A PC component production mold convenient for recycling

The automated cleaning system solved the problem of low cleaning and recycling efficiency of PC component production molds, achieving efficient and automated mold cleaning and recycling of cement particles, thereby improving component quality and mold lifespan.

CN120588342BActive Publication Date: 2026-02-17HAINAN NAIBO WANXIN MATERIAL GRP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510751956.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2026-02-17
Estimated Expiration
2045-06-06

AI Technical Summary

Technical Problem

The cleaning and recycling of existing PC component production molds relies on manual operation, which is inefficient, labor-intensive, and makes it difficult to ensure the uniformity and thoroughness of cleaning, thus affecting the quality of components and the service life of molds.

Method used

An automated cleaning system was designed, comprising a base, a mold auxiliary plate, a cylinder, a servo motor, a striking rod, and a scraper. The servo motor drives a reciprocating screw to move the striking rod and scraper for automated cleaning of the mold surface. Combined with the drive motor driving a movable plate and a pushing block, the mold is moved intermittently, achieving automated cleaning of the mold surface and automatic collection of cement particles.

Benefits of technology

It improves cleaning efficiency, reduces manual labor intensity and costs, ensures uniformity and thoroughness of cleaning, reduces cement residue on the mold surface, improves the production quality of PC components and the service life of molds, and realizes resource recycling and reuse.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120588342B_ABST
    Figure CN120588342B_ABST
Patent Text Reader

Abstract

The application discloses a PC component production mold convenient for recycling, relates to the technical field of mold production, and comprises a base, a support frame is fixedly connected to the top of the base, mold auxiliary plates are rotationally connected to the periphery of the surface of the base, first air cylinders are rotationally connected to the periphery of the surface of the base, the output end of the first air cylinder is rotationally connected to the outer wall of the mold auxiliary plate, a second air cylinder is fixedly installed at the top of the support frame, a mold pressing plate matched with a lower mold is fixedly connected to the output end of the second air cylinder, and a recycling assembly for cleaning the inner wall of the mold auxiliary plate is arranged on the surface of the base. The PC component production mold convenient for recycling is characterized in that a servo motor drives a reciprocating screw rod to rotate, a knocking rod moves up and down to knock and vibrate the mold auxiliary plate, dry cement blocks on the surface of the mold auxiliary plate can be quickly and effectively broken, favorable conditions are created for subsequent cleaning work, and the cleaning efficiency is greatly improved. Manual knocking is replaced by mechanical knocking, and the low efficiency and heavy labor of manual operation are avoided.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of mold production, in particular to a PC component production mold convenient for recycling. BACKGROUND

[0002] In the field of PC (precast concrete) component production, the mold as a key production tool, its surface cleanliness and integrity have a crucial influence on the quality and production efficiency of the component, with the increasing demand for PC components in the construction industry, how to efficiently and low-costly realize the recycling of the mold has become an important problem to be solved in the industry;

[0003] At present, for the cleaning and recycling of PC component production molds, the existing technology mainly relies on manual operation or simple mechanical auxiliary equipment, in some traditional production scenes, the workers usually hold tools such as hammers, shovels and the like, knock and break the dry cement blocks remaining on the surface of the mold, and then use a scraper or the like to manually clean the remaining cement, this manual cleaning method not only has low efficiency, but also has great labor intensity, and long-time work is easy to cause the workers to be tired, thereby affecting the cleaning quality, at the same time, manual operation is difficult to ensure the uniformity and thoroughness of cleaning, and is easy to miss the area, resulting in the remaining cement on the surface of the mold, affecting the production quality of the subsequent PC components. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a PC component production mold convenient for recycling, which solves the technical problems mentioned in the background art.

[0005] To achieve the above purpose, the present application is realized by the following technical scheme: a PC component production mold convenient for recycling, comprising a base, a support frame is fixedly connected to the top of the base, mold auxiliary plates are rotatably connected to the surface of the base around, four groups of mold auxiliary plates are spliced into a lower mold, first air cylinders are rotatably connected to the surface of the base around, the output end of the first air cylinder is rotatably connected with the outer wall of the mold auxiliary plate, a second air cylinder is fixedly installed on the top of the support frame, a mold pressing plate adapted to the lower mold is fixedly connected to the output end of the second air cylinder, a recycling assembly for cleaning the inner wall of the mold auxiliary plate is arranged on the surface of the base;

[0006] The recycling assembly comprises slide rods fixedly installed on both sides of the base, a moving frame slidably connected to the slide rods, a first damping spring sleeved on the slide rods arranged on one side of the moving frame, reciprocating lead screws rotatably connected to both sides of the bottom end of the moving frame, one of the reciprocating lead screws being provided with a servo motor fixedly installed on the moving frame, lifting plates threadedly connected to the outer walls of the reciprocating lead screws, a row of knocking rods fixedly connected to the bottom end of the lifting plates, a U-shaped frame slidably connected to the inner side of the moving frame, and a scraper fixedly connected to the inner wall of the U-shaped frame for scraping and cleaning the inner wall of the mold auxiliary plate.

[0007] As a further preferred embodiment of the present technical solution, the recycling assembly further comprises a driving motor fixedly installed at the bottom of the base, a first rotating plate fixedly connected to the output end of the driving motor, second rotating plates rotatably connected to both sides of the base, first and second connecting plates rotatably connected to the other ends of the second rotating plates, respectively, a linkage plate movably connected to the other ends of the first and second connecting plates, and the first connecting plate being connected to the first rotating plate at one end thereof, and the first and second connecting plates being provided with a movable plate at one end thereof.

[0008] As a further preferred embodiment of the present technical solution, the moving frame is fixedly connected with a horizontal plate at both ends thereof, and the positions of the horizontal plate and the pushing blocks correspond to each other.

[0009] As a further preferred embodiment of the present technical solution, the moving frame is rotatably connected with lead screws at both sides of the bottom thereof through support plates, the lead screws are fixedly connected with gears at one end thereof, the gears are meshingly connected with toothed rods fixedly installed at the bottom of the lifting plates on one side thereof, and the U-shaped frame is threadedly connected with the lead screws.

[0010] As a further preferred embodiment of the present technical solution, the U-shaped frame is fixedly connected with a collection box on one side thereof, the collection box is provided with a through hole at the bottom thereof, and the collection box is provided with bristles at the bottom thereof, a filter box is fixedly installed at the top of the moving frame, a pump body is fixedly installed at the top of the filter box, a connecting pipe is connected to the input end of the pump body, the other end of the connecting pipe is in communication with the collection box, a delivery pipe is connected to the output end of the pump body, the delivery pipe is in communication with the filter box, a filter plate is arranged in the inner cavity of the filter box, and an air pipe is in communication with one side of the bottom end of the filter box.

[0011] As a further preferred embodiment of the present technical solution, one end of the screw rod is fixedly connected with a cam, and the U-shaped frame is fixedly connected with a cross rod away from the cam, and the end of the cross rod is fixedly connected with a third limiting block.

[0012] As a further preferred embodiment of the present technical solution, the bottom of the collecting box is provided with a swing plate, the surface of the swing plate is provided with a connecting hole, the bristles pass through the connecting hole, and the two ends of the swing plate are fixedly connected with connecting rods, one of the connecting rods slides in close contact with the outer wall of the cam, and the other connecting rod is slidably installed on the cross rod, and a third damping spring is arranged on the cross rod between the cross rod and the third limiting block.

[0013] Compared with the prior art, the present technical solution has the following beneficial effects:

[0014] The servo motor drives the reciprocating screw rod to rotate, so that the knocking rod moves up and down to knock and vibrate the mold auxiliary plate, which can quickly and effectively break the dry cement blocks on the surface of the mold auxiliary plate, creating favorable conditions for subsequent cleaning work and greatly improving the cleaning efficiency.

[0015] The driving motor drives a series of rotating plates, connecting plates, linkage plates and other components, so that the movable plate drives the pushing block to perform elliptical reciprocating rotation, and the moving frame moves intermittently to one side. This intermittent movement control mode provides accurate rhythm for the action coordination in the subsequent cleaning process, which helps to realize the automation and order of the entire cleaning process. The cooperation of the trapezoidal block and the protrusion and the action of the first damping spring and the second damping spring enable the third cylinder to drive the pressing plate to act under certain conditions, thereby removing the block of the trapezoidal block by the protrusion and pushing the related components to reset under the action of the first damping spring, ensuring that the entire cleaning device can accurately operate according to the preset program and realize the automation of the cleaning process.

[0016] The up-and-down reciprocating movement of the lifting plate drives the tooth rod to move up and down, and then the gear drives the screw rod to reciprocate, finally realizing the reciprocating movement of the U-shaped frame and the scraper, and automatically cleaning the cement blocks on the surface of the mold auxiliary plate. This automatic cleaning method not only improves the cleaning efficiency, but also can more accurately clean the cement blocks due to the precision of mechanical action, reducing the problems of omission and unevenness that may occur during manual cleaning.

[0017] The reciprocating movement of the scraper, the collecting box and the bristles is driven by the U-shaped frame to clean the mold auxiliary plate, which can comprehensively and effectively remove the cement residues and other impurities on the mold auxiliary plate, ensures the cleanliness of the surface of the mold auxiliary plate, provides a good foundation for subsequent PC component production, helps to improve the quality and precision of the components, and reduces the defects of the components caused by the unclean surface of the mold; after the pump body is opened, the cement particles generated during cleaning can be automatically absorbed and transported to the filter box through the cooperation of the connecting pipe, the collecting box and the through hole, without manual collection, which greatly improves the cleaning efficiency, reduces the labor intensity and cost, and at the same time, this automatic processing mode reduces the production interruption time and improves the overall production efficiency; by collecting the cement particles, the pollution of the production environment caused by the random scattering of the cement particles is avoided, which meets the environmental protection requirements, the collected cement particles can be reused in subsequent production after treatment, realizes the recycling of resources, reduces the production cost, and meets the concept of sustainable development.

[0018] The connecting rod and the swing plate reciprocate at the bottom of the collecting box, and the bristles reciprocate and clean, which can effectively remove the cement residues attached to the bristles, reduce the wear and damage of the bristles caused by long-term accumulation of dirt, prolong the service life of the bristles, and reduce the maintenance cost of the mold; the reciprocating cleaning mode can more comprehensively and completely clean the bristles, ensuring that the bristles maintain good cleaning performance in subsequent use, which is crucial for the recycling of PC component production molds, because clean bristles can help ensure the quality and precision of the component surface and avoid surface defects caused by unclean bristles. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the application;

[0020] Figure 2 It is a schematic diagram of the structure of the movable plate and the pushing block in the application;

[0021] Figure 3 It is a schematic diagram of the structure of the movable frame, the sliding rod, the horizontal plate, the lifting plate and the U-shaped frame in the application;

[0022] Figure 4 It is Figure 3 It is an enlarged view of A in the application;

[0023] Figure 5 It is Figure 3 It is an enlarged view of B in the application;

[0024] Figure 6 It is a schematic diagram of the structure of the pushing block, the movable frame, the horizontal plate, the trapezoidal block, the protruding block, the vertical rod second limiting block and the third cylinder in the application;

[0025] Figure 7 It is the structural schematic view of the mobile frame, the U-shaped frame and the collecting box in the application.

[0026] Figure 8 It is the structural schematic view of the U-shaped frame and the scraper in the application.

[0027] Figure 9 It is the structural schematic view of the lifting plate, the knocking rod, the U-shaped frame, the collecting box, the brush and the filter box in the application.

[0028] In the figure: 1, base; 2, support frame; 3, mold auxiliary plate; 4, first air cylinder; 5, second air cylinder; 6, recycling assembly; 7, mold pressing plate; 61, driving motor; 62, first rotating plate; 63, second rotating plate; 64, linkage plate; 65, first connecting plate; 66, second connecting plate; 67, movable plate; 68, pushing block; 69, sliding rod; 610, mobile frame; 611, horizontal plate; 612, first damping spring; 613, trapezoidal block; 614, vertical rod; 615, protruding block; 616, second damping spring; 617, first limiting block; 618, second limiting block; 619, pressing plate; 620, third air cylinder; 621, reciprocating screw rod; 622, synchronous belt wheel transmission member; 623, servo motor; 624, lifting plate; 625, knocking rod; 626, U-shaped frame; 627, lead screw; 628, support plate; 629, gear; 630, toothed rod; 631, collecting box; 632, brush; 633, through hole; 634, filter box; 635, pump body; 636, connecting pipe; 637, conveying pipe; 638, filter plate; 639, air pipe; 640, swinging plate; 641, connecting rod; 642, horizontal rod; 643, third limiting block; 644, third damping spring; 645, cam; 646, scraper. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the application, but not all the embodiments. Based on the embodiments of the application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0030] Embodiment one: combined with the description of the drawings Figures 1-9As shown, the present application provides a technical scheme: a PC component production mold convenient for recycling, comprising a base 1, the top of the base 1 is fixedly connected with a support frame 2, the surface of the base 1 is rotatably connected with four mold auxiliary plates 3, the four groups of mold auxiliary plates 3 can be spliced into a lower mold, the surface of the base 1 is also rotatably connected with a first air cylinder 4, the output end of which is rotatably connected with the outer wall of the mold auxiliary plate 3, when the first air cylinder 4 is opened, it can drive the mold auxiliary plate 3 to rotate by 90 degrees on the surface of the base 1, in this way, after the four groups of mold auxiliary plates 3 are spliced into a lower mold, the first air cylinder 4 can be opened to drive the mold pressing plate 7 to move downward, thereby pressing and forming the material in the lower mold, when the inner wall of the mold auxiliary plate 3 needs to be cleaned, the first air cylinder 4 can be used to drive the mold auxiliary plate 3 to rotate, so that the inner wall of the mold auxiliary plate 3 is in a vertical state, facilitating cleaning, the top of the support frame 2 is fixedly installed with a second air cylinder 5, the output end of which is fixedly connected with a mold pressing plate 7 adapted to the lower mold, in addition, the surface of the base 1 is also provided with a recycling assembly 6 for cleaning the inner wall of the mold auxiliary plate 3;

[0031] The recycling assembly 6 comprises slide rods 69 fixedly installed on both sides of the base 1, a moving frame 610 is slidably connected on the slide rods 69, a first damping spring 612 is arranged on one side of the moving frame 610 and sleeved on the slide rod 69 to provide a certain resistance, reciprocating lead screws 621 are rotatably connected at the bottom ends of both sides of the moving frame 610, the two reciprocating lead screws 621 are drivingly connected through a synchronous belt wheel transmission member 622, a servo motor 623 is arranged at the top of one of the reciprocating lead screws 621 and fixedly installed on the moving frame 610, for controlling the rotation of the reciprocating lead screw 621, a lifting plate 624 is threadedly connected to the outer walls of the two reciprocating lead screws 621, a row of knocking rods 625 is fixedly connected to the bottom end of the lifting plate 624, a U-shaped frame 626 is transversely and slidably connected to the inner side end of the moving frame 610, a scraper 646 is fixedly connected to the inner wall of the U-shaped frame 626, for scraping and cleaning the inner wall of the mold auxiliary plate 3, when the servo motor 623 is opened, it can drive the reciprocating lead screws 621 to rotate synchronously, the reciprocating lead screw 621 drives the other reciprocating lead screw 621 to rotate synchronously through the synchronous belt wheel transmission member 622, so that the two reciprocating lead screws 621 drive the lifting plate 624 and the knocking rod 625 to move up and down, when the knocking rod 625 moves downward, it can knock and vibrate the mold auxiliary plate 3, quickly and effectively knocking and breaking the dry cement blocks on the surface of the mold auxiliary plate 3, laying a foundation for subsequent cleaning, thereby improving the cleaning efficiency, reducing the low efficiency and labor intensity of manual knocking, when the U-shaped frame 626 reciprocates, it can drive the scraper 646 to reciprocate, so that the scraper 646 can automatically clean the cement blocks on the surface of the mold auxiliary plate 3, improving the accuracy and efficiency of cleaning, reducing labor cost and time;

[0032] The recycling assembly 6 further comprises a driving motor 61 fixedly installed at the bottom of the base 1, an output end of the driving motor 61 is fixedly connected with a first rotating plate 62, two sides of the base 1 are rotatably connected with second rotating plates 63, the other ends of the two second rotating plates 63 are rotatably connected with a first connecting plate 65 and a second connecting plate 66 respectively, the other ends of the first connecting plate 65 and the second connecting plate 66 are movably connected with a linkage plate 64, meanwhile, one end of the first connecting plate 65 is connected with the first rotating plate 62, and the other ends of the first connecting plate 65 and the second connecting plate 66 are connected with a movable plate 67, the top of the movable plate 67 is fixedly connected with a row of pushing blocks 68, by starting the driving motor 61, the first rotating plate 62 can be driven to rotate synchronously, the first rotating plate 62 cooperates with the first connecting plate 65, the two second rotating plates 63, the second connecting plate 66 and the linkage plate 64 to drive the movable plate 67 to rotate back and forth in an elliptical shape, in this way, the movable plate 67 drives the row of pushing blocks 68 to rotate back and forth in an elliptical shape, so that the pushing blocks 68 push the horizontal plate 611 and the moving frame 610 to move to one side;

[0033] The two ends of the moving frame 610 are fixedly connected with a horizontal plate 611, and the position of the horizontal plate 611 corresponds to the position of the pushing block 68, the bottom of the moving frame 610 is fixedly connected with trapezoidal blocks 613, and the two sides of the base 1 are slidably connected with a row of vertical rods 614, the top of the vertical rod 614 is fixedly connected with a protruding block 615, and the position of the protruding block 615 corresponds to the position of the trapezoidal block 613, the second damping spring 616 is arranged between the protruding block 615 and the base 1 and is sleeved on the vertical rod 614, the bottom of the vertical rod 614 is fixedly connected with a first limiting block 617 and a second limiting block 618, and the pressure plate 619 is arranged between the first limiting block 617 and the second limiting block 618 and is sleeved on the vertical rod 614, the third cylinder 620 is fixedly installed on the bottom of the base 1 and arranged on the two sides of the pressure plate 619, when the moving frame 610 moves to one side intermittently, the trapezoidal block 613 can be driven to move synchronously, in the process that the trapezoidal block 613 moves to one side, the trapezoidal block 613 can drive the protruding block 615 and the vertical rod 614 to move downward and compress the second damping spring 616, when the trapezoidal block 613 slides off the protruding block 615, under the elastic force of the first damping spring 612, the moving frame 610 and the trapezoidal block 613 can be driven to move to one side, so that the trapezoidal block 613 is attached to the protruding block 615, the protruding block 615 forms an obstruction to the trapezoidal block 613, after the scraper 646 finishes cleaning the mold auxiliary plate 3, the third cylinder 620 is turned on to drive the pressure plate 619 to move downward, so that the pressure plate 619 drives all the vertical rods 614 and the protruding blocks 615 to move downward and compress the second damping spring 616 in cooperation with the second limiting block 618, in this way, the protruding block 615 no longer forms an obstruction to the trapezoidal block 613, so that the moving frame 610, the lifting plate 624, the knocking rod 625, the U-shaped frame 626 and the scraper 646 can be driven to move back to the original position under the elastic force of the first damping spring 612;

[0034] On the two sides of the bottom of the moving frame 610, a lead screw 627 is installed through the rotary connection of a support plate 628, one end of the lead screw 627 is fixedly connected with a gear 629, one side of the gear 629 is in meshing connection with a toothed rod 630 fixedly installed at the bottom of the lifting plate 624, and simultaneously, the U-shaped frame 626 is in threaded connection with the lead screw 627, when the lifting plate 624 moves up and down reciprocatingly, the lifting plate 624 can drive the toothed rod 630 to also move up and down reciprocatingly, the toothed rod 630 drives the gear 629 in meshing connection therewith to rotate reciprocatingly in the moving process, and the rotation of the gear 629 drives the lead screw 627 to rotate reciprocatingly, and further, the rotation of the lead screw 627 drives the U-shaped frame 626 and the scraper 646 to move reciprocatingly, such a design enables the scraper 646 to automatically clean the cement blocks on the surface of the mold auxiliary plate 3, and such an automatic cleaning mode not only improves the cleaning accuracy and efficiency, but also significantly reduces the labor cost and the required time.

[0035] In the embodiment of the application, by starting the servo motor 623, the synchronous rotation of the reciprocating screw rod 621 can be realized, the reciprocating screw rod 621 drives another reciprocating screw rod 621 to rotate synchronously through the synchronous belt wheel transmission member 622, and such a design enables the two reciprocating screw rods 621 to work cooperatively to drive the lifting plate 624 and the knocking rod 625 to move up and down regularly. When the knocking rod 625 moves downward, it can effectively knock and vibrate the mold auxiliary plate 3 to quickly break the dry cement blocks on the surface of the mold auxiliary plate 3, which lays a solid foundation for subsequent cleaning work, significantly improves the cleaning efficiency, and reduces the low efficiency and labor intensity of manual knocking.

[0036] In another mechanical action, the starting of the driving motor 61 drives the first rotating plate 62 to rotate synchronously, and the cooperation of the first rotating plate 62 with the first connecting plate 65, the two second rotating plates 63, the second connecting plate 66 and the linkage plate 64 enables the movable plate 67 to rotate reciprocatingly in an elliptical shape. The movement of the movable plate 67 drives a row of pushing blocks 68 to rotate reciprocatingly in an elliptical shape, and then drives the horizontal plate 611 and the moving frame 610 to move intermittently to one side. When the moving frame 610 moves to one side, the trapezoidal block 613 also moves synchronously. In the process of moving to one side, the trapezoidal block 613 can push the protruding block 615 and the vertical rod 614 to move downward and compress the second damping spring 616. When the trapezoidal block 613 slides off the protruding block 615, under the elastic force of the first damping spring 612, the moving frame 610 and the trapezoidal block 613 move to one side, so that the trapezoidal block 613 is attached to the protruding block 615 to form an obstruction. After the scraper 646 completes the cleaning work of the mold auxiliary plate 3, the third cylinder 620 is turned on, the pressing plate 619 moves downward, and the pressing plate 619 cooperates with the second limiting block 618 to drive all the vertical rods 614 and the protruding blocks 615 to move downward and compress the second damping spring 616. In this way, the protruding block 615 no longer obstructs the trapezoidal block 613, so that the moving frame 610, the lifting plate 624, the knocking rod 625, the U-shaped frame 626 and the scraper 646 can be moved to reset under the elastic force of the first damping spring 612.

[0037] Again, by starting the servo motor 623, the synchronous rotation of the reciprocating screw rod 621 can be realized, the reciprocating screw rod 621 drives another reciprocating screw rod 621 to rotate synchronously through the synchronous belt wheel transmission member 622, and the two reciprocating screw rods 621 work cooperatively to drive the lifting plate 624 and the knocking rod 625 to move up and down. When the knocking rod 625 moves downward, it can effectively knock and vibrate the mold auxiliary plate 3 to quickly break the dry cement blocks on the surface of the mold auxiliary plate 3, which lays a solid foundation for subsequent cleaning work, significantly improves the cleaning efficiency, and reduces the low efficiency and labor intensity of manual knocking.

[0038] In the process of reciprocating movement of the lifting plate 624, the lifting plate 624 can drive the tooth bar 630 to reciprocate, the gear 629 engaged with the tooth bar 630 will reciprocate, thereby driving the lead screw 627 to reciprocate, the reciprocation of the lead screw 627 drives the U-shaped frame 626 and the scraper 646 to reciprocate, the reciprocation of the scraper 646 enables it to automatically clean the cement block on the surface of the mold auxiliary plate 3, improves the cleaning accuracy and efficiency, and reduces the labor cost and time.

[0039] Embodiment two: combination Figure 3 、 Figure 5 、 Figure 7 、 Figure 9 As shown in the drawings, on the basis of embodiment one, one side of the U-shaped frame 626 is fixedly connected with a collection box 631, a through hole 633 is formed in the bottom of the collection box 631, and bristles 632 are arranged on the bottom of the collection box 631. The top of the moving frame 610 is fixedly installed with a filter box 634, the top of the filter box 634 is fixedly installed with a pump body 635, the input end of the pump body 635 is connected with a connecting pipe 636 which is a flexible hose, the other end of the connecting pipe 636 is in communication with the collection box 631, the output end of the pump body 635 is connected with a conveying pipe 637, the conveying pipe 637 is in communication with the filter box 634, a filter plate 638 is arranged in the inner cavity of the filter box 634, and a gas pipe 639 is arranged in communication with one side of the bottom of the filter box 634. In the process of reciprocating movement of the scraper 646, the collection box 631 and the bristles 632 driven by the U-shaped frame 626, the pump body 635 is turned on, the pump body 635 absorbs the cement particles treated by cleaning through the connecting pipe 636, the collection box 631 and the through hole 633, so that the pump body 635 conveys the cement particles to the filter box 634 through the conveying pipe 637, and after filtration by the filter plate 638, the air is discharged and the cement particles are collected on the filter plate 638;

[0040] The end of one of the lead screws 627 is fixedly connected with a cam 645, the side of the U-shaped frame 626 away from the cam 645 is fixedly connected with a cross rod 642, and the end of the cross rod 642 is fixedly connected with a third limiting block 643;

[0041] The bottom of the collecting box 631 is provided with a swing plate 640, the surface of the swing plate 640 is provided with a connecting hole, the bristles 632 pass through the connecting hole, both ends of the swing plate 640 are fixedly connected with connecting rods 641, one of the connecting rods 641 slides in close contact with the outer wall of the cam 645, and the other connecting rod 641 is slidingly installed on a cross rod 642, and the cross rod 642 and the third limiting block 643 are provided with a third damping spring 644 which is sleeved on the cross rod 642, when the cam 645 is turned to a convex surface, the connecting rod 641 can push the swing plate 640 to move to one side, when the cam 645 is turned to a normal surface, the connecting rod 641 can push the swing plate 640 to move to the other side under the elastic force of the third damping spring 644, and the swing plate 640 can reciprocate in the bottom of the collecting box 631.

[0042] When the lead screw 627 rotates, the cam 645 can be driven to rotate synchronously, and when the cam 645 rotates, the connecting rod 641 and the swing plate 640 can be driven to reciprocate in the bottom of the collecting box 631 under the elastic force of the third damping spring 644, so that the collecting box 631 can drive the bristles 632 to reciprocate when the collecting box 631 reciprocates, thereby cleaning the bristles 632.

[0043] In the embodiments of the present application, under the driving of the U-shaped frame 626, the scraper 646, the collection box 631 and the bristles 632 will reciprocate, which is crucial for the cleaning of the mold auxiliary plate 3. By starting the pump body 635, the pump body 635 can effectively absorb the cement particles generated during the cleaning process through the connecting pipe 636, the collection box 631 and the through hole 633, and then the pump body 635 delivers the cement particles to the filter box 634 through the delivery pipe 637. In the filter box 634, the cement particles are intercepted by the filter plate 638, and the air is discharged, so that the cement particles are left on the filter plate 638 and can be collected. The reciprocating movement of the U-shaped frame 626 cooperates with the movement of the scraper 646, the collection box 631 and the bristles 632 to comprehensively and effectively remove the cement residues and other impurities on the mold auxiliary plate 3, ensuring the cleanliness of the surface of the mold auxiliary plate 3, which is crucial for ensuring the quality and precision of subsequent PC component production. The opening of the pump body 635 can automatically absorb and deliver the cement particles generated during the cleaning process to the filter box 634 through the coordinated work of a series of connecting pipes 636, collection boxes 631 and through holes 633, without manual collection, thereby greatly improving the cleaning efficiency and reducing the labor intensity and cost. In addition, the collected cement particles can avoid random scattering and reduce the pollution to the production environment, meeting the environmental protection requirements. At the same time, these collected cement particles can be reused in the subsequent production process after proper treatment, realizing the recycling of resources, thereby reducing the production cost. Timely absorption and treatment of the cement particles generated during the cleaning process can keep the production site clean and reduce the product risks that may be caused by the accumulation of cement particles.

[0044] When the screw rod 627 rotates, it can drive the cam 645 to rotate synchronously. During the rotation of the cam 645, the elastic action of the third damping spring 644 is combined, thereby driving the connecting rod 641 and the swing plate 640 to move reciprocatingly at the bottom of the collecting box 631. This reciprocating movement enables the collecting box 631 to drive the bristles 632 to swing reciprocatingly when moving, thereby effectively cleaning the bristles 632. Through this reciprocating cleaning method, the cement residues attached to the bristles 632 can be effectively removed, reducing the wear and damage of the bristles 632 caused by long-term accumulation of dirt, thereby prolonging the service life of the bristles 632, reducing the mold maintenance cost, and the reciprocating cleaning method can more comprehensively and completely clean the bristles 632, ensuring that the bristles 632 maintain good cleaning performance in subsequent use, which is crucial for the recycling of PC component production molds. Because clean bristles 632 help to ensure the quality and precision of the component surface, through such a cleaning mechanism, the mold auxiliary plate 3 and the bristles 632 can be ensured to be clean, thereby providing a clean and efficient environment for the production of PC components, ensuring that the produced components meet the expected quality and precision standards.

[0045] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A PC component production mold facilitating recycling, comprising a base (1), characterized in that: The base (1) top fixedly connected with support frame (2), the base (1) surface four around rotationally connected with mold auxiliary plate (3), four groups of mold auxiliary plate (3) spliced into lower mold, the base (1) surface four around rotationally connected with first cylinder (4), the first cylinder (4) output end and mold auxiliary plate (3) outer wall rotationally connected, support frame (2) top fixedly installed with second cylinder (5), the second cylinder (5) output end fixedly connected with the mold pressure plate (7) that is adapted with lower mold, the base (1) surface is provided with recycling assembly (6) that the inner wall of mold auxiliary plate (3) is cleaned; The recycling assembly (6) includes slide rods (69) fixedly installed on both sides of the base (1), the slide rods (69) are slidably connected with a moving frame (610), the moving frame (610) is provided with a first damping spring (612) sleeved on the slide rods (69), the moving frame (610) is rotatably connected with reciprocating lead screws (621) at both sides of the bottom end, the two reciprocating lead screws (621) are drivingly connected through synchronous belt pulley transmission members (622), one of the reciprocating lead screws (621) is provided with a servo motor (623) fixedly installed on the moving frame (610) at the top, the two reciprocating lead screws (621) are threadedly connected with lifting plates (624) on the outer walls, the lifting plates (624) are fixedly connected with a row of knocking rods (625) at the bottom ends, the moving frame (610) is slidably connected with a U-shaped frame (626) at the inner side ends, the U-shaped frame (626) is fixedly connected with scrapers (646) for scraping and cleaning the inner walls of the mold auxiliary plate (3) on the inner walls; The recycling assembly (6) further includes a drive motor (61) fixedly installed at the bottom of the base (1), the drive motor (61) is fixedly connected with a first rotating plate (62) at the output end, the base (1) is rotatably connected with second rotating plates (63) at both sides, the two second rotating plates (63) are rotatably connected with first connecting plates (65) and second connecting plates (66) at the other ends, respectively, the first connecting plates (65) and the second connecting plates (66) are movably connected with linkage plates (64) at the other ends, and the first connecting plates (65) are connected with the first rotating plates (62) at one end, the first connecting plates (65) and the second connecting plates (66) are connected with movable plates (67) at one end, and the movable plates (67) are fixedly connected with a row of pushing blocks (68) at the top; The moving frame (610) is fixedly connected with cross plates (611) at both ends, and the positions of the cross plates (611) correspond to the positions of the pushing blocks (68).

2. The PC member production mold for easy recycling according to claim 1, characterized by: The trapezoidal blocks (613) are fixedly connected to the bottom of the moving frame (610), the vertical rods (614) are slidably connected to the two sides of the base (1), the convex blocks (615) are fixedly connected to the top of the vertical rods (614) and correspond to the positions of the trapezoidal blocks (613), the second damping springs (616) are arranged on the vertical rods (614) and between the convex blocks (615) and the base (1), the first limiting block (617) and the second limiting block (618) are fixedly connected to the bottom of the vertical rod (614), the pressing plate (619) is arranged on the vertical rod (614) and between the first limiting block (617) and the second limiting block (618), and the third air cylinders (620) are fixedly installed on the bottom of the base (1) and arranged on the two sides of the pressing plate (619).

3. The PC member production mold for easy recycling according to claim 2, characterized by: The lead screws (627) are rotatably connected to the bottom of the moving frame (610) through the supporting plates (628), the gears (629) are fixedly connected to one end of the lead screws (627), the toothed rods (630) are fixedly installed at the bottom of the lifting plate (624) and meshingly connected to one side of the gears (629), and the U-shaped frame (626) is threadedly connected with the lead screws (627).

4. The PC member production mold for easy recycling according to claim 3, characterized by: The collecting box (631) is fixedly connected to one side of the U-shaped frame (626), the through holes (633) are formed in the bottom of the collecting box (631), the brush (632) is arranged on the bottom of the collecting box (631), the filter box (634) is fixedly installed at the top of the moving frame (610), the pump body (635) is fixedly installed at the top of the filter box (634), the connecting pipe (636) is connected to the input end of the pump body (635), the other end of the connecting pipe (636) is in communication with the collecting box (631), the conveying pipe (637) is connected to the output end of the pump body (635) and arranged in communication with the filter box (634), the filter plate (638) is arranged in the inner cavity of the filter box (634), and the air pipe (639) is arranged in communication with one side of the bottom of the filter box (634).

5. The PC member production mold facilitating recycling according to claim 4, characterized by: The cam (645) is fixedly connected to one end of one of the lead screws (627), and the horizontal rod (642) is fixedly connected to the side, away from the cam (645), of the U-shaped frame (626).

6. The PC member production mold facilitating recycling according to claim 5, characterized by: The oscillating plate (640) is arranged on the bottom of the collecting box (631), the connecting holes are formed in the surface of the oscillating plate (640), the brush (632) passes through the connecting holes, the connecting rods (641) are fixedly connected to the two ends of the oscillating plate (640), one of the connecting rods (641) slides against the outer wall of the cam (645), the other connecting rod (641) is slidably installed on the horizontal rod (642), and the third damping spring (644) is arranged on the horizontal rod (642) and between the horizontal rod (642) and the third limiting block (643).

Citation Information

Patent Citations

  • Rapid cleaning device for PC component production mold

    CN119017517A

  • Pouring device for mullite brick production

    CN119658828A