Reinforcing mesh processing system for cover plate and reinforcing mesh processing method
By designing a steel mesh processing system for cover plates, the automated transfer and welding of transverse and longitudinal reinforcements is achieved, solving the problems of low production efficiency and high labor intensity for workers, and improving the production efficiency and system life of steel mesh for cover plates.
Patent Information
- Application Number
- CN202510941255.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-08
- Publication Date
- 2025-09-05
AI Technical Summary
The production efficiency of existing steel mesh for cover plates is low, the labor intensity of workers is high, and it is difficult to achieve automated production.
A steel mesh processing system for cover plates is designed, which includes a transfer line, a transverse reinforcement supply device, a longitudinal reinforcement supply device, a transverse reinforcement transfer device, a longitudinal reinforcement transfer device and a welding device. Automated transfer and welding of transverse and longitudinal reinforcements are achieved through automated equipment, and the steel mesh is formed by combining a reinforcement bending unit and a conveying unit.
It improves the production efficiency of steel mesh for cover plates, reduces the labor intensity of workers, realizes the automated processing of steel mesh, and improves production efficiency and system service life.
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Figure CN120587936A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel bar processing, and in particular to a steel bar mesh processing system and a steel bar mesh processing method for a cover plate. Background Art
[0002] Cover plates are important prefabricated components in some applications. To ensure their performance, steel mesh must be incorporated into the production process. Existing cover plate steel mesh is manually welded together by cross-welding multiple transverse and longitudinal ribs. Due to the large number of transverse and longitudinal ribs, numerous weld points, and the need to bend the ends of the transverse and longitudinal ribs, steel mesh production efficiency is low and labor-intensive, seriously impacting the efficiency of cover plate steel mesh production. The development of an automated steel mesh production system would be of great significance. Summary of the Invention
[0003] The purpose of this application is at least to provide an automated production system that can meet the needs of steel mesh for cover plates, and can effectively solve the problems of low processing efficiency and high labor intensity of workers in steel mesh for cover plates. This is achieved specifically through the following solutions:
[0004] In the first aspect, the present application provides a steel mesh processing system for a cover plate, comprising a transfer line, a transverse bar supply device, a longitudinal bar supply device, a transverse bar transfer device, a longitudinal bar transfer device and a first welding device, wherein the transfer line is configured to carry and transfer transverse bars and longitudinal bars; the transverse bar supply device is arranged on the side adjacent to the transfer line and is configured to supply transverse bars transversely; the longitudinal bar supply device is arranged on the side adjacent to the transfer line and is configured to supply longitudinal bars longitudinally; the transverse bar transfer device is configured to transfer the transverse bars supplied by the transverse bar supply device to a set position on the transfer line, and the longitudinal bar transfer device is configured to transfer the longitudinal bars supplied by the longitudinal bar supply device to a set position on the transfer line, and the transverse bar transfer device and the longitudinal bar transfer device are arranged along the transfer direction of the transfer line; the transfer line passes through the welding area of the first welding device, and the first welding device is configured to weld the transverse bars and longitudinal bars transferred by the transfer line to form a steel mesh.
[0005] The present application includes a steel mesh processing system for cover plates, which includes a transfer line, a transverse rib supply device, a longitudinal rib supply device, a transverse rib transfer device, a longitudinal rib transfer device and a first welding device. The system can meet the processing requirements of the cover plate mesh, especially the needs of automated processing of the steel mesh for cover plates, and can effectively reduce the labor intensity of workers. In addition, by replacing manual processing with the steel mesh processing system, the production efficiency of the steel mesh for cover plates can be effectively improved.
[0006] In some preferred embodiments of the present application, the transverse reinforcement supply device includes a first reinforcement bending unit, which is located in the working area of the transverse reinforcement transfer device, and the first reinforcement bending unit is configured to bend at least one end of the transverse reinforcement, and the transverse reinforcement transfer device is used to transfer the bent transverse reinforcement to the set position of the transfer line; and / or, the longitudinal reinforcement supply device includes a second reinforcement bending unit, which is located in the working area of the longitudinal reinforcement transfer device, and the second reinforcement bending unit is configured to bend at least one end of the longitudinal reinforcement, and the longitudinal reinforcement transfer device is used to transfer the bent longitudinal reinforcement to the set position of the transfer line.
[0007] The present application enables the transverse reinforcement supply device to include a first reinforcement bending unit and / or the longitudinal reinforcement supply device to include a second reinforcement bending unit, thereby enabling the transverse reinforcement supply device and / or the longitudinal reinforcement supply device to directly provide the transfer line with transverse reinforcement and longitudinal reinforcement that meet the needs of the reinforcement mesh.
[0008] In some preferred embodiments of the present application, the transverse reinforcement supply device further includes a transverse reinforcement conveying unit, which is configured to supply transverse reinforcements to the first reinforcement bending unit; and / or, the longitudinal reinforcement supply device further includes a longitudinal reinforcement conveying unit, which is configured to supply longitudinal reinforcements to the second reinforcement bending unit.
[0009] The present application enables the transverse rib supply device to further include a transverse rib conveying unit and / or enables the longitudinal rib supply device to further include a longitudinal rib conveying unit, thereby better meeting the transportation needs of the transverse ribs and / or longitudinal ribs before bending.
[0010] In some preferred embodiments of the present application, the transverse rib conveying unit further includes a first stepped loading mechanism and a transverse rib translation conveying mechanism, the discharge end of the first stepped loading mechanism is connected to the transverse rib translation conveying mechanism, the transverse rib translation conveying mechanism is configured to supply transverse ribs toward the first steel bar bending unit, the transverse rib translation conveying mechanism extends horizontally to the first steel bar bending unit, and the transverse rib translation conveying mechanism is configured to receive and convey the transverse ribs conveyed by the first stepped loading mechanism to the first steel bar bending unit; and / or,
[0011] The longitudinal reinforcement conveying unit also includes a second stepped loading mechanism and a longitudinal reinforcement translation conveying mechanism. The discharge end of the second stepped loading mechanism is connected to the longitudinal reinforcement translation conveying mechanism. The longitudinal reinforcement translation conveying mechanism is configured to supply longitudinal reinforcements to the second reinforcement bending unit. The longitudinal reinforcement translation conveying mechanism extends horizontally to the second reinforcement bending unit, and the longitudinal reinforcement translation conveying mechanism is configured to receive and convey the longitudinal reinforcements conveyed by the second stepped loading mechanism to the second reinforcement bending unit.
[0012] The present application enables automated transport of transverse and / or longitudinal ribs by providing the transverse rib conveying unit with a first stepped loading mechanism and a transverse rib translational conveying mechanism and / or providing the longitudinal rib conveying unit with a second stepped loading mechanism and a longitudinal rib translational conveying mechanism. Furthermore, providing the transverse rib conveying unit with a first stepped loading mechanism and / or providing the longitudinal rib conveying unit with a second stepped loading mechanism can also achieve the need for loading transverse and / or longitudinal ribs one by one, making feeding more reliable and better meeting the needs of automated production of steel mesh.
[0013] In some preferred embodiments of the present application, the transverse reinforcement supply device further includes a first reinforcement cutting unit, which is configured to supply the cut reinforcement to the transverse reinforcement conveying unit; and / or, the longitudinal reinforcement supply device further includes a second reinforcement cutting unit, which is configured to supply the cut reinforcement to the longitudinal reinforcement conveying unit.
[0014] This application enables the transverse reinforcement supply device to also include a first reinforcement cutting unit and / or the longitudinal reinforcement supply device to also include a second reinforcement cutting unit, so that the reinforcement mesh processing system for the cover plate can integrate multiple process steps of reinforcement mesh processing, and realize the direct production of reinforcement mesh products from reinforcement wires, which has great promotion value.
[0015] In some preferred embodiments of the present application, the transverse reinforcement transfer device is an arm-type robot or a truss-type reinforcement transfer device; and / or, the longitudinal reinforcement transfer device is an arm-type robot or a truss-type reinforcement transfer device.
[0016] In some preferred embodiments of the present application, the transverse reinforcement transfer device and the longitudinal reinforcement transfer device are both truss-type reinforcement transfer devices, and the transfer line passes through the transfer area of the transverse reinforcement transfer device through the transfer area of the longitudinal reinforcement transfer device and extends to the welding area of the first welding device; or, the transverse reinforcement transfer device and the longitudinal reinforcement transfer device are both arm-type robots, and the transverse reinforcement transfer device and the longitudinal reinforcement transfer device are arranged on the same side or opposite sides of the transfer line; or, one of the transverse reinforcement transfer device and the longitudinal reinforcement transfer device is a truss-type reinforcement transfer device, and the other of the transverse reinforcement transfer device and the longitudinal reinforcement transfer device is an arm robot, the transfer line passes through the working area of the truss-type reinforcement transfer device, and the arm robot is arranged on one side of the transfer line.
[0017] In some preferred embodiments of the present application, the first welding device includes a plurality of first welding assemblies, which are arranged at intervals along a transport direction perpendicular to the transport line, and the first welding assemblies are configured to weld and connect the transverse ribs and the longitudinal ribs to form at least a portion of the steel mesh.
[0018] The present application enables the first welding device to include multiple first welding assemblies, and the multiple first welding assemblies are arranged at intervals along the transport direction perpendicular to the transport line, so that the welding areas of multiple transverse reinforcements and longitudinal reinforcements can be welded at the same time, thereby improving the welding efficiency of the steel mesh for the cover plate.
[0019] In some preferred embodiments of the present application, a second welding device is further included, which is located on one side of the first welding device, and the transfer line passes through the welding work area of the first welding device through the welding work area of the second welding device; the second welding device includes multiple second welding assemblies, and the second welding assemblies are configured to weld and connect the transverse ribs and the longitudinal ribs; the first welding device is configured to weld part of the welding positions of the transverse ribs and the longitudinal ribs, and the second welding device is configured to weld the remaining welding positions of the transverse ribs and the longitudinal ribs.
[0020] The present application enables the second welding device to include multiple second welding assemblies, so that the second welding assemblies and the first welding assemblies can perform welding in a divided manner, thereby effectively improving the production efficiency of the steel mesh, and reducing the working conditions of the first welding assembly and the second welding assembly, thereby improving the service life of the steel mesh processing system.
[0021] In some preferred embodiments of the present application, the first welding assembly is a resistance welding assembly.
[0022] In some preferred embodiments of the present application, both the first welding assembly and the second welding assembly are resistance welding assemblies.
[0023] The present application uses a resistance welding assembly as the welding assembly, thereby being able to simultaneously perform welding on multiple welding positions of the steel mesh, which not only increases the welding efficiency but also reduces the requirements for welding positioning accuracy.
[0024] In some preferred embodiments of the present application, the steel mesh processing system for the cover plate further includes a stacking device, which is located near the transfer line and is configured to transfer the steel mesh welded on the transfer line to a set position.
[0025] In a second aspect, the present application further provides a steel mesh processing method, which is applied to a steel mesh processing system for a cover plate according to any of the aforementioned embodiments including the first welding device, and includes the following processes:
[0026] The first steel bar bending unit bends the end of the transverse reinforcement;
[0027] The transverse rib conveying unit transfers the bent transverse ribs to the set position of the conveying line;
[0028] The second steel bar bending unit bends the end of the longitudinal bar;
[0029] The longitudinal rib conveying unit transfers the bent longitudinal ribs to the set position of the conveying line;
[0030] The conveyor line transfers the transverse ribs and longitudinal ribs placed at the set position to the welding area of the first welding device;
[0031] The first welding device welds the transverse reinforcement and the longitudinal reinforcement to form a reinforcement mesh.
[0032] In a third aspect, the present application further provides another steel mesh processing method, which is applied to any of the aforementioned steel mesh processing systems for cover plates including the second welding device, and includes the following processes:
[0033] The first steel bar bending unit bends the end of the transverse reinforcement;
[0034] The transverse rib conveying unit transfers the bent transverse ribs to the set position of the conveying line;
[0035] The second steel bar bending unit bends the end of the longitudinal bar;
[0036] The longitudinal rib conveying unit transfers the bent longitudinal ribs to the set position of the conveying line;
[0037] The conveyor line transfers the transverse ribs and longitudinal ribs placed at the set position to the welding area of the first welding device;
[0038] A first welding device welds at least a portion of the welding locations of the transverse ribs and the longitudinal ribs;
[0039] The conveyor line transfers the transverse ribs and longitudinal ribs placed at the set position to the welding area of the second welding device;
[0040] The second welding device welds the transverse reinforcement and other welding positions of the longitudinal reinforcement to form a steel mesh. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 This is a schematic structural diagram of a steel mesh processing system for a cover plate according to some embodiments of the present application;
[0042] Figure 2 Schematic diagram of the structure of a steel mesh processing system for a cover plate according to other embodiments of the present application;
[0043] Figure 3 This is a schematic structural diagram of a steel bar transfer device according to some embodiments of the present application;
[0044] Figure 4 This is a schematic structural diagram of a steel mesh involved in some embodiments of the present application;
[0045] Figure 5This is a schematic structural diagram of another steel mesh involved in some embodiments of the present application.
[0046] In the picture:
[0047] 1. Transfer line;
[0048] 21. Transverse reinforcement supply device; 211. First reinforcement bending unit; 212. Transverse reinforcement conveying unit; 2121. First stepped feeding mechanism; 2122. Transverse reinforcement translation conveying mechanism; 213. First reinforcement cutting unit;
[0049] 22. Longitudinal reinforcement supply device; 221. Second reinforcement bending unit; 222. Longitudinal reinforcement conveying unit; 2221. Second stepped feeding mechanism; 2222. Longitudinal reinforcement translation conveying mechanism; 223. Second reinforcement cutting unit;
[0050] 31. Transverse reinforcement transfer device; 32. Longitudinal reinforcement transfer device; 312. Truss-type reinforcement transfer device; 3121. Truss structure; 3122. Crossbeam; 3123. Lifting arm; 3124. Clamp;
[0051] 41. First welding device; 42. Second welding device;
[0052] 5. Palletizing device;
[0053] 100. Steel mesh; 101. Transverse reinforcement; 102. Longitudinal reinforcement. DETAILED DESCRIPTION
[0054] The following describes exemplary embodiments of the present application in more detail with reference to the accompanying drawings. Although the accompanying drawings show exemplary embodiments of the present application, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. Instead, these embodiments are provided to enable a more thorough understanding of the present application and to fully convey the scope of the present application to those skilled in the art.
[0055] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "comprise", "include", "contain" and "have" are inclusive and therefore specify the presence of the stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts and / or their combinations. The method steps, processes and operations described herein are not to be construed as necessarily requiring them to be performed in the specific order described or illustrated, unless the order of execution is clearly indicated. It should also be understood that additional or alternative steps may be used.
[0056] Although the terms "first," "second," "third," etc. may be used herein to describe multiple elements, components, regions, layers, and / or sections, these elements, components, regions, layers, and / or sections should not be limited by these technical terms. These terms may only be used to distinguish one element, component, region, layer, or section from another region, layer, or section. Unless the context clearly indicates otherwise, terms such as "first," "second," and other numerical terms do not imply an order or sequence when used herein. Therefore, the first element, component, region, layer, or section discussed below may be referred to as a first element, component, region, layer, or section without departing from the teachings of the example embodiments.
[0057] For ease of description, spatially relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figures, such as "inside," "outside," "inside," "outside," "below," "beneath," "above," and the like. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is flipped, an element described as "below" or "beneath" another element or feature would subsequently be oriented "above" or "above" the other element or feature. Thus, the example term "below" may encompass both above and below orientations.
[0058] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.
[0059] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "provided with," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed or detachable connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.
[0060] In this application, "above a certain value" includes the number itself, for example, "above two" includes "two".
[0061] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0062] The following is based on Figures 1 to 5 The invention introduces a processing system and method for a steel mesh for a cover plate.
[0063] The steel mesh processing system for cover plates provided in the present application includes a transfer line 1, a transverse reinforcement supply device 21, a longitudinal reinforcement supply device 22, a transverse reinforcement transfer device 31, a longitudinal reinforcement transfer device 32 and a first welding device 41.
[0064] It should be noted that the cover plate mentioned in this application is a concrete structure including a steel mesh as a skeleton. There is no specific restriction on its size, which can be selected according to the needs of use. In specific implementation, it is preferred that the steel mesh processing system for the cover plate can process steel meshes of different sizes. Specifically, Figure 4 and Figure 5 Two different types of steel mesh are shown. It should be further pointed out that the types of steel mesh are not limited to Figure 4 and Figure 5 The structural form shown can be any steel mesh used for the cover.
[0065] In a specific implementation, the transfer line 1 is configured to carry and transfer transverse ribs 101 and longitudinal ribs 102. A transverse rib supply device 21 is disposed adjacent to the transfer line 1 and configured to supply transverse ribs 101 transversely; and a longitudinal rib supply device 22 is disposed adjacent to the transfer line 1 and configured to supply longitudinal ribs 102 longitudinally. The transverse ribs 101 transferred by the transfer line 1 are provided by the transverse rib supply device 21, while the longitudinal ribs 102 transferred by the transfer line 1 are provided by the longitudinal rib supply device 22.
[0066] It should be pointed out that the transfer line in this application is not specifically limited, and it can be any transfer line that can carry, constrain and transfer the transverse reinforcement 101 and the longitudinal reinforcement 102. In specific implementation, it is preferred that the transfer line 1 is an automated transfer line. In order to better meet the production needs of the steel mesh 100, it is preferred to set a structure, component or unit on the transfer line 1 that can constrain the transverse reinforcement 101 and the longitudinal reinforcement 102, so that the transverse reinforcement 101 and the longitudinal reinforcement 102 placed on the transfer line 1 can form the steel mesh 100. In addition, in specific implementation, the transfer line 1 can selectively include a plurality of steel bar transfer units with independent transfer states, or the transfer line 1 can be a steel bar transfer unit.
[0067] In a specific implementation, the transfer line 1 includes three rebar transfer units with independently controlled motion states. Specifically, the transverse rebar transfer device 31, the longitudinal rebar transfer device 32, and the first welding device 41 can each correspond to a rebar transfer unit. Alternatively, the transfer line 1 can include two rebar transfer units with independently controlled motion states. Specifically, the transverse rebar transfer device 31 and the longitudinal rebar transfer device 32 can correspond to the same rebar transfer unit, and the first welding device 41 can correspond to a separate rebar transfer unit.
[0068] It should also be noted that the "transverse reinforcement supply device" in this application is not specifically limited and can be any device capable of providing transverse reinforcement to the steel mesh processing system. In a specific implementation, the transverse reinforcement supply device 21 is preferably an automated device. Similarly, the "longitudinal reinforcement supply device" in this application is not specifically limited and can be any device capable of providing longitudinal reinforcement to the steel mesh processing system. In a specific implementation, the longitudinal reinforcement supply device 22 is preferably an automated device.
[0069] It should be noted that the number and size of the transverse ribs 101 and longitudinal ribs 102 in the present application are not specifically limited and can be selectively set according to the size and specifications of the cover plate.
[0070] In addition, it should be noted that the so-called "horizontal" and "longitudinal" are not specifically limited. In specific implementation, the transfer direction of the transfer line 1 can be used as a reference, and the direction parallel to the transfer direction of the transfer line 1 can be selectively made horizontal, and the direction perpendicular to the transfer direction of the transfer line 1 can be selectively made vertical; or the direction parallel to the direction of the transfer line 1 can be selectively made vertical, and the direction parallel to the transfer direction of the transfer line 1 can be made horizontal. Specifically, Figure 1 and Figure 2 As shown, the direction parallel to the transfer direction of the transfer line 1 is defined as the transverse direction, and the direction perpendicular to the transfer direction of the transfer line 1 is defined as the longitudinal direction.
[0071] It should also be noted that the lengths of the transverse and longitudinal ribs in this application are not specifically limited, and the transverse ribs can be selectively made longer than, equal to, or shorter than the longitudinal ribs. Figure 4 and Figure 5 The reinforcement mesh shown includes transverse reinforcement bars that are shorter than the length of the longitudinal reinforcement bars.
[0072] In specific implementation, when processing the same steel mesh 100, the order of placing the longitudinal ribs 102 and the transverse ribs 101 is not specifically limited. Figure 1 and Figure 2As shown, the longitudinal rib transfer device 32 is first placed on the transfer line 1 to place the longitudinal rib 102, and then the transverse rib transfer device 31 is placed on the transfer line to place the transverse rib 101. As a variant embodiment, the transverse rib transfer device 31 can also be selectively placed on the transfer line to place the transverse rib 101, and then the longitudinal rib transfer device 32 is placed on the transfer line 1 to place the longitudinal rib 102.
[0073] Furthermore, in a specific implementation, the transverse bar transfer device 31 is configured to transfer the transverse bars 101 supplied by the transverse bar supply device 21 to a set position on the transfer line 1; and the longitudinal bar transfer device 32 is configured to transfer the longitudinal bars 102 supplied by the longitudinal bar supply device 22 to a set position on the transfer line 1 (the set position may be fixed or not). Furthermore, the transfer line 1 passes through the welding area of the first welding device 41, and the first welding device 41 is configured to weld the transverse bars 101 and longitudinal bars 102 transferred by the transfer line 1 to form the steel mesh 100.
[0074] In specific implementation, the transverse rib transfer device 31 and the longitudinal rib transfer device 32 can be selectively arranged along the transfer direction of the transfer line 1. It should be noted that the transfer direction of the transfer line 1 is the direction in which the transfer line transfers the transverse ribs and the longitudinal ribs. Specifically, the transverse rib transfer device 31 can be selectively arranged downstream of the longitudinal rib transfer device 32 in the transfer direction (e.g., Figure 1 and Figure 2 As shown in the figure); that is, the transfer line 1 passes from the working area of the longitudinal rib transfer device 32 to the working area of the transverse rib transfer device 31. As an alternative embodiment, the transverse rib transfer device 31 can also be optionally arranged upstream of the longitudinal rib transfer device 32 in the transfer direction (not shown in the figure); that is, the transfer line 1 passes from the working area of the transverse rib transfer device 31 to the working area of the longitudinal rib transfer device 32.
[0075] It should be pointed out that the transverse reinforcement transfer device of the present application is not specifically limited, and it can be any transfer device that can transfer the transverse reinforcement 101 provided by the transverse reinforcement supply device 21 to a set position on the transfer line 1. In a specific implementation, the transverse reinforcement transfer device 31 can be selectively an arm-type robot (not shown) or a truss-type reinforcement transfer device. In a specific implementation, when the transverse reinforcement transfer device 31 is an arm-type robot, the transverse reinforcement transfer device 31 can be selectively installed in a position adjacent to the transverse reinforcement supply device 21 and the transfer line 1, and a clamp capable of picking up and placing the transverse reinforcement 101 is provided on the arm robot, and the transverse reinforcement 101 is transferred to the set position on the transfer line 1 by controlling the arm robot.
[0076] When the transverse reinforcement transfer device 31 is a truss type reinforcement transfer device 312, as shown in FIG. Figure 3As shown, the transverse reinforcement transport device 31 can optionally include a truss structure 3121, a crossbeam 3122 and a lifting arm 3123. The crossbeam 3122 is connected to the truss structure 3121 and can move along the truss structure 3121. The lifting arm 3123 is connected to the crossbeam 3122, and the lower end of the lifting arm 3123 is connected to a clamp 3124 that can hold and place the transverse reinforcement 101. Figure 1 and Figure 2 As shown, the transfer line 1 passes through the working area of the clamp 3124, and the position of the transverse rib supply device 21 supplying the transverse rib 101 is also located in the working area of the clamp 3124. In specific implementation, the transfer of the transverse rib 101 can be achieved by adjusting the position of the crossbeam 3122 and the lifting arm 3123 and controlling the working state of the clamp 3124.
[0077] Likewise, it should be noted that the longitudinal bar transfer device 32 in the present application is not specifically limited and can be any transfer device capable of transferring the longitudinal bar 102 provided by the longitudinal bar supply device 22 to a set position on the transfer line 1. In a specific implementation, the longitudinal bar transfer device 32 can be selectively an arm-type robot or a truss-type steel bar transfer device.
[0078] In specific implementation, when the longitudinal rib transfer device 32 is an arm robot, the longitudinal rib transfer device 32 can be selectively installed at a position adjacent to the longitudinal rib supply device 22 and the transfer line 1, and a clamp capable of picking up and placing the longitudinal rib 102 is set on the arm robot, and the longitudinal rib 102 is transferred to the set position on the transfer line 1 by controlling the arm robot.
[0079] When the longitudinal reinforcement transfer device 32 is a truss type reinforcement transfer device 312, as shown in FIG. Figure 3 As shown, the longitudinal reinforcement transport device 32 can optionally also include a truss structure 3121, a crossbeam 3122 and a lifting arm 3123. The crossbeam 3122 is connected to the truss structure 3121 and can move along the truss structure 3121. The lifting arm 3123 is connected to the crossbeam 3122, and the lower end of the lifting arm 3123 is connected to a clamp 3124 that can hold and place the longitudinal reinforcement 102. Figure 1 and Figure 2 As shown, the transfer line 1 passes through the working area of the clamp, and the position of the longitudinal rib supply device 22 supplying the longitudinal rib 102 is also located in the working area of the clamp 3124. In specific implementation, the transfer of the longitudinal rib 102 can be achieved by adjusting the position of the crossbeam 3122 and the lifting arm 3123 and controlling the working state of the clamp.
[0080] The truss type steel bar transfer device in this application is not limited to Figure 3The structural form shown, during specific implementation, can also selectively be equipped with an arm-type robot on the crossbeam 3122 that can pick up and place the transverse ribs 101 or the longitudinal ribs 102 .
[0081] As some embodiments under the aforementioned embodiment, such as Figure 1 and Figure 2 As shown, the transverse reinforcement transfer device 31 and the longitudinal reinforcement transfer device 32 are both truss-type reinforcement transfer devices 312 , and the transfer line 1 passes through the transfer area of the transverse reinforcement transfer device 31 through the transfer area of the longitudinal reinforcement transfer device 32 and extends to the welding area of the first welding device 41 .
[0082] As an alternative embodiment, the transverse bar transfer device 31 and the longitudinal bar transfer device 32 may be both arm-type robots, and the transverse bar transfer device 31 and the longitudinal bar transfer device 32 may be arranged on the same side or on opposite sides of the transfer line 1. Alternatively, one of the transverse bar transfer device 31 and the longitudinal bar transfer device 32 may be a truss-type steel bar transfer device, and the other of the transverse bar transfer device 31 and the longitudinal bar transfer device 32 may be an arm-type robot. The transfer line 1 passes through the working area of the truss-type steel bar transfer device, and the arm-type robot may be arranged on one side of the transfer line 1.
[0083] It should also be noted that the first welding device in this application is not specifically limited and can be any device capable of welding the transverse ribs 101 and the longitudinal ribs 102. In practice, the first welding device 41 can optionally include a welding gun assembly or a resistance welding assembly. To better enable welding at multiple welding locations, the first welding device 41 preferably includes multiple resistance welding assemblies.
[0084] The steel mesh processing system for cover plates in this application includes a transfer line 1, a transverse rib supply device 21, a longitudinal rib supply device 22, a transverse rib transfer device 31, a longitudinal rib transfer device 32 and a first welding device 41. It can meet the processing requirements of cover plate meshes, especially the needs of automated processing of steel meshes 100 for cover plates, and can effectively reduce the labor intensity of workers. In addition, by replacing manual processing with the steel mesh 100 processing system, the production efficiency of the steel meshes 100 for cover plates can be effectively improved and production costs can be reduced.
[0085] As some preferred embodiments of the present application, the transverse reinforcement supply device 21 includes a first reinforcement bending unit 211, and the longitudinal reinforcement supply device 22 includes a second reinforcement bending unit 221. The first reinforcement bending unit 211 is located in the working area of the transverse reinforcement transfer device 31, and the first reinforcement bending unit 211 is configured to bend at least one end of the transverse reinforcement 101. The transverse reinforcement transfer device 31 is used to transfer the bent transverse reinforcement 101 to a set position of the transfer line 1. The second reinforcement bending unit 221 is located in the working area of the longitudinal reinforcement transfer device 32, and the second reinforcement bending unit 221 is configured to bend at least one end of the longitudinal reinforcement 102. The longitudinal reinforcement transfer device 32 is used to transfer the bent longitudinal reinforcement 102 to a set position of the transfer line 1.
[0086] The "first steel bar bending unit" in this application is not specifically limited, and can be any steel bar bending device that can bend at least one end of the transverse bar 101 so that the transverse bar meets the process requirements. Figure 1 and Figure 2 As shown, the first steel bar bending unit 211 is installed on one side of the transfer line 1 and is located in the working area of the truss-type steel bar transfer device for transferring the transverse reinforcement 101; in order to realize the automated production of the steel mesh 100, it is preferred that the first steel bar bending unit 211 is a unit that can automatically bend the transverse reinforcement 101.
[0087] Likewise, the "second steel bar bending unit" in this application is not specifically limited, and it can be any steel bar bending unit that can bend at least one end of the longitudinal bar so that the longitudinal bar meets the process requirements. Figure 1 and Figure 2 As shown, the second steel bar bending unit 221 is installed on one side of the transfer line 1 and is located in the working area of the truss-type steel bar transfer device for transferring the longitudinal bars 102. In order to realize the automated production of the steel mesh 100, the second steel bar bending unit 221 is preferably a device that can automatically bend the longitudinal bars 102.
[0088] It should be pointed out that when the transverse reinforcement 101 received by the transverse reinforcement supply device 21 has completed the bending process, the first reinforcement bending unit 211 may not be set; similarly, when the longitudinal reinforcement 102 received by the longitudinal reinforcement supply device 22 has completed the bending process, the second reinforcement bending unit 221 may not be set.
[0089] The present application enables the transverse reinforcement supply device 21 to include a first reinforcement bending unit 211 and / or the longitudinal reinforcement supply device 22 to include a second reinforcement bending unit 221, thereby enabling the transverse reinforcement supply device 21 and / or the longitudinal reinforcement supply device 22 to directly provide the transfer line 1 with transverse reinforcement 101 and longitudinal reinforcement 102 that meet the needs of the reinforcement mesh 100.
[0090] As some preferred embodiments of the present application, the transverse bar supply device 21 further includes a transverse bar conveying unit 212, which is configured to supply the transverse bar 101 to the first bar bending unit 211. The longitudinal bar supply device 22 further includes a longitudinal bar conveying unit 222, which is configured to supply the longitudinal bar 102 to the second bar bending unit 221. By including the transverse bar conveying unit 212 in the transverse bar supply device 21 and the longitudinal bar conveying unit 222 in the longitudinal bar supply device 22, the present application can better meet the transportation needs of the transverse bars 101 and the longitudinal bars 102 before bending.
[0091] It should be noted that the transverse rib transmission unit in this application is not specifically limited and can be any unit capable of transporting transverse ribs to a predetermined position. Similarly, the longitudinal rib transmission unit in this application is not specifically limited and can be any unit capable of transporting longitudinal ribs to a predetermined position. In specific implementations, it is preferred that both the transverse rib transmission unit and the longitudinal rib transport unit be automated transmission units.
[0092] As some preferred embodiments under the aforementioned embodiments, the transverse rib conveying unit 212 further includes a first step-type loading mechanism 2121 and a transverse rib translation conveying mechanism 2122. Figure 1 and Figure 2 As shown, the discharge end of the first stepped loading mechanism 2121 is connected to the transverse bar translation conveyor mechanism 2122. The transverse bar translation conveyor mechanism 2122 extends horizontally to the first rebar bending unit 211 and is configured to supply transverse bars 101 to the first rebar bending unit 211. In a specific implementation, the transverse bar translation conveyor mechanism 2122 is configured to receive and convey the transverse bars 101 delivered by the first stepped loading mechanism 2121 to the first rebar bending unit 211.
[0093] During operation, the first stepped loading mechanism 2121 can load the transverse ribs 101 one by one and transfer the transverse ribs 101 to the transverse rib transfer device 31 via the transverse rib translation conveying mechanism 2122. This facilitates the transfer of the transverse ribs 101 by the transverse rib transfer device 31, thereby improving the reliability of the transverse rib transfer device 31 in transferring the transverse ribs 101 and ensuring the processing quality of the steel mesh 100.
[0094] In specific implementation, the longitudinal rib conveying unit 222 may also selectively include a second step-type loading mechanism 2221 and a longitudinal rib translation conveying mechanism 2222. Figure 1 and Figure 2As shown, the discharge end of the second stepped loading mechanism 2221 is connected to the longitudinal bar translation conveyor mechanism 2222. The longitudinal bar translation conveyor mechanism 2222 is configured to supply longitudinal bars to the second bar bending unit 221 and extends horizontally to the second bar bending unit 221. In a specific implementation, the longitudinal bar translation conveyor mechanism 2222 is configured to receive and convey the longitudinal bars 102 delivered by the second stepped loading mechanism 2221 to the second bar bending unit 221.
[0095] During operation, the second stepped loading mechanism 2221 can load the longitudinal bars one by one and transfer the longitudinal bars to the longitudinal bar transfer device 32 via the longitudinal bar translation conveying mechanism 2222. This facilitates the transfer of the longitudinal bars by the longitudinal bar transfer device 32, thereby improving the reliability of the longitudinal bar transfer device 32 in transferring the longitudinal bars and further improving the processing quality of the steel mesh 100.
[0096] The present application enables the automated conveyance of the transverse ribs 101 and the longitudinal ribs 102 by providing the transverse rib conveying unit 212 with a first stepped loading mechanism 2121 and a transverse rib translation conveying mechanism 2122, and by providing the longitudinal rib conveying unit 222 with a second stepped loading mechanism 2221 and a longitudinal rib translation conveying mechanism 2222. Furthermore, by providing the transverse rib conveying unit 212 with a first stepped loading mechanism 2121 and providing the longitudinal rib conveying unit 222 with a second stepped loading mechanism 2221, the need for loading the transverse ribs 101 and / or the longitudinal ribs 102 one by one can be met, making the feeding more reliable and better meeting the automated production requirements of the steel mesh 100.
[0097] It should be pointed out that the stepped loading mechanism is a relatively mature device used in steel bar processing. The specific structure will not be described in detail.
[0098] As some preferred embodiments of the present application, the transverse reinforcement supply device 21 further includes a first reinforcement cutting unit 213, and the first reinforcement cutting unit 213 is configured to supply the cut reinforcement to the transverse reinforcement conveying unit 212. The longitudinal reinforcement supply device 22 further includes a second reinforcement cutting unit 223, and the second reinforcement cutting unit 223 is configured to supply the cut reinforcement to the longitudinal reinforcement conveying unit 222. Figure 1 and Figure 2 As shown, the first steel bar cutting unit 213 is installed on one side of the transfer line 1, and the first steel bar cutting unit 213 provides transverse steel bars 101 to the first stepped feeding mechanism 2121. The second steel bar cutting unit 223 is installed on the other side of the transfer line 1, and the second steel bar cutting unit 223 provides longitudinal steel bars 102 to the second stepped feeding mechanism 2221.
[0099] In specific implementation, the first steel bar cutting unit 213 and the second steel bar cutting unit 223 are both devices capable of cutting steel bars. In order to make the cut steel bars meet the requirements better, the first steel bar cutting unit 213 and the second steel bar cutting unit 223 are preferably capable of straightening the steel bars.
[0100] This application enables the transverse reinforcement supply device 21 to also include a first reinforcement cutting unit 213 and / or the longitudinal reinforcement supply device 22 to also include a second reinforcement cutting unit 223, so that the reinforcement mesh processing system for the cover plate can integrate multiple process steps of the reinforcement mesh 100 processing, and realize the direct production of the reinforcement mesh 100 product from the reinforcement wire, which has great promotion value.
[0101] As some preferred embodiments of the present application, the first welding device 41 further includes a plurality of first welding assemblies, which are arranged at intervals along the transport direction perpendicular to the transport line 1, and the first welding assemblies are configured to weld and connect the transverse ribs 101 and the longitudinal ribs 102 to form at least part of the steel mesh 100.
[0102] It should be noted that the number of first welding assemblies on the first welding device 41 is not specifically limited and can be selectively set according to the actual number of welding points of the steel mesh 100 to be processed and the size of the steel mesh 100 that can be processed. In order to achieve efficient welding of the steel mesh 100, the first welding assembly is preferably a resistance welding assembly.
[0103] In specific implementation, the first welding device 41 can be selectively enabled to complete the welding of all welding positions of the same steel mesh 100 (e.g. Figure 1 The first welding device 41 can also be selectively used to complete the welding of some welding positions of the same steel mesh 100, and the remaining welding positions can be welded by other welding devices.
[0104] The present application enables the first welding device 41 to include multiple first welding assemblies, and the multiple first welding assemblies are arranged at intervals along the transport direction perpendicular to the transport line 1, so that the welding areas of multiple transverse ribs 101 and longitudinal ribs 102 can be welded at the same time, thereby improving the welding efficiency of the steel mesh 100 for the cover plate.
[0105] As some preferred embodiments of the present application, the steel mesh processing system preferably further includes a second welding device 42. Figure 2 As shown, the second welding device 42 is located on one side of the first welding device 41 , and the transfer line 1 passes from the welding working area of the first welding device 41 through the welding working area of the second welding device 42 .
[0106] In order to improve the welding efficiency of the second welding device 42, the second welding device 42 also includes a plurality of second welding assemblies, and the second welding assemblies are configured to weld and connect the transverse ribs 101 and the longitudinal ribs 102. In a specific implementation, the first welding device 41 is configured to weld some welding positions of the transverse ribs 101 and the longitudinal ribs 102, and the second welding device 42 is configured to weld the remaining welding positions of the transverse ribs 101 and the longitudinal ribs 102. This application enables the second welding device 42 to include a plurality of second welding assemblies, thereby enabling the second welding assemblies and the first welding assemblies to perform welding in a separate manner, thereby effectively improving the production efficiency of the steel mesh 100, and reducing the working intensity of the first welding assembly and the second welding assembly, thereby increasing the service life of the steel mesh processing system.
[0107] It should be noted that the "resistance welding assembly" in this application refers to the component of a resistance welding machine used for welding. In a specific implementation, the first welding device 41 is preferably an automatic multi-head welding machine. In embodiments including a second welding device 42, the second welding device 42 is preferably also an automatic multi-head welding machine. By using a resistance welding assembly as the welding assembly, the application allows for simultaneous welding at multiple welding locations on the steel mesh 100, not only improving welding efficiency but also reducing welding positioning accuracy requirements.
[0108] In order to enable the steel mesh processing system to achieve the requirement of fully automated production, the steel mesh processing system for the cover plate further includes a stacking device 5. Figure 1 or Figure 2 As shown, the palletizing device 5 is an arm-type robot, so that the palletizing device 5 is located near the transfer line 1. The palletizing device 5 is configured to transfer the steel mesh 100 welded on the transfer line 1 to a set position.
[0109] The present application also provides a steel mesh processing method, which is applied to a steel mesh processing system for a cover plate involved in any of the aforementioned embodiments including a first welding device 41, and includes the following processes: a first steel bar bending unit 211 bends the end of the transverse rib 101; a transverse rib conveying unit 212 transfers the bent transverse rib 101 to a set position of a conveying line; a second steel bar bending unit 221 bends the end of the longitudinal rib 102; a longitudinal rib conveying unit 222 transfers the bent longitudinal rib 102 to a set position of a conveying line; the conveying line transfers the transverse ribs 101 and the longitudinal ribs 102 placed at the set position to the welding area of the first welding device 41; the first welding device 41 welds the transverse ribs 101 and the longitudinal ribs 102 to form a steel mesh 100.
[0110] The present application also provides another steel mesh processing method, which is applied to any of the aforementioned steel mesh processing systems for cover plates including a second welding device 42, and includes the following processes: the first steel bar bending unit 211 bends the end of the transverse rib 101; the transverse rib conveying unit 212 transfers the bent transverse rib 101 to the set position of the conveying line; the second steel bar bending unit 221 bends the end of the longitudinal rib 102; the longitudinal rib conveying unit 222 transfers the bent longitudinal rib 102 to the set position of the conveying line; the conveying line transfers the transverse rib 101 and the longitudinal rib 102 placed at the set position to the welding area of the first welding device 41; the first welding device 41 welds at least part of the welding position of the transverse rib 101 and the longitudinal rib 102; the conveying line transfers the transverse rib 101 and the longitudinal rib 102 placed at the set position to the welding area of the second welding device 42; the second welding device 42 welds other welding positions of the transverse rib 101 and the longitudinal rib 102 to form the steel mesh 100.
[0111] It should be pointed out that some of the processes in the above-mentioned steel mesh processing method can be implemented simultaneously without any particular order without affecting each other.
[0112] The following combination Figure 1 The steel mesh processing system is described as follows:
[0113] The longitudinal rib supply device 22 provides the longitudinal rib 102 to the longitudinal rib transfer device 32, and the longitudinal rib transfer device 32 transfers the longitudinal rib 102 provided by the longitudinal rib supply device 22 to a set position on the transfer line 1. It should be noted that the longitudinal rib transfer device 32 can transfer the longitudinal ribs 102 one by one or multiple at a time.
[0114] Specific as Figure 1 and Figure 2 As shown, the longitudinal bar supply device 22 includes a second steel bar cutting unit 223, a second stepped feeding mechanism 2221, a longitudinal bar translation and conveying mechanism 2222, and a second steel bar bending unit 221. During operation, the second steel bar cutting unit 223 cuts the steel bars into longitudinal bars. The cut longitudinal bars 102 are then transferred one by one through the second stepped feeding mechanism 2221 and the longitudinal bar translation and conveying mechanism 2222 to the second steel bar bending unit 221. The second steel bar bending unit 221 bends the ends of the placed longitudinal bars 102 so that the bent longitudinal bars 102 meet the requirements of the steel mesh 100.
[0115] Furthermore, the bent longitudinal reinforcement is transferred to a set position on the transfer line 1 by the longitudinal reinforcement transfer device 32. Specifically, the longitudinal reinforcement transfer device 32 places the longitudinal reinforcement 102 on the transfer line 1 according to the structural form of the steel mesh 100.
[0116] It should be pointed out that, in a specific implementation, when the longitudinal rib transfer device 32 is transferring the longitudinal rib 102, the placement position of the longitudinal rib transfer device 32 can be selectively kept unchanged, and the placement position of the longitudinal rib 102 can be adjusted by the movement of the transfer line 1; or the transfer line 1 can be kept stationary, and the placement position of the longitudinal rib 102 can be adjusted by the longitudinal rib transfer device 32.
[0117] The transverse rib supply device 21 provides transverse ribs 101 to the transverse rib transfer device 31, and the transverse rib transfer device 31 transfers the longitudinal ribs 102 provided by the transverse rib supply device 21 to a set position on the transfer line 1. It should be noted that the transverse rib transfer device 31 can transfer the transverse ribs 101 one by one or multiple at a time.
[0118] For example Figure 1 and Figure 2 As shown, the transverse bar supply device 21 includes a first steel bar cutting unit 213, a first stepped feeding mechanism 2121, a transverse bar translation and conveying mechanism 2122, and a first steel bar bending unit 211. During operation, the first steel bar cutting unit 213 cuts the steel bars into transverse bars 101. The cut transverse bars 101 are then transferred one by one through the first stepped feeding mechanism 2121 and the transverse bar translation and conveying mechanism 2122 to the first steel bar bending unit 211. The first steel bar bending unit 211 bends the ends of the placed transverse bars 101 so that the bent transverse bars 101 meet the needs of the steel mesh 100.
[0119] Furthermore, the bent transverse reinforcement 101 is transferred to a set position on the transfer line 1 by the transverse reinforcement transfer device 31. Specifically, the transverse reinforcement transfer device 31 places the transverse reinforcement 101 on the transfer line 1 according to the structural form of the steel mesh 100.
[0120] It should be pointed out that, in specific implementation, when the transverse rib transfer device 31 is transferring the transverse rib 101 , the transfer line 1 is kept in a stationary state, and the placement position of the transverse rib 101 is adjusted by the transverse rib transfer device 31 .
[0121] When the transverse reinforcement transfer device 31 completes the placement task of a steel mesh 100, the transfer line 1 will complete the transfer of the steel mesh 100 to be welded thereon to the welding area of the first welding device 41, and then the welding position will be welded by the first welding device 41 to form at least part of the steel mesh 100.
[0122] Specific as Figure 1In the illustrated steel mesh processing system, when the steel mesh processing system includes only the first welding device 41, the steel mesh 100 is welded using the first welding device 41. In a specific implementation, the first welding device 41 includes multiple welding assemblies spaced apart along a transport direction perpendicular to the transport line 1. Specifically, the transport line 1 can be used to adjust the welding position, and the steel mesh 100 can be welded using multiple welding assemblies.
[0123] Specific as Figure 2 In the illustrated steel mesh processing system, when the steel mesh processing system includes a first welding device 41 and a second welding device 42, the first welding device 41 and the second welding device 42 cooperate to complete the welding of the steel mesh 100. During operation, the position of the steel mesh 100 is adjusted by the transfer line 1. Specifically, the transfer line 1 transfers the steel mesh 100 to the welding position of the first welding device 41, allowing the first welding device 41 to complete the welding of a portion of the steel mesh 100. When the first welding device 41 completes the welding task, the transfer line 1 transfers the partially welded steel mesh 100 to the welding position of the second welding device 42, where the second welding device 42 further completes the welding of the steel mesh 100.
[0124] The steel mesh 100 that has completed the welding process is transferred to the working area of the stacking device 5 through the transfer line 1, and the stacking device 5 stacks the steel mesh 100 that has been transferred to the set position.
[0125] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A steel mesh processing system for cover plates, characterized in that: include: a transfer line configured to carry and transfer the transverse reinforcement and the longitudinal reinforcement; A transverse rib supply device and a longitudinal rib supply device, wherein the transverse rib supply device is disposed on a side adjacent to the transfer line and is configured to supply transverse ribs transversely; the longitudinal rib supply device is disposed on a side adjacent to the transfer line and is configured to supply longitudinal ribs longitudinally; a transverse rib transfer device and a longitudinal rib transfer device, wherein the transverse rib transfer device is configured to transfer the transverse ribs supplied by the transverse rib supply device to a set position on the transfer line, and the longitudinal rib transfer device is configured to transfer the longitudinal ribs supplied by the longitudinal rib supply device to a set position on the transfer line, and the transverse rib transfer device and the longitudinal rib transfer device are arranged along the transfer direction of the transfer line; as well as A first welding device, wherein the transfer line passes through a welding area of the first welding device, and the first welding device is configured to weld the transverse ribs and longitudinal ribs transferred by the transfer line to form a steel mesh.
2. The steel mesh processing system for cover plates according to claim 1, characterized in that: The transverse reinforcement supply device includes a first reinforcement bending unit, the first reinforcement bending unit being located in a working area of the transverse reinforcement transfer device, the first reinforcement bending unit being configured to bend at least one end of the transverse reinforcement, and the transverse reinforcement transfer device being configured to transfer the bent transverse reinforcement to a set position of the transfer line; and / or, The longitudinal reinforcement supply device includes a second reinforcement bending unit, which is located in the working area of the longitudinal reinforcement transfer device. The second reinforcement bending unit is configured to bend at least one end of the longitudinal reinforcement. The longitudinal reinforcement transfer device is used to transfer the bent longitudinal reinforcement to the set position of the transfer line.
3. The steel mesh processing system for cover plates according to claim 2, characterized in that: The transverse bar supply device further includes a transverse bar conveying unit, wherein the transverse bar conveying unit is configured to supply transverse bars to the first steel bar bending unit; and / or, The longitudinal bar supply device further includes a longitudinal bar conveying unit configured to supply the longitudinal bars to the second steel bar bending unit.
4. The steel mesh processing system for cover plates according to claim 3, characterized in that: The transverse reinforcement conveying unit further includes a first stepped loading mechanism and a transverse reinforcement translation conveying mechanism, wherein a discharge end of the first stepped loading mechanism is connected to the transverse reinforcement translation conveying mechanism, the transverse reinforcement translation conveying mechanism is configured to supply transverse reinforcements to the first reinforcement bending unit, the transverse reinforcement translation conveying mechanism horizontally extends to the first reinforcement bending unit, and the transverse reinforcement translation conveying mechanism is configured to receive and convey the transverse reinforcements conveyed by the first stepped loading mechanism to the first reinforcement bending unit; and / or, The longitudinal reinforcement conveying unit also includes a second stepped loading mechanism and a longitudinal reinforcement translation conveying mechanism. The discharge end of the second stepped loading mechanism is connected to the longitudinal reinforcement translation conveying mechanism. The longitudinal reinforcement translation conveying mechanism is configured to supply longitudinal reinforcements to the second reinforcement bending unit. The longitudinal reinforcement translation conveying mechanism extends horizontally to the second reinforcement bending unit, and the longitudinal reinforcement translation conveying mechanism is configured to receive and convey the longitudinal reinforcements conveyed by the second stepped loading mechanism to the second reinforcement bending unit.
5. The steel mesh processing system for cover plates according to claim 3, characterized in that: The transverse reinforcement supply device further includes a first reinforcement cutting unit configured to supply the cut reinforcement to the transverse reinforcement conveying unit; and / or The longitudinal bar supply device further includes a second steel bar cutting unit configured to supply the cut steel bars to the longitudinal bar conveying unit.
6. The steel mesh processing system for cover plates according to claim 2, characterized in that: The transverse reinforcement transfer device is an arm-type robot or a truss-type reinforcement transfer device; and / or, The longitudinal reinforcement transfer device is an arm-type robot or a truss-type reinforcement transfer device.
7. The steel mesh processing system for cover plates according to claim 6, characterized in that: The transverse reinforcement transfer device and the longitudinal reinforcement transfer device are both truss-type reinforcement transfer devices, and the transfer line passes through the transfer area of the transverse reinforcement transfer device through the transfer area of the longitudinal reinforcement transfer device and extends to the welding area of the first welding device; or The transverse rib transfer device and the longitudinal rib transfer device are both arm-type robots, and the transverse rib transfer device and the longitudinal rib transfer device are arranged on the same side or on opposite sides of the transfer line; or, One of the transverse reinforcement transfer device and the longitudinal reinforcement transfer device is a truss-type reinforcement transfer device, and the other of the transverse reinforcement transfer device and the longitudinal reinforcement transfer device is an arm-type robot. The transfer line passes through the working area of the truss-type reinforcement transfer device, and the arm robot is arranged on one side of the transfer line.
8. The steel mesh processing system for cover plates according to any one of claims 1 to 7, characterized in that: The first welding device includes a plurality of first welding assemblies, which are arranged at intervals along a transport direction perpendicular to the transport line. The first welding assemblies are configured to weld and connect transverse ribs and longitudinal ribs to form at least a portion of a steel mesh.
9. The steel mesh processing system for cover plates according to claim 8, characterized in that: The device further includes a second welding device, the second welding device being located on one side of the first welding device, and the transfer line passing through the welding work area of the first welding device and the second welding device; the second welding device including a plurality of second welding assemblies, the second welding assemblies being configured to weld and connect the transverse ribs and the longitudinal ribs; The first welding device is configured to weld some welding positions of the transverse ribs and the longitudinal ribs, and the second welding device is configured to weld the remaining welding positions of the transverse ribs and the longitudinal ribs.
10. The steel mesh processing system for cover plates according to claim 8, characterized in that: The first welding assembly is a resistance welding assembly.
11. The steel mesh processing system for cover plates according to claim 9, characterized in that: The first welding assembly and the second welding assembly are both resistance welding assemblies.
12. The steel mesh processing system for cover plates according to any one of claims 2 to 7 and 9 to 11, characterized in that: Also includes: A stacking device is located near the transfer line and is configured to transfer the steel mesh welded on the transfer line to a set position.
13. A method for processing a steel mesh, characterized in that: The steel mesh processing method is applied to the steel mesh processing system for cover plates according to any one of claims 2 to 8, and includes the following processes: The first steel bar bending unit bends the end of the transverse reinforcement; The transverse rib conveying unit transfers the bent transverse ribs to the set position of the conveying line; The second steel bar bending unit bends the end of the longitudinal bar; The longitudinal rib conveying unit transports the bent longitudinal ribs to the set position of the conveying line; The conveyor line transfers the transverse ribs and longitudinal ribs placed at the set position to the welding area of the first welding device; The first welding device welds the transverse ribs and the longitudinal ribs to form a steel mesh.
14. A method for processing a steel mesh, characterized in that: The steel mesh processing method is applied to the steel mesh processing system for cover plates according to any one of claims 9 to 12, and includes the following processes: The first steel bar bending unit bends the end of the transverse reinforcement; The transverse rib conveying unit transfers the bent transverse ribs to the set position of the conveying line; The second steel bar bending unit bends the end of the longitudinal bar; The longitudinal rib conveying unit transports the bent longitudinal ribs to the set position of the conveying line; The conveyor line transfers the transverse ribs and longitudinal ribs placed at the set position to the welding area of the first welding device; A first welding device welds at least a portion of the welding locations of the transverse ribs and the longitudinal ribs; The conveyor line transfers the transverse ribs and longitudinal ribs placed at the set position to the welding area of the second welding device; The second welding device welds the transverse reinforcement and other welding positions of the longitudinal reinforcement to form a steel mesh.
Citation Information
Cited By
Numerical control full-automatic steel bar welding mesh welding device
CN121670354A
