Flange producing and machining device

Abstract

The invention provides a flange producing and machining device. Relates to the technical field of flanges, in particular to a flange producing and machining device which comprises a double-shaft motor fixedly mounted at the top of a bottom plate, two vertical plates and four supporting plates, rotating rods are fixedly mounted on two output shafts of the double-shaft motor respectively, and the two rotating rods are rotationally connected with the two vertical plates respectively; the two rotating rods are fixedly sleeved with movable gears respectively, the two vertical plates are rotatably provided with placing pipes respectively, the two placing pipes are provided with fixing mechanisms respectively, the two placing pipes are fixedly sleeved with gear rings respectively, and the two gear rings are meshed with the two movable gears respectively. The flange producing and machining device has the advantages that use is convenient, operation is easy, chippings and poisonous gas generated during cutting are collected, and the physical and psychological health of workers is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of flanges, and in particular to a flange production and processing device. Background Art

[0002] Flanges are important components used to connect pipes. During flange production and processing, workers generally first use specific production and processing equipment to cut the pipe into suitable short tube blanks, and then subsequently process the short tube blanks into flanges.

[0003] However, the existing production and processing equipment only has a simple cutting function and is unable to collect the debris and toxic gases generated during the cutting process. As a result, the debris and toxic gases generated during cutting are scattered in the workshop and come into contact with workers, seriously affecting their physical and mental health.

[0004] Therefore, it is necessary to provide a flange production and processing device to solve the above technical problems.

[0005] Practical Invention Summary

[0006] The technical problem solved by the present invention is to provide a flange production and processing device which is easy to use, simple to operate, can collect debris and toxic gases generated during cutting, and ensure the physical and mental health of workers.

[0007] In order to solve the above technical problems, the flange production and processing device provided by the present invention includes: a double-axis motor fixedly installed on the top of the base plate, two vertical plates and four support plates, the two output shafts of the double-axis motor are respectively fixedly installed with a rotating rod, and the two rotating rods are respectively rotatably connected to the two vertical plates, the two rotating rods are respectively fixedly sleeved with a moving gear, the two vertical plates are respectively rotatably installed with a placement tube, and the two placement tubes are respectively provided with a fixing mechanism, the two placement tubes are respectively fixedly sleeved with a gear ring, and the two gear rings are respectively meshed with the two moving gears, the top of the four support plates is fixedly installed with a top plate, the bottom of the top plate is fixedly installed with two electric push rods, the output shafts of the two electric push rods are fixedly installed with a horizontal plate, the bottom of the horizontal plate is fixedly installed with two vertical plates, and the two vertical plates A cross bar is rotatably installed on the upper part, a cutting blade is fixedly sleeved on the cross bar, and one end of the cross bar extends to the outside of the two vertical plates and is fixedly connected to the output shaft of the rotating motor fixedly installed on the corresponding vertical plates, a water collecting tank is fixedly installed on the top of the top plate, and the top of the water collecting tank is an opening, and a suction fan is fixedly installed on the bottom of the top plate, and a telescopic bellows is fixedly installed at the air inlet of the suction fan, and a three-way pipe is fixedly installed on the bottom end of the telescopic bellows, and the three-way pipe passes through the cross plate, and the two bottom ends of the three-way pipe are respectively fixedly installed with annular boxes, and the two annular boxes are movably connected to the cross bar, and wind collecting hoods are respectively fixedly installed on the two annular boxes, and the two wind collecting hoods are in an inclined state, and an M-shaped pipe is fixedly installed at the air outlet of the suction fan, and one end of the M-shaped pipe extends into the collection water tank.

[0008] Preferably, the fixing mechanism includes a rotating screw threadedly mounted on the placement tube, an arc-shaped clamping plate is rotatably mounted on the bottom end of the rotating screw, two limit rods are fixedly mounted on the arc-shaped clamping plate, and both of the limit rods are slidably connected to the placement tube.

[0009] Preferably, two fixed blocks are fixedly installed in the M-shaped tube, vertical rods are rotatably installed on the two fixed blocks, propellers are fixedly installed on the tops of the two vertical rods, and several stirring plates are fixedly installed on the two vertical rods.

[0010] Preferably, a rotation groove is respectively opened on the outer wall of the side where the two vertical plates are close to each other, the two ends of the two rotation rods respectively extend into the two rotation grooves and are respectively fixedly sleeved with rotation bearings, and the inner walls of the two rotation bearings are respectively fixedly connected to the inner walls of the two rotation grooves.

[0011] Preferably, an activated carbon plate is fixedly installed in the collection water tank.

[0012] Preferably, a funnel-shaped plate is fixedly installed in the collection water tank, and the funnel-shaped plate is located below the activated carbon plate. A stabilizing plate is fixedly installed in the funnel-shaped plate, a guide rod is slidably installed on the stabilizing plate, and a sealing baffle is fixedly installed on the top of the guide rod.

[0013] Preferably, a dustproof cloth is fixedly installed on the top opening of the collection water tank.

[0014] Preferably, a rotating handle is fixedly mounted on the top end of the rotating screw, and an anti-slip sleeve is fixed on the rotating handle.

[0015] Preferably, a water injection pipe and a sewage discharge pipe are fixedly installed on the water collection tank, and control valves are respectively provided in the water injection pipe and the sewage discharge pipe.

[0016] Compared with the related art, the flange production and processing device provided by the present invention has the following beneficial effects:

[0017] The present invention provides a flange production and processing device. The sealing baffle blocks the funnel-shaped plate under the action of gravity, reduces the evaporation of water in the collection water tank, and isolates the activated carbon plate from the water, preventing the water vapor from causing the activated carbon plate to become wet and affecting the service life. The pipe is passed through the two placement tubes, and the rotating handle is rotated clockwise to drive the arc-shaped clamping plate to move downward to clamp the pipe in the placement tube. The output shaft of the electric push rod extends downward to drive the cutting blade to contact the pipe. The cutting blade is driven to rotate by the rotating motor to partially cut the pipe. The pipe is driven to rotate by the dual-axis motor to fully cut the pipe. The suction fan is started to absorb the debris and toxic gas generated during cutting and transport them to the collection water tank to contact with water. At the same time, the stirring plate is rotated to keep the adsorbed water in a flowing state, so that the debris and the toxic gas dissolved in water are absorbed more completely, thereby maximizing the use of the adsorbed water. The activated carbon plate absorbs the toxic gas that is not soluble in water, preventing the toxic gas from drifting to the outside and contacting workers, which seriously affects the physical and mental health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of the flange production and processing device provided by the present invention;

[0019] Figure 2 for Figure 1 An enlarged schematic diagram of section A is shown;

[0020] Figure 3 for Figure 1 An enlarged schematic diagram of portion B is shown;

[0021] Figure 4 for Figure 1 An enlarged schematic diagram of section C is shown;

[0022] Figure 5 for Figure 4 An enlarged schematic diagram of portion D is shown;

[0023] Figure 6 for Figure 1 The assembly diagram of the dual-axis motor, rotating rod, moving gear and gear ring shown;

[0024] Figure 7 for Figure 1 Exploded view of the collection tank, funnel-shaped plate, sealing baffle, and activated carbon plate shown;

[0025] Figure 8 This is a schematic diagram of the main structure of the flange production and processing device provided by the present invention.

[0026] Numbers in the figure: 1. Bottom plate; 2. Double-axis motor; 3. Vertical plate; 4. Rotating rod; 5. Moving gear; 6. Placement tube; 8. Gear ring; 9. Rotating screw; 11. Arc-shaped clamping plate; 12. Top plate; 13. Electric push rod; 14. Horizontal plate; 15. Suction fan; 16. Telescopic bellows; 17. Vertical plate; 18. Horizontal rod; 19. Rotating motor; 20. Collecting water tank; 21. M-shaped tube; 22. Vertical rod; 23. Stirring plate; 24. Propeller; 25. Funnel-shaped plate; 26. Dustproof cloth; 27. Activated carbon plate; 28. Sealing baffle; 29. ​​Guide rod; 31. T-shaped pipe; 32. Cutting blade; 33. Ring box; 34. Wind hood. DETAILED DESCRIPTION

[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0028] Please refer to Figures 1-8In the present invention, the flange production and processing device includes a dual-axis motor 2 fixedly mounted on the top of the base plate 1, two vertical plates 3 and four support plates. The two output shafts of the dual-axis motor 2 are respectively fixedly mounted with rotating rods 4, and the two rotating rods 4 are respectively rotatably connected to the two vertical plates 3. In order to rotatably mount the rotating rods 4 on the vertical plates 3, the outer walls of the two vertical plates 3 close to each other are respectively provided with rotating grooves. The two ends of the two rotating rods 4 extend into the two rotating grooves and are respectively fixedly sleeved with rotating bearings, and the inner walls of the two rotating bearings are respectively fixedly connected to the inner walls of the two rotating grooves, so that the rotating rods 4 can be rotated in the vertical direction through the rotating bearings. The plate 3 rotates more stably, the two rotating rods 4 are respectively fixed with a moving gear 5, the two vertical plates 3 are respectively rotatably installed with a placement tube 6, and the two placement tubes 6 are respectively provided with a fixing mechanism, the two placement tubes 6 are respectively fixed with a gear ring 8, and the two gear rings 8 are respectively engaged with the two moving gears 5, the top of the four support plates is fixedly installed with a top plate 12, the bottom of the top plate 12 is fixedly installed with two electric push rods 13, the output shafts of the two electric push rods 13 are fixedly installed with a horizontal plate 14, the bottom of the horizontal plate 14 is fixedly installed with two vertical plates 17, the two vertical plates 17 are rotatably installed with a cross bar 18, and the cross bar 18 is fixed with a cross bar 18. The fixed sleeve is provided with a cutting blade 32, which is driven by the output shaft of the electric push rod 13 to contact the pipe by extending downward, and one end of the cross bar 18 extends to the outside of the two vertical plates 17 and is fixedly connected to the output shaft of the rotating motor 19 fixedly installed on the corresponding vertical plate 17. The cutting blade 32 is driven to rotate by the rotating motor 19 to partially cut the pipe. A collecting water tank 20 is fixedly installed on the top of the top plate 12. In order to facilitate the addition of adsorbed water to the collecting water tank 20 and the discharge of dirt in the collecting water tank 20, a water injection pipe and a sewage pipe are fixedly installed on the collecting water tank 20, and a control Valve, and the top of the collecting water tank 20 is open, a suction fan 15 is fixedly installed at the bottom of the top plate 12, a telescopic bellows 16 is fixedly installed at the air inlet of the suction fan 15, a three-way pipe 31 is fixedly installed at the bottom end of the telescopic bellows 16, and the three-way pipe 31 passes through the cross plate 14, and the two bottom ends of the three-way pipe 31 are respectively fixedly installed with annular boxes 33, and the two annular boxes 33 are movably connected to the cross bar 18, and wind collecting hoods 34 are respectively fixedly installed on the two annular boxes 33, and the two wind collecting hoods 34 are in an inclined state, an M-shaped pipe 21 is fixedly installed at the air outlet of the suction fan 15, and one end of the M-shaped pipe 21 extends into the collecting water tank 20.

[0029] In order to clamp and fix the pipe in the placement tube 6 and prevent people from cutting the pipe, the pipe always remains in a stable state. The fixing mechanism includes a rotating screw 9 threadedly installed on the placement tube 6. In order to make it more convenient for people to rotate the rotating screw 9, a rotating handle is fixedly installed on the top of the rotating screw 9, and an anti-slip sleeve is fixed on the rotating handle. The anti-slip sleeve prevents people from slipping when turning the rotating handle, affecting work efficiency. An arc-shaped splint 11 is rotatably installed on the bottom end of the rotating screw 9, and two limit rods are fixedly installed on the arc-shaped splint 11, and the two limit rods are both slidably connected to the placement tube 6.

[0030] In order to keep the adsorbed water in a flowing state at all times and absorb debris and water-soluble toxic gases more completely, thereby maximizing the use of the adsorbed water, two fixed blocks are fixedly installed in the M-shaped tube 21, and vertical rods 22 are rotatably installed on the two fixed blocks. Propellers 24 are fixedly installed on the tops of the two vertical rods 22, and several stirring plates 23 are fixedly installed on the two vertical rods 22.

[0031] In order to absorb the toxic gas that is insoluble in water and prevent the toxic gas from escaping to the outside and coming into contact with workers, an activated carbon plate 27 is fixedly installed in the collection water tank 20 .

[0032] In order to reduce the evaporation of water in the collection water tank 20 and isolate the activated carbon plate 27 from the water, and prevent the water vapor generated by the water in the collection water tank 20 from causing the activated carbon plate 27 to become moist, thereby affecting the service life of the activated carbon plate 27, a funnel-shaped plate 25 is fixedly installed in the collection water tank 20, and the funnel-shaped plate 25 is located below the activated carbon plate 27. A stabilizing plate is fixedly installed in the funnel-shaped plate 25, and a guide rod 29 is slidably installed on the stabilizing plate, and a sealing baffle 28 is fixedly installed on the top of the guide rod 29. When people are not using this device, the sealing baffle 28 is in close contact with the funnel-shaped plate 25 under the action of gravity, thereby blocking the funnel-shaped plate 25.

[0033] In order to prevent external dust from adhering to the activated carbon plate 27 and affecting the service life of the activated carbon plate 27, a dustproof cloth 26 is fixedly installed on the top opening of the collection water tank 20.

[0034] The working principle of the flange production and processing device provided by the present invention is as follows; in the initial state, the water collection tank 20 is filled with water, and the two bottom ends of the M-shaped tube 21 are both located below the water level. The sealing baffle 28 is in close contact with the funnel-shaped plate 25 under the action of gravity, thereby blocking the funnel-shaped plate 25, reducing the evaporation of water in the water collection tank 20 while isolating the activated carbon plate 27 from the water, preventing the water vapor generated by the water in the water collection tank 20 from causing the activated carbon plate 27 to become wet, affecting the service life of the activated carbon plate 27. When it is necessary to use this device to cut the pipe, first pass the pipe through the two placement tubes 6, and rotate it clockwise. The handle is turned to drive the rotating screw 9 to rotate and move downward. The rotating screw 9 moves downward to drive the arc clamping plate 11 to move downward to clamp the pipe in the placement tube 6. Then the electric push rod 13 and the rotating motor 19 are started. The output shaft of the electric push rod 13 extends downward to drive the cutting blade 32 to contact the pipe. The rotating motor 19 rotates to drive the cutting blade 32 to rotate and perform partial cutting of the pipe. At the same time, the dual-axis motor 2 and the suction fan 15 are started. The rotation drives the rotating rod 4 to rotate. The rotation of the rotating rod 4 drives the moving gear 5 to rotate. The moving gear 5 rotates with the gear ring 8 to rotate. The gear ring 8 rotates to drive the placement tube 6 The pipe 6 rotates, and the pipe is rotated to drive the cutting blade 32 to fully cut the pipe. The suction fan 15 is started to generate a strong attraction, and the debris and toxic gas generated during cutting are adsorbed into the wind collecting cover 34. Then, the debris and toxic gas are transported to the collection water tank 20 through the annular box 33, the three-way pipe 31, the telescopic bellows 16, and the M-shaped pipe 21 to contact the water. At the same time, the high-pressure gas discharged from the M-shaped pipe 21 will blow the propeller 24 to rotate. The rotation of the propeller 24 drives the vertical rod 22 and the stirring plate 23 to rotate, stirring the adsorbed water in the collection water tank 20, so that the adsorbed water is always in a The flow state absorbs debris and water-soluble toxic gases more completely, thereby maximizing the use of adsorbed water, while water-insoluble toxic gases will accumulate in the area above the adsorbed water surface and below the funnel-shaped plate 25. As the amount of water-insoluble toxic gases in this area increases and the air pressure becomes greater, the sealing baffle 28 is eventually pushed upward to separate from the funnel-shaped plate 25, allowing the water-insoluble toxic gases to contact the activated carbon plate 27. The activated carbon plate 27 absorbs this part of the water-insoluble toxic gases, preventing the toxic gases from drifting to the outside and contacting the workers, seriously affecting the workers' physical and mental health.

[0035] Compared with the related art, the flange production and processing device provided by the present invention has the following beneficial effects:

[0036] The present invention provides a flange production and processing device. The sealing baffle 28 blocks the funnel-shaped plate 25 under the action of gravity, reduces the evaporation of water in the collection water tank 20, and isolates the activated carbon plate 27 from the water to prevent the water vapor from causing the activated carbon plate 27 to become wet, thereby affecting the service life. The pipe is passed through the two placement tubes 6, and the handle is rotated clockwise to drive the arc clamping plate 11 to move downward to clamp the pipe in the placement tube 6. The output shaft of the electric push rod 13 extends downward to drive the cutting blade 32 to contact the pipe. The motor 19 is rotated to drive the cutting blade 32 to rotate to clamp the pipe. Partial cutting is performed, and the pipe is driven to rotate by the rotation of the dual-axis motor 2, so that the cutting blade 32 cuts the pipe comprehensively. The suction fan 15 is started to adsorb the debris and toxic gases generated during cutting and transport them to the collection water tank 20 to contact with water. At the same time, the stirring plate 23 is rotated to keep the adsorbed water in a flowing state, so that the absorption of debris and water-soluble toxic gases is more complete, thereby maximizing the use of adsorbed water. The activated carbon plate 27 absorbs this part of the water-insoluble toxic gas to prevent the toxic gas from drifting to the outside and contacting the workers, which seriously affects the workers' physical and mental health.

[0037] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A flange production and processing device, comprising a dual-axis motor (2) fixedly mounted on the top of a base plate (1), two vertical plates (3) and four support plates, characterized in that: The two output shafts of the dual-axis motor (2) are respectively fixedly mounted with rotating rods (4), and the two rotating rods (4) are respectively rotatably connected to the two vertical plates (3), the two rotating rods (4) are respectively fixedly sleeved with moving gears (5), the two vertical plates (3) are respectively rotatably mounted with placement tubes (6), and the two placement tubes (6) are respectively provided with fixing mechanisms, the two placement tubes (6) are respectively fixedly sleeved with gear rings (8), and the two gear rings (8) are respectively connected to the two The movable gears (5) are meshed with each other, a top plate (12) is fixedly installed on the top of the four support plates, two electric push rods (13) are fixedly installed on the bottom of the top plate (12), a horizontal plate (14) is fixedly installed on the output shaft of the two electric push rods (13), two vertical plates (17) are fixedly installed on the bottom of the horizontal plate (14), a horizontal rod (18) is rotatably installed on the two vertical plates (17), a cutting blade (32) is fixedly sleeved on the horizontal rod (18), and one end of the horizontal rod (18) extends to The two vertical plates (17) are fixedly connected to the output shaft of the rotating motor (19) fixedly installed on the corresponding vertical plates (17); a collecting water tank (20) is fixedly installed on the top of the top plate (12), and the top of the collecting water tank (20) is open; a suction fan (15) is fixedly installed on the bottom of the top plate (12); a telescopic bellows (16) is fixedly installed at the air inlet of the suction fan (15); a three-way pipe (31) is fixedly installed at the bottom end of the telescopic bellows (16), and the The three-way pipe (31) passes through the horizontal plate (14), and an annular box (33) is fixedly installed on the two bottom ends of the three-way pipe (31), and the two annular boxes (33) are movably connected to the cross bar (18). An air collecting hood (34) is fixedly installed on the two annular boxes (33), and the two air collecting hoods (34) are both in an inclined state. An M-shaped pipe (21) is fixedly installed at the air outlet of the suction fan (15), and one end of the M-shaped pipe (21) extends into the collection water tank (20).

2. The flange production and processing device according to claim 1, characterized in that: The fixing mechanism includes a rotating screw (9) threadedly mounted on the placement tube (6), an arc-shaped clamping plate (11) being rotatably mounted on the bottom end of the rotating screw (9), two limiting rods being fixedly mounted on the arc-shaped clamping plate (11), and both limiting rods being slidably connected to the placement tube (6).

3. The flange production and processing device according to claim 2, characterized in that: Two fixed blocks are fixedly installed in the M-shaped tube (21), and vertical rods (22) are rotatably installed on the two fixed blocks. Propellers (24) are fixedly installed on the top ends of the two vertical rods (22), and a plurality of stirring plates (23) are fixedly installed on the two vertical rods (22).

4. The flange production and processing device according to claim 3, characterized in that: A rotation groove is respectively provided on the outer wall of one side of the two vertical plates (3) close to each other, and the two ends of the two rotating rods (4) respectively extend into the two rotating grooves and are respectively fixedly sleeved with rotating bearings, and the inner walls of the two rotating bearings are respectively fixedly connected to the inner walls of the two rotating grooves.

5. The flange production and processing device according to claim 4, characterized in that: An activated carbon plate (27) is fixedly installed in the water collection tank (20).

6. The flange production and processing device according to claim 5, characterized in that: A funnel-shaped plate (25) is fixedly installed in the water collection tank (20), and the funnel-shaped plate (25) is located below the activated carbon plate (27). A stabilizing plate is fixedly installed in the funnel-shaped plate (25), a guide rod (29) is slidably installed on the stabilizing plate, and a sealing baffle (28) is fixedly installed at the top end of the guide rod (29).

7. The flange production and processing device according to claim 6, characterized in that: A dustproof cloth (26) is fixedly mounted on the top opening of the water collection tank (20).

8. The flange production and processing device according to claim 7, characterized in that: A rotating handle is fixedly mounted on the top end of the rotating screw (9), and a non-slip sleeve is fixed on the rotating handle.

9. The flange production and processing device according to claim 8, characterized in that: A water injection pipe and a sewage discharge pipe are fixedly mounted on the water collection tank (20), and control valves are respectively provided in the water injection pipe and the sewage discharge pipe.

Images