage ceramic plate 705, it still retains some heat. In order to minimize the heat loss rate of the device, the superconducting magnetic ring 803 is started to generate a dynamic annular magnetic field inside the superconducting magnetic ring 803 through a high-frequency pulse current. The magnetic lines of force are spirally distributed, forcing the charged particles in the high-temperature flue gas to form a vortex chain along the Lorentz force trajectory, thereby extending the residence time of the flue gas inside the first exhaust pipe 801. At this time, the heat exchange ring 804 is sleeved on the outside of the first exhaust pipe 801. When the flue gas is discharged after being decelerated, the contact time with the heat exchange ring 804 is extended, thereby improving the heat conversion efficiency, and heating the heat exchange fluid inside the heat exchange ring 804, and then delivering it to the heat exchanger through the water pump 804. 06 is transported so that when it contacts the first transport pipe 2, the heat is transferred to the flue gas that is about to be injected into the combustion furnace main body 601, so that the device can further reduce the heat loss rate, and the exhaust flue gas can be filtered through the filter plate 905, and the particulate matter that has not been completely burned is blocked on the surface. When the purified flue gas is transported to the inside of the filter box 901 through the first exhaust pipe 801, it contacts the transmission fan blade 903, driving the transmission fan blade 903 to rotate, and because the flue gas moves in a spiral shape, the effect of driving the transmission fan blade 903 to rotate is improved, and the transmission fan blade 903 drives the scraper 904 to rotate, and cleans the particulate matter attached to the surface of the filter plate 905, thereby ensuring the effect of filtering the flue gas.
[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0034] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A heat recovery device for reducing heat loss in an RTO regenerative catalytic combustion furnace, comprising an air inlet pipe (1), characterized in that: The outside of the air intake pipe (1) is connected to a first delivery pipe (2), one end of the first delivery pipe (2) is connected to a delivery box (3), a combustion mechanism (6) is installed at the top end of the delivery box (3), a heat storage mechanism (7) is installed inside the combustion mechanism (6), a heat recovery mechanism (8) is provided outside the delivery box (3), and a filtering mechanism (9) is installed at one end of the heat recovery mechanism (8); The combustion mechanism (6) comprises a combustion furnace body (601), a first heat storage chamber (602) and a second heat storage chamber (603); the combustion furnace body (601) is fixed to the top of the conveying box (3); the first heat storage chamber (602) is provided inside the combustion furnace body (601); the second heat storage chamber (603) is provided inside the combustion furnace body (601); and the third heat storage chamber (604) is provided inside the combustion furnace body (601); The heat storage mechanism (7) comprises a connecting plate (701), a cylinder (702) and a support bar (703); the connecting plate (701) is fixed to the inner wall of the combustion furnace body (601); the cylinder (702) is fixed to the top end of the connecting plate (701); and the support bar (703) is fixed to the bottom end of the cylinder (702); The heat recovery mechanism (8) comprises a first exhaust pipe (801), an exhaust groove (802) and a superconducting magnetic ring (803); the first exhaust pipe (801) is connected to the output end of the conveying box (3); the exhaust groove (802) is provided inside the first exhaust pipe (801); and the superconducting magnetic ring (803) is provided outside the first exhaust pipe (801).
2. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 1 is characterized in that: A third regenerator (604) is provided inside the combustion furnace main body (601), a combustion chamber (605) is provided inside the combustion furnace main body (601), a burner (606) is fixed inside the combustion furnace main body (601), and the first regenerator (602), the second regenerator (603) and the third regenerator (604) are distributed in an array.
3. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 1 is characterized in that: One end of the support bar (703) is hinged to a connecting rod (704), one end of the connecting rod (704) is hinged to a heat storage ceramic plate (705), a heat storage groove (706) is fixed on the surface of the heat storage ceramic plate (705), the connecting plates (701) are symmetrically distributed about the central axis of the first heat storage chamber (602), and the connecting plates (701) are provided with three groups fixed inside the first heat storage chamber (602), the second heat storage chamber (603), and the third heat storage chamber (604).
4. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 3 is characterized in that: The cylinder (702) is symmetrically distributed about the central axis of the connecting plate (701), the cylinder (702) is provided with two groups of support bars (703) that are symmetrically distributed about the central axis, the outer wall of the support bar (703) is in contact with the inner wall of the connecting plate (701), the support bar (703) and the connecting plate (701) are slidably connected, and the connecting rod (704) is provided with two groups of support bars (703) that are symmetrically distributed about the central axis.
5. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 3 is characterized in that: The support bars (703) are provided in a plurality of groups, and the support bars (703) are distributed in an array. The heat storage tanks (706) are in the shape of an equilateral hexagon, and the heat storage tanks (706) are distributed in an array.
6. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 1, characterized in that: The first exhaust pipe (801) is externally sleeved with a heat exchange ring (804), one end of the heat exchange ring (804) is connected to a second delivery pipe (805), one end of the second delivery pipe (805) is connected to a delivery water pump (806), and one end of the delivery water pump (806) is connected to a heat exchange box (807).
7. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 6, characterized in that: The first exhaust pipe (801) is provided with three groups, and the superconducting magnetic rings (803) are provided with several groups. The superconducting magnetic rings (803) are distributed at equal intervals. When the superconducting magnetic rings (803) are energized, a dynamic annular magnetic field is generated inside. The magnetic lines of force of the superconducting magnetic rings (803) are spirally distributed. The heat exchange box (807) is sleeved on the outside of the first conveying pipe (2), and the interior of the heat exchange ring (804) is filled with heat exchange fluid.
8. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 1, characterized in that: The filtering mechanism (9) comprises a filter box (901), a support rod (902) and a transmission fan blade (903); the input end of the filter box (901) is connected to the first exhaust pipe (801); the interior of the filter box (901) is rotatably connected to the support rod (902); the transmission fan blade (903) is fixed to the outside of the support rod (902); a scraper (904) is fixed to the outside of the support rod (902); and a filter plate (905) is fixed to the inside of the filter box (901).
9. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 8, characterized in that: The filter box (901) is provided in three groups, the transmission blades (903) are provided in several groups, and the transmission blades (903) are distributed at equal intervals about the central axis of the support rod (902), the scrapers (904) are provided in several groups, and the scrapers (904) are distributed in an array, and the surface of the filter plate (905) is provided with several groups of filter holes.
10. The heat energy recovery device for reducing heat loss for an RTO regenerative catalytic combustion furnace according to claim 8, characterized in that: A first control valve (4) is installed at the top of the conveying box (3), a second control valve (5) is installed at the top of the conveying box (3), the output end of the filter box (901) is connected to a second exhaust pipe (10), the output end of the second exhaust pipe (10) is connected to a third exhaust pipe (11), the output end of the first conveying pipe (2) is connected to the third exhaust pipe (11), and a fan (12) is provided at one end of the first conveying pipe (2).
Citation Information
Patent Citations
RCO catalytic combustion waste gas treatment device with heat energy recovery function
CN118189194A