Socket type shield tunnel segment connecting piece positioning device and using method thereof
Through the plug-in shield tunnel pipe piece connector positioning device, the rapid positioning and disengagement of shield tunnel pipe piece connectors is achieved by using components such as electrohydraulic cylinders and servo motors, which solves the problem of difficulty in connecting parts and improves processing efficiency and product quality.
Patent Information
- Application Number
- CN202510793107.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-09-02
AI Technical Summary
The existing shield tunnel pipe sheets are difficult to position the connectors during the production process, which leads to the unexpected movement of the connectors, and the finished shield tunnel pipe sheets are difficult to insert and remove, reducing processing efficiency.
The plug-in shield tunnel pipe pipe connector positioning device is adopted, including a base support assembly, a load assembly, a longitudinal and transverse linear drive assembly, a male and a concave joint positioning assembly, and a cover assembly, and a fast positioning and disengagement of the connector through an electro-hydraulic cylinder and a servo motor.
The rapid positioning of shield tunnel pipe piece connectors is achieved, avoiding accidental movement, ensuring the quality of the finished product, and being able to quickly and safely disengage from the mold, improving production efficiency.
Smart Images

Figure CN120575899A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of shield tunnel segment connector positioning, and in particular to a socket-type shield tunnel segment connector positioning device and a method for using the same. Background Art
[0002] With the rapid development of urban rail transit (subway), rail transit has become a vital component of urban transportation and the preferred mode of transportation for the general public. It plays a significant role in promoting market prosperity and rapid social and economic development. Tunnel engineering is a key vehicle for subway transportation and its underground engineering facilities, and the connection method for shield tunnel segments is of paramount importance during tunnel construction.
[0003] At present, it is generally difficult to position the connectors during the production and manufacturing process of existing shield tunnel segments, which makes it easy for the connectors to move accidentally during the manufacturing process. This makes it easy for the finished shield tunnel segments to be unable to be inserted, and the finished shield tunnel segments are also difficult to be removed from the template. This not only reduces the processing efficiency of the finished shield tunnel segments, but also makes the finished shield tunnel segments easily unusable. Therefore, it is necessary to design a socket-type shield tunnel segment connector positioning device and a method for using it. Summary of the Invention
[0004] The main purpose of the present invention is to solve the problem that the existing shield tunnel segments are generally difficult to position the connectors during the production and manufacturing process, which leads to the connectors being easily moved accidentally during the manufacturing process of the shield tunnel segments, which makes it easy for the finished shield tunnel segments to be unable to be inserted, and the finished shield tunnel segments after production and manufacturing are also difficult to be removed from the template, which not only reduces the processing efficiency of the finished shield tunnel segments, but also makes the finished shield tunnel segments easily unusable; the present invention provides a socket-type shield tunnel segment connector positioning device and a method of use thereof, which realizes the function of quickly positioning the socket-type shield tunnel segment connector, and the positioned socket-type shield tunnel segment connector is not easy to move accidentally during the molding process, and also realizes the function of quickly and safely separating the finished socket-type shield tunnel segment from the bearing mold, and the device after separation can be quickly reused, which not only ensures the product quality of the finished socket-type shield tunnel segment, but also improves the production efficiency of the device.
[0005] To achieve the above object, the technical solution adopted by the present invention is: A positioning device for a spigot-type shield tunnel segment connector comprises a bottom support assembly for supporting a bearing assembly, a longitudinal linear drive assembly, and a transverse linear drive assembly. The bearing assembly is used to positionally shape the spigot-type shield tunnel segment connector. The longitudinal linear drive assembly is used to cooperate with the bearing assembly to positionally shape the bottom surface of the spigot-type shield tunnel segment connector and remove the formed spigot-type shield tunnel segment connector from the bearing assembly. The transverse linear drive assembly is used to linearly drive the circumferential rotation assembly to linearly move toward or away from the bearing assembly. The circumferential rotation assembly is used to position and support the embedded nuts of the socket-and-spigot shield tunnel segment connectors and to disengage the embedded nuts after the socket-and-spigot shield tunnel segment connectors are formed. A male joint positioning assembly and a female joint positioning assembly are provided inside the bearing assembly. The male joint positioning assembly is used to position and support the male joint of the socket-type shield tunnel segment connector, and the female joint positioning assembly is used to position and support the female joint of the socket-type shield tunnel segment connector. The covering assembly is used to limit the upper surface of the socket-type shield tunnel segment connector and allow the molding slurry to flow into the bearing assembly.
[0006] The aforementioned socket-type shield tunnel segment connector positioning device, the bottom support assembly includes a support plate, the outer wall of the bottom surface of the support plate is provided with a support column, and the outer side wall of the support plate is installed with a side support plate, wherein the upper surface of the support plate is provided with a limiting hole.
[0007] The aforementioned socket-type shield tunnel segment connector positioning device, the bearing assembly includes a template, the template is detachably connected to the upper surface of the support plate, and the upper surface of the template is provided with a mold groove, and the inner side wall of the mold groove is provided with a first groove and a second groove, wherein the inner side wall of the first groove is provided with a first side groove, and the inner side wall of the second groove is provided with a second side groove, and the inner side wall of the mold groove is provided with a side hole.
[0008] The aforementioned socket-type shield tunnel segment connector positioning device, the longitudinal linear drive assembly includes a first electric hydraulic cylinder, the first electric hydraulic cylinder is detachably connected to the outer wall of the bottom surface of the support plate, the inner side wall of the first electric hydraulic cylinder is slidably connected to one end of the first hydraulic telescopic rod, and the other end of the first hydraulic telescopic rod is provided with a top plate, wherein the outer wall of the bottom surface of the top plate is provided with a limiting rod, the outer side wall of the limiting rod is slidably connected to the inner side wall of the limiting hole, and the outer side wall of the top plate is slidably connected to the inner side wall of the mold groove.
[0009] The aforementioned socket-type shield tunnel segment connector positioning device, the transverse linear drive assembly includes a vertical plate, the vertical plate is detachably connected to the upper surface of the side support plate, the outer wall of the vertical plate is provided with a second electric hydraulic cylinder, the inner wall of the second electric hydraulic cylinder is slidably connected to one end of the second hydraulic telescopic rod, and the other end of the second hydraulic telescopic rod is provided with a push plate; the circumferential rotation assembly includes a servo motor, the servo motor is detachably connected to the outer wall of the push plate, the output shaft of the servo motor is connected to one end of the rotating shaft, and the other end of the rotating shaft is detachably connected to a baffle, wherein the outer wall of the baffle facing the template is provided with an insertion rod, and the outer wall of the insertion rod is provided with a threaded line; the insertion rod can pass through the side hole, and the outer wall of the threaded line is threadedly connected to the inner wall of the embedded nut of the socket-type shield tunnel segment connector.
[0010] The aforementioned socket-type shield tunnel segment connector positioning device, the convex joint positioning assembly includes a first positioning plate, the first positioning plate and a first connecting plate, the outer wall of the first positioning plate is snap-connected with the inner wall of the first groove, and the outer wall of the first positioning plate on the side close to the mold groove is provided with a positioning groove, the inner wall of the positioning groove and the outer wall of the convex joint of the socket-type shield tunnel segment connector are wedged with each other; the first connecting plate is arranged on the outer wall of the template, the outer surface of the first connecting plate is provided with a first through hole, and the outer wall of the first positioning plate on the side away from the mold groove is provided with a first threaded groove, wherein the first through hole and the first threaded groove are detachably connected by an external bolt, the inner wall of the positioning groove is provided with a locking threaded hole, and the inner wall of the locking threaded hole is used for threaded connection of an external locking bolt.
[0011] The aforementioned socket-type shield tunnel segment connector positioning device, the recessed joint positioning assembly includes a second positioning plate and a second connecting plate, the outer side wall of the second positioning plate is snap-connected with the inner side wall of the second groove, and the outer wall of the second positioning plate facing the mold groove is provided with a positioning protrusion, wherein the outer wall of the second positioning plate facing away from the mold groove is provided with a second threaded groove; the second connecting plate is provided on the outer side wall of the template, and a second through hole is provided on the outer surface of the second connecting plate, wherein the second through hole and the second threaded groove are detachably connected by external bolts.
[0012] The aforementioned socket-type shield tunnel segment connector positioning device, the covering assembly includes a cover plate, the outer wall of the bottom surface of the cover plate is provided with a limiting module, the outer wall of the limiting module is provided with a sealing plate, and the outer wall of the sealing plate and the inner wall of the first side groove or the second side groove can be wedged with each other, and the upper surface of the cover plate is provided with a feed pipe and a handle.
[0013] In the aforementioned socket-and-spigot shield tunnel segment connector positioning device, the number of the male joint positioning components and the number of the female joint positioning components are both two, and the two male joint positioning components and the female joint positioning components are axially symmetrically distributed on the inner side wall of the mold groove.
[0014] Preferably, the method comprises the following steps: Step 1: Positioning the male joint: The outer side wall of the male joint of the socket-type shield tunnel segment connector is wedged with the inner side wall of the positioning groove, and then the external locking bolt is rotated along the locking threaded hole to fix the male joint of the socket-type shield tunnel segment connector and the first positioning plate. Then, the assembly between the male joint and the first positioning plate is moved and placed into the first groove, and then the external bolt is rotated along the first through hole and extended into the first threaded groove to connect the first positioning plate and the first connecting plate, thereby completing the positioning of the male joint of the socket-type shield tunnel segment connector; Step 2: Positioning the female joint: The inner side wall of the female joint of the socket-and-spigot shield tunnel segment connector is wedged with the outer side wall of the positioning protrusion to connect the female joint to the second positioning plate. The assembly between the female joint and the second positioning plate is then moved and placed into the second groove. The external bolt is then screwed into the second through hole and extended into the second threaded groove to connect the second positioning plate to the second connecting plate, thereby completing the positioning of the female joint of the socket-and-spigot shield tunnel segment connector. Step 3: Positioning the embedded nut: The second electric hydraulic cylinder drives the second hydraulic telescopic rod to slide and extend, thereby driving the push plate to move linearly, and then the insertion rod can be inserted into the side hole, so that the thread line can be placed into the mold groove. The embedded nut is then rotated along the thread line to threadably connect the embedded nut and the insertion rod, thereby completing the positioning of the embedded nut of the socket-type shield tunnel segment connector; Step 4: Capping: By gripping the handle, the cover plate can be wedged with the open end of the mold groove, and then the sealing plate can be wedged with the first side groove and the second side groove, so that a closed space can be formed inside the mold groove; Step 5: Grouting and Cover Removal: Place the molding slurry along the feed pipe. This will form a socket-type shield tunnel segment under the restraining action of the template, top plate, and limit module. Then, the cover plate can be separated from the open end of the mold groove by gripping the handle. Step 6: Release the male and female joints. Rotate the external bolt and disengage the first threaded groove to release the first positioning plate from the first connecting plate, thereby releasing the male joint. Rotate the external bolt and disengage the second threaded groove to release the second positioning plate from the second connecting plate, thereby releasing the female joint. Step 7: The embedded nut is released from its position. The servo motor drives the rotating shaft to rotate, thereby driving the thread to rotate and disengage from the embedded nut. At the same time, the second electric hydraulic cylinder drives the second hydraulic telescopic rod to slide telescopically, thereby driving the insertion rod to disengage from the side hole. Step eight, the shield tunnel segments are taken out. The first electric hydraulic cylinder drives the first hydraulic telescopic rod to extend and slide, thereby driving the top plate to move linearly, and then the formed socket-type shield tunnel segments can be slid upward along the mold groove, so that the shield tunnel segments can be taken out from the inside of the template. At the same time, the stability of the linear movement of the socket-type shield tunnel segments is guaranteed by the action of the limiting rod sliding along the inner wall of the limiting hole.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. First, the outer wall of the male joint of the socket-and-spigot shield tunnel segment connector is wedged with the inner wall of the positioning groove, and then the external locking bolt is rotated along the locking threaded hole to fix the male joint of the socket-and-spigot shield tunnel segment connector and the first positioning plate. Then, the combination between the male joint and the first positioning plate is moved and placed into the first groove, and then the external bolt is rotated along the first through hole and extended into the first threaded groove to connect the first positioning plate and the first connecting plate, thereby completing the positioning of the male joint of the socket-and-spigot shield tunnel segment connector. Subsequently, the inner side wall of the female joint of the socket-and-spigot shield tunnel segment connector and the outer side wall of the positioning protrusion are wedged with each other, so that the female joint and the second positioning plate can be wedged and connected. Then, the combination between the female joint and the second positioning plate is moved and placed into the second groove, and then the external bolt is screwed into the second through hole and extended into the second threaded groove to connect the second positioning plate and the second connecting plate, thereby completing The cam is pressed against the second end of the cam, and the cam is pressed against the second end of the cam, so that the cam can be tightened and the cam is tightened, thereby preventing the cam from sliding and sliding.
[0016] 2. First, put the forming slurry along the feed pipe, so that the socket-type shield tunnel segment can be formed under the limiting action of the template, top plate and limit module, and then the cover plate can be separated from the open end of the mold groove by holding the handle, and then the first positioning plate and the first connecting plate can be separated by rotating the external bolt and disengaging from the first thread groove, so that the convex joint can be released from the position, and then the second positioning plate and the second connecting plate can be separated by rotating the external bolt and disengaging from the second thread groove, so that the concave joint can be released from the position, and then the servo motor is used to drive the rotating shaft to rotate, thereby driving the thread line to rotate and disengage the embedded nut. At the same time, under the cooperation of the second electric hydraulic cylinder driving the second hydraulic telescopic rod to slide telescopically It can drive the insertion rod to disengage from the side hole, and then drive the first hydraulic telescopic rod to telescope and slide through the operation of the first electric hydraulic cylinder, thereby driving the top plate to move linearly, and then the formed socket-type shield tunnel segment can be slid upward along the die groove, so that the shield tunnel segment can be taken out from the inside of the template. At the same time, the stability of the linear movement of the socket-type shield tunnel segment is guaranteed under the action of the limiting rod sliding along the inner side wall of the limiting hole, and the device effectively realizes the function of quickly and safely separating the finished socket-type shield tunnel segment from the bearing mold, and the device after separation can be quickly reused, which not only improves the production efficiency of the device, but also avoids accidental damage to the finished socket-type shield tunnel segment during the demoulding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic structural diagram of the bottom support assembly of the present invention; Figure 3 It is a schematic structural diagram of the bearing assembly of the present invention; Figure 4 This is a schematic diagram of the longitudinal linear drive assembly structure of the present invention; Figure 5 This is a schematic diagram of the structure of the transverse linear drive assembly of the present invention; Figure 6 For the present invention Figure 5 A in the middle is an enlarged structural diagram; Figure 7 For the present invention Figure 5 The enlarged structural diagram at B in the middle; Figure 8 It is a schematic structural diagram of the cover assembly of the present invention.
[0018] In the figure: 1. Bottom support assembly; 101. Support plate; 102. Support column; 103. Side support plate; 104. Limiting hole; 2. Carrying assembly; 201. Template; 202. Die groove; 203. First groove; 204. Second groove; 205. Side hole; 206. First side groove; 207. Second side groove; 3. Longitudinal linear drive assembly; 301. First electric hydraulic cylinder; 302. First hydraulic telescopic rod; 303. Top plate; 304. Limiting rod; 4. Horizontal linear drive assembly; 401. Vertical plate; 402. Second electric hydraulic cylinder; 403. Second hydraulic telescopic rod; 404. Push plate; 5. Circular rotation Assembly; 501, servo motor; 502, rotating shaft; 503, baffle; 504, insert rod; 505, thread line; 6, male joint positioning assembly; 601, first positioning plate; 602, positioning groove; 603, locking threaded hole; 604, first threaded groove; 605, first connecting plate; 606, first through hole; 7, female joint positioning assembly; 701, second positioning plate; 702, positioning protrusion; 703, second threaded groove; 704, second connecting plate; 705, second through hole; 8, cover assembly; 801, cover plate; 802, limit module; 803, sealing plate; 804, feed pipe; 805, handle. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1-8As shown, a positioning device for a socket-type shield tunnel segment connector comprises a bottom support assembly 1, wherein the bottom support assembly 1 is used to support a bearing assembly 2, a longitudinal linear drive assembly 3 and a transverse linear drive assembly 4, wherein the bearing assembly 2 is used to limit and form the socket-type shield tunnel segment connector, and the longitudinal linear drive assembly 3 is used to cooperate with the bearing assembly 2 to limit the bottom surface of the socket-type shield tunnel segment connector and remove the formed socket-type shield tunnel segment connector from the inside of the bearing assembly 2; the transverse linear drive assembly 4 is used to linearly drive the circumferential rotation assembly 5 to linearly move toward or away from the bearing assembly 2, and the circumferential rotation assembly 5 is used to position and support the embedded nut of the socket-type shield tunnel segment connector and detach the embedded nut after the socket-type shield tunnel segment connector is formed; a convex joint positioning device is provided inside the bearing assembly 2 Component 6 and female joint positioning component 7, the male joint positioning component 6 is used to position and support the male joint of the socket-type shield tunnel segment connector, the female joint positioning component 7 is used to position and support the female joint of the socket-type shield tunnel segment connector, the cover component 8 is used to limit the upper surface of the socket-type shield tunnel segment connector and allow the molding slurry to flow into the bearing component 2. The present invention realizes the function of quickly positioning the socket-type shield tunnel segment connector, and the positioned socket-type shield tunnel segment connector is not prone to accidental movement during the molding process. It also realizes the function of quickly and safely separating the finished socket-type shield tunnel segment from the bearing mold, and the device can be quickly reused after separation, which not only ensures the product quality of the finished socket-type shield tunnel segment, but also improves the production efficiency of the device.
[0021] Specifically, the bottom support assembly 1 includes a support plate 101, a support column 102 is provided on the outer wall of the bottom surface of the support plate 101, and a side support plate 103 is installed on the outer wall of the support plate 101, wherein a limiting hole 104 is provided on the upper surface of the support plate 101, and the support plate 101 and the support column 102 can support the bearing assembly 2, the longitudinal linear drive assembly 3 and the transverse linear drive assembly 4.
[0022] Specifically, the supporting component 2 includes a template 201, which is detachably connected to the upper surface of the support plate 101, and a mold groove 202 is opened on the upper surface of the template 201, and the inner side wall of the mold groove 202 is provided with a first groove 203 and a second groove 204, wherein the inner side wall of the first groove 203 is provided with a first side groove 206, and the inner side wall of the second groove 204 is provided with a second side groove 207, and the inner side wall of the mold groove 202 is provided with a side hole 205. By holding the handle 805, the cover plate 801 can be wedged with the open end of the mold groove 202, and then the sealing plate 803 can be wedged with the first side groove 206 and the second side groove 207, so that a closed space can be formed inside the mold groove 202.
[0023] Specifically, the longitudinal linear drive assembly 3 includes a first electric hydraulic cylinder 301, which is detachably connected to the outer wall of the bottom surface of the support plate 101. The inner wall of the first electric hydraulic cylinder 301 is slidably connected to one end of the first hydraulic telescopic rod 302, and the other end of the first hydraulic telescopic rod 302 is provided with a top plate 303, wherein the outer wall of the bottom surface of the top plate 303 is provided with a limiting rod 304, and the outer wall of the limiting rod 304 is slidably connected to the inner wall of the limiting hole 104, and the outer wall of the top plate 303 is slidably connected to the inner wall of the mold groove 202. The first electric hydraulic cylinder 301 drives the first hydraulic telescopic rod 302 to telescope and slide, thereby driving the top plate 303 to move linearly, and then the formed socket-type shield tunnel segment can be slid upward along the mold groove 202, so that the shield tunnel segment can be taken out from the inside of the template. At the same time, the stability of the linear movement of the socket-type shield tunnel segment is guaranteed under the action of the limiting rod 304 sliding along the inner wall of the limiting hole 104.
[0024] Specifically, the transverse linear drive assembly 4 includes a vertical plate 401, which is detachably connected to the upper surface of the side support plate 103, and a second electric hydraulic cylinder 402 is provided on the outer wall of the vertical plate 401. One end of a second hydraulic telescopic rod 403 is slidably connected to the inner wall of the second electric hydraulic cylinder 402, and a push plate 404 is provided on the other end of the second hydraulic telescopic rod 403; the circumferential rotation assembly 5 includes a servo motor 501, which is detachably connected to the outer wall of the push plate 404, and the output shaft of the servo motor 501 is connected to one end of a rotating shaft 502, and the other end of the rotating shaft 502 A baffle 503 is detachably connected, wherein the baffle 503 is provided with an insert rod 504 on the outer wall of the side close to the template 201, and a thread line 505 is provided on the outer wall of the insert rod 504; the insert rod 504 can pass through the side hole 205, and the outer wall of the thread line 505 is threadedly connected to the inner wall of the embedded nut of the socket-type shield tunnel segment connector. The servo motor 501 drives the rotating shaft 502 to rotate, thereby driving the thread line 505 to rotate and disengage from the embedded nut. At the same time, the second electric hydraulic cylinder 402 drives the second hydraulic telescopic rod 403 to extend and slide, thereby driving the insert rod 504 to disengage from the side hole 205.
[0025] Specifically, the convex joint positioning assembly 6 includes a first positioning plate 601, the first positioning plate 601 and a first connecting plate 605, the outer wall of the first positioning plate 601 is snap-connected with the inner wall of the first groove 203, and the outer wall of the first positioning plate 601 facing the mold groove 202 is provided with a positioning groove 602, and the inner wall of the positioning groove 602 is wedged with the outer wall of the convex joint of the socket-type shield tunnel segment connector; the first connecting plate 605 is arranged on the outer wall of the template 201, the outer surface of the first connecting plate 605 is provided with a first through hole 606, and the outer wall of the first positioning plate 601 away from the mold groove 202 is provided with a first threaded groove 604, wherein the first through hole 606 and the first threaded groove 604 are detachably connected by external bolts. Then, a locking threaded hole 603 is provided on the inner wall of the positioning groove 602, and the inner wall of the locking threaded hole 603 is used for threaded connection of an external locking bolt. By wedging the outer wall of the male joint of the socket-type shield tunnel segment connector with the inner wall of the positioning groove 602, and then rotating the external locking bolt along the locking threaded hole 603, the male joint of the socket-type shield tunnel segment connector and the first positioning plate 601 can be fixed. Then, the combination between the male joint and the first positioning plate 601 is moved and placed into the first groove 203, and then the external bolt is rotated along the first through hole 606 and extended to the inside of the first threaded groove 604, so that the first positioning plate 601 and the first connecting plate 605 can be connected, thereby completing the positioning of the male joint of the socket-type shield tunnel segment connector.
[0026] Specifically, the female joint positioning assembly 7 includes a second positioning plate 701 and a second connecting plate 704, the outer wall of the second positioning plate 701 is snap-connected with the inner wall of the second groove 204, and the outer wall of the second positioning plate 701 on the side close to the mold groove 202 is provided with a positioning protrusion 702, wherein the outer wall of the second positioning plate 701 on the side away from the mold groove 202 is provided with a second thread groove 703; the second connecting plate 704 is provided on the outer wall of the template 201, and the outer surface of the second connecting plate 704 is provided with a second through hole 705, wherein the second through hole 705 and the second thread groove The grooves 703 are detachably connected by external bolts. By wedging the inner side wall of the concave joint of the socket-type shield tunnel segment connector with the outer side wall of the positioning protrusion 702, the concave joint and the second positioning plate 701 can be wedged together, and then the combination between the concave joint and the second positioning plate 701 is moved and placed into the second groove 204. Then, the external bolt is screwed into the second through hole 705 and extended to the inside of the second threaded groove 703, so that the second positioning plate 701 and the second connecting plate 704 can be connected, thereby completing the positioning of the concave joint of the socket-type shield tunnel segment connector.
[0027] Specifically, the covering assembly 8 includes a cover plate 801, and a limiting module 802 is provided on the outer wall of the bottom surface of the cover plate 801. The outer wall of the limiting module 802 is provided with a sealing plate 803, and the outer wall of the sealing plate 803 and the inner wall of the first side groove 206 or the second side groove 207 can be wedged with each other. The upper surface of the cover plate 801 is provided with a feed pipe 804 and a handle 805. By placing the molding slurry along the feed pipe 804, a socket-type shield tunnel segment can be formed under the limiting action of the template 201, the top plate 303 and the limiting module 802, and then the cover plate 801 can be separated from the open end of the mold groove 202 by holding the handle 805.
[0028] Specifically, the number of the male joint positioning components 6 and the female joint positioning components 7 are both two, and the two male joint positioning components 6 and female joint positioning components 7 are axially symmetrically distributed on the inner wall of the mold groove 202. By rotating the external bolt and disengaging from the first thread groove 604, the first positioning plate 601 and the first connecting plate 605 can be disengaged, and then the male joint can be released from its position. By rotating the external bolt and disengaging from the second thread groove 703, the second positioning plate 701 and the second connecting plate 704 can be disengaged, and then the female joint can be released from its position.
[0029] Specifically, the method includes the following steps: Step 1: Positioning the male joint. The outer wall of the male joint of the socket-type shield tunnel segment connector is wedged with the inner wall of the positioning groove 602. The external locking bolt is then rotated along the locking threaded hole 603 to fix the male joint of the socket-type shield tunnel segment connector to the first positioning plate 601. The assembly between the male joint and the first positioning plate 601 is then moved and placed into the first groove 203. The external bolt is then rotated along the first through hole 606 and extended into the first threaded groove 604 to connect the first positioning plate 601 to the first connecting plate 605. This completes the positioning of the male joint of the socket-type shield tunnel segment connector, which means that the present invention has the function of positioning the male joint of the socket-type shield tunnel segment connector. Step 2: Positioning the female joint. The inner side wall of the female joint of the socket-type shield tunnel segment connector is wedged with the outer side wall of the positioning protrusion 702 to achieve a wedging connection between the female joint and the second positioning plate 701. The combination of the female joint and the second positioning plate 701 is then moved and placed into the second groove 204. The external bolt is then screwed into the second through hole 705 and extended into the second threaded groove 703 to connect the second positioning plate 701 to the second connecting plate 704. This completes the positioning of the female joint of the socket-type shield tunnel segment connector, which means that the present invention has the function of positioning the female joint of the socket-type shield tunnel segment connector. Step 3: Positioning the embedded nut. The second electric hydraulic cylinder 402 drives the second hydraulic telescopic rod 403 to telescope and slide, thereby driving the push plate 404 to move linearly, and then the insertion rod 504 can be inserted into the side hole 205. In this way, the thread line 505 can be placed into the mold groove 202. The embedded nut is then rotated along the thread line 505 to threadably connect the embedded nut and the insertion rod 504, thereby completing the positioning of the embedded nut of the socket-type shield tunnel segment connector. That is, the present invention has the function of positioning the embedded nut of the socket-type shield tunnel segment connector. Step 4: Sealing the cover: By gripping the handle 805, the cover plate 801 is wedged with the open end of the mold cavity 202, and the sealing plate 803 is then wedged with the first side groove 206 and the second side groove 207. This forms a closed space inside the mold cavity 202, thus enabling the present invention to seal the interior of the mold cavity 202. Step 5: Grouting and removing the cover. The forming slurry is introduced into the feed pipe 804. Under the limiting action of the template 201, the top plate 303 and the limiting module 802, a socket-type shield tunnel segment is formed. Then, by tightening the handle 805, the cover plate 801 can be separated from the open end of the die groove 202. This enables the present invention to perform grouting molding of the socket-type shield tunnel segment. Step 6: The male and female joints are released from their positions. By rotating the external bolt and disengaging the first threaded groove 604, the first positioning plate 601 and the first connecting plate 605 are disengaged, thereby releasing the male joint. Then, by rotating the external bolt and disengaging the second threaded groove 703, the second positioning plate 701 and the second connecting plate 704 are disengaged, thereby releasing the female joint. This means that the present invention has the function of quickly releasing the male and female joints from their positions. Step 7: The embedded nut is released from its position. The servo motor 501 drives the rotating shaft 502 to rotate, thereby driving the thread 505 to rotate and disengage from the embedded nut. At the same time, the second electric hydraulic cylinder 402 drives the second hydraulic telescopic rod 403 to slide and extend, thereby driving the insertion rod 504 to disengage from the side hole 205. This means that the present invention has the function of automatically releasing the embedded nut from its position. Step eight, the shield tunnel segments are taken out. The first electric hydraulic cylinder 301 drives the first hydraulic telescopic rod 302 to telescope and slide, thereby driving the top plate 303 to move linearly, and then the formed socket-type shield tunnel segments can be slid upward along the die groove 202, so that the shield tunnel segments can be taken out from the inside of the template. At the same time, the limiting rod 304 slides along the inner wall of the limiting hole 104 to ensure the stability of the linear movement of the socket-type shield tunnel segments, so that the present invention has the function of stably taking out the shield tunnel segments from the inside of the die groove 202.
[0030] The electronic components used in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0031] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A socket-type shield tunnel segment connector positioning device, comprising a bottom support assembly (1), characterized in that: The bottom support assembly (1) is used to support the bearing assembly (2), the longitudinal linear drive assembly (3) and the transverse linear drive assembly (4); the bearing assembly (2) is used to perform position limiting molding on the socket-type shield tunnel segment connector; the longitudinal linear drive assembly (3) is used to cooperate with the bearing assembly (2) to limit the bottom surface of the socket-type shield tunnel segment connector and remove the formed socket-type shield tunnel segment connector from the inside of the bearing assembly (2); The transverse linear drive assembly (4) is used to linearly drive the circumferential rotation assembly (5) to linearly move toward or away from the bearing assembly (2), and the circumferential rotation assembly (5) is used to position and support the embedded nuts of the socket-type shield tunnel segment connector and to disengage the embedded nuts after the socket-type shield tunnel segment connector is formed; A male joint positioning assembly (6) and a female joint positioning assembly (7) are provided inside the bearing assembly (2); the male joint positioning assembly (6) is used to position and support the male joint of the socket-type shield tunnel segment connector; the female joint positioning assembly (7) is used to position and support the female joint of the socket-type shield tunnel segment connector; and the cover assembly (8) is used to limit the upper surface of the socket-type shield tunnel segment connector and enable the forming slurry to flow into the bearing assembly (2).
2. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 1, characterized in that: The bottom support assembly (1) comprises a support plate (101), a support column (102) is provided on the outer wall of the bottom surface of the support plate (101), and a side support plate (103) is installed on the outer wall of the support plate (101), wherein a limiting hole (104) is provided on the upper surface of the support plate (101).
3. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 2, characterized in that: The bearing assembly (2) comprises a template (201), the template (201) being detachably connected to the upper surface of the support plate (101), and the upper surface of the template (201) being provided with a mold groove (202), and the inner side wall of the mold groove (202) being provided with a first groove (203) and a second groove (204), wherein the inner side wall of the first groove (203) is provided with a first side groove (206), and the inner side wall of the second groove (204) is provided with a second side groove (207), and the inner side wall of the mold groove (202) is provided with a side hole (205).
4. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 3, characterized in that: The longitudinal linear drive assembly (3) comprises a first electric hydraulic cylinder (301), wherein the first electric hydraulic cylinder (301) is detachably connected to the outer wall of the bottom surface of the support plate (101), and one end of a first hydraulic telescopic rod (302) is slidably connected to the inner wall of the first electric hydraulic cylinder (301), and the other end of the first hydraulic telescopic rod (302) is provided with a top plate (303), wherein a limiting rod (304) is provided on the outer wall of the bottom surface of the top plate (303), the outer wall of the limiting rod (304) is slidably connected to the inner wall of the limiting hole (104), and the outer wall of the top plate (303) is slidably connected to the inner wall of the mold groove (202).
5. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 4, characterized in that: The transverse linear drive assembly (4) comprises a vertical plate (401), the vertical plate (401) being detachably connected to the upper surface of the side support plate (103), a second electric hydraulic cylinder (402) being provided on the outer side wall of the vertical plate (401), one end of a second hydraulic telescopic rod (403) being slidably connected to the inner side wall of the second electric hydraulic cylinder (402), and a push plate (404) being provided on the other end of the second hydraulic telescopic rod (403); The circular rotation component (5) includes a servo motor (501), the servo motor (501) is detachably connected to the outer wall of the push plate (404), the output shaft of the servo motor (501) is connected to one end of the rotating shaft (502), and the other end of the rotating shaft (502) is detachably connected to a baffle (503), wherein the baffle (503) is provided with an insert rod (504) on the outer wall of a side close to the template (201), and the outer wall of the insert rod (504) is provided with a threaded line (505); The insertion rod (504) can pass through the side hole (205), and the outer side wall of the thread line (505) is threadedly connected to the inner side wall of the embedded nut of the socket-type shield tunnel segment connector.
6. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 5, characterized in that: The male joint positioning assembly (6) comprises a first positioning plate (601), the first positioning plate (601) and a first connecting plate (605), the outer side wall of the first positioning plate (601) being snap-connected with the inner side wall of the first groove (203), and a positioning groove (602) is provided on the outer side wall of the first positioning plate (601) facing the die groove (202), and the inner side wall of the positioning groove (602) is wedged with the outer side wall of the male joint of the socket-type shield tunnel segment connector; The first connecting plate (605) is arranged on the outer wall of the template (201), and a first through hole (606) is provided on the outer surface of the first connecting plate (605), and a first threaded groove (604) is provided on the outer wall of the first positioning plate (601) away from the mold groove (202), wherein the first through hole (606) and the first threaded groove (604) are detachably connected by an external bolt, and a locking threaded hole (603) is provided on the inner wall of the positioning groove (602), and the inner wall of the locking threaded hole (603) is used for threaded connection with an external locking bolt.
7. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 6, characterized in that: The female joint positioning assembly (7) comprises a second positioning plate (701) and a second connecting plate (704), wherein the outer wall of the second positioning plate (701) is snap-connected with the inner wall of the second groove (204), and a positioning protrusion (702) is provided on the outer wall of the second positioning plate (701) on the side close to the die groove (202), wherein a second thread groove (703) is provided on the outer wall of the second positioning plate (701) on the side away from the die groove (202); The second connecting plate (704) is arranged on the outer side wall of the template (201), and a second through hole (705) is provided on the outer surface of the second connecting plate (704), wherein the second through hole (705) and the second threaded groove (703) are detachably connected by an external bolt.
8. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 7, characterized in that: The sealing assembly (8) includes a cover plate (801), a limiting module (802) is provided on the outer wall of the bottom surface of the cover plate (801), a sealing plate (803) is provided on the outer wall of the limiting module (802), and the outer wall of the sealing plate (803) and the inner wall of the first side groove (206) or the second side groove (207) can be wedged with each other, and a feed pipe (804) and a handle (805) are provided on the upper surface of the cover plate (801).
9. The socket-and-spigot type shield tunnel segment connector positioning device according to claim 8, characterized in that: The number of the male joint positioning components (6) and the number of the female joint positioning components (7) are both two, and the two male joint positioning components (6) and female joint positioning components (7) are axially symmetrically distributed on the inner side wall of the mold groove (202).
10. A method for using a socket-and-spigot type shield tunnel segment connector positioning device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Positioning the male joint. The outer side wall of the male joint of the socket-type shield tunnel segment connector is wedged with the inner side wall of the positioning groove (602). The external locking bolt is then rotated along the locking threaded hole (603) to fix the male joint of the socket-type shield tunnel segment connector and the first positioning plate (601). The assembly between the male joint and the first positioning plate (601) is then moved and placed into the first groove (203). The external bolt is then rotated along the first through hole (606) and extended into the first threaded groove (604) to connect the first positioning plate (601) and the first connecting plate (605). This completes the positioning of the male joint of the socket-type shield tunnel segment connector. Step 2: Positioning the concave joint. The inner side wall of the concave joint of the socket-type shield tunnel segment connector and the outer side wall of the positioning protrusion (702) are wedged together to connect the concave joint with the second positioning plate (701). The combination of the concave joint and the second positioning plate (701) is then moved and placed into the second groove (204). The external bolt is then screwed into the second through hole (705) and extended into the second threaded groove (703). The second positioning plate (701) and the second connecting plate (704) are connected, thereby completing the positioning of the concave joint of the socket-type shield tunnel segment connector. Step three, positioning the embedded nut, driving the second hydraulic telescopic rod (403) to telescope and slide by the second electric hydraulic cylinder (402), thereby driving the push plate (404) to move linearly, and then inserting the insertion rod (504) into the side hole (205), so that the thread line (505) can be placed into the mold groove (202), and then rotating the embedded nut along the thread line (505) to thread the embedded nut and the insertion rod (504), thereby completing the positioning of the embedded nut of the socket-type shield tunnel segment connector; Step 4: Covering: by gripping the handle (805), the cover plate (801) is wedged with the open end of the mold groove (202), and the sealing plate (803) is wedged with the first side groove (206) and the second side groove (207), so that a closed space is formed inside the mold groove (202); Step 5: Grouting and removing the cover. The forming slurry is placed along the feed pipe (804). In this way, the spigot-type shield tunnel segment can be formed under the limiting action of the template (201), the top plate (303) and the limiting module (802). Then, the cover plate (801) can be separated from the open end of the mold groove (202) by holding the handle (805); Step six, the male joint and the female joint are released from their positions. By rotating the external bolt and disengaging the first threaded groove (604), the first positioning plate (601) and the first connecting plate (605) can be disengaged, thereby releasing the male joint from its position. Then, by rotating the external bolt and disengaging the second threaded groove (703), the second positioning plate (701) and the second connecting plate (704) can be disengaged, thereby releasing the female joint from its position. Step seven, the embedded nut is released from its position, and the servo motor (501) drives the rotating shaft (502) to rotate, thereby driving the thread (505) to rotate and disengage from the embedded nut. At the same time, the second electric hydraulic cylinder (402) drives the second hydraulic telescopic rod (403) to slide telescopically, thereby driving the insertion rod (504) to disengage from the side hole (205); Step eight, the shield tunnel segment is taken out, and the first electric hydraulic cylinder (301) drives the first hydraulic telescopic rod (302) to telescope and slide, thereby driving the top plate (303) to move linearly, and then the formed socket-type shield tunnel segment can be slid upward along the die groove (202), so that the shield tunnel segment can be taken out from the inside of the template. At the same time, the stability of the linear movement of the socket-type shield tunnel segment is guaranteed under the action of the limiting rod (304) sliding along the inner wall of the limiting hole (104).