Melon seed dust removal device

The self-cleaning unit and rod brush design of the melon seed dust removal device solves the problems of foreign matter blockage and dust accumulation during the melon seed frying process, achieves automatic dust removal effect and filter cartridge cleaning, and improves dust removal efficiency and effect.

CN120587117BActive Publication Date: 2025-10-17YULIN LAOYANJIA FOOD CO LTD
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Patent Information

Application Number
CN202511114741.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2025-10-17
Estimated Expiration
2045-08-11

AI Technical Summary

Technical Problem

During the existing melon seed frying process, larger foreign matter in the dust, such as melon seed shells, can easily clog the filter or filter cartridge, reducing the dust removal effect. In addition, dust accumulation on the surface of the filter or filter cartridge can also affect the dust removal effect.

Method used

A melon seed dust removal device is designed. The self-cleaning unit includes a center plate, a bracket, a ring plate, a translation mechanism, a telescopic mechanism and a power mechanism. The inner wall of the filter cartridge is cleaned by a rod brush to realize the self-cleaning process. Large foreign matter is blocked by the rod brush, and self-cleaning is achieved by combining a fan and airflow control.

Benefits of technology

It effectively blocks larger foreign matter in the dust, maintains the dust removal effect, and automatically cleans the dust on the inner wall of the filter cartridge through the rod brush self-cleaning function, avoiding the tedious operation of manual cleaning.

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Abstract

The present application belongs to the technical field of dust removal device, and discloses a melon seed dust removal device, which comprises a box body, a hopper and a partition plate fixedly arranged in the box body and forming a feeding cavity, a filtering cavity and a dust collecting cavity along the clockwise direction, an installation hole is arranged on the partition plate, a conical filter cartridge located in the filtering cavity is fixedly arranged in the installation hole, and a self-cleaning unit is arranged in the filter cartridge; the self-cleaning unit comprises a center plate, a support, a ring plate, a translation mechanism, an extension mechanism and a power mechanism, the center plate is fixed with the feeding cavity through the extension mechanism, the support is fixed on the center plate, the ring plate is rotationally matched with the center plate, the translation mechanism is fixed between the feeding cavity and the filter cartridge and is used for driving the center plate to displace, and the power mechanism is fixed on the support and is used for driving the ring plate to rotate; rod grooves are uniformly arranged in the ring plate, and rod brushes are slidably arranged in the rod grooves; the present application filters and blocks foreign matters through the rod brushes, cleans the dust on the inner wall of the filter cartridge through the rod brushes, and realizes dust cleaning operation.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of dust removal devices, and particularly relates to a melon seed dust removal device. BACKGROUND

[0002] In the process of roasting melon seeds, a large amount of dust and clothes are generated and need to be cleaned. Generally, the dust generated in the roasting process is sucked into a dust removal device, and then filtered through the dust removal device and discharged. The conventional method is to filter the dust through a filter screen or a filter cartridge. However, since the dust usually contains large-size foreign matters such as melon seed shells, the large-size foreign matters will block the filter screen or the filter cartridge, reducing the dust removal effect. Moreover, after long-time use, the surface of the filter screen or the filter cartridge will accumulate dust, also reducing the dust removal effect. Therefore, the problem needs to be solved. SUMMARY

[0003] In view of the above problems, the melon seed dust removal device is provided to effectively solve the problem that the large-size foreign matters such as melon seed shells in the dust will block the filter screen or the filter cartridge, reducing the dust removal effect, and after long-time use, the surface of the filter screen or the filter cartridge will accumulate dust, also reducing the dust removal effect.

[0004] To achieve the above object, the application provides the following technical scheme: a melon seed dust removal device, comprising a box body, a hopper and a partition plate fixedly arranged in the box body to form a feeding chamber, a filtering chamber and a dust collecting chamber in sequence in clockwise direction, the partition plate is provided with a mounting hole, a conical filter cartridge is fixed in the mounting hole and located in the filtering chamber, and a self-cleaning unit is arranged in the filter cartridge; the self-cleaning unit comprises a center plate, a support, a ring plate, a translation mechanism, an extension mechanism and a power mechanism, the center plate is fixed to the feeding chamber through the extension mechanism, the support is fixed to the center plate, the ring plate is rotationally connected to the center plate, the translation mechanism is fixed between the feeding chamber and the filter cartridge and used to drive the center plate to displace, and the power mechanism is fixed to the support and used to drive the ring plate to rotate; the ring plate is uniformly provided with rod grooves, rod brushes are slidingly arranged in the rod grooves, the rotation positions of the ring plate and the center plate jointly form a ring groove, and a connecting groove is arranged in the center plate and communicates with the ring groove and the rod grooves.

[0005] Preferably, an air inlet pipe and an air outlet pipe are fixed to the box body, the feeding chamber communicates with the air inlet pipe, the air outlet pipe communicates with the filtering chamber, the air outlet pipe is fixedly communicated with a fan, and the fan is fixedly communicated with an exhaust pipe.

[0006] Preferably, the telescopic mechanism comprises an outer cylinder fixed in the feeding cavity and an inner rod body slidingly arranged in the inner rod body, the outer cylinder and the inner rod body form a storage cavity, the inner rod body is provided with a central hole, and the storage cavity is communicated with the connecting groove through the central hole.

[0007] Preferably, the translation mechanism comprises a reciprocating motor fixed on the filter cartridge and a screw fixed on the output shaft of the reciprocating motor and rotationally matched with the feeding cavity, and the support and the center plate are jointly provided with a threaded hole, and the screw is threadedly matched with the threaded hole.

[0008] Preferably, the power mechanism comprises a power motor fixed on the support, a driving gear fixed on the output shaft of the power motor and a driven gear ring meshingly matched with the driving gear, and the driven gear ring is fixed on the ring plate.

[0009] Preferably, the ring plate is provided with an annular limiting groove, the center plate is fixed with an annular limiting block, the limiting block is rotationally matched with the limiting groove, and the limiting groove and the ring groove are concentrically and communicatively arranged.

[0010] Preferably, the ring plate is rotationally provided with a protective cover fixed with the inner rod body of the telescopic mechanism, the protective cover is provided with a rod hole, and the rod hole is movably and penetratingly matched with the screw.

[0011] Preferably, the protective cover is fixed with an upper magnetic plate, the discharge port of the hopper is movably provided with a lower magnetic plate, the lower magnetic plate is magnetically matched with the upper magnetic plate, the lower magnetic plate is symmetrically and fixedly provided with an inverted T-shaped bottom rod, the dust collecting cavity is symmetrically and fixedly provided with a base on the top wall, and the bottom rod is slidingly matched with a circular hole on the base.

[0012] Compared with the prior art, the present application has the following beneficial effects:

[0013] 1. In work, through the cooperation of the translation mechanism, the telescopic mechanism, the center plate and the ring plate, the rod brush after unfolding on the ring plate can filter and block the larger foreign matters with dust size, and the dust cleaning operation can be realized by cleaning the dust on the inner wall of the filter cartridge.

[0014] 2. In work, through the ring plate, the rod brush can be extended or folded back according to actual needs, so as to adapt to the shape of the filter cartridge and ensure the cleaning effect, and the self-cleaning process of the rod brush can also be realized in the folding back process, which is more convenient. DETAILED DESCRIPTION

[0015] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation of the present application.

[0016] In the drawings:

[0017] Figure 1 A structure schematic diagram of a melon seed dust removal device of the present application;

[0018] Figure 2 A schematic diagram of the internal structure of the box of the present application;

[0019] Figure 3 A schematic diagram of the structure of the hopper and partition plate of the present application;

[0020] Figure 4 A schematic diagram of the installation structure of the filter cartridge of the present application;

[0021] Figure 5 A schematic diagram of the translation mechanism and power mechanism structure of the present application;

[0022] Figure 6 A schematic diagram of the translation mechanism and power mechanism structure of the present application;

[0023] Figure 7 A schematic diagram of the cross-sectional structure of the present application; Figure 5 A schematic diagram of the cross-sectional structure of the present application;

[0024] Figure 8 A schematic diagram of the enlarged structure at A of the present application; Figure 7 A schematic diagram of the enlarged structure at B of the present application;

[0025] Figure 9 A schematic diagram of the enlarged structure at C of the present application; Figure 7 A schematic diagram of the enlarged structure at B of the present application;

[0026] Figure 10 A schematic diagram of the enlarged structure at C of the present application. Figure 2 A schematic diagram of the enlarged structure at C of the present application.

[0027] In the figure: 1, box; 2, hopper; 3, partition plate; 4, feeding cavity; 5, filtering cavity; 6, dust collecting cavity; 7, mounting hole; 8, filter cartridge; 9, center plate; 10, support; 11, ring plate; 12, rod groove; 13, rod brush; 14, ring groove; 15, connecting groove; 16, air inlet pipe; 17, air outlet pipe; 18, fan; 19, exhaust pipe; 20, outer cylinder; 21, inner rod body; 22, storage cavity; 23, center hole; 24, reciprocating motor; 25, screw rod; 26, screw hole; 27, power motor; 28, driving gear; 29, driven gear ring; 30, limiting groove; 31, limiting block; 32, protective cover; 33, rod hole; 34, upper magnetic plate; 35, lower magnetic plate; 36, bottom rod; 37, base. DETAILED DESCRIPTION

[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0029] By Figures 1-10 The present application relates to a melon seed dust removal device, comprising a box 1, a hopper 2 and a partition plate 3 are fixedly arranged in the box 1 to form a feeding cavity 4, a filtering cavity 5 and a dust collecting cavity 6 in clockwise direction, the partition plate 3 is provided with a mounting hole 7, a conical filter cartridge 8 located in the filtering cavity 5 is fixed in the mounting hole 7, and a self-cleaning unit is arranged in the filter cartridge 8; an air inlet pipe 16 and an air outlet pipe 17 are fixed on the box 1, the feeding cavity 4 is communicated with the air inlet pipe 16, the air outlet pipe 17 is communicated with the filtering cavity 5, the air outlet pipe 17 is fixedly communicated with a fan 18, and the fan 18 is fixedly communicated with an exhaust pipe 19.

[0030] In this way, in use, the air inlet pipe 16 is communicated with the inside of the melon seed roasting equipment, and the dust generated in the inside of the melon seed roasting equipment is introduced into the feeding cavity 4 in the box 1 through the air inlet pipe 16 by the power generated by the fan 18, then enters the inside of the filter cartridge 8 through the mounting hole 7, and the dust is filtered through the filter cartridge 8, then the airflow after filtering enters the filtering cavity 5 and is discharged through the air outlet pipe 17, the fan 18 and the exhaust pipe 19 in turn, so that the dust removal operation in the melon seed roasting process is realized.

[0031] Considering that the surface of the filter cartridge 8 will accumulate a lot of dust after a long time of use, it is necessary to clean it regularly by manual way, which is undoubtedly more cumbersome, therefore the following technical solution is provided.

[0032] The self-cleaning unit comprises a center plate 9, a support 10, a ring plate 11, a translation mechanism, an extension mechanism and a power mechanism, the center plate 9 is fixed with the feeding cavity 4 through the extension mechanism, the support 10 is fixed on the center plate 9, the ring plate 11 is rotationally matched with the center plate 9, the translation mechanism is fixed between the feeding cavity 4 and the filter cartridge 8 and is used to drive the center plate 9 to displace, and the power mechanism is fixed on the support 10 and is used to drive the ring plate 11 to rotate; the ring plate 11 is uniformly provided with a rod groove 12, a rod brush 13 is slidingly arranged in the rod groove 12, the rotation positions of the ring plate 11 and the center plate 9 jointly form a ring groove 14, and the center plate 9 is provided with a connecting groove 15, the connecting groove 15 is communicated with the rod groove 12 through the ring groove 14; when not cleaning, the rod brush 13 on the ring plate 11 extends out of the rod groove 12 to close the mounting hole 7; when cleaning, when the center plate 9 displaces towards the filtering cavity 5, the rod brush 13 is gradually retracted into the rod groove 12.

[0033] In this way, when the fan 18 is working, the center plate 9 and the ring plate 11 are located inside the mounting hole 7, at this time, the rod brush 13 extends out of the rod groove 12 and abuts against the inner wall of the filter cartridge 8, at this time, the uniform arrangement of the rod brush 13 can form a filtering barrier to filter the larger foreign matters in the airflow, the larger foreign matters are blocked by the filtering barrier and fall into the dust collecting cavity 6 through the hopper 2, and the smaller foreign matters in the airflow pass through the filtering barrier and enter the inside of the filter cartridge 8, the filter cartridge 8 filters the smaller foreign matters, and finally the filtered airflow passes through the filtering cavity 5 and is discharged out of the box body 1.

[0034] When the dust attached to the inner wall of the filter cartridge 8 is more, the center plate 9 is displaced to the inside of the filter cartridge 8 through the translation mechanism, in the process, the telescopic mechanism is used for guiding to avoid the rotation of the center plate 9, and under the action of the guiding mechanism, the rod brush 13 is gradually retracted into the rod groove 12 to make the rod brush 13 abut against the inner wall of the filter cartridge 8 with a proper length, and the ring plate 11 is driven to rotate through the power mechanism, the ring plate 11 drives the rod brush 13 thereon to clean the dust attached to the inner wall of the filter cartridge 8, so that the self-cleaning process is realized.

[0035] When the center plate 9 is displaced away from the filter cartridge 8 through the translation mechanism, at this time, the rod brush 13 gradually extends out of the rod groove 12, the dust in the filter cartridge 8 is swept into the hopper 2 through the rotating rod brush 13, then falls into the dust collecting cavity 6, and finally the center plate 9 returns to the original position.

[0036] It should be noted that a magnetic ring can be arranged on the inner wall of the mounting hole 7, and the end of the rod brush 13 has a magnetic property that is attracted to the magnetic ring, so that the perpendicularity of the rod brush 13 is maintained by magnetic force to resist the impact of the airflow on the rod brush 13; and a maintenance opening with a cover plate can be arranged at the top end of the box body 1, and a dust discharge opening with a valve can be arranged at the bottom end of the box body 1, so as to facilitate maintenance or discharge of dust from the dust collecting cavity 6.

[0037] Specifically, the telescopic mechanism includes an outer cylinder 20 and an inner rod body 21, the outer cylinder 20 is fixed in the feeding cavity 4, the inner rod body 21 is slidably arranged in the inner rod body 21, the outer cylinder 20 and the inner rod body 21 form a storage cavity 22, the inner rod body 21 is provided with a center hole 23, and the storage cavity 22 is communicated with the connecting groove 15 through the center hole 23.

[0038] In this way, when the center plate 9 is displaced towards the filter cartridge 8, the inner rod body 21 is displaced by the center plate 9, so that the space of the storage cavity 22 is continuously enlarged, thereby forming a negative pressure in the storage cavity 22. Since the storage cavity 22 is communicated with the connecting groove 15 through the center hole 23, and the connecting groove 15 is communicated with the rod groove 12 through the ring groove 14, the rod brush 13 is gradually retracted into the rod groove 12 under the action of the negative pressure. The rod brush 13 is in sliding sealing cooperation with the rod groove 12, and the dust adhered to the rod brush 13 can be cleaned through the slot of the rod groove 12, so that the self-cleaning process of the rod brush 13 is realized.

[0039] Conversely, when the center plate 9 is displaced away from the filter cartridge 8, the space of the storage cavity 22 is continuously reduced, so that the air or liquid in the storage cavity 22 can be transported into the rod groove 12, thereby making the rod brush 13 gradually extend out of the rod groove 12 to work.

[0040] Specifically, the translation mechanism includes a reciprocating motor 24 and a screw rod 25. The reciprocating motor 24 is fixed on the filter cartridge 8, and the screw rod 25 is fixed on the output shaft of the reciprocating motor 24 and is in rotational cooperation with the feeding cavity 4. The support 10 and the center plate 9 are provided with a screw hole 26 in common, and the screw rod 25 is in threaded cooperation with the screw hole 26.

[0041] In this way, the screw rod 25 is rotated by the reciprocating motor 24, the center plate 9 is driven to move by the screw rod 25 through the screw hole 26, and the center plate 9 can advance or retreat along the axis direction of itself under the limiting and guiding action of the telescopic mechanism.

[0042] Specifically, the power mechanism includes a power motor 27, a driving gear 28 and a driven gear ring 29. The power motor 27 is fixed on the support 10, the driving gear 28 is fixed on the output shaft of the power motor 27 and is in meshing cooperation with the driven gear ring 29, and the driven gear ring 29 is fixed on the ring plate 11.

[0043] In this way, the ring plate 11 is rotated by the driving gear 28 through the driven gear ring 29, so that the ring plate 11 is driven to rotate around the center plate 9, thereby driving the rod brush 13 to perform cleaning work.

[0044] Specifically, the ring plate 11 is provided with a ring-shaped limiting groove 30, and the center plate 9 is fixed with a ring-shaped limiting block 31. The limiting block 31 is in rotational cooperation with the limiting groove 30, and the limiting groove 30 is coaxially and communicatively arranged with the ring groove 14. In this way, the relative rotation between the ring plate 11 and the center plate 9 can be realized through the cooperation of the limiting block 31 and the limiting groove 30.

[0045] Specifically, the ring plate 11 is rotatably provided with a protective cover 32, the protective cover 32 is fixed with the inner rod body 21 of the telescopic mechanism, the protective cover 32 is provided with a rod hole 33, and the rod hole 33 is movably and penetratingly matched with the screw rod 25. In this way, the transmission components on the ring plate 11 can be protected by the protective cover 32, and dustproof effect is achieved.

[0046] It should be noted that the elastic bellows can be sleeved on the outer side of the two ends of the screw rod 25 to avoid the influence of dust on the operation of the screw rod 25.

[0047] Specifically, the protective cover 32 is fixed with an upper magnetic plate 34, the discharge port of the hopper 2 is movably provided with a lower magnetic plate 35, the lower magnetic plate 35 is magnetically attracted to the upper magnetic plate 34, the lower magnetic plate 35 is symmetrically and fixedly provided with an inverted T-shaped bottom rod 36, the dust collecting cavity 6 is symmetrically and fixedly provided with a base 37 on the top wall, and the bottom rod 36 is slidably matched with the circular hole on the base 37.

[0048] In this way, when the fan 18 works, the protective cover 32 is located above the discharge port of the hopper 2, the lower magnetic plate 35 is blocked to the discharge port of the hopper 2 under the action of the upper magnetic plate 34, and the dust in the dust collecting cavity 6 is prevented from flowing back to the inside of the hopper 2 due to the influence of the airflow. When cleaning, the lower magnetic plate 35 is no longer blocked to the discharge port of the hopper 2 after the upper magnetic plate 34 and the lower magnetic plate 35 are separated, and the dust generated during cleaning can enter the inside of the dust collecting cavity 6 through the discharge port of the hopper 2 for storage.

[0049] It should be noted that in this document, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0050] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A melon seed dust removal device, comprising a housing (1), wherein a feed chamber (4), a filter chamber (5) and a dust collection chamber (6) are formed in a clockwise direction by a fixed hopper (2) and a partition (3) in the housing (1), a mounting hole (7) is provided on the partition (3), a conical filter cartridge (8) located in the filter chamber (5) is fixed in the mounting hole (7), and a self-cleaning unit is provided in the filter cartridge (8); the characteristics of the device are: The self-cleaning unit comprises a center plate (9), a bracket (10), a ring plate (11), a translation mechanism, a telescopic mechanism and a power mechanism, wherein the center plate (9) is fixed to the feed chamber (4) through the telescopic mechanism, the bracket (10) is fixed to the center plate (9), the ring plate (11) and the center plate (9) are rotatably matched, the translation mechanism is fixed between the feed chamber (4) and the filter cartridge (8) and is used to drive the center plate (9) to move, and the power mechanism is fixed to the bracket (10) and is used to drive the ring plate (11) to rotate; rod grooves (12) are uniformly provided in the ring plate (11), a rod brush (13) is slidably provided in the rod groove (12), a ring groove (14) is formed at the rotation point of the ring plate (11) and the center plate (9), a connecting groove (15) is provided in the center plate (9), and the connecting groove (15) is communicated with the rod groove (12) through the ring groove (14); When not cleaning, the rod brush (13) on the ring plate (11) extends out of the rod groove (12) to close the mounting hole (7); when cleaning, when the center plate (9) moves toward the filter chamber (5), the rod brush (13) gradually retracts into the rod groove (12); An air inlet pipe (16) and an air outlet pipe (17) are fixed on the box body (1), the feed chamber (4) is connected to the air inlet pipe (16), the air outlet pipe (17) is connected to the filter chamber (5), the air outlet pipe (17) is fixedly connected to the fan (18), and the fan (18) is fixedly connected to the exhaust pipe (19); The telescopic mechanism comprises an outer cylinder (20) and an inner rod (21), wherein the outer cylinder (20) is fixed in the feed cavity (4), and the inner rod (21) is slidably arranged in the inner rod (21), and a storage cavity (22) is formed in the outer cylinder (20) and the inner rod (21), and a center hole (23) is provided in the inner rod (21), and the storage cavity (22) is communicated with the connecting groove (15) through the center hole (23).

2. A melon seed dust removal device according to claim 1, characterized in that: The translation mechanism includes a reciprocating motor (24) and a screw (25), the reciprocating motor (24) is fixed to the filter cartridge (8), the screw (25) is fixed to the output shaft of the reciprocating motor (24) and is rotatably engaged with the feed chamber (4), the bracket (10) and the center plate (9) are both provided with a screw hole (26), and the screw (25) is threadably engaged with the screw hole (26).

3. The melon seed dust removal device according to claim 1, characterized in that: The power mechanism comprises a power motor (27), a driving gear (28) and a driven ring gear (29), wherein the power motor (27) is fixed on the bracket (10), the driving gear (28) is fixed on the output shaft of the power motor (27) and meshes with the driven ring gear (29), and the driven ring gear (29) is fixed on the ring plate (11).

4. The melon seed dust removal device according to claim 1, characterized in that: An annular limiting groove (30) is provided on the ring plate (11), and an annular limiting block (31) is fixed on the center plate (9). The limiting block (31) is rotatably engaged with the limiting groove (30); and the limiting groove (30) is concentrically connected to the annular groove (14).

5. The melon seed dust removal device according to claim 2, characterized in that: A protective cover (32) is rotatably provided on the ring plate (11), the protective cover (32) is fixed to the inner rod body (21) of the telescopic mechanism, and the protective cover (32) is provided with a rod hole (33), and the rod hole (33) is movably interlaced with the screw rod (25).

6. The melon seed dust removal device according to claim 5, characterized in that: An upper magnetic plate (34) is fixed on the protective cover (32), a lower magnetic plate (35) is movably provided in the discharge port of the hopper (2), the lower magnetic plate (35) is magnetically engaged with the upper magnetic plate (34), an inverted T-shaped bottom rod (36) is symmetrically fixed on the lower magnetic plate (35), a base (37) is symmetrically fixed on the top wall of the dust collecting chamber (6), and the bottom rod (36) is slidably engaged with the circular hole on the base (37).

Citation Information

Patent Citations

  • A hair-brush with semi-rigid self-cleaning retractable bristles.

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  • Air filter with filter net self-cleaning function

    CN108014568A