Intelligent automatic aluminum-foil paper welding equipment and welding method
The rotating assembly and reducing assembly of the intelligent automatic aluminum foil welding equipment solve the problem that the aluminum foil welding equipment cannot adjust the diameter of the cylindrical aluminum foil, and realizes adaptive support and reliable welding of aluminum foils of different diameters.
Patent Information
- Application Number
- CN202510947702.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-09-05
AI Technical Summary
Existing aluminum foil welding equipment cannot adjust the diameter of the cylindrical aluminum foil according to different usage requirements, and the two ends of the aluminum foil move to different positions when rolled to different degrees, making welding difficult.
Intelligent automatic aluminum foil welding equipment is used, including a rotating component, a reducing component, a clamping end component, a limit component, and inner and outer layer welding components. The motor drives the reducing component and the limit component to adjust the diameter and position of the aluminum foil tube to ensure reliable welding of both ends of the aluminum foil.
It realizes adaptive support and welding of aluminum foil tubes with different diameters, prevents the aluminum foil from turning outside, and improves the flexibility and reliability of welding.
Smart Images

Figure CN120587740A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum foil, and in particular to intelligent automatic aluminum foil welding equipment and a welding method. Background Art
[0002] Aluminum foil welding equipment is mainly used to connect aluminum foil through different welding technologies (such as ultrasonic welding, laser welding, etc.). It is widely used in food packaging, electronic product packaging, medical packaging and other fields. In some industrial scenarios, aluminum foil rolled into a tube can be used as insulation material to prevent heat leakage.
[0003] However, the existing aluminum foil welding equipment has the following problems when welding cylindrical aluminum foil: Problem 1: In some industrial scenarios, different requirements necessitate different diameters of aluminum foil. Existing aluminum foil welding equipment typically uses a cylinder to support the hollow center of the foil, then welds both ends to form a hollow cylinder. However, when welding foils of varying diameters, the cylinder cannot be adjusted to meet varying requirements, resulting in limited adaptability. Based on question one, question two is raised: when the aluminum foil is rolled to different degrees, cylindrical aluminum foils of different thicknesses will be formed. Different degrees of rolling will cause the two ends of the aluminum foil to move to different positions of the cylinder. Therefore, when the aluminum foil is rolled to different degrees, it should also be rotated and adjusted to make the two ends of the aluminum foil easily docked with the welding head. In response to the above problems, the inventors proposed an intelligent automatic aluminum foil welding device and welding method to solve the above problems. Summary of the Invention
[0004] In order to solve the problem that the cylinder of the existing aluminum foil tube support cannot be adjusted according to different usage requirements, the purpose of the present invention is to provide an intelligent automatic aluminum foil welding device and a welding method.
[0005] To solve the above technical problems, the present invention adopts the following technical solution: an intelligent automatic aluminum foil welding device, comprising a frame, on which a rotating assembly for rotating an aluminum foil roll is mounted, the rotating assembly being arranged along the axis direction of the frame; The rotating assembly is equipped with a diameter reducing assembly for supporting aluminum foil paper tubes of different diameters, and the rotating assembly drives the diameter reducing assembly to rotate; A clamping end assembly is installed on the reducing assembly, and the clamping end assembly is used to clamp one end of the aluminum foil paper tube; Limiting components are respectively installed on both sides of the frame, and the limiting components are used to provide limiting support for the outer side of the aluminum foil paper tube; When the diameter-changing component rotates, one end of the aluminum foil is driven to rotate, and the aluminum foil is wound circumferentially on the outside of the diameter-changing component, and the limiting component adaptively limits the formed aluminum foil tube; An inner layer end welding assembly is slidably connected to the outer wall of the clamping end assembly, and is used to weld the inner end of the aluminum foil paper tube; An outer layer welding assembly is installed on the outer wall of the limiting assembly and is used to weld the outer end of the aluminum foil paper tube.
[0006] Preferably, the rotating assembly includes a first motor, the first motor is mounted on the outer wall of the frame, a rotating shaft is mounted on the output shaft of the first motor, a support plate is fixedly connected to the outer wall of the rotating shaft, and the reducing assembly is mounted on the support plate.
[0007] Preferably, the variable diameter assembly includes a second motor, the second motor is mounted on the outer wall of the support plate, a driving gear is mounted on the output shaft of the second motor, a driven gear is rotatably connected to the outer wall of the rotating shaft, the driving gear and the driven gear are engaged with each other, an arc-shaped guide groove is provided on the outer wall of the driven gear, a connecting rod is slidably connected to the support plate, one end of the connecting rod is slidably connected to the inner wall of the arc-shaped guide groove, and the other end of the connecting rod is fixedly connected to the connecting rod, and the clamping end assembly is mounted on the outer wall of one of the connecting rods.
[0008] Preferably, the clamping end assembly includes a U-shaped plate, the U-shaped plate is fixedly connected to the outer wall of the arc-shaped plate, a plurality of first springs are fixedly connected to the inner wall of the U-shaped plate, a movable plate is connected to the first spring, the movable plate is slidably connected to the inner wall of the U-shaped plate, and a fork plate is fixedly connected to the outer wall of the arc-shaped plate.
[0009] Preferably, an aluminum foil is sleeved on the outer wall of the arc-shaped plate, and the aluminum foil is provided with a bent end, and the bent end is clamped between the movable plate and the U-shaped plate; The fork plate lifts up the aluminum foil, and a gap is left between the bent end and the fork plate.
[0010] Preferably, the inner end welding assembly includes a guide rail, which is fixedly connected to the outer wall of the U-shaped plate and extends to the outside of the diameter-reducing assembly. A carrier is slidably connected to the guide rail, and a sliding rod is slidably connected to the bottom of the carrier. A first hot welding plate is installed on the top of the sliding rod. A second spring is provided between the first hot welding plate and the carrier, and the second spring is located on the outside of the sliding rod. The top of the carrier is slidably connected to a sliding plate, the sliding plate is rotatably connected to two rollers, and the carrier is rotatably connected to a screw rod, which passes through the sliding plate and is threadedly connected; A right-angled triangle plate is fixedly connected to the outer wall of the carrier. The right-angled triangle plate is used to pass through the gap between the bent end and the fork plate to push the bent end out of the clamping end assembly, making it convenient for the inner end welding assembly to weld the bent end.
[0011] Preferably, the interior of the rotating shaft is configured as a hollow structure, an exhaust hole is provided at one end of the rotating shaft close to the first motor, and two one-way valves are installed at one end of the rotating shaft away from the first motor; One of the one-way valves is used to control air intake and serves as an air intake valve; The other one-way valve is used to control exhaust and is used as an exhaust valve. The exhaust valve is connected to an exhaust pipe. An exhaust hole is provided on the outer wall of the exhaust pipe, and the exhaust hole faces the bent end.
[0012] Preferably, a push rod is connected to the outer wall of the bottom of the carrier, the push rod passes through the rotating shaft and is slidably connected, one end of the push rod is fixedly connected to a piston, and the piston is slidably connected to the inner wall of the rotating shaft; The bottom of the frame is slidably connected to a support frame, one end of the support frame is rotatably connected to one end of the push rod, and the support frame is used to support the push rod and the inner end welding assembly.
[0013] Preferably, the limiting assembly includes an electric telescopic rod, the bottom end of the electric telescopic rod is fixedly connected to the outer wall of the frame, the output end of the electric telescopic rod is installed with a mounting bracket, the mounting bracket is installed with an arc-shaped plate frame, the arc-shaped plate frame fits the outer wall of the aluminum foil paper tube for support, and the arc-shaped plate frame is rotatably connected to the friction wheel; The outer layer welding assembly includes a groove plate, which is fixedly connected to the outer wall of the friction wheel, a slider is slidably connected to the groove plate, a slide rod is slidably connected to the slide rod, a second hot welding plate is installed at one end of the slide rod, and a wiring terminal is provided at the other end of the slide rod, a circular plate is fixedly connected to the outer wall of the slide rod, and a third spring is provided between the circular plate and the groove plate.
[0014] A welding method for aluminum foil welding equipment, comprising the following steps: Step 1: Roll up the aluminum foil and put it on the outside of the reducer; Step 2: Adjust the diameter of the aluminum foil through the diameter reducing component; Step 3: The clamping end assembly clamps one end of the aluminum foil and cooperates with the limiting assembly to limit the aluminum foil to prevent it from turning outward; Step 4: The right-angled triangle plate is used to push out the bent end, and the inner end welding assembly is used to weld the inner end of the aluminum foil; Step 5: The push rod drives the piston to push the gas to cool the inner end of the aluminum foil; Step 6: Weld the outer end of the aluminum foil with the outer layer welding assembly.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is provided with a reducing assembly. The second motor in the reducing assembly is started, and the driving gear on its output shaft drives the driven gear to rotate. When the driven gear rotates, the arc-shaped plate is driven to move through the cooperation of the arc-shaped guide groove and the connecting rod. During the movement of the arc-shaped plate, the diameter of the cylinder formed by the aluminum foil is adjusted, which can be either enlarged or reduced. When the aluminum foil paper tube is sleeved on the reducing assembly or adjusted, the diameter of the aluminum foil paper tube must be greater than or equal to the diameter of the reducing assembly, so that it can be completely sleeved on the periphery of the reducing assembly, thereby ensuring that the two ends of the aluminum foil paper tube can be welded.
[0016] 2. The present invention is provided with a variable diameter component and a limit component. Since the U-shaped plate in the clamping end component is fixedly connected to the arc plate, the clamping end component cooperates with the limit component. The limit component adaptively limits the formed aluminum foil to prevent the aluminum foil from turning outward during the winding process, and the movable plate is connected to the bent end of the aluminum foil through the first spring in the U-shaped plate. When the variable diameter component rotates, it will drive one end of the aluminum foil to rotate, and the aluminum foil is circumferentially wound on the outside of the variable diameter component, so that after the cylindrical diameter formed by the aluminum foil is adjusted, it is re-wound. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 Schematic diagram of the rotating assembly of the present invention.
[0020] Figure 3 Schematic diagram of the variable diameter component of the present invention Figure 1 .
[0021] Figure 4 For the present invention Figure 3 Schematic diagram of the structure at point A.
[0022] Figure 5 Schematic diagram of the variable diameter component of the present invention Figure 2 .
[0023] Figure 6 This is a schematic diagram of the exhaust pipe structure of the present invention.
[0024] Figure 7 This is a schematic diagram of the curved plate structure of the present invention.
[0025] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at point B.
[0026] Figure 9 Schematic diagram of the outer layer welding assembly of the present invention.
[0027] Figure 10 It is a plan view of the outer layer welding assembly of the present invention.
[0028] Figure 11 Schematic diagram of the inner layer end welding assembly of the present invention.
[0029] Figure 12 For the present invention Figure 11 Schematic diagram of the structure at point C in the middle.
[0030] In the figure: 1. Frame; 2. Limiting assembly; 201. Electric telescopic rod; 202. Mounting frame; 203. Arc plate frame; 204. Friction wheel; 3. Variable diameter assembly; 301. Second motor; 302. Driving gear; 303. Driven gear; 304. Arc guide groove; 305. Connecting rod; 306. Arc plate; 4. Clamping end assembly; 401. U-shaped plate; 402. First spring; 403. Fork plate; 404. Movable plate; 5. Inner end welding assembly; 501. Guide rail; 502. Carrier; 503. Second spring; 504. First A hot welding plate; 505, a sliding plate; 506, a roller; 507, a screw; 6, an exhaust pipe; 601, an air outlet; 7, a rotating assembly; 701, a first motor; 702, a rotating shaft; 7020, an air outlet; 703, a support plate; 8, a one-way valve; 9, a support frame; 10, an outer layer welding assembly; 1001, a groove plate; 1002, a slider; 1003, a third spring; 1004, a second hot welding plate; 1005, a circular plate; 11, an aluminum foil; 1101, a bent end; 12, a right-angled triangle plate; 13, a push rod; 1301, a piston. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Example like Figures 1-12 As shown, the present invention provides an intelligent automatic aluminum foil welding device, comprising a frame 1, on which a rotating assembly 7 for rotating an aluminum foil roll is mounted, and the rotating assembly 7 is arranged along the axis direction of the frame 1; The rotating assembly 7 is equipped with a reducing assembly 3 for supporting aluminum foil paper tubes of different diameters. The rotating assembly 7 drives the reducing assembly 3 to rotate. The reducing assembly 3 is provided with a clamping end assembly 4, which is used to clamp one end of the aluminum foil paper tube; The two sides of the frame 1 are respectively installed with limit components 2, which are used to provide limit support for the outer side of the aluminum foil paper tube; When the diameter-changing component 3 rotates, it drives one end of the aluminum foil to rotate, and the aluminum foil is wound circumferentially on the outside of the diameter-changing component 3. The limiting component 2 adaptively limits the formed aluminum foil tube; An inner layer end welding assembly 5 is slidably connected to the outer wall of the clamping end assembly 4, and is used to weld the inner end of the aluminum foil paper tube; An outer layer welding assembly 10 is installed on the outer wall of the limiting assembly 2 for welding the outer end of the aluminum foil paper tube.
[0033] The rotating assembly 7 includes a first motor 701, which is mounted on the outer wall of the frame 1. A rotating shaft 702 is mounted on the output shaft of the first motor 701. A support plate 703 is fixedly connected to the outer wall of the rotating shaft 702. The reducing assembly 3 is mounted on the support plate 703. When the first motor 701 is started, its output shaft drives the rotating shaft 702 to rotate. Since the reducing assembly 3 is mounted on the support plate 703 of the rotating shaft 702, the rotation of the rotating shaft 702 will drive the reducing assembly 3 to rotate.
[0034] The reducing assembly 3 includes a second motor 301, which is mounted on the outer wall of the support plate 703. A driving gear 302 is mounted on the output shaft of the second motor 301. A driven gear 303 is rotatably connected to the outer wall of the rotating shaft 702. The driving gear 302 and the driven gear 303 are meshed with each other. An arc guide groove 304 is provided on the outer wall of the driven gear 303. A connecting rod 305 is slidably connected to the support plate 703. One end of the connecting rod 305 is slidably connected to the arc guide groove 304. On the inner wall, the other end of the connecting rod 305 is fixedly connected to the connecting rod 305, and the clamping end assembly 4 is installed on the outer wall of one of the connecting rods 305. The second motor 301 in the diameter-changing assembly 3 is started, and the driving gear 302 on its output shaft drives the driven gear 303 to rotate. When the driven gear 303 rotates, the arc-shaped guide groove 304 cooperates with the connecting rod 305 to drive the arc plate 306 to move. During the movement of the arc plate 306, the cylindrical diameter formed by the aluminum foil paper 11 is adjusted.
[0035] The clamping end assembly 4 includes a U-shaped plate 401, which is fixedly connected to the outer wall of the arc-shaped plate 306. Several first springs 402 are fixedly connected to the inner wall of the U-shaped plate 401. A movable plate 404 is connected to the first spring 402. The movable plate 404 is slidably connected to the inner wall of the U-shaped plate 401. A fork plate 403 is fixedly connected to the outer wall of the arc-shaped plate 306. Since the U-shaped plate 401 in the clamping end assembly 4 is fixedly connected to the arc-shaped plate 306, and the movable plate 404 is connected to the first spring 402 in the U-shaped plate 401, the bent end 1101 of the aluminum foil paper 11 is clamped.
[0036] An aluminum foil 11 is sleeved on the outer wall of the arc-shaped plate 306. The aluminum foil 11 is provided with a bent end 1101. The bent end 1101 is clamped between the movable plate 404 and the U-shaped plate 401. The fork plate 403 lifts up the aluminum foil 11, and a gap is left between the bent end 1101 and the fork plate 403, which is used to cooperate with the right-angled triangle plate 12 on the outer wall of the carrier 502 to first pass through the gap between the bent end 1101 and the fork plate 403, and push the bent end 1101 out from the clamping end assembly 4.
[0037] The inner end welding assembly 5 includes a guide rail 501, which is fixedly connected to the outer wall of the U-shaped plate 401 and extends to the outside of the diameter reducing assembly 3. A carrier 502 is slidably connected to the guide rail 501, and a sliding rod is slidably connected to the bottom of the carrier 502. A first hot welding plate 504 is installed on the top of the sliding rod. A second spring 503 is provided between the first hot welding plate 504 and the carrier 502, and the second spring 503 is located on the outside of the sliding rod. A sliding plate 505 is slidably connected to the top of the carrier 502, and two rollers 506 are rotatably connected to the sliding plate 505. A screw 507 is rotatably connected to the carrier 502, and the screw 507 passes through the sliding plate 505 and is threadedly connected; A right-angled triangle plate 12 is fixedly connected to the outer wall of the carrier 502. The right-angled triangle plate 12 is used to pass through the gap between the bent end 1101 and the fork plate 403, and is used to push the bent end 1101 out of the clamping end assembly 4, facilitating the inner layer end welding assembly 5 to weld the bent end 1101. After the aluminum foil 11 is adjusted, the carrier 502 slides along the guide rail 501. The position of the sliding plate 505 is adjusted by rotating the screw 507, thereby adjusting the position of the roller 506, so that the aluminum foil 11 can pass between the roller 506 and the first heat welding plate 504. Under the action of the second spring 503, the first heat welding plate 504 can fit and weld the bent end 1101.
[0038] The interior of the rotating shaft 702 is set as a hollow structure. An exhaust hole 7020 is opened at the end of the rotating shaft 702 close to the first motor 701, and two one-way valves 8 are installed at the end of the rotating shaft 702 away from the first motor 701; One of the one-way valves 8 is used to control air intake and serves as an air intake valve; Another one-way valve 8 is used to control exhaust and serves as an exhaust valve. The exhaust valve is connected to an exhaust pipe 6. An air outlet 601 is provided on the outer wall of the exhaust pipe 6. The air outlet 601 faces the bent end 1101. The push rod 13 is supported by the support frame 9. The piston 1301 at one end slides in the rotating shaft 702 toward the first motor 701, and the air inside the rotating shaft 702 is first discharged through the exhaust hole 7020. During the sliding process, due to the negative pressure, the intake valve opens to intake air. When the push rod 13 drives the piston 1301 to move toward the exhaust valve, the gas is discharged through the exhaust valve to cool the inner end of the welded aluminum foil 11.
[0039] A push rod 13 is connected to the bottom outer wall of the carrier 502. The push rod 13 passes through the rotating shaft 702 and is slidably connected. One end of the push rod 13 is fixedly connected to a piston 1301. The piston 1301 is slidably connected to the inner wall of the rotating shaft 702. The sliding of the piston 1301 is used to promote air intake or exhaust. The bottom of the frame 1 is slidably connected to a support frame 9 , one end of the support frame 9 is rotatably connected to one end of the push rod 13 , and the support frame 9 is used to support the push rod 13 and the inner end welding assembly 5 .
[0040] The limiting assembly 2 includes an electric telescopic rod 201, the bottom end of which is fixedly connected to the outer wall of the frame 1. A mounting frame 202 is installed on the output end of the electric telescopic rod 201, and an arc-shaped plate frame 203 is installed on the mounting frame 202. The arc-shaped plate frame 203 fits the outer wall of the aluminum foil paper tube for support. A friction wheel 204 is rotatably connected to the arc-shaped plate frame 203 to adaptively limit the aluminum foil paper 11. The outer layer welding assembly 10 includes a groove plate 1001, which is fixedly connected to the outer wall of the friction wheel 204. A slider 1002 is slidably connected to the groove plate 1001, and a slide rod is slidably connected to the slide rod 1002. A second hot welding plate 1004 is installed at one end of the slide rod, and a terminal is provided at the other end of the slide rod. A circular plate 1005 is fixedly connected to the outer wall of the slide rod, and a third spring 1003 is provided between the circular plate 1005 and the groove plate 1001. The outer end of the aluminum foil paper tube is welded, and the outer end welding position can be rotated and adjusted by the rotating assembly 7.
[0041] A welding method for aluminum foil welding equipment, comprising the following steps: Step 1: Roll up the aluminum foil 11 and put it on the outside of the diameter-changing component 3; Step 2: Adjust the diameter of the aluminum foil 11 through the diameter-changing component 3; Step 3: The clamping end assembly 4 clamps and limits one end of the aluminum foil 11, and cooperates with the limiting assembly 2 to limit the aluminum foil 11 to prevent it from turning outward; Step 4: The right-angled triangle plate 12 pushes out the bent end 1101, and the inner end welding assembly 5 welds the inner end of the aluminum foil 11; Step 5: The push rod 13 drives the piston 1301 to push the gas to cool the inner end of the aluminum foil 11; Step six: the outer layer welding assembly 10 welds the outer end of the aluminum foil 11 .
[0042] Working principle: First, the aluminum foil 11 is placed on the curved plate 306 to form an aluminum foil tube. The bent end 1101 is clamped between the movable plate 404 and the U-shaped plate 401. The fork plate 403 lifts the aluminum foil 11, and a gap is left between the bent end 1101 and the fork plate 403. When the second motor 301 in the reducer assembly 3 is not working, the curved plate 306 provides preliminary fixed support for the aluminum foil tube. When the first motor 701 is started, its output shaft drives the rotating shaft 702 to rotate. Since the diameter-reducing component 3 is installed on the support plate 703 of the rotating shaft 702, the rotation of the rotating shaft 702 drives the diameter-reducing component 3 to rotate. At the same time, the second motor 301 in the diameter-reducing component 3 is started, and the driving gear 302 on its output shaft drives the driven gear 303 to rotate. When the driven gear 303 rotates, the arc-shaped guide groove 304 cooperates with the connecting rod 305 to drive the arc plate 306 to move. During the movement of the arc plate 306, the diameter of the cylinder formed by the aluminum foil 11 is adjusted, which can be either enlarged or reduced. When the aluminum foil paper tube is sleeved on the diameter-reducing component 3 or adjusted, the diameter of the aluminum foil paper tube must be greater than or equal to the diameter of the diameter-reducing component 3, so that it can be completely sleeved on the periphery of the diameter-reducing component 3, thereby ensuring that the two ends of the aluminum foil paper tube can be welded; Since the U-shaped plate 401 in the clamping end assembly 4 is fixedly connected to the arc-shaped plate 306, and the U-shaped plate 401 is connected to the movable plate 404 via the first spring 402 to clamp the bent end 1101 of the aluminum foil 11, when the diameter-reducing assembly 3 rotates, it drives one end of the aluminum foil 11 to rotate, and the aluminum foil 11 is circumferentially wound around the outer side of the diameter-reducing assembly 3, so that after the cylindrical diameter of the aluminum foil 11 is adjusted, it is rewound; The electric telescopic rod 201 in the limiting component 2 adjusts the height of the mounting frame 202 according to the size of the aluminum foil roll, so that the arc-shaped plate frame 203 fits the outer wall of the aluminum foil 11 for support, and the friction wheel 204 on the arc-shaped plate frame 203 can play an auxiliary supporting and limiting role during the rotation of the aluminum foil 11, adaptively limiting the formed aluminum foil 11 to prevent the aluminum foil 11 from turning outward during the winding process; After the adjustment of the aluminum foil 11 is completed, when the inner end of the aluminum foil 11 needs to be welded, the carrier 502 slides along the guide rail 501 . The position of the sliding plate 505 is adjusted by rotating the screw 507, and then the position of the roller 506 is adjusted, so that the aluminum foil 11 can pass between the roller 506 and the first heat welding plate 504, so that the aluminum foil 11 remains in contact. The right-angled triangle plate 12 on the outer wall of the carrier 502 first passes through the gap between the bent end 1101 and the fork plate 403, and pushes the bent end 1101 out of the clamping end assembly 4. The right-angled triangle plate 12 provides a certain oblique support for the pushed-out bent end 1101. Subsequently, after the bent end 1101 is pushed out, one end of the first heat welding plate 504 supports the bottom of the bent end 1101, so that the bent end 1101 and the aluminum foil 11 are in contact. At this time, the first heat welding plate 504 can weld the joint of the bent end 1101 and the aluminum foil 11 under the action of the second spring 503; Furthermore, supported by the support frame 9, the piston 1301 at one end of the push rod 13 slides within the rotating shaft 702 toward the first motor 701, first exhausting the air inside the rotating shaft 702 through the exhaust hole 7020. During the sliding process, due to the negative pressure, the intake valve opens to allow air in. When the push rod 13 drives the piston 1301 toward the exhaust valve, the air is exhausted through the exhaust valve, cooling the inner end of the aluminum foil 11 after welding. By controlling the speed of the piston 1301 movement, the exhaust rate is controlled. Aluminum easily oxidizes with oxygen in the air at high temperatures, forming an aluminum oxide film, which affects the quality and appearance of the weld. By controlling the cooling rate during the cooling process, oxidation and discoloration of the aluminum foil 11 surface can be reduced. The support frame 9 supports the push rod 13 and the inner end welding assembly 5. The support frame 9 is rotatably connected to the push rod 13. The support frame 9 is L-shaped. When the inner end welding assembly 5 rotates along with the reducing assembly 3, the support frame 9 facilitates its passage. When the outer end of the aluminum foil tube needs to be welded, during the rotation of the aluminum foil tube, the slider 1002 slides on the groove plate 1001, and the second hot welding plate 1004 is slid and adjusted to weld the outer end of the aluminum foil tube. The second hot welding plate 1004 at one end of the slide rod welds the outer end of the aluminum foil tube under the action of the third spring 1003 and the circular plate 1005.
[0043] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0044] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.
Claims
1. An intelligent automatic aluminum foil welding device, comprising a frame (1), characterized in that: A rotating assembly (7) for rotating the aluminum foil paper tube is installed on the frame (1), and the rotating assembly (7) is arranged along the axis direction of the frame (1); The rotating assembly (7) is equipped with a diameter-changing assembly (3) for supporting aluminum foil paper tubes of different diameters, and the rotating assembly (7) drives the diameter-changing assembly (3) to rotate; A clamping end assembly (4) is installed on the reducing assembly (3), and the clamping end assembly (4) is used to clamp one end of the aluminum foil paper tube; Limiting components (2) are respectively installed on both sides of the frame (1), and the limiting components (2) are used to provide limiting support for the outer side of the aluminum foil paper tube; When the diameter-changing component (3) rotates, it drives one end of the aluminum foil to rotate, and the aluminum foil is wound circumferentially on the outside of the diameter-changing component (3), and the limiting component (2) adaptively limits the formed aluminum foil tube; An inner layer end welding assembly (5) is slidably connected to the outer wall of the clamping end assembly (4) and is used to weld the inner end of the aluminum foil paper tube; An outer layer welding assembly (10) is mounted on the outer wall of the limiting assembly (2) and is used to weld the outer end of the aluminum foil paper tube.
2. The intelligent automatic aluminum foil welding equipment according to claim 1, characterized in that: The rotating assembly (7) comprises a first motor (701), the first motor (701) being mounted on the outer wall of the frame (1), a rotating shaft (702) being mounted on the output shaft of the first motor (701), a supporting plate (703) being fixedly connected to the outer wall of the rotating shaft (702), and the reducing assembly (3) being mounted on the supporting plate (703).
3. The intelligent automatic aluminum foil welding equipment according to claim 2, characterized in that: The variable diameter assembly (3) includes a second motor (301), the second motor (301) is mounted on the outer wall of the support plate (703), a driving gear (302) is mounted on the output shaft of the second motor (301), a driven gear (303) is rotatably connected to the outer wall of the rotating shaft (702), the driving gear (302) and the driven gear (303) are meshed with each other, an arc-shaped guide groove (304) is provided on the outer wall of the driven gear (303), a connecting rod (305) is slidably connected to the support plate (703), one end of the connecting rod (305) is slidably connected to the inner wall of the arc-shaped guide groove (304), and the other end of the connecting rod (305) is fixedly connected to the connecting rod (305), and the clamping end assembly (4) is mounted on the outer wall of one of the connecting rods (305).
4. The intelligent automatic aluminum foil welding equipment according to claim 3, characterized in that: The clamping end assembly (4) comprises a U-shaped plate (401), wherein the U-shaped plate (401) is fixedly connected to the outer wall of the arc-shaped plate (306), a plurality of first springs (402) are fixedly connected to the inner wall of the U-shaped plate (401), a movable plate (404) is connected to the first springs (402), and the movable plate (404) is slidably connected to the inner wall of the U-shaped plate (401), and a fork plate (403) is fixedly connected to the outer wall of the arc-shaped plate (306).
5. The intelligent automatic aluminum foil welding equipment according to claim 4, characterized in that: An aluminum foil (11) is sleeved on the outer wall of the arc-shaped plate (306), and the aluminum foil (11) is provided with a bent end (1101), and the bent end (1101) is clamped between the movable plate (404) and the U-shaped plate (401); The fork plate (403) lifts up the aluminum foil (11), and a gap is left between the bent end (1101) and the fork plate (403).
6. The intelligent automatic aluminum foil welding equipment according to claim 5, characterized in that: The inner end welding assembly (5) includes a guide rail (501), the guide rail (501) is fixedly connected to the outer wall of the U-shaped plate (401) and extends to the outside of the diameter-changing assembly (3), the guide rail (501) is slidably connected to a carrier (502), the bottom of the carrier (502) is slidably connected to a sliding rod, the top of the sliding rod is equipped with a first hot welding plate (504), a second spring (503) is provided between the first hot welding plate (504) and the carrier (502), and the second spring (503) is located on the outside of the sliding rod; The top of the carrier (502) is slidably connected to a sliding plate (505), the sliding plate (505) is rotatably connected to two rollers (506), the carrier (502) is rotatably connected to a screw rod (507), and the screw rod (507) passes through the sliding plate (505) and is threadedly connected; A right-angled triangle plate (12) is fixedly connected to the outer wall of the carrier (502). The right-angled triangle plate (12) is used to pass through the gap between the bent end (1101) and the fork plate (403) to push the bent end (1101) out of the clamping end assembly (4), thereby facilitating the inner end welding assembly (5) to weld the bent end (1101).
7. The intelligent automatic aluminum foil welding equipment according to claim 6, characterized in that: The interior of the rotating shaft (702) is configured as a hollow structure, an exhaust hole (7020) is provided at one end of the rotating shaft (702) close to the first motor (701), and two one-way valves (8) are installed at one end of the rotating shaft (702) away from the first motor (701); One of the one-way valves (8) is used to control air intake and serves as an air intake valve; The other one-way valve (8) is used to control exhaust and serves as an exhaust valve. The exhaust valve is connected to an exhaust pipe (6). An exhaust hole (601) is provided on the outer wall of the exhaust pipe (6), and the exhaust hole (601) faces the bent end (1101).
8. The intelligent automatic aluminum foil welding equipment according to claim 7, characterized in that: A push rod (13) is connected to the outer wall of the bottom of the carrier (502), and the push rod (13) passes through the rotating shaft (702) and is slidably connected. One end of the push rod (13) is fixedly connected to a piston (1301), and the piston (1301) is slidably connected to the inner wall of the rotating shaft (702); The bottom of the frame (1) is slidably connected to a support frame (9), one end of the support frame (9) is rotatably connected to one end of the push rod (13), and the support frame (9) is used to support the push rod (13) and the inner end welding assembly (5).
9. The intelligent automatic aluminum foil welding equipment according to claim 8, characterized in that: The limiting assembly (2) comprises an electric telescopic rod (201), the bottom end of the electric telescopic rod (201) is fixedly connected to the outer wall of the frame (1), a mounting frame (202) is installed on the output end of the electric telescopic rod (201), an arc-shaped plate frame (203) is installed on the mounting frame (202), the arc-shaped plate frame (203) fits the outer wall of the aluminum foil paper tube for support, and a friction wheel (204) is rotatably connected to the arc-shaped plate frame (203); The outer layer welding assembly (10) includes a groove plate (1001), the groove plate (1001) is fixedly connected to the outer wall of the friction wheel (204), a slider (1002) is slidably connected to the groove plate (1001), a slide rod is slidably connected to the slide rod (1002), a second hot welding plate (1004) is installed at one end of the slide rod, and a terminal is provided at the other end of the slide rod, a circular plate (1005) is fixedly connected to the outer wall of the slide rod, and a third spring (1003) is provided between the circular plate (1005) and the groove plate (1001).
10. A welding method for the aluminum foil welding equipment according to claim 9, characterized in that: The steps are as follows: Step 1: Roll up the aluminum foil (11) and place it on the outside of the diameter-changing component (3); Step 2: adjusting the diameter of the aluminum foil (11) by using the diameter-changing component (3); Step 3: The clamping end component (4) clamps and limits one end of the aluminum foil (11), and cooperates with the limiting component (2) to limit the aluminum foil (11) to prevent it from turning outward; Step 4: The right-angled triangle plate (12) is used to push out the bent end (1101), and the inner end welding assembly (5) is used to weld the inner end of the aluminum foil (11); Step 5: The push rod (13) drives the piston (1301) to push the gas to cool the inner end of the aluminum foil (11); Step six: the outer layer welding assembly (10) is welded to the outer end of the aluminum foil (11).