Synthetic dead burned magnesia production device and method
The multi-stage grinding disc structure and air flow cooling design solve the problem of equipment thermal fatigue caused by slag grinding heat in magnesia brick production, achieve efficient grinding and low dust emission, and extend the equipment life.
Patent Information
- Application Number
- CN202511093296.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-08-06
AI Technical Summary
In the prior art, the heat generated by grinding slag during the production of magnesia bricks causes thermal fatigue of the grinding equipment, affecting production efficiency.
It adopts a multi-stage grinding disc structure and an air pump air supply system, realizes speed differentiation of different grinding discs through gear transmission, combines air flow cooling to reduce heat, and controls the slag discharge speed through the material control component.
It improves grinding efficiency, extends equipment life, reduces dust pollution, and improves production efficiency.
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Figure CN120586971B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of magnesite production, in particular to a synthetic heavy-burned magnesite production device and method. BACKGROUND
[0002] Magnesite, also known as sintered magnesite, is made of magnesite, brucite or magnesium hydroxide obtained by reacting seawater with milk of lime, and is calcined at high temperature. It has strong hydration capacity and is mainly used to make alkaline refractory materials such as magnesite bricks and magnesite-alumina bricks. It is used to pave the bottom of a steel furnace when it contains many impurities. Magnesite has the steps of raw material processing, mixing and stirring, and sintering in production.
[0003] In the prior art, the ore raw material needs to be crushed into slag before the magnesite brick is synthesized and sintered. In order to further improve the fineness of the slag and thus the subsequent sintering efficiency, the slag needs to be further ground. However, during the grinding process, a large amount of heat is generated due to the hard texture of the slag and the friction between the grinding surface of the grinding equipment. In order to avoid thermal fatigue of the grinding mechanism, frequent shutdown and cooling are required, thereby affecting the overall production efficiency of the magnesite brick.
[0004] Therefore, a synthetic heavy-burned magnesite production device and method are proposed to solve the problems raised in the background art. SUMMARY
[0005] The purpose of the present application is to provide a synthetic heavy-burned magnesite production device and method to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a synthetic heavy-burned magnesite production device, comprising an outer shell, a power chamber is fixedly connected to the left side of the outer surface of the outer shell, a top cover is fixedly connected between the top of the outer shell and the power chamber, a plurality of connecting rods are fixedly connected to the inner bottom of the outer shell, a plurality of connecting rods are fixedly connected between the outer surfaces of the connecting rods, a discharge hopper is fixedly connected to the top of the discharge hopper, a plurality of connecting ribs are fixedly connected to the top of the discharge hopper, a connecting shell is fixedly connected between the tops of the connecting ribs, a driving assembly is arranged on the left side of the top of the top cover, a rotor mill assembly is arranged on the inner side of the connecting shell, the driving assembly comprises a motor, a small gear, a middle gear and a large gear are fixedly connected to the output end of the motor, a large gear sleeve is engagedly connected to the right side of the small gear, a middle gear sleeve is engagedly connected to the right side of the middle gear, a small gear sleeve is engagedly connected to the right side of the large gear, the rotor mill assembly comprises a first connecting block, a second connecting block and a third connecting block, and the first connecting block, the second connecting block and the third connecting block are respectively provided with a first mill, a second mill and a third mill fixedly installed by bolts.
[0007] Preferably, the motor is fixedly installed on the top of the top cover, the output end is rotatably extended through the top of the top cover and into the power chamber, the large gear is located below the middle gear, the small gear is located above the middle gear, the number of teeth of the middle gear is greater than that of the small gear and less than that of the large gear, and the number of teeth of the middle gear sleeve is less than that of the large gear sleeve and greater than that of the small gear sleeve.
[0008] Preferably, the inner wall of the large gear sleeve is fixedly connected with a first support extending downward, the bottom of the first support is fixedly connected with the top of a third connecting block, the inner wall of the middle gear sleeve is fixedly connected with a second support extending downward, the bottom of the second support is fixedly connected with the top of a second connecting block, the small gear sleeve is fixedly connected with the top of the first connecting block, and the first connecting block is rotatably connected with the inner wall of the connecting shell.
[0009] Preferably, a plurality of stator grinding plates are fixedly connected between the tops of the connecting rods, the top of the stator grinding plate is conically arranged, and the stator grinding plate is located on the inner side of the lower hopper and the outer surface of the stator grinding plate is not attached to the inner wall of the lower hopper.
[0010] Preferably, the bottoms of the first grinding plate, the second grinding plate and the third grinding plate are all inclined, the distance between the first grinding plate and the stator grinding plate is less than the distance between the second grinding plate and the stator grinding plate, and the distance between the second grinding plate and the stator grinding plate is less than the distance between the third grinding plate and the stator grinding plate.
[0011] Preferably, the top of the top cover is fixedly connected with a lower hopper, the first support, the third connecting block and the center of the third grinding plate are all provided with a circular channel, the bottom of the lower hopper is arranged in communication with the circular channel, the outer surface of the discharge hopper is extended to the outside of the shell at a position close to the bottom, and an opening is arranged at a position on the right side of the bottom of the discharge hopper.
[0012] Preferably, an air pump is installed at the bottom of the power chamber, an annular air inlet shell is fixedly connected between the outer surfaces of the connecting shell and the lower hopper, the annular air inlet shell corresponds to the connecting ribs, and a gas delivery pipe is fixedly connected in communication between the outer surface of the annular air inlet shell and the output end of the air pump.
[0013] Preferably, a second communication groove is arranged at a position adjacent to the top of the first grinding plate, a plurality of first straight grooves are arranged at equal intervals on the top of the first grinding plate, the second communication groove is coaxially arranged with the axis of the first grinding plate, and the first straight grooves are distributed at equal angles along the radial direction and respectively extend through the inner and outer edges of the first grinding plate.
[0014] Preferably, a third communication groove is arranged at a position adjacent to the top of the second grinding plate, a plurality of second straight grooves are arranged at equal intervals on the top of the second grinding plate, the third communication groove is coaxially arranged with the axis of the second grinding plate, and the second straight grooves are distributed at equal angles along the radial direction and respectively extend through the inner and outer edges of the second grinding plate.
[0015] Preferably, a plurality of third straight grooves are equidistantly arranged on the top of the third grinding disc, a first communication groove is arranged at the outer edge of the top of the first grinding disc, the first communication groove is coaxially arranged with the first grinding disc axis and corresponds to the position of the annular air inlet shell, the two ends of the third straight groove respectively penetrate the inner and outer edges of the first grinding disc and are distributed at equal angles along the radial direction, a downward inclined flow guide cover is fixedly connected to the inner surface wall of the third connecting block, the flow guide cover is located above the inner side end of the third straight groove, a flip cover is hingedly connected to the top of the discharge hopper, a material control assembly is arranged at the outlet of the discharge hopper, the material control assembly comprises a rotating shaft and a motor, the rotating shaft is rotatably connected between the inner surface walls on the two sides of the discharge hopper, a plurality of baffles are equidistantly fixedly connected to the outer surface of the rotating shaft, brush heads are connected to the outer surfaces of the baffles away from the rotating shaft, the brush heads abut against the inner wall of the discharge hopper, and the motor is fixedly connected to the outer surface of the discharge hopper and connected to the end of the rotating shaft.
[0016] A method for using a synthetic dead-burned magnesia production device, comprising the following steps:
[0017] Step one, the ore used to produce magnesia bricks is crushed into ore slag, the motor is started, and then the ore raw material is put into the discharge hopper, the raw material falls on the stator grinding disc through the circular channel between the first support and the first connecting block under the action of gravity, and then slides to the grinding channel between the third grinding disc and the stator grinding disc, the shear force formed by the rotation of the second grinding disc in cooperation with the stator grinding disc can grind the medium particle size raw material into small particle size state;
[0018] Step two, the large gear, the middle gear and the small gear are driven by the motor, and the rotating speeds are the same, so the rotating speeds of the third grinding disc, the second grinding disc and the first grinding disc driven by the small gear sleeve, the middle gear sleeve and the large gear sleeve form a speed difference, which ensures the grinding efficiency and reduces the problem that the coarse material aggravates the damage to the grinding disc;
[0019] Step three, start the air pump, the air pump will send air into the annular air inlet shell through the air pipe, at this time the gas in the annular air inlet shell will enter the first communication groove through the gap between the discharge hopper and the connecting shell, and the air pump will increase the amount of air entering to play a role in flushing the surface residual dust of the first grinding disc, the second grinding disc, the third grinding disc and the stator grinding disc;
[0020] Step four, the ore slag ground through the grinding channel falls into the discharge hopper and rolls to the lower outlet, and is blocked by the material control assembly, at this time the motor is started to drive the rotating shaft to rotate, the baffles rotating on the surface of the rotating shaft will intermittently release the outlet of the discharge hopper, and the brush head will be bent under pressure, and when it rebounds into the discharge hopper, it has the effect of boosting the ore slag.
[0021] Compared with the prior art, the beneficial effects of the present application are:
[0022] 1. When the application is used, the air supply operation is carried out through the air pump, the air supply pipe and the annular air inlet shell, and the special designed first communication groove, the second communication groove, the third communication groove, the first straight groove, the second straight groove and the third straight groove can cooperate to reduce the temperature of the first grinding disc, the second grinding disc and the third grinding disc, and the wake gas can take away part of the heat of the grinding surface after passing through the grinding channel, thereby reducing the thermal fatigue of the metal material and further improving the service life of the equipment, and under the action of the air flow, the grinding efficiency is improved and the effect of preventing blockage is also achieved.
[0023] 2. When the application is used, the first grinding disc, the second grinding disc and the third grinding disc are matched to form a rotor grinding disc, and after the motor, the pinion gear, the spur gear, the gear, the gear sleeve, the gear sleeve and the pinion sleeve and other connecting pieces provide driving force for the rotor grinding disc, the magnesium brick slag raw material grinding operation is carried out in cooperation with the stator grinding disc, and through the gradient design of the grinding area and the grinding speed, the coarse raw material is ground at low speed, and then the raw material with gradually reduced particle size is ground at medium and high speed, which not only ensures the grinding efficiency but also reduces the problem that the coarse material will intensify the damage of the grinding disc, and improves the service life of the equipment.
[0024] 3. When the application is used, the completed slag falls into the discharge hopper after passing through the grinding channel, and when rolling down to the outlet at the low place, it will be blocked by the material control assembly, at this time, the motor is started to drive the rotating shaft to rotate, the baffle on the surface of the rotating shaft will intermittently release the outlet of the discharge hopper, and the brush head will be bent under extrusion, and when rebounding into the discharge hopper, it has the effect of boosting the slag, the design structure is simple, has the effect of controlling the discharge speed of the slag, and further avoids the dust pollution caused by too fast discharge, and improves the use effect of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a perspective view of the synthetic heavy burned magnesia production device and method of the application;
[0026] Figure 2 It is a sectional view of the synthetic heavy burned magnesia production device and method of the application;
[0027] Figure 3 It is a sectional view of the shell of the synthetic heavy burned magnesia production device and method of the application;
[0028] Figure 4 It is a drive assembly structure schematic view of the synthetic heavy burned magnesia production device and method of the application;
[0029] Figure 5 It is a rotor grinding disc assembly sectional view of the synthetic heavy burned magnesia production device and method of the application;
[0030] Figure 6It is a rotor grinding disc structure schematic view of a synthetic heavy burned magnesia production device and method;
[0031] Figure 7 It is a first communication groove structure schematic view of a synthetic heavy burned magnesia production device and method;
[0032] Figure 8 It is a material control assembly structure schematic view of a synthetic heavy burned magnesia production device and method.
[0033] In the figure: 1, outer shell; 11, power chamber; 12, top cover; 13, lower hopper; 14, flip cover; 15, discharge hopper; 16, connecting rib; 17, connecting shell; 18, stator grinding disc; 19, connecting rod; 2, air pump; 21, air feeding pipe; 22, annular air inlet shell; 3, driving assembly; 301, motor; 302, pinion; 303, middle gear; 304, gear wheel; 305, gear sleeve; 306, first support; 307, middle gear sleeve; 308, second support; 309, pinion sleeve; 4, rotor grinding disc assembly; 401, first connecting block; 402, second connecting block; 403, third connecting block; 404, first grinding disc; 405, second grinding disc; 406, third grinding disc; 407, flow guide cover; 408, first communication groove; 409, second communication groove; 410, third communication groove; 411, first straight groove; 412, second straight groove; 413, third straight groove; 5, material control assembly; 501, rotating shaft; 502, baffle; 503, brush head; 504, motor. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0035] Embodiment one: please refer to Figures 1-8 The present application provides a technical solution: as Figure 1As shown, the synthetic fused magnesia production device of the embodiment comprises a shell 1, a power chamber 11 is fixedly connected to the left side of the outer surface of the shell 1, a top cover 12 is fixedly connected between the top of the shell 1 and the power chamber 11, a plurality of connecting rods 19 are fixedly connected to the inner bottom of the shell 1, a discharge hopper 15 is fixedly connected between the outer surfaces of the plurality of connecting rods 19, a plurality of connecting ribs 16 are equidistantly fixedly connected to the top of the discharge hopper 15, a connecting shell 17 is fixedly connected between the tops of the plurality of connecting ribs 16, a driving assembly 3 is arranged at the position close to the left side of the top of the top cover 12, a rotor mill disc assembly 4 is arranged on the inner side of the connecting shell 17, the driving assembly 3 comprises a motor 301, a small gear 302, a middle gear 303 and a large gear 304 are fixedly connected to the output end of the motor 301, a large gear sleeve 305 is engagedly connected to the right side of the small gear 302, a middle gear sleeve 307 is engagedly connected to the right side of the middle gear 303, and a small gear sleeve 309 is engagedly connected to the right side of the large gear 304, the rotor mill disc assembly 4 comprises a first connecting block 401, a second connecting block 402 and a third connecting block 403, and the first mill disc 404, the second mill disc 405 and the third mill disc 406 are fixedly installed on the bottoms of the first connecting block 401, the second connecting block 402 and the third connecting block 403 respectively.
[0036] The motor 301 is fixedly installed on the top of the top cover 12 and the output end thereof is rotatably penetrated through the top of the top cover 12 and extends into the power chamber 11, the large gear 304 is located below the middle gear 303, the small gear 302 is located above the middle gear 303, the number of teeth of the middle gear 303 is greater than that of the small gear 302 and less than that of the large gear 304, and the number of teeth of the middle gear sleeve 307 is less than that of the large gear sleeve 305 and greater than that of the small gear sleeve 309.
[0037] A first support 306 extending downward is fixedly connected to the inner wall of the large gear sleeve 305, the first support 306 is fixedly connected to the top of the third connecting block 403, a second support 308 extending downward is fixedly connected to the inner wall of the middle gear sleeve 307, the second support 308 is fixedly connected to the top of the second connecting block 402, the small gear sleeve 309 is fixedly connected to the top of the first connecting block 401, and the first connecting block 401 is rotatably connected to the inner wall of the connecting shell 17.
[0038] A stator mill disc 18 is fixedly connected between the tops of the plurality of connecting rods 19, the top of the stator mill disc 18 is conically arranged, the stator mill disc 18 is located on the inner side of the discharge hopper 13, and the outer surface of the stator mill disc 18 and the inner wall of the discharge hopper 13 are not attached.
[0039] The bottoms of the first mill disc 404, the second mill disc 405 and the third mill disc 406 are all inclined, the distance between the first mill disc 404 and the stator mill disc 18 is less than that between the second mill disc 405 and the stator mill disc 18, and the distance between the second mill disc 405 and the stator mill disc 18 is less than that between the third mill disc 406 and the stator mill disc 18.
[0040] The top cover 12 is fixedly connected with a lower hopper 13 at the top, circular passages are formed in the centers of the first support 306, the third connecting block 403 and the third grinding disc 406, the bottom of the lower hopper 13 is in communication with the circular passages, the outer surface of the discharge hopper 15 extends to the outside of the shell 1 at a position close to the bottom, and an opening is formed at a position on the right side of the bottom of the discharge hopper 15.
[0041] The application uses the following steps: first, the ore used to produce magnesium bricks is crushed into slag, then the motor 301 is started, and then the slag raw material is put into the hopper 13, the raw material falls on the stator grinding disc 18 through the circular channel between the first support 306 and the first connecting block 401 under the action of gravity, and then slides to the grinding channel between the third grinding disc 406 and the stator grinding disc 18, at this time the motor 301 drives the pinion 302, the gear 303 and the gear 304 to rotate, the pinion 302 drives the gear sleeve 305 to rotate when rotating, and drives the innermost third connecting block 403 to rotate through the first support 306, at this time the third connecting block 403 drives the bottom third grinding disc 406 to cooperate with the stator grinding disc 18 to rub the slag raw material, so that the particle size gradually decreases to a medium state, and then enters the grinding channel with a smaller distance between the second grinding disc 405 and the stator grinding disc 18, while the gear 303 rotates and drives the gear sleeve 307 to rotate, the gear sleeve 307 drives the second grinding disc 405 to rotate through the second support 308 and the second connecting block 402, at this time the shear force formed by the rotation of the second grinding disc 405 cooperating with the stator grinding disc 18 grinds the medium particle size raw material into a small particle size state, at this time the raw material moves further outward to the first grinding disc 404 and the stator grinding disc 18, while the gear 304 rotates to drive the pinion sleeve 309 to rotate, the pinion sleeve 309 drives the first grinding disc 404 to rotate through the first connecting block 401, and then the small particle size slag raw material is ground into a qualified particle size by cooperating with the stator grinding disc 18, when the particle size of the raw material is qualified, it falls through the gap between the bottom of the first grinding disc 404 and the top of the stator grinding disc 18 to the gap between the stator grinding disc 18 and the discharge hopper 15, and finally is discharged from the right outlet of the discharge hopper 15 under the action of gravity, completing the magnesium brick slag raw material grinding work, in the device, the number of teeth on the surfaces of the gear 304, the gear 303 and the pinion 302 decreases in turn, the number of teeth on the surfaces of the pinion sleeve 309, the gear sleeve 307 and the gear sleeve 305 increases in turn, and the gear 304, the gear 303 and the pinion 302 are driven by the motor 301 and have the same speed, so the rotation speeds of the third grinding disc 406, the second grinding disc 405 and the first grinding disc 404 driven by the pinion sleeve 309, the gear sleeve 307 and the gear sleeve 305 form a speed difference, this design realizes the gradient design of the grinding area and the grinding speed, which not only ensures the grinding efficiency, but also reduces the problem that coarse materials exacerbate the damage to the grinding disc, prolongs the service life of the equipment, the first connecting block 401, the second connecting block 402 and the third connecting block 403 are rotatably connected through bearings, the first connecting block 401 is rotatably connected with the inner wall of the connecting shell 17 through a bearing, the connecting rod 19 is used to fix the discharge hopper 15 and the stator grinding disc 18, and the connecting shell 17 is fixed on the top of the discharge hopper 15 through the connecting ribs 16.
[0042] Example two: as Figures 4-7As shown, the base of the embodiment differs from the base of the shown embodiment in that the air pump 2 is mounted at the bottom of the power chamber 11, the annular air inlet shell 22 is fixedly connected between the outer surface of the connecting shell 17 and the lower hopper 13, the annular air inlet shell 22 corresponds to the position of the connecting rib 16, and the outer surface of the annular air inlet shell 22 is fixedly connected to the output end of the air pump 2.
[0043] The first grinding disc 404 and the second grinding disc 405 are coaxially provided with the second communication groove 409 at the top adjacent position, and the first straight groove 411 is arranged at the top of the first grinding disc 404.
[0044] The second grinding disc 405 and the third grinding disc 406 are coaxially provided with the third communication groove 410 at the top adjacent position, and the second straight groove 412 is arranged at the top of the second grinding disc 405.
[0045] The third grinding disc 406 is provided with the third straight groove 413 at the top, the first communication groove 408 is arranged at the outer edge of the top of the first grinding disc 404, the first communication groove 408 corresponds to the position of the annular air inlet shell 22 and is coaxially arranged with the axis of the first grinding disc 404, the third straight groove 413 is arranged at the inner and outer edges of the first grinding disc 404 and is distributed at equal angles along the radial direction, the downward inclined flow guide cover 407 is fixedly connected to the inner surface wall of the third connecting block 403, the flow guide cover 407 is located above the inner side end of the third straight groove 413, and the flip cover 14 is hingedly connected to the top of the lower hopper 13.
[0046] The application uses the following steps: starting the air pump 2, the air pump 2 will send air into the annular air inlet shell 22 through the air pipe 21, at this time, the air in the annular air inlet shell 22 will enter the first communication groove 408 through the gap between the discharge hopper 15 and the connecting shell 17, then flow from the outside to the inside of the first grinding disc 404 along the first straight groove 411 and enter the second communication groove 409, then the air will flow from the outside to the inside of the second grinding disc 405 along the second straight groove 412 and enter the third communication groove 410, finally, the air will flow from the outside to the inside of the third grinding disc 406 along the third straight groove 413, when the air discharged into the inside of the third grinding disc 406 will flow downward under the guidance of the flow guide cover 407 and flow through the grinding channel between the first grinding disc 404, the second grinding disc 405, the third grinding disc 406 and the stator grinding disc 18, in the process, a part of the heat generated by grinding can be absorbed and discharged, which reduces the heat of the grinding surface, thereby reducing the thermal fatigue of the metal material and further improving the service life of the equipment. At the same time, the air introduced into the equipment from the outside will carry the raw material particles with a particle size smaller than the size of the grinding channel outward when passing through the grinding channel, so that it accelerates into the grinding channel of the next area for grinding, which not only improves the grinding efficiency, but also has good anti-clogging effect. After grinding, the cover is closed, so that the entering air cannot be discharged upward, achieving the purpose of restraining the air flow. At this time, the air pump 2 increases the amount of air entering to play a role in flushing the surface of the first grinding disc 404, the second grinding disc 405, the third grinding disc 406 and the stator grinding disc 18, achieving the cleaning effect.
[0047] Example three: as shown in Figure 3 and Figure 8 The difference between the embodiment is that the discharge hopper 15 is provided with a control component 5 below the outlet, the control component 5 includes a rotating shaft 501 and a motor 504, the rotating shaft 501 is rotatably connected between the inner walls of the two sides of the discharge hopper 15, a plurality of baffles 502 are fixedly connected to the outer surface of the rotating shaft 501 at equal intervals, a brush head 503 is connected to the outer surface of the side away from the rotating shaft 501 of the baffle 502, the brush head 503 abuts against the inner wall of the discharge hopper 13, and the motor 504 is fixedly connected to the outer surface of the discharge hopper 15 and the output end is connected to the end of the rotating shaft 501.
[0048] The application uses the step: the finished slag is ground through the grinding channel and falls into the discharge hopper 15, and when the slag rolls to the lower outlet, the control component 5 blocks the slag, at this time, the motor 504 drives the rotating shaft 501 to rotate, the surface of the rotating shaft 501 follows the rotating baffle 502 to intermittently release the outlet of the discharge hopper 15, and the brush head 503 is bent and has the effect of boosting the slag when rebounding into the inside of the discharge hopper 15, the design structure is simple, has the effect of controlling the discharge speed of the slag, and further avoids the dust pollution caused by too fast discharge, and improves the use effect of the equipment.
[0049] The effect and working principle of the whole mechanism are as follows: in use, first, the ore used for producing magnesium bricks is crushed into slag, then the motor 301 is started, and then the slag raw material is put into the feeding hopper 13, the raw material falls on the stator grinding disc 18 through the circular channel between the first support 306 and the first connecting block 401 under the action of gravity, and then slides to the grinding channel between the third grinding disc 406 and the stator grinding disc 18, at this time, the motor 301 drives the pinion 302, the gear 303 and the gear 304 to rotate, the pinion 302 drives the gear sleeve 305 to rotate when rotating, and the innermost third connecting block 403 is driven to rotate through the first support 306, at this time, the third connecting block 403 drives the third grinding disc 406 at the bottom to cooperate with the stator grinding disc 18 to rub the slag raw material to gradually reduce the particle size to a medium state, and then enters the grinding channel with a smaller distance between the second grinding disc 405 and the stator grinding disc 18, while the gear 303 rotates and drives the gear sleeve 307 to rotate, the gear sleeve 307 drives the second grinding disc 405 to rotate through the second support 308 and the second connecting block 402, at this time, the shear force formed by the rotation of the second grinding disc 405 cooperating with the stator grinding disc 18 grinds the medium particle size raw material into a small particle size state, at this time, the raw material moves further outward to the first grinding disc 404 and the stator grinding disc 18, while the gear 304 rotates to drive the pinion sleeve 309 to rotate, the pinion sleeve 309 drives the first grinding disc 404 to rotate through the first connecting block 401 to cooperate with the stator grinding disc 18 to grind the small particle size slag raw material into a qualified particle size, when the particle size of the raw material is qualified, it falls through the gap between the bottom of the first grinding disc 404 and the top of the stator grinding disc 18 to the gap between the stator grinding disc 18 and the discharge hopper 15, and finally is discharged from the right outlet of the discharge hopper 15 under the action of gravity, completing the magnesium brick slag raw material grinding work, in the device, since the number of teeth on the surfaces of the gear 304, the gear 303 and the pinion 302 decreases in turn, the number of teeth on the surfaces of the pinion sleeve 309, the gear sleeve 307 and the gear sleeve 305 engaged with them increases in turn, and the gear 304, the gear 303 and the pinion 302 are driven by the motor 301 and have the same speed, therefore, the rotation speeds of the third grinding disc 406, the second grinding disc 405 and the first grinding disc 404 driven by the pinion sleeve 309, the gear sleeve 307 and the gear sleeve 305 form a speed difference, this design realizes low-speed grinding of raw material coarse material, and then high-speed grinding of raw material with gradually reduced particle size, which not only ensures the grinding efficiency, but also reduces the problem that coarse material aggravates the damage of the grinding disc, prolongs the service life of the equipment, and the magnesium brick slag raw material ground into small particles can effectively improve the production efficiency of subsequent processes due to the increased surface area in subsequent synthesis sintering and reaction;
[0050] In use, the air pump 2 is started, and the air pump 2 will send air into the annular air inlet shell 22 through the air pipe 21. At this time, the gas in the annular air inlet shell 22 will enter the first communication groove 408 through the gap between the discharge hopper 15 and the connecting shell 17, and then flow from the outside to the inside of the first grinding disc 404 along the first straight groove 411 and enter the second communication groove 409. Then the air will flow from the outside to the inside of the second grinding disc 405 along the second straight groove 412 and enter the third communication groove 410. Finally, the air will flow from the outside to the inside of the third grinding disc 406 along the third straight groove 413. When the air discharged into the inside of the third grinding disc 406 flows downward under the guidance of the flow guide cover 407 and flows through the grinding channel between the first grinding disc 404, the second grinding disc 405, the third grinding disc 406 and the stator grinding disc 18, it can absorb part of the heat generated during grinding and be discharged, thereby reducing the heat of the grinding surface and reducing the thermal fatigue of the metal material, further improving the service life of the equipment. At the same time, the air introduced from the outside into the equipment will carry the raw material particles with a particle size smaller than the size of the grinding channel outward when it passes through the grinding channel, so that it accelerates into the next grinding channel for grinding, thereby improving the grinding efficiency and having good anti-clogging effect. After grinding is completed, the air entering cannot be discharged upward after the flip cover 14 is closed, so as to restrict the air flow direction. At this time, the air entering amount is increased by the air pump 2 to play a role in flushing the surface of the first grinding disc 404, the second grinding disc 405, the third grinding disc 406 and the stator grinding disc 18, thereby achieving the cleaning effect.
[0051] The slag ground through the grinding channel will be blocked by the material control assembly 5 when it falls into the discharge hopper 15 and rolls to the lower outlet. At this time, the motor 504 is started to drive the rotating shaft 501 to rotate. The baffle 502 on the surface of the rotating shaft 501 will intermittently release the outlet of the discharge hopper 15, and the brush head 503 will be bent when it is squeezed and will rebound when it enters the discharge hopper 15, thereby having the effect of assisting the slag. This design is simple and has the effect of controlling the discharge speed of the slag, thereby avoiding excessive discharge of the slag and causing dust pollution, and improving the use effect of the equipment.
[0052] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some of the technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the scope of the present application should be included in the protection scope of the present application.
Claims
1. A synthetic dead-burned magnesia production device, comprising a housing (1), wherein the left side of the outer surface of the housing (1) is fixedly connected to a power chamber (11), and a top cover (12) is fixedly connected between the housing (1) and the top of the power chamber (11), characterized in that: A plurality of connecting rods (19) are fixedly connected to the bottom of the outer shell (1), a discharge hopper (15) is fixedly connected between the outer surfaces of the plurality of connecting rods (19), a plurality of connecting ribs (16) are fixedly connected to the top of the discharge hopper (15) at equal intervals, a connecting shell (17) is fixedly connected between the tops of the plurality of connecting ribs (16), a driving assembly (3) is provided near the left side of the top of the top cover (12), and a rotor grinding disc assembly (4) is provided inside the connecting shell (17); The drive assembly (3) comprises a motor (301), an output end of the motor (301) being fixedly connected to a small gear (302), a middle gear (303) and a large gear (304), the right side of the small gear (302) being meshedly connected to a large gear sleeve (305), the right side of the middle gear (303) being meshedly connected to a middle gear sleeve (307), and the right side of the large gear (304) being meshedly connected to a small gear sleeve (309); The rotor grinding disc assembly (4) comprises a first connecting block (401), a second connecting block (402) and a third connecting block (403); a first grinding disc (404), a second grinding disc (405) and a third grinding disc (406) are respectively fixedly mounted on the bottoms of the first connecting block (401), the second connecting block (402) and the third connecting block (403) by bolts; An air pump (2) is installed at the bottom of the power chamber (11), an annular air intake shell (22) is fixedly connected between the connecting shell (17) and the outer surface of the lower hopper (13), the annular air intake shell (22) and the connecting rib (16) are positioned correspondingly, and an air supply pipe (21) is fixedly connected between the outer surface of the annular air intake shell (22) and the output end of the air pump (2); A second connecting groove (409) is provided at adjacent positions on the tops of the first grinding disc (404) and the second grinding disc (405), a plurality of first straight grooves (411) are provided at equal intervals on the top of the first grinding disc (404), the second connecting groove (409) and the axis of the first grinding disc (404) are coaxially arranged, and the two ends of the first straight grooves (411) respectively pass through the inner and outer edges of the first grinding disc (404) and are distributed at equal angles along the radial direction.
2. The synthetic dead-burned magnesia production device according to claim 1, characterized in that: The motor (301) is fixedly mounted on the top of the top cover (12) and the output end rotates through the top of the top cover (12) and extends into the interior of the power chamber (11). The large gear (304) is located below the middle gear (303), and the small gear (302) is located above the middle gear (303). The number of teeth of the middle gear (303) is greater than the number of teeth of the small gear (302) and less than the number of teeth of the large gear (304). The number of teeth of the middle gear sleeve (307) is less than the number of teeth of the large gear sleeve (305) and greater than the number of teeth of the small gear sleeve (309). The top of the top cover (12) is fixedly connected to a lower hopper (13). The bottom of the lower hopper (13) is connected to a circular channel. The top of the lower hopper (13) is hingedly connected to a flip cover (14).
3. The synthetic dead-burned magnesia production device according to claim 2, characterized in that: The inner surface wall of the large tooth sleeve (305) is fixedly connected to a first bracket (306) extending downward, the bottom of the first bracket (306) is fixedly connected to the top of the third connecting block (403), the inner surface wall of the medium tooth sleeve (307) is fixedly connected to a second bracket (308) extending downward, the bottom of the second bracket (308) is fixedly connected to the top of the second connecting block (402), the small tooth sleeve (309) is fixedly connected to the top of the first connecting block (401), and the first connecting block (401) is rotatably connected to the inner surface wall of the connecting shell (17).
4. The synthetic dead-burned magnesia production device according to claim 3, characterized in that: A stator grinding disc (18) is fixedly connected between the tops of the plurality of connecting rods (19), the top of the stator grinding disc (18) is arranged in a conical shape, the stator grinding disc (18) is located inside the lower hopper (13), and the outer surface of the stator grinding disc (18) does not fit the inner wall of the lower hopper (13); The bottoms of the first grinding disc (404), the second grinding disc (405) and the third grinding disc (406) are all inclined; the distance between the first grinding disc (404) and the stator grinding disc (18) is smaller than the distance between the second grinding disc (405) and the stator grinding disc (18); and the distance between the second grinding disc (405) and the stator grinding disc (18) is smaller than the distance between the third grinding disc (406) and the stator grinding disc (18).
5. The synthetic dead-burned magnesia production device according to claim 4, characterized in that: Circular channels are provided at the centers of the first bracket (306), the third connecting block (403), and the third grinding disc (406). The outer surface of the discharge hopper (15) extends rightward near the bottom to the outside of the housing (1). An opening is provided at the right side of the bottom of the discharge hopper (15).
6. The synthetic dead-burned magnesia production device according to claim 5, characterized in that: A third connecting groove (410) is provided at adjacent positions on the tops of the second grinding disc (405) and the third grinding disc (406), and a plurality of second straight grooves (412) are provided at equal intervals on the top of the second grinding disc (405). The third connecting groove (410) and the axis of the second grinding disc (405) are coaxially arranged, and the two ends of the second straight grooves (412) respectively pass through the inner and outer edges of the second grinding disc (405) and are distributed at equal angles along the radial direction.
7. The synthetic dead-burned magnesia production device according to claim 6, characterized in that: The top of the third grinding disc (406) is provided with a plurality of third straight grooves (413) at equal intervals. The outer edge of the top of the first grinding disc (404) is provided with a first connecting groove (408). The first connecting groove (408) corresponds to the position of the annular air inlet shell (22) and is coaxially arranged with the axis of the first grinding disc (404). The two ends of the third straight groove (413) respectively pass through the inner and outer edges of the first grinding disc (404) and are distributed at equal angles along the radial direction. The inner surface wall of the third connecting block (403) is fixedly connected with a downwardly inclined air deflector (407). The air deflector (407) is located in the third straight groove (4 13) Above the inner end, a material control assembly (5) is provided at the outlet below the discharge hopper (15), the material control assembly (5) comprising a rotating shaft (501) and a motor (504), the rotating shaft (501) being rotatably connected between the inner walls on both sides of the discharge hopper (15), a plurality of baffles (502) being fixedly connected at equal intervals to the outer surface of the rotating shaft (501), a brush head (503) being connected to the outer surface of the baffle (502) away from the rotating shaft (501), and the motor (504) being fixedly connected to the outer surface of the discharge hopper (15) and having its output end connected to the end of the rotating shaft (501).
8. The method for using the synthetic dead-burned magnesia production device according to claim 7, characterized in that: The following steps are involved: Step 1: crush the ore for producing magnesia bricks into slag, start the motor (301), and then put the slag raw material into the lower hopper (13). Under the action of gravity, the raw material passes through the circular channel between the first bracket (306) and the first connecting block (401) and falls on the stator grinding disc (18). Then, it slides downward to the grinding channel between the third grinding disc (406) and the stator grinding disc (18). After the second grinding disc (405) rotates, the shear force generated by the stator grinding disc (18) will grind the medium-sized raw material into small-sized particles. Step 2: The large gear (304), the middle gear (303) and the small gear (302) are driven by the motor (301) at the same speed. Therefore, the speeds of the third grinding disc (406), the second grinding disc (405) and the first grinding disc (404) driven by the small gear sleeve (309), the middle gear sleeve (307) and the large gear sleeve (305) will form a speed difference, thereby ensuring the grinding efficiency while reducing the problem of coarse materials aggravating the damage to the grinding disc; Step 3: Start the air pump (2). The air pump (2) will deliver air into the annular air inlet shell (22) through the air delivery pipe (21). At this time, the gas in the annular air inlet shell (22) will enter the first connecting groove (408) through the gap between the discharge hopper (15) and the connecting shell (17). The air pump (2) increases the amount of air entering, thereby flushing the dust remaining on the surfaces of the first grinding disc (404), the second grinding disc (405), the third grinding disc (406) and the stator grinding disc (18). Step 4: The ground slag passes through the grinding channel and falls into the discharge hopper (15). When it rolls toward the lower outlet, it is blocked by the material control component (5). At this time, the motor (504) is started to drive the rotating shaft (501) to rotate. The surface of the rotating shaft (501) follows the rotating baffle (502) to intermittently release the outlet of the discharge hopper (15), and the brush head (503) is squeezed and bent. When it enters the discharge hopper (15) and rebounds, it has the effect of boosting the slag.
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