Automatic filling device for activated carbon preparation
Patent Information
- Application Number
- CN202510985413.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-09-05
AI Technical Summary
Existing activated carbon packaging equipment has low efficiency and cannot achieve rapid loading-packing-unloading automated operations.
An automatic filling device including a discharge barrel, a transport component and a sealing component was designed. The motor drives the rotating rod to rotate the receiving trough, and the helical gear and the helical rack are used to realize the 360° rotation of the receiving trough. The sealing and unloading operations are realized in combination with the hydraulic rod.
It realizes the rapid packaging of activated carbon, improves work efficiency, reduces manual intervention, and ensures the accuracy and continuity of packaging.
Smart Images

Figure CN120589231A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of activated carbon preparation, in particular to an automatic canning device for activated carbon preparation. Background Art
[0002] The automatic filling device for activated carbon preparation is an intelligent device used to automatically pack finished activated carbon into designated containers (such as packaging bags, cans, barrels, etc.). It aims to improve production efficiency, reduce manual intervention and ensure packaging accuracy.
[0003] Existing equipment usually uses manual rapid packaging when packaging activated carbon, but this packaging method is too slow and inefficient. At the same time, the activated carbon cannot be quickly loaded, packaged, and unloaded during the packaging process. Therefore, we proposed an automatic canning device for activated carbon preparation. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic filling device for preparing activated carbon to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automatic filling device for preparing activated carbon, comprising a discharge barrel, a transport assembly installed at the bottom of the discharge barrel, an adaptive sealing assembly installed on the right side of the transport assembly, the transport assembly comprising a second base fixed at the center of the bottom of the discharge barrel, a bottom plate fixed on the top of the second base, a motor installed inside the second base, a rotating rod rotatably connected to the center of the bottom plate, the output end of the motor is fixedly connected to the rotating rod, the outer wall of the rotating rod is equidistantly connected to a plurality of connecting shafts, the ends of the connecting shafts away from the rotating rod are coaxially fixedly connected to a material receiving trough, a bottom ring is fixed on the top of the bottom plate near the material receiving trough, the end of the material receiving trough away from the connecting shaft is fixedly connected to a bevel gear, and arc grooves are provided on the left sides of the bottom plate and the bottom ring.
[0006] Furthermore, a helical rack is fixedly connected to the outer wall of the arc-shaped groove, and the helical rack is adapted to the helical gear.
[0007] Furthermore, the sealing assembly includes a first base fixed to the right side of the second base, the top and bottom of the first base are fixedly connected to a hydraulic rod, the output end of the hydraulic rod is coaxially fixedly connected to a pressure block, and the pressure block is adapted to the material receiving trough.
[0008] Furthermore, a fixing ring is sleeved on the outer wall of the bottom of the discharge barrel, and four groups of support columns are fixed at equal intervals on the bottom of the fixing ring.
[0009] Furthermore, the helical gear drives the material receiving chute to rotate 360 degrees just at the helical rack.
[0010] Furthermore, a discharge port is provided at the bottom of the discharge barrel, and a feed pipe is fixedly connected to the discharge port from the bottom, and the feed pipe is adapted to the material receiving trough.
[0011] Compared with the prior art, the beneficial effects of the present invention are: by setting a discharge barrel, a sealing component and a transport component, when in use, the activated carbon flows from the feed pipe through the discharge barrel into the device placed in the receiving trough, and then the motor is started to make the bottom plate rotate counterclockwise, and at the same time the hydraulic rod drives the pressure block to seal the device, and then, as the bottom plate continues to rotate, when the bevel gear engages with the bevel rack, it just drives the receiving trough to rotate 360° and completes the unloading, and after the unloading is completed, it just rests on the bottom ring. Through the above arrangement, the activated carbon can be quickly packaged, saving time and effort and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the structure of the transport component of the present invention; Figure 3 It is a schematic structural diagram of the sealing assembly of the present invention.
[0013] In the figure: 1. discharge barrel; 2. sealing assembly; 3. transport assembly; 4. support column; 5. fixing ring; 6. feed pipe; 7. hydraulic rod; 8. pressure block; 9. first base; 10. bevel rack; 11. bevel gear; 12. connecting shaft; 13. rotating rod; 14. bottom plate; 15. bottom ring; 16. second base; 17. arc groove; 18. receiving trough. DETAILED DESCRIPTION
[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0015] See also Figures 1 to 3, an automatic filling device for preparing activated carbon, including a discharge barrel 1, a transport component 3 is installed at the bottom of the discharge barrel 1, and an adaptive sealing component 2 is installed on the right side of the transport component 3, the transport component 3 includes a second base 16 fixed at the center of the bottom of the discharge barrel 1, a bottom plate 14 is fixed on the top of the second base 16, a motor is installed inside the second base 16, a rotating rod 13 is rotatably connected to the center of the bottom plate 14, the output end of the motor is fixedly connected to the rotating rod 13, and the outer wall of the rotating rod 13 is equidistantly connected to a plurality of connecting shafts 12, and the ends of the connecting shafts 12 away from the rotating rod 13 are coaxially fixedly connected to a material receiving trough 18, a bottom ring 15 is fixed on the top of the bottom plate 14 near the material receiving trough 18, and the end of the material receiving trough 18 away from the connecting shaft 12 is fixedly connected There is a helical gear 11, and an arc-shaped groove 17 is provided on the left side of the bottom plate 14 and the bottom ring 15. The outer wall of the arc-shaped groove 17 is fixedly connected with a helical rack 10, and the helical rack 10 is adapted to the helical gear 11. The sealing assembly 2 includes a first base 9 fixed to the right side of the second base 16, and the top bottom of the first base 9 is fixedly connected with a hydraulic rod 7. The output end of the hydraulic rod 7 is coaxially fixedly connected with a pressure block 8, and the pressure block 8 is adapted to the material receiving trough 18. The outer wall of the bottom of the discharge barrel 1 is provided with a fixed ring 5, and four groups of support columns 4 are equidistantly fixed to the bottom of the fixed ring 5. The helical gear 11 drives the material receiving trough 18 to rotate 360° just at the helical rack 10. A discharge port is provided at the bottom of the discharge barrel 1, and a feed pipe 6 is fixedly connected to the discharge port from the bottom, and the feed pipe 6 is adapted to the material receiving trough 18; Specifically, first, the device is stably placed in the work area through four groups of support columns 4 connected by a fixing ring 5 at the bottom of the discharge barrel 1. The staff pours the activated carbon to be canned into the discharge barrel 1, and the activated carbon will enter the delivery pipe 6 along the discharge port at the bottom of the discharge barrel. Then, the motor of the transport component 3 is started and installed inside the second base 16. The motor drives the rotating rod 13 in the center of the bottom plate 14 to rotate. Several groups of connecting shafts 12 equidistantly connected on the outer wall of the rotating rod 13 will rotate accordingly, thereby driving the receiving trough 18 at the end of the connecting shaft 12 to make a circular motion around the rotating rod 13. When a certain receiving trough 18 rotates to the bottom of the delivery pipe 6, the activated carbon in the delivery pipe 6 will fall accurately into the container placed in the receiving trough 18, completing the loading. The loaded receiving trough 18 continues to rotate with the rotating rod 13. When it moves to the sealing component 2, the hydraulic rod 7 on the top of the first base 9 is started, and its output end drives the pressure block 8 to move downward. Since the pressing block 8 is adapted to the material receiving trough 18, the pressing block 8 will accurately press the sealing part of the container in the material receiving trough 18 to complete the sealing operation; then the hydraulic rod 7 drives the pressing block 8 to reset, and after the sealing is completed, the material receiving trough 18 continues to rotate with the rotating rod 13. At this time, the helical gear 11 at the end of the material receiving trough 18 away from the connecting shaft 12 will gradually approach the bottom plate 14 and the helical rack 10 on the outer wall of the arc groove 17 on the left side of the bottom ring 15. When the bevel gear 11 is engaged with the bevel rack 10, as the rotating rod 13 continues to rotate, the bevel gear 11 will roll along the bevel rack 10, thereby driving the receiving trough 18 to rotate around the connecting shaft 12. Since the bevel gear 11 can just drive the receiving trough 18 to rotate 360 degrees at the bevel rack 10, during the rotation process, the receiving trough 18 will completely flip the sealed container inside, causing it to fall out of the receiving trough 18. The container after unloading can be collected by the collection area below the arc groove 17. After unloading, the receiving trough 18 continues to rotate with the rotating rod 13, and the bevel gear 11 gradually disengages the bevel rack 10. The receiving trough 18 is reset under the action of its own gravity and is back in a horizontal receiving state. After that, the receiving trough 18 will move again to the bottom of the conveying pipe 6 with the rotation of the rotating rod 13, starting the next round of "loading-sealing-unloading" cycle, realizing the automatic continuous operation of activated carbon canister filling.
[0016] Working principle: First, the device is stably placed in the work area through four groups of support columns 4 connected by a fixing ring 5 at the bottom of the discharge barrel 1. The staff pours the activated carbon to be canned into the discharge barrel 1, and the activated carbon will enter the delivery pipe 6 along the discharge port at the bottom of the discharge barrel. Then, the motor of the transport component 3 is started and installed inside the second base 16. The motor drives the rotating rod 13 in the center of the bottom plate 14 to rotate. Several groups of connecting shafts 12 equidistantly connected on the outer wall of the rotating rod 13 will rotate accordingly, thereby driving the receiving trough 18 at the end of the connecting shaft 12 to make a circular motion around the rotating rod 13. When a certain receiving trough 18 rotates to the bottom of the delivery pipe 6, the activated carbon in the delivery pipe 6 will fall accurately into the container placed in the receiving trough 18, completing the loading. The loaded receiving trough 18 continues to rotate with the rotating rod 13. When it moves to the sealing component 2, the hydraulic rod 7 on the top of the first base 9 is started, and its output end drives the pressure block 8 to move downward. Since the pressing block 8 is adapted to the material receiving trough 18, the pressing block 8 will accurately press the sealing part of the container in the material receiving trough 18 to complete the sealing operation; then the hydraulic rod 7 drives the pressing block 8 to reset, and after the sealing is completed, the material receiving trough 18 continues to rotate with the rotating rod 13. At this time, the helical gear 11 at the end of the material receiving trough 18 away from the connecting shaft 12 will gradually approach the bottom plate 14 and the helical rack 10 on the outer wall of the arc groove 17 on the left side of the bottom ring 15. When the bevel gear 11 is engaged with the bevel rack 10, as the rotating rod 13 continues to rotate, the bevel gear 11 will roll along the bevel rack 10, thereby driving the receiving trough 18 to rotate around the connecting shaft 12. Since the bevel gear 11 can just drive the receiving trough 18 to rotate 360 degrees at the bevel rack 10, during the rotation process, the receiving trough 18 will completely flip the sealed container inside, causing it to fall out of the receiving trough 18. The container after unloading can be collected by the collection area below the arc groove 17. After unloading, the receiving trough 18 continues to rotate with the rotating rod 13, and the bevel gear 11 gradually disengages the bevel rack 10. The receiving trough 18 is reset under the action of its own gravity and is back in a horizontal receiving state. After that, the receiving trough 18 will move again to the bottom of the conveying pipe 6 with the rotation of the rotating rod 13, starting the next round of "loading-sealing-unloading" cycle, realizing the automatic continuous operation of activated carbon canister filling.
[0017] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An automatic filling device for preparing activated carbon, comprising a discharge barrel (1), characterized in that: A transport assembly (3) is installed at the bottom of the discharge barrel (1), and an adapted sealing assembly (2) is installed on the right side of the transport assembly (3). The transport assembly (3) includes a second base (16) fixed at the center of the bottom of the discharge barrel (1), a bottom plate (14) is fixed on the top of the second base (16), a motor is installed inside the second base (16), a rotating rod (13) is rotatably connected to the center of the bottom plate (14), and the output end of the motor is fixed to the rotating rod (13). The outer wall of the rotating rod (13) is equidistantly connected to a plurality of connecting shafts (12), and one end of the connecting shaft (12) away from the rotating rod (13) is coaxially fixedly connected to a material receiving groove (18). A bottom ring (15) is fixed to the top of the bottom plate (14) near the material receiving groove (18), and one end of the material receiving groove (18) away from the connecting shaft (12) is fixedly connected to a bevel gear (11). The left sides of the bottom plate (14) and the bottom ring (15) are both provided with an arc groove (17).
2. The automatic filling device for preparing activated carbon according to claim 1, characterized in that: The outer wall of the arc-shaped groove (17) is fixedly connected with a bevel rack (10), and the bevel rack (10) is adapted to the bevel gear (11).
3. The automatic canning device for preparing activated carbon according to claim 1, characterized in that: The sealing assembly (2) comprises a first base (9) fixed to the right side of the second base (16), the top and bottom of the first base (9) are fixedly connected to a hydraulic rod (7), the output end of the hydraulic rod (7) is coaxially fixedly connected to a pressure block (8), and the pressure block (8) is adapted to the material receiving trough (18).
4. The automatic canning device for preparing activated carbon according to claim 1, characterized in that: The outer wall of the bottom of the discharge barrel (1) is sleeved with a fixing ring (5), and four groups of support columns (4) are fixed at equal intervals on the bottom of the fixing ring (5).
5. The automatic filling device for preparing activated carbon according to claim 1, characterized in that: The helical gear (11) drives the material receiving trough (18) to rotate 360 degrees just at the helical rack (10).
6. The automatic canning device for preparing activated carbon according to claim 1, characterized in that: The bottom of the discharge barrel (1) is provided with a discharge port, and a feed pipe (6) is fixedly connected to the discharge port from the bottom, and the feed pipe (6) is adapted to the receiving trough (18).