Multi-position synchronous filling device and filling assembly line system
The multi-bit synchronous filling and filling device realizes synchronous filling or filling of multiple groups of materials, which solves the problem that existing equipment cannot efficiently complete the operation of multiple materials, reduces costs and improves efficiency and space utilization.
Patent Information
- Application Number
- CN202510918092.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2025-09-05
AI Technical Summary
Existing filling and filling equipment cannot efficiently complete the filling or filling operations of multiple materials at the same time, resulting in high equipment costs, low efficiency and insufficient space utilization. Coordinated operation of multiple equipment is likely to cause process connection errors.
A multi-position synchronous filling and filling device is designed, including substrate, valve body, valve core, drive components, piston power group, silo component and nozzle component. By setting up multiple filling through hole groups and three-through holes, the synchronous filling or filling of multiple sets of materials is achieved. The plug-in assembly structure and double sealing design are adopted to improve assembly efficiency and sealing effect.
It reduces equipment procurement and labor costs, improves operating efficiency, meets the needs of diversified fillings, reduces flow resistance and downtime debugging time, and enhances the reliability and maintenance convenience of the device.
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Figure CN120585104A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of food packaging machinery, and further to a multi-position synchronous filling device and a filling line system. Background Art
[0002] In the field of food processing, filling and stuffing technology is one of the most common links in the production process. Filling and stuffing machines can achieve higher production efficiency than manual labor, but the traditional filling and stuffing equipment currently used in the industry can usually only realize the filling or stuffing operation of a single material. However, with the rapid growth of market demand for products, the filling mode of a single material can no longer meet the needs of efficient and intensive production. The existing technology has exposed the following significant defects in actual application: when two or more materials need to be filled or stuffed at the same time, manufacturers need to use multiple devices in series to complete the process. Each device requires an independent operator, which leads to an exponential increase in labor costs. The purchase costs, maintenance costs and energy consumption of multiple devices add significantly to the investment pressure of enterprises. In addition, the floor space occupied by the equipment increases linearly with the number of machines. In urban areas with tight industrial land, the proportion of factory space costs is particularly prominent, further weakening the profitability of enterprises. In addition, the collaborative operation of multiple devices can easily lead to process connection errors, reduce overall production efficiency, and cause equipment redundancy, high costs and inefficient operations.
[0003] Therefore, there is an urgent need to develop an integrated equipment with multi-channel independent control capabilities that can simultaneously complete the filling and stuffing of multiple materials to solve the technical problems of high cost, low efficiency and insufficient space utilization in the existing technology. Summary of the Invention
[0004] In view of the above technical problems, the object of the present invention is to provide a multi-position synchronous filling device, which can solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned object, the present invention provides a multi-station synchronous filling device, comprising:
[0006] A base plate, wherein a fixed station and a dynamic station are provided on the base plate;
[0007] A valve body, the valve body being fixedly disposed on the fixed station, the valve body being provided with a rotation through-hole and a plurality of filling through-hole groups, the rotation through-hole being opened and extending along the axial direction of the valve body, the plurality of filling through-hole groups being arranged along the length direction of the valve body and opened on the tube wall of the valve body, and being correspondingly communicated with the rotation through-hole;
[0008] A valve core is rotatably disposed in the rotating through hole and is adapted to the rotating through hole. A plurality of three-way holes are formed on the valve core, and the three-way holes are connected to the filling through hole group;
[0009] a driving component, the driving component being correspondingly connected to the valve core to drive the valve core to rotate in the rotating through hole;
[0010] A piston power group, which is arranged on the power station and is correspondingly connected to the filling through-hole group;
[0011] A hopper component is provided on a side of the valve body away from the base plate, the hopper component is divided into a plurality of independent hoppers, and the hoppers are connected to the filling through-hole groups accordingly;
[0012] The nozzle component is arranged on a side of the valve body away from the silo component and is correspondingly connected to the filling through-hole group. The nozzle component is arranged through the base plate.
[0013] By setting up multiple filling through-hole groups, the function of filling or injecting multiple groups of materials at the same time is realized, which greatly reduces the equipment procurement cost and labor cost. It has the advantages of simple operation and high efficiency, and can also meet the user's needs for simultaneous diversification of fillings, and has better practicality.
[0014] In some embodiments, the filling through-hole group includes a discharge hole, a feed hole and a rear conical hole. The discharge hole is opened on the side of the valve body away from the piston power group and is correspondingly connected to the nozzle component. The feed hole is opened on the side of the valve body away from the substrate and is correspondingly connected to the silo component. The rear conical hole is opened on the side of the valve body close to the piston power group and is correspondingly connected to the piston power group. The rear conical hole and the discharge hole are both arranged perpendicular to the feed hole.
[0015] By setting the feed hole between the rear frustum hole and the discharge hole, the material enters the piston power group from the feed hole through the rear frustum hole in the shortest path. The rear frustum hole and the discharge hole are arranged perpendicular to the feed hole branch, forming a "T-shaped" three-way structure, which can avoid turbulence or pressure loss caused by the right-angle elbow during discharge, reduce flow resistance, and improve the adjustment response speed and discharge speed of the piston power group.
[0016] In some embodiments, the valve body is provided with fixing portions at both ends corresponding to the rotating through hole, and the fixing portions are provided with sliding grooves;
[0017] Two sets of parallel fixing plates are arranged on the base plate, and the fixing plates slide into the sliding grooves respectively to achieve the fixing of the valve body on the base plate.
[0018] By sliding the fixed plate and the slide groove to form a "plug-in" assembly structure, during installation, the valve body only needs to be pushed in along the slide groove direction to complete the quick alignment with the base plate, eliminating the tedious adjustment steps of traditional bolt fixing, thereby improving assembly efficiency and facilitating subsequent maintenance.
[0019] In some embodiments, a driving slot is provided on the side of the valve core close to the driving component, and a handle is provided on the side of the valve core away from the driving component. Seals are provided between the driving slot and the three-way channel and between the handle and the three-way channel.
[0020] By setting independent seals between the drive slot and the three-way channel, and between the handle and the three-way channel, a double isolation barrier is formed to further improve the sealing effect. The setting of the handle allows the valve core to be manually rotated in the event of an automatic drive failure, and the connection angle between the three-way channel and the nozzle component can be quickly reset by aligning the scale, reducing downtime and debugging time, or facilitating the removal of the valve core during disassembly and assembly, thereby significantly improving the reliability, maintenance convenience and operational safety of the valve core assembly.
[0021] In some embodiments, the driving component includes a driving cylinder and a column connecting shaft, the driving cylinder is connected to the column connecting shaft through a bearing, and the column connecting shaft is correspondingly clamped in the driving slot so that the valve core rotates under the drive of the driving cylinder.
[0022] By adopting a plug-in docking structure between the column connecting shaft and the drive slot, the drive component can be axially separated from the valve body as a whole without removing the motor fixing bolts, making it easier to replace the drive unit, facilitating the assembly of the device, and significantly improving the reliability, environmental adaptability and maintenance convenience of the drive system.
[0023] In some embodiments, the nozzle component includes a pressure plate and multiple nozzle buckets, the bucket openings of the nozzle buckets are connected to the discharge port, the side of the nozzle bucket away from the discharge port is connected to the discharge pipe, and the pressure plate is provided with an extension hole corresponding to the discharge pipe. The pressure plate is fixed to the valve body by a first tightening bolt, and is correspondingly arranged on the side of the nozzle bucket away from the valve body.
[0024] The pressure plate is pressed against the end of the valve body by passing through the preset hole of the pressure plate through a threaded connection, ensuring close contact between the nozzle and the valve body, thereby preventing filling leakage and enhancing sealing, and also achieving the effect of quick disassembly.
[0025] In some embodiments, a docking groove is provided on one side of the valve body close to the feed port, and the feed port is provided in the docking groove;
[0026] The silo component includes a barrel body, and a docking port corresponding to the docking groove is provided on a side of the barrel body close to the valve body.
[0027] The design of the docking groove and the docking port provides precise guidance for the docking of the barrel body and the valve body. The first seal is formed by the snap-fit structure of the docking groove and the docking port, which effectively prevents the side leakage of the filling.
[0028] In some embodiments, the silo component further includes two guide plates, which are respectively arranged on both sides of the docking groove along the length direction of the docking groove;
[0029] A tightening screw hole is provided on the guide plate so that the barrel body can be adjusted by a second tightening bolt.
[0030] In some embodiments, the piston power group includes two piston pumps, and the two piston pumps are connected to the same servo motor, so that the servo motor drives the two piston pumps to move back and forth synchronously, thereby achieving quantitative driving of the two piston pumps.
[0031] According to another aspect of the present invention, the present invention further provides a filling line system, comprising:
[0032] A conveying device, wherein the conveying device is used to convey cakes;
[0033] As described in any of the above embodiments, the multi-position synchronous filling and stuffing device is arranged directly above the conveying device, and the nozzle component faces the conveying device.
[0034] Compared with the prior art, the multi-position synchronous filling device provided by the present invention has the following beneficial effects:
[0035] 1. The multi-position synchronous filling and injecting device provided by the present invention realizes the function of filling or injecting multiple groups of materials at the same time by setting multiple filling through-hole groups, which greatly reduces the equipment procurement cost and labor cost. It has the advantages of simple operation and high efficiency, and can also meet the user's needs for diversified and simultaneous filling, and has better practicality.
[0036] 2. The multi-position synchronous filling and stuffing device provided by the present invention realizes that the material barrel can be installed on the valve body by means of insertion and withdrawal by providing a guide plate, which has the advantage of flexible and convenient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The preferred embodiments will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0038] Figure 1 2. It is a structural schematic diagram of a multi-station synchronous filling device according to a preferred embodiment of the present invention;
[0039] Figure 2 2. It is a structural schematic diagram of a valve body of a multi-position synchronous filling device according to a preferred embodiment of the present invention;
[0040] Figure 3 2. It is a structural schematic diagram of a valve core of a multi-position synchronous filling device according to a preferred embodiment of the present invention;
[0041] Figure 4 2. It is a structural schematic diagram of a base plate of a multi-station synchronous filling device according to a preferred embodiment of the present invention;
[0042] Figure 5 2. It is a schematic structural diagram of the driving components of the multi-position synchronous filling device according to a preferred embodiment of the present invention;
[0043] Figure 6 2. It is a structural schematic diagram of the nozzle component of the multi-position synchronous filling and stuffing device according to a preferred embodiment of the present invention;
[0044] Figure 7 2. It is a structural schematic diagram of the silo component of the multi-station synchronous filling device according to the preferred embodiment of the present invention;
[0045] Figure 8 It is a schematic exploded view of the parts of the multi-station synchronous filling and stuffing device according to the preferred embodiment of the present invention.
[0046] Description of Figure Numbers:
[0047] Base plate 1, fixing plate 11, clamp 12, fixing bolt 13, driving component 2, bearing 21, bearing card 22, bearing seat 23, clamping column output shaft 24, cylinder piston rod 25, cylinder fixing seat 26, fisheye joint 27, universal shaft sleeve 271, U-shaped turning arm 28, shaft hole 281, driving cylinder 29, valve body 3, feed hole 31, rotating through hole 32, discharge hole 33, fixing part 34, slide 35, guide plate 3 6, second tightening bolt 37, nozzle component 4, nozzle bucket 41, pressure plate 42, first tightening bolt 43, discharge pipe 44, silo component 5, barrel body 51, fixing hole 52, limit plate 53, valve core 6, drive slot 61, three-way channel 62, seal 63, handle 64, piston power group 7, piston cylinder 71, piston 72, piston rod 73, circular opening 74, support seat 75, servo motor 76. DETAILED DESCRIPTION
[0048] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific embodiments of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings and other embodiments can be obtained based on these drawings without inventive work.
[0049] To simplify the drawings, only portions relevant to the invention are schematically depicted in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one component with the same structure or function is schematically depicted or labeled. In this document, "one" not only means "only one" but also "more than one."
[0050] It should be further understood that the term "and / or" used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
[0051] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.
[0052] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0053] In one embodiment, the reference Figure 1-8The present invention provides a multi-position synchronous filling and stuffing device, comprising a base plate 1, a valve body 3, a valve core 6, a driving component 2, a piston power group, a nozzle component 4 and a silo component 5, wherein the base plate 1 is provided with a fixed station and a power station, the valve body 3 is fixedly provided at the fixed station, a rotating through hole 32 and a plurality of filling through hole groups are provided on the valve body 3, the rotating through hole 32 is provided and penetrates along the axial direction of the valve body 3, a plurality of filling through hole groups are arranged along the length direction of the valve body 3 and are provided on the tube wall of the valve body 3, and are correspondingly connected with the rotating through hole 32, and the valve core 6 is correspondingly rotatably provided in the rotating through hole 32 , and is adapted to the rotating through hole 32. A plurality of three-way channels 62 are opened on the valve core 6, and the three-way channels 62 are correspondingly connected to the filling through hole group. The driving component 2 is correspondingly connected to the valve core 6 to drive the valve core 6 to rotate in the rotating through hole 32. The piston power group is arranged on the power station and is correspondingly connected to the filling through hole group. The nozzle component 4 is arranged on the side of the valve body 3 away from the piston power group and is correspondingly connected to the filling through hole group. The silo component 5 is arranged on the side of the valve body 3 away from the substrate 1. The silo component 5 is divided into a plurality of independent hoppers, which are correspondingly connected to the filling through hole group, and the nozzle component is arranged through the substrate.
[0054] Specifically, the substrate 1 serves as a core support platform, and a fixed station and a power station are provided on the substrate 1. The fixed station is used to install the valve body 3, and the power station is used to fix the piston power group, so that the entire device can be stably connected on the substrate 1, thereby realizing the function of stable filling and stuffing. The valve body 3 is a tubular object with a hollow tubular structure, wherein the valve body 3 is provided with a rotating through hole 32 axially passing through along the length direction, and a plurality of filling through hole groups are provided on the tube wall of the valve body 3 along its length direction, each group includes a plurality of through holes, and the through holes are all provided on the tube wall of the valve body 3, and the valve core 6 is a cylindrical structure, and the outer wall of the valve core 6 is gap-matched with the inner wall of the rotating through hole 32. A handle is provided at the right end of the valve core 6 to facilitate the valve core 6 to be inserted into the valve body 3 from right to left or to be pulled out in the reverse direction, and a slot is provided at the left end of the valve core 6 for It is connected to the driving component 2 to ensure that the valve core 6 rotates stably in the rotating through hole 32 of the valve body 3. The valve core 6 is driven by the driving component 2 to rotate 90° back and forth, thereby realizing the reversing action of sucking or discharging materials. In addition, a plurality of three-way channels 62 are opened along the circumference on the surface of the valve core 6. Each three-way channel 62 can be connected to the corresponding through hole of the filling through hole group, thereby realizing the rapid switching of the material channel by rotating the valve core 6. In addition, the piston power group is installed on the power station of the substrate 1, and the connecting end of the piston power group is connected to the filling through hole group of the valve body 3 through a hard pipeline. The nozzle component 4 is fixed on the side of the valve body 3 away from the piston power group. The outlet end of the nozzle component 4 can be replaced with nozzles of different calibers or shapes according to product requirements to adapt to special-shaped filling processes. The silo component 5 is installed on the top of the valve body 3 and can include multiple independent hoppers. A slide is provided at one end of the hopper close to the base plate 1 to facilitate the sliding of materials. Each hopper is independently connected to the corresponding filling through-hole group, thereby realizing independent operation of each material channel.
[0055] It should be pointed out that sealing ring grooves and sealing rings are provided at both ends of the valve core 6. Every two three-way channels 62 form a group, and sealing ring grooves and sealing rings are provided between each group to separate different fillings. In addition, the piston power group can use a high-precision gear pump, a plunger pump, or other pump bodies that adjust the flow and pressure of different materials through independent controllers, which are not limited here.
[0056] In one embodiment, the reference Figure 1 and 2 On the basis of the above embodiment, the filling through-hole group includes a discharge hole 33, a feed hole 31 and a rear frustum hole. The discharge hole 33 is opened on the side of the valve body 3 away from the piston power group, and is correspondingly connected to the nozzle component 4. The feed hole 31 is opened on the side of the valve body 3 away from the substrate 1, and is correspondingly connected to the silo component 5. The rear frustum hole is opened on the side of the valve body 3 close to the piston power group, and is correspondingly connected to the piston power group. The rear frustum hole and the discharge hole 33 are both arranged perpendicular to the feed hole 31.
[0057] Specifically, the three-way channel 62 includes a three-way upper hole 31, four groups of three-way rear holes 32, and four groups of three-way front holes 34. The three-way upper hole 31, four groups of three-way rear holes 32, and four groups of three-way front holes 34 correspond to the feed hole 31, the rear conical hole and the discharge hole 33, respectively. By arranging the feed hole 31 between the rear conical hole and the discharge hole 33, the material enters the piston power group from the feed hole 31 through the rear conical hole in the shortest path. The rear conical hole and the discharge hole 33 are arranged perpendicular to the feed hole 31 to form a "T-shaped" three-way structure, which can avoid turbulence or pressure loss caused by the right-angle elbow when the material is discharged, reduce flow resistance, and improve the adjustment response speed and discharge speed of the piston power group.
[0058] It should be pointed out that the feed hole 31 is set as a square hole above the valve body, and the diameter of the rear frustum hole gradually increases outward. The intersection of the center lines of the feed hole 31, the discharge hole 33 and the rear frustum hole coincides with the center line of the rotating through hole; a sealing ring groove is provided around the feed hole 31 for installing a sealing ring to achieve mutual sealing with the silo component.
[0059] In one embodiment, the reference Figure 1 、 2 and 4. On the basis of the above embodiments, a fixing portion 34 is provided at both ends of the corresponding rotating through hole 32 on the valve body 3, and a sliding groove 35 is provided on the fixing portion 34. Two sets of parallel fixing plates 11 are provided on the base plate 1, and the fixing plates 11 slide into the sliding groove 35 to achieve the valve body 3 being fixed on the base plate 1.
[0060] Specifically, the surfaces of the valve body 3 on both sides corresponding to the nozzle component 4 and the piston power group 7 are inclined downward to form a fixing portion 34. The side section of the valve body 3 viewed from the extension direction of the valve core 6 is in an eight-shaped shape, wherein the fixing portion 34 fixes the two sliding plates with screws to form a sliding groove 35 that matches the fixing plate 11. After the fixing plate 11 slides into the sliding groove 35, the fixing plate 11 is fixed in the sliding groove 35 by the clamping member 12 and the fixing bolt 13. The opening direction of the sliding groove 35 on the fixing portion 34 is perpendicular to the length direction of the valve body 3. The sliding cooperation between the fixing plate 11 and the sliding groove 35 forms a "plug-in" assembly structure. During installation, the valve body 3 only needs to be pushed in the direction of the sliding groove 35 to complete the rapid alignment with the base plate 1, eliminating the tedious adjustment steps of traditional bolt fixing, thereby improving assembly efficiency and facilitating subsequent maintenance.
[0061] In one embodiment, the reference Figure 1 and 3 A driving slot 61 is provided on the side of the valve core 6 close to the driving component 2, and a handle 64 is provided on the side of the valve core 6 away from the driving component 2. Seals 63 are provided between the driving slot 61 and the three-way channel 62 and between the handle 64 and the three-way channel 62.
[0062] Specifically, independent seals 63 are provided between the drive slot 61 and the three-way channel 62, and between the handle 64 and the three-way channel 62 to form a double isolation barrier, thereby further improving the sealing effect. The setting of the handle 64 allows the valve core 6 to be manually rotated in the event of an automatic drive failure, and the connection angle between the three-way channel 62 and the nozzle component 4 can be quickly reset by aligning the scale, thereby reducing the downtime and debugging time, or facilitating the removal of the valve core 6 during disassembly and assembly, thereby significantly improving the reliability, maintenance convenience and operational safety of the valve core 6 assembly, and is particularly suitable for application scenarios with high hygiene requirements such as food filling or high-frequency switching of multi-material proportions in the chemical industry.
[0063] In one embodiment, the reference Figure 1 、 5 and 8. On the basis of the above embodiments, the driving component 2 includes a driving cylinder and a column connecting shaft. The driving cylinder is connected to the column connecting shaft through a bearing. The column connecting shaft is correspondingly clamped in the driving slot 61 so that the valve core 6 rotates under the drive of the driving cylinder.
[0064] Specifically, the driving assembly also includes a driving cylinder 29, a bearing 21, a bearing card 22, a bearing seat 23, a clamping rod and a clamping column output shaft 24. The driving cylinder is connected to the clamping column connecting shaft 24 through the clamping rod, and the bearing 21 is mounted on the valve body 3 through the bearing seat 23. The driving cylinder drives the valve core 3 to rotate 90° forward and backward, thereby forming two working positions of suction and discharge of the rotary valve. The plug-in docking structure of the clamping column connecting shaft 24 and the driving slot 61 is adopted to realize the axial separation of the driving component 2 from the valve body 3 as a whole, without the need to remove the motor fixing bolts, so that the driving unit can be replaced more conveniently, which provides convenience for the assembly of the device and significantly improves the reliability, environmental adaptability and maintenance convenience of the driving system.
[0065] It should be noted that the reference manual Figure 1 、 5 And 8, the drive assembly also includes a fisheye joint 27, a U-shaped crank arm 28 and a nut with a shaft. The driving cylinder is fixed to the base through a cylinder fixing seat 26. The cylinder piston rod 25 of the driving cylinder is threadedly connected to the fisheye joint. The other end of the fisheye joint 27 is connected to the corresponding pin of the U-shaped crank arm 28. Specifically, pin holes that are compatible with the universal shaft sleeve 271 of the fisheye joint 27 are respectively provided on both sides of the U-shaped crank arm 28. An axial hole 281 and a keyway that are compatible with the drive shaft are provided below the U-shaped crank arm 28, which have achieved corresponding connection with the drive shaft. In addition, the slot of the valve core 6 is L-shaped, so that when the valve core 6 is rotated during cleaning, the card rod and the slot of the valve core 6 are consistent with the extraction direction, thereby facilitating the extraction and disassembly of the valve core 6.
[0066] In one embodiment, the reference Figure 1 and 6On the basis of the above embodiment, the nozzle component 4 includes a pressure plate 42 and multiple nozzle buckets 41. The bucket openings of the nozzle buckets 41 are all connected to the discharge port. The side of the nozzle bucket 41 away from the discharge port is connected to the discharge pipe 44. The pressure plate 42 is provided with an extension hole corresponding to the discharge pipe 44. The pressure plate 42 is fixed on the valve body 3 by a first tightening bolt 43, and is correspondingly arranged on the side of the nozzle bucket 41 away from the valve body 3.
[0067] Specifically, the mouth of each nozzle bucket 41 is designed to be conical or trumpet-shaped, and the discharge pipe 44 is used for filling needles. The rear part of the discharge pipe 44 is provided with a sealing ring groove and a sealing ring for inserting into the side of the nozzle bucket 41 away from the discharge port to act as a seal. Each nozzle bucket 41 forms a precise match with the discharge hole 33 of the valve body 3 to ensure a smooth transition of the filling flow path and reduce resistance. In addition, the nozzle bucket 41 is extended to the operating position through the discharge pipe 44 to ensure that the final discharge position and angle can be flexibly adjusted according to the arrangement of the dough mold, thereby ensuring that the filling is accurately injected into the center of the dough. The preset hole position of the pressure plate 42 is passed through the threaded connection, and the pressure plate 42 is pressed against the end of the valve body 3 to ensure close contact between the nozzle bucket 41 and the valve body 3, thereby preventing filling leakage and enhancing sealing, and also achieving the effect of quick disassembly.
[0068] In one embodiment, the reference Figure 1 and 7 On the basis of the above embodiment, a docking groove is provided on the side of the valve body 3 close to the feed port, and the feed port is provided in the docking groove. The silo component 5 includes a barrel body 51, and a docking port corresponding to the docking groove is provided on the side of the barrel body 51 close to the valve body 3.
[0069] Specifically, the groove body of the docking groove is a concave structure, extending along the length direction of the valve body 3, and directly connected to the feed port. By setting the design of the docking groove and the docking interface, precise guidance is provided for the docking of the barrel body 51 and the valve body 3. The first seal is formed by the snap-fit structure of the docking groove and the docking interface, thereby effectively preventing the side leakage of the filling.
[0070] In one embodiment, the reference Figure 1 and 7 On the basis of the above embodiment, the silo component 5 also includes two guide plates 36, which are respectively arranged on both sides of the docking groove along the length direction of the docking groove. A tightening screw hole is opened on the guide plate 36 so that the barrel body 51 can be adjusted by the second tightening bolt 37.
[0071] Specifically, the guide plate 36 can adopt a T-shaped cross-section design, and the guide plate 36 can be fixed to the valve body 3 by screws passing through the fixing hole 52, so that the barrel can be accurately positioned in the docking groove by sliding the barrel along the length direction of the guide plate 36, further improving the installation accuracy. The second clamping bolt 37 can adopt a butterfly nut design, and the barrel can be locked or released by manual rotation, thereby shortening the disassembly time, achieving the effect of quick installation, and making the installation and use of the entire device more convenient and practical.
[0072] It should be noted that a limit plate is further provided on the side of the valve body 3 corresponding to the docking groove to further improve the sealing performance of the connection between the barrel and the valve body 3 .
[0073] In one embodiment, the reference Figure 1 、 7 and 8, the piston power group 7 includes two piston pumps, and the two piston pumps are connected to the same servo motor 76, so that the servo motor 76 drives the piston pumps to move back and forth synchronously, thereby realizing quantitative driving of the two piston pumps.
[0074] Specifically, the piston pump includes a piston cylinder 71, a piston 72, a piston rod 73, a step-changing flange, a support seat and a nut; a circular opening 74 is provided at the front end of the piston cylinder, and a sealing ring hole and a sealing ring are provided on its outer wall, which correspond to the rear conical hole of the valve body 3 for sealing; the piston is driven by the piston rod to complete the suction and discharge work, and the support seat 75 is used to fix the piston pump on the base plate 1, and the step-changing flange is fixed in front of the support seat with screws. The periphery of the step-changing flange is provided with multiple steps of different diameters for installing piston cylinders of different diameters, thereby meeting the specification change requirements of different metering filling quantities. Every two piston rods are connected to the same nut, so that the nut can be driven back and forth by a servo motor 76 to quantitatively drive the two piston power groups 7.
[0075] The specific working principle of the present invention is: when the valve core 6 rotates to the corresponding suction position, the upper hole of the three-way channel 62 of the valve core 6 is connected with the feed hole 31 of the valve body 3, the three-way rear hole of the valve core 6 is connected with the rear frustum hole of the valve body 3, and the three-way lower hole of the valve core 6 is blocked by the inner wall of the valve body 3, so that the filling can all enter the piston power group according to the preset amount. When the valve core 6 rotates the valve driving angle to 90°, the valve core 6 corresponds to the discharge position, the three-way rear hole of the valve core 6 rotates to the bottom of the valve body 3 and is blocked by the inner wall of the valve body 3, the three-way upper hole of the valve core 6 and the lower hole of the valve core 6 become horizontal and are connected with the front and rear holes of the valve body 3, thereby connecting the piston power group with the hopper, so that a certain amount of filling is discharged from the hopper.
[0076] According to another aspect of the present invention, the present invention further provides a filling line system, comprising:
[0077] The conveying device and the multi-position synchronous filling and stuffing device described in any of the above embodiments, the conveying device is used to convey pastries, the multi-position synchronous filling and stuffing device is arranged directly above the conveying device, and the nozzle component faces the conveying device.
[0078] The base plate 1 is fixed on the slides on both sides of the conveying device of the filling line system, and the filling slide pulls the nozzle bucket 41 of this device to complete the action of inserting the cake or filling forward and pulling out the cake backward; the slide is fixed on the synchronous slide of the filling line system, and the synchronous slide pulls the nozzle bucket 41 from the zero point to the left to synchronously track the cake on the conveyor belt, completing the action of inserting the nozzle bucket into the cake for filling and pulling it out while conveying, and then quickly returns to the zero point to the right, and cycles for the next filling cycle to form a complete assembly line operation.
[0079] It should be noted that the above embodiments can be freely combined as needed. The above are only preferred embodiments of the present invention. It should be noted that those skilled in the art can make several improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A multi-position synchronous filling device, characterized in that: include: A base plate, wherein a fixed station and a dynamic station are provided on the base plate; A valve body, the valve body being fixedly arranged on the fixed station, the valve body being provided with a rotation through-hole and a plurality of filling through-hole groups, the rotation through-hole being opened and passing through the axial direction of the valve body, the plurality of filling through-hole groups being arranged and opened on the tube wall of the valve body along the length direction of the valve body, and being correspondingly communicated with the rotation through-hole; A valve core is rotatably disposed in the rotating through hole and is adapted to the rotating through hole. A plurality of three-way holes are formed on the valve core, and the three-way holes are connected to the filling through hole group; a driving component, the driving component being correspondingly connected to the valve core to drive the valve core to rotate in the rotating through hole; A piston power group, which is arranged on the power station and is correspondingly connected to the filling through-hole group; A hopper component is provided on a side of the valve body away from the base plate, the hopper component is divided into a plurality of independent hoppers, and the hoppers are connected to the filling through-hole groups accordingly; The nozzle component is arranged on a side of the valve body away from the silo component and is correspondingly connected to the filling through-hole group. The nozzle component is arranged through the base plate.
2. The multi-station synchronous filling device according to claim 1, characterized in that: The filling through-hole group includes a discharge hole, a feed hole and a rear frustum hole. The discharge hole is opened on the side of the valve body away from the piston power group and is correspondingly connected to the nozzle component. The feed hole is opened on the side of the valve body away from the substrate and is correspondingly connected to the silo component. The rear frustum hole is opened on the side of the valve body close to the piston power group and is correspondingly connected to the piston power group. The rear frustum hole and the discharge hole are both arranged perpendicular to the feed hole.
3. The multi-station synchronous filling device according to claim 2, characterized in that: The valve body is provided with fixing parts at both ends corresponding to the rotating through hole, and the fixing parts are provided with sliding grooves; Two sets of parallel fixing plates are arranged on the base plate, and the fixing plates slide into the sliding grooves respectively to achieve the fixing of the valve body on the base plate.
4. The multi-station synchronous filling device according to any one of claims 1 to 3, characterized in that: A driving slot is provided on the side of the valve core close to the driving component, and a handle is provided on the side of the valve core away from the driving component. Seals are provided between the driving slot and the three-way channel and between the handle and the three-way channel.
5. The multi-station synchronous filling device according to claim 4, characterized in that: The driving component includes a driving cylinder and a column connecting shaft. The driving cylinder is connected to the column connecting shaft through a bearing. The column connecting shaft is correspondingly clamped in the driving slot so that the valve core rotates under the drive of the driving cylinder.
6. The multi-station synchronous filling device according to claim 5, characterized in that: The nozzle component includes a pressure plate and multiple nozzle buckets, the bucket openings of the nozzle buckets are all connected to the discharge port, the side of the nozzle bucket away from the discharge port is connected to the discharge pipe, and the pressure plate is provided with an extension hole corresponding to the discharge pipe. The pressure plate is fixed to the valve body by a first tightening bolt, and is correspondingly arranged on the side of the nozzle bucket away from the valve body.
7. The multi-station synchronous filling device according to claim 6, characterized in that: A docking groove is provided on one side of the valve body close to the feed port, and the feed port is provided in the docking groove; The silo component includes a barrel body, and a docking port corresponding to the docking groove is provided on a side of the barrel body close to the valve body.
8. The multi-station synchronous filling device according to claim 7, characterized in that: The silo component further includes two guide plates, which are respectively arranged on both sides of the docking groove along the length direction of the docking groove; A tightening screw hole is provided on the guide plate so that the barrel body can be adjusted by a second tightening bolt.
9. The multi-station synchronous filling device according to claims 5-8, characterized in that: The piston power group includes two piston pumps, and the two piston pumps are connected to the same servo motor, so that the servo motor drives the two piston pumps to move back and forth synchronously, thereby realizing quantitative driving of the two piston pumps.
10. A filling line system, characterized in that: include: A conveying device, wherein the conveying device is used to convey cakes; The multi-position synchronous filling and stuffing device as described in claims 1-10 is arranged directly above the conveying device, and the nozzle component faces the conveying device.