Integrated centrifugal fan
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- NINGBO LIONBALL VENTILATOR
- Filing Date
- 2025-06-25
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]为了克服目前的离心风机难以适用在复杂环境、对离心风机的适用性操作复杂、准备效率低的缺点,本发明的目的是提供一种集成多种环境适用性、自动化的适用性操作、提高使用寿命的集成型离心风机
[0014]本发明具有如下优点:1、本发明通过在导风舱内进行自动的更换带有不同结构风轮的导风装置的方式,可使该集成型离心风机的应用环境更为广泛,且对于同一个环境中抽取气体或粉末的情况,也可根据需要,快速切换该集成型离心风机的使用状态,提高该集成型离心风机的工作寿命,且不需要如传统的更换离心风机和配套的管道,提高对环境中抽取气体或粉末的效率。
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Figure CN120592884B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to centrifugal fans, and more particularly to an integrated centrifugal fan. Background Technology
[0002] When a large amount of gas or powder needs to be extracted from the environment, a centrifugal fan with strong suction can be used. Centrifugal fans mostly adopt a volute structure, in which a high-speed motor and impeller are installed. The impeller draws in the gas or powder, and the centrifugal force generated inside the volute structure causes it to be discharged.
[0003] However, currently used centrifugal fans require selection based on environmental conditions. For example, environments containing hard impurities or powders, or those with corrosive gases or powders, often present a variety of conditions where these coexist, placing high demands on the centrifugal fan's adaptability. Currently, to meet the needs of different environments, the only solutions are usually to replace the centrifugal fan with a different type or its impeller. However, these methods require manual disassembly of the pipes and main unit, which is time-consuming, labor-intensive, and inefficient. Consequently, many centrifugal fans are not properly adapted for different environments, continuing to operate in these conditions, leading to reduced impeller lifespan and increased costs. Furthermore, the manual disassembly and maintenance of current centrifugal fan impellers is complex.
[0004] Therefore, it is necessary to develop an integrated centrifugal fan to solve the above problems. Summary of the Invention
[0005] To overcome the shortcomings of current centrifugal fans, such as difficulty in adapting to complex environments, complex operation, and low preparation efficiency, the purpose of this invention is to provide an integrated centrifugal fan that integrates multiple environmental adaptability, automated operation, and improved service life.
[0006] The technical solution is as follows: An integrated centrifugal fan includes an installation chamber. A first electric slide rail is installed on the upper left side of the installation chamber. Second electric slide rails are installed on both the front and rear side walls of the installation chamber. A movable chamber is fixedly connected between the moving parts of the second electric slide rails. The movable chamber is located inside the installation chamber. An air guide chamber is fixedly connected to the right side of the installation chamber. A connecting pipe is fixedly connected to the right suction end of the air guide chamber. The air guide chamber has a structure with an air outlet duct on the rear side. A driving device is provided at the right suction end of the air guide chamber. A positioning device is provided at the circular hole structure on the left side of the air guide chamber. An assembly device is provided on the front side of the movable chamber. Multiple air guide devices are assembled at the assembly device. A traction device is provided between the moving parts of the first electric slide rails. The traction device is used to push the air guide device into the air guide chamber to cooperate with the driving device. The positioning device is used to ensure the stable operation of the air guide device in the air guide chamber. The driving device is used to drive the air guide device to perform air guiding work, so that the air guide device draws air through the right suction end of the air guide chamber and discharges it from the rear air outlet duct structure of the air guide chamber.
[0007] Preferably, the driving device includes a fixed frame, which is fixedly connected to the right side of the air guide chamber. A protective sleeve is fixedly connected to the fixed frame at a position inside the air guide chamber. A drive motor is fixedly connected inside the protective sleeve. A main drive shaft is fixedly connected to the output shaft of the drive motor. A laser reflector is installed inside the left end face of the main drive shaft.
[0008] Preferably, the positioning device includes a third electric slide rail, which is fixedly connected to the left side of the air guide chamber. A movable frame is fixedly connected to the movable part of the third electric slide rail, and a positioning wheel set is fixedly connected to the opposite side of the movable frame.
[0009] Preferably, the assembly device includes an assembly frame, which is fixedly connected to the left side of the movable cabin. Each position on the left side of the assembly frame is fixedly connected to a mounting ring, and each mounting ring is fixedly connected to a magnetic block on its left side.
[0010] Preferably, the air guiding device includes partitions, which are respectively placed at the assembly frame. An assembly shaft is fixedly connected to the middle of each partition. The assembly shaft can be fitted onto the main drive shaft by keying. A fan wheel is fixedly connected to the right side of each partition. A positioning ring, an assembly ring, and a magnetic ring are fixedly connected from right to left on the left side of the partition. The positioning wheel assembly can cooperate with the positioning ring, the mounting ring can cooperate with the assembly ring, and the magnetic block can magnetically attract the magnetic ring.
[0011] Preferably, the traction device includes a fixed sleeve, which is fixedly connected between the moving parts of the first electric slide rail. A reversing motor is installed inside the fixed sleeve, and a traction shaft is fixedly connected to the output shaft of the reversing motor. A laser emission positioning module is installed inside the right end face of the traction shaft. The laser emission positioning module cooperates with the laser reflector. An electrically controlled magnetic ring is fixedly connected to the right side of the fixed sleeve, and the electrically controlled magnetic ring can controllably magnetically attract the magnetic ring.
[0012] Preferably, it also includes a dust removal device, which is located on the right side of the installation chamber. The dust removal device is used to remove dust from a wind guide device. The dust removal device includes a fourth electric slide rail, which is fixedly connected to the front and rear positions of the lower right side of the installation chamber. A dust removal chamber is fixedly connected between the moving parts of the fourth electric slide rail. An ultrasonic dust collector is installed in the dust removal chamber. A dust suction assembly is provided between the dust removal chamber and the lower side of the connecting pipe. The dust suction assembly is used to provide suction during operation through the wind guide chamber and the wind guide device installed inside it.
[0013] Preferably, the dust collection assembly includes a hose, which is fixedly connected to the right side of the dust collection chamber. An interconnecting pipe is fixedly connected to the right side of the hose, and an electrically controlled valve is fixedly connected between the interconnecting pipe and the connecting pipe.
[0014] The present invention has the following advantages: 1. By automatically replacing the air guide device with different impeller structures in the air guide chamber, the application environment of the integrated centrifugal fan can be expanded. Moreover, for the extraction of gas or powder in the same environment, the operating status of the integrated centrifugal fan can be quickly switched as needed, thereby improving the service life of the integrated centrifugal fan. It also eliminates the need to replace the centrifugal fan and its supporting pipelines as in the traditional method, thus improving the efficiency of extracting gas or powder from the environment.
[0015] 2. This invention uses the mounting ring and magnetic blocks of the assembly device to place, assemble, and fix multiple air guide devices. The second electric slide rail drives the movable cabin to move up and down, which in turn drives the assembly device to move up and down. This allows one of the air guide devices to be positioned on the left side of the air guide cabin. Furthermore, the first electric slide rail and traction device enable the process of assembling the air guide device into the air guide cabin to be automated and intelligent.
[0016] 3. By employing a dust removal device to automatically remove dust from the impeller, this invention enables dust removal and cleaning of the integrated centrifugal fan without shutting it down, further improving the integration and intelligence of the integrated centrifugal fan, and further increasing its working efficiency while reducing maintenance time and manpower. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention.
[0018] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.
[0019] Figure 3 This is a schematic diagram of the third three-dimensional structure of the present invention.
[0020] Figure 4 This is a schematic diagram of the first three-dimensional structure of the air guide chamber part of the present invention.
[0021] Figure 5 This is a schematic diagram of a second three-dimensional structure of the air guide chamber part of the present invention.
[0022] Figure 6 This is a schematic diagram of the third three-dimensional structure of the air guide chamber part of the present invention.
[0023] Figure 7 This is a schematic diagram of the fourth three-dimensional structure of the air guide chamber part of the present invention.
[0024] Figure 8 This is a first cross-sectional three-dimensional structural diagram of the air guide chamber part of the present invention.
[0025] Figure 9 This is a schematic diagram of a second cross-sectional three-dimensional structure of the air guide chamber part of the present invention.
[0026] Figure 10 This is a schematic diagram of the third cross-sectional three-dimensional structure of the air guide chamber part of the present invention.
[0027] Figure 11 This is a schematic diagram of the fourth cross-sectional three-dimensional structure of the air guide chamber part of the present invention.
[0028] Figure 12 This is a three-dimensional structural diagram of the installation compartment portion of the present invention.
[0029] Figure 13 This is a three-dimensional structural diagram of the active cabin portion of the present invention.
[0030] Figure 14 This is a three-dimensional structural diagram of the assembly device part of the present invention.
[0031] Figure 15 This is a partial three-dimensional structural diagram of the present invention.
[0032] Figure 16 This is a three-dimensional structural diagram of the traction device part of the present invention.
[0033] Figure 17 This is a three-dimensional structural diagram of the air guiding device of the present invention.
[0034] In the above attached diagrams: 1: Installation compartment, 2: First electric slide rail, 3: Second electric slide rail, 4: Movable compartment, 5: Air guide compartment, 6: Connecting pipe, 7: Drive device, 8: Positioning device, 9: Assembly device, 10: Air guide device, 11: Traction device, 71: Fixed frame, 72: Protective sleeve, 73: Drive motor, 74: Main drive shaft, 75: Laser reflector, 81: Third electric slide rail, 82: Moving frame, 83: Positioning wheel set, 91: Assembly frame, 92: Mounting ring, 93: ... 101: Magnetic block; 102: Partition plate; 103: Assembly shaft; 104: Fan wheel; 105: Positioning ring; 106: Assembly ring; 111: Magnetic ring; 112: Fixing sleeve; 113: Reversing motor; 114: Traction shaft; 115: Laser emission positioning module; 12: Electrically controlled magnetic ring; 12: Dust removal device; 121: Fourth electric slide rail; 122: Dust removal chamber; 123: Ultrasonic dust collector; 13: Dust collection assembly; 131: Hose; 132: Interconnecting pipe; 133: Electrically controlled valve. Detailed Implementation
[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0036] Example 1, as Figures 1-13As shown, an integrated centrifugal fan includes an installation compartment 1, a first electric slide rail 2, a second electric slide rail 3, a movable compartment 4, an air guide compartment 5, a connecting pipe 6, a drive device 7, a positioning device 8, an assembly device 9, an air guide device 10, and a traction device 11. The installation compartment 1 is a hollow frame structure. The installation compartment 1 has multiple round holes on the right side and is open on the left side. The round holes on the uppermost side of the installation compartment 1 are positioned accordingly. The bottom of the installation compartment 1 is used for mounting on a ground base. The first electric slide rail 2 is installed on the upper left side of the installation compartment 1. The electric slide rail 2 is a horizontally mounted servo-controlled track pair. Second electric slide rails 3 are installed on both the front and rear side walls of the mounting compartment 1. The second electric slide rails 3 are vertically mounted servo-controlled track pairs. The moving parts of the second electric slide rails 3 are located inside the mounting compartment 1. Movable compartments 4 are fixedly connected between the moving parts of the second electric slide rails 3. Movable compartments 4 are located inside the mounting compartment 1 and have multiple round holes on their right side. An air guide compartment 5 is fixedly connected to the right side of the mounting compartment 1. Air guide compartment 5 has round holes on its left side. The round hole structure of air guide compartment 5 is connected to the uppermost side of the mounting compartment 1. The circular hole structure corresponds to the position of the air guide chamber 5. A connecting pipe 6 is fixedly connected to the right suction end of the air guide chamber 5. The connecting pipe 6 is used to connect to the external extended suction pipe. The air guide chamber 5 has a structure with an air outlet on the rear side. A driving device 7 is provided at the right suction end of the air guide chamber 5. A positioning device 8 is provided at the circular hole structure on the left side of the air guide chamber 5. An assembly device 9 is provided on the front side of the movable chamber 4. Multiple air guide devices 10 are assembled at the assembly device 9. A traction device 11 is provided between the moving parts of the first electric slide rail 2. The traction device 11 corresponds to the position of the circular hole structure on the left side of the air guide chamber 5. The second electric slide rail 2... The movable slide rail 3 is used to control the up and down movement of the movable cabin 4 and the assembly device 9, so that one of the air guide devices 10 is in a position corresponding to the left circular hole structure and the traction device 11 of the air guide cabin 5. The traction device 11 is used to push the air guide device 10 into the air guide cabin 5 to cooperate with the drive device 7. The positioning device 8 is used to make the air guide device 10 run stably in the air guide cabin 5. The drive device 7 is used to drive the air guide device 10 to perform air guiding work, so that the air guide device 10 draws air through the right side intake end of the air guide cabin 5 and discharges it from the rear air outlet structure of the air guide cabin 5.
[0037] like Figure 8As shown, the drive device 7 includes a fixed frame 71, a protective sleeve 72, a drive motor 73, a main drive shaft 74, and a laser reflector 75. The fixed frame 71 is fixedly connected to the inner wall of the right side intake end of the air guide chamber 5. The fixed frame 71 has a fork-shaped frame structure, which is used to ensure the smoothness of air intake. The fixed frame 71 is fixedly connected to the protective sleeve 72 inside the air guide chamber 5. The drive motor 73 is fixedly connected inside the protective sleeve 72. The protective sleeve 72 is used to protect the drive motor 73 from the impact of air particles and debris during operation. The drive motor 73 is a high-speed motor and is horizontal. The output shaft of the drive motor 73 faces to the left. The main drive shaft 74 is fixedly connected to the output shaft of the drive motor 73. The main drive shaft 74 is a keyed shaft. The laser reflector 75 is installed inside the left end face of the main drive shaft 74.
[0038] like Figures 6-7 As shown, the positioning device 8 includes a third electric slide rail 81, a moving frame 82, and a positioning wheel set 83. The third electric slide rail 81 is fixedly connected to the front and rear sides of the left circular hole of the air guide chamber 5. The third electric slide rail 81 is a horizontally placed servo system controlled track pair. The moving parts of the third electric slide rail 81 are all fixedly connected to the moving frame 82, and the moving frame 82 is fixedly connected to the opposite side of the facing side.
[0039] like Figures 13-15 As shown, the assembly device 9 includes an assembly frame 91, a mounting ring 92, and a magnetic block 93. The assembly frame 91 is fixedly connected to the left side of the movable cabin 4. The assembly frame 91 has a structure with multiple round holes. The mounting ring 92 is fixedly connected to the left side of the assembly frame 91 at the position of the round hole structure. The mounting ring 92 has a structure with notches at the front and rear positions. The magnetic block 93 is fixedly connected to the left side of the mounting ring 92.
[0040] like Figure 9 , Figure 11 , Figure 14 and Figure 17As shown, the air guiding device 10 includes a partition 101, an assembly shaft 102, a fan wheel 103, a positioning ring 104, an assembly ring 105, and a magnetic ring 106. The partitions 101 are respectively placed at the circular hole structures of the assembly frame 91. The outer periphery of the partitions 101 respectively mates with the inner wall of the circular hole structure of the assembly frame 91. The partitions 101 can also mate with the circular hole structure on the left side of the air guiding chamber 5. The partitions 101 are all made of magnetic shielding lead plate. An assembly shaft 102 is fixedly connected to the middle of each partition 101. The assembly shaft 102 has a keyway structure. The keyway structure of the assembly shaft 102 mates with the key structure of the main drive shaft 74. The assembly shaft 102 can be fitted onto the main drive shaft 74 by key engagement. At the moving shaft 74, a wind turbine 103 is fixedly connected to the right side of the partition 101. The wind turbine 103 has a high-speed blade structure, a wear-resistant blade structure, and a corrosion-resistant blade structure. By assembling the wind turbine 10 with different blade structures in the wind guide chamber 5, the wind guide chamber 5 can meet the requirements of drawing in different air under different environments. The mounting shaft 102 is fixedly connected from right to left to the left side of the partition 101 to the positioning ring 104, the mounting ring 105, and the magnetic ring 106. The positioning wheel group 83 can cooperate with the positioning ring 104, the mounting ring 92 can cooperate with the mounting ring 105, and the magnetic block 93 can magnetically attract the magnetic ring 106.
[0041] like Figures 15-16 As shown, the traction device 11 includes a fixed sleeve 111, a reversing motor 112, a traction shaft 113, a laser emission positioning module 114, and an electrically controlled magnetic ring 115. The fixed sleeve 111 is fixedly connected between the moving parts of the first electric slide rail 2. The reversing motor 112 is installed inside the fixed sleeve 111. The reversing motor 112 is a geared motor controlled by a servo system. The traction shaft 113 is fixedly connected to the output shaft of the reversing motor 112. The traction shaft 113 has the same structure as the main drive shaft 74. The laser emission positioning module 114 is installed inside the right end face of the traction shaft 113. The laser emission positioning module 114 cooperates with the laser reflector 75. The electrically controlled magnetic ring 115 is fixedly connected to the right side of the fixed sleeve 111. The electrically controlled magnetic ring 115 can control the magnetic attraction of the magnetic ring 106.
[0042] like Figure 3 and Figure 12As shown, it also includes a dust removal device 12, which includes a fourth electric slide rail 121, a dust removal chamber 122, an ultrasonic dust collector 123, and a dust collection assembly 13. The dust removal device 12 is located on the right side of the installation chamber 1 and is used to remove dust from an air guide device 10. The fourth electric slide rail 121 is fixedly connected to the front and rear positions of the lower right side of the installation chamber 1. The dust removal chamber 122 is fixedly connected between the moving parts of the fourth electric slide rail 121. The dust removal chamber 122 has a structure with an opening on the left side. The ultrasonic dust collector 123 is installed inside the dust removal chamber 122. A dust collection assembly is provided between the dust removal chamber 122 and the lower side of the connecting pipe 6. Component 13, the dust collection assembly 13, provides suction during operation through the air guide chamber 5 and the air guide device 10 installed inside it, so as to discharge the dust-containing gas in the dust removal chamber 122 through the dust removal assembly. During the operation of the impeller 103 of the air guide device 10, a lot of air dust will be attracted due to static electricity. This dust on the impeller 103 needs to be cleaned in time, otherwise it will easily affect the stability of the impeller 103 when rotating at high speed, and will also increase the power consumption of the drive motor 73. During the operation of the air guide chamber 5 and the air guide device 10 installed inside it, the first electric slide rail 2 can be controlled to run, so that the air required for dust removal is guided. Device 10 is positioned directly to the left of dust removal chamber 122. At this time, the fourth electric slide rail 121 can be controlled to move, causing the dust removal chamber 122 to move to the left, allowing it to enter the installation chamber 1 and the movable chamber 4, thus surrounding the air guide device 10. Simultaneously, the ultrasonic dust collector 123 can be activated, emitting ultrasonic waves to vibrate the impeller 103, dislodging dust adsorbed by electrostatic charge from its surface. At the same time, the dust collection assembly 13 can be activated, opening the airflow passage between the connecting pipe 6 and the dust removal chamber 122, allowing air to pass through the connecting pipe 6. Under negative pressure, the connecting pipe 6 can extract the air and dust contained in the dust removal chamber 122 through the dust suction component 13, thereby achieving dust removal of the impeller 103. Afterwards, the ultrasonic dust collector 123 and the dust suction component 13 can be turned off, and the fourth electric slide rail 121 can be controlled to move the dust removal chamber 122 to the right to reset. This can achieve automatic cleaning of the impeller 103, and can also achieve dust removal and cleaning without stopping the integrated centrifugal fan, further improving the integration and intelligence of the integrated centrifugal fan, further improving the working efficiency of the integrated centrifugal fan and reducing maintenance time and manpower.
[0043] like Figure 3 and Figure 12As shown, the dust collection assembly 13 includes a hose 131, an interconnecting pipe 132, and an electrically controlled valve 133. The hose 131 is fixedly connected to the right side of the dust collection chamber 122, and the interconnecting pipe 132 is fixedly connected to the right side of the hose 131. The electrically controlled valve 133 is fixedly connected between the interconnecting pipe 132 and the connecting pipe 6. The electrically controlled valve 133 is normally closed. Opening the electrically controlled valve 133 can open the connection between the connecting pipe 6 and the dust collection chamber 122.
[0044] Example 2, as Figures 1-17 As shown, the integrated centrifugal fan is assembled as follows: it is installed on a ground base through the bottom of the mounting compartment 1; the external extended suction pipe is connected to the right end of the connecting pipe 6, and the external extended suction pipe is placed in the environment where suction is required; the air outlet structure of the air guide compartment 5 is connected to the air exhaust pipe to form a centrifugal suction channel.
[0045] The process of assembling the air guide device 10 of the integrated centrifugal fan into the air guide chamber 5 is as follows: ① According to the environment of the gas to be extracted, control the operation of the second electric slide rail 3, so that the second electric slide rail 3 drives the movable chamber 4 to move up and down in the installation chamber 1, so that the air guide device 10 of one of the applicable environments is located on the left side of the air guide chamber 5; ② Start the first electric slide rail 2, so that the first electric slide rail 2 drives the traction device 11 to move to the right, so that the electrically controlled magnetic ring 115 contacts the magnetic ring 106 of the air guide device 10, so that the traction shaft 113 extends into the assembly shaft 102 of the air guide device 10. ③ Activate the electrically controlled magnetic suction ring 115, causing it to attract the magnetic ring 106, thus fixing the air guide device 10 to the traction shaft 113; ④ Continue to control the operation of the first electric slide rail 2, causing it to drive the traction device 11 and the air guide device 10 to move to the right, disengaging the assembly ring 105 and magnetic ring 106 of the air guide device 10 from contact with the mounting ring 92 and magnetic block 93 at that position on the assembly device 9; ⑤ Activate the laser emission positioning module 114 to emit a laser beam that irradiates the laser emitting plate on the main drive shaft 74, thus stimulating... The optical emission positioning module 114 receives the reflected laser light and simultaneously starts the reversing motor 112, causing the reversing motor 112 to adjust the angle of the air guide device 10 via the traction shaft 113, so that the angle of the assembly shaft 102 of the air guide device 10 is consistent with the angle of the main drive shaft 74; ⑥ Continue to control the operation of the first electric slide rail 2 to the end, so that the traction device 11 drives the assembly shaft 102 of the air guide device 10 to be fitted onto the main drive shaft 74, so that the air guide device 10 is inside the air guide chamber 5; ⑦ Control the operation of the third electric slide rail 81, so that the third electric slide rail 81 drives the moving frame 8 respectively. 2. Move the positioning wheel assembly 83 towards each other, so that the positioning wheel assembly 83 engages with the positioning ring 104 of the air guide device 10, making the positioning wheel assembly 83 and the positioning ring 104 serve as bearings for the rotation of the air guide device 10; ⑧ Control the electrically controlled magnetic suction ring 115 to disconnect the magnetic suction circuit, causing the electrically controlled magnetic suction ring 115 to demagnetize. At this time, the first electric slide rail 2 can be controlled to move to the left for reset, causing the electrically controlled magnetic suction ring 115, the reversing motor 112, and the traction shaft 113 to move to the left for reset; ⑨ Control the reversing motor 112 to drive the traction shaft 113 to perform a self-rotation reset process, so that the angle of the traction shaft 113 is reset. In this way, an air guide device 10 can be assembled in the air guide chamber 5.
[0046] The process of replacing the air guide device 10 in the air guide chamber 5 of the integrated centrifugal fan is as follows: ① Control the operation of the second electric slide rail 3, so that the second electric slide rail 3 drives the movable chamber 4 and the assembly device 9 to move up and down, so that an empty area of the assembly device 9 is located on the left side of the air guide chamber 5; ② Turn off the drive motor 73, and wait for the drive motor 73 and the air guide device 10 it is assembled to stop rotating; ③ As described in "the process of assembling the air guide device 10 of the integrated centrifugal fan into the air guide chamber 5", the reversing motor 112 adjusts the angle of the traction shaft 113. ④ Control the third electric slide rail 81 to reset the moving frame 82 and the positioning wheel set 83, so that the positioning wheel set 83 is disengaged from the positioning ring 104 of the air guide device 10; ⑤ Start and control the first electric slide rail 2 to make the traction shaft 113 penetrate into the assembly shaft 102 of the air guide device 10, so that the electrically controlled magnetic ring 115 contacts the magnetic ring 106 of the air guide device 10, and at the same time start the electrically controlled magnetic ring 115. The suction ring 115 fixes the air guide device 10; ⑥ As described above in "the process of assembling the air guide device 10 of the integrated centrifugal fan into the air guide chamber 5", the reversing motor 112 and the traction shaft 113 drive the assembly shaft 102 of the air guide device 10 to rotate, so that the air guide device 10 is at a fixed angle; ⑦ Control the first electric slide rail 2 to move to the left and reset, so that the electrically controlled magnetic suction ring 115 attracts the air guide device 10 to move to the left, so that the assembly shaft 102 of the air guide device 10 disengages from the main drive shaft 74. ⑧ Control the first electric slide rail 2 to move the air guide device 10 to the left, so that the assembly ring 105 of the air guide device 10 enters the empty mounting ring 92, and the magnetic ring 106 of the air guide device 10 enters the empty magnetic block 93, so that the mounting ring 92 and the magnetic block 93 assemble and fix the air guide device 10; ⑨ Continue to control the first electric slide rail 2 to reset and run to the end, so that the traction shaft 113 disengages from the assembly shaft 102 of the air guide device 10.
[0047] The integrated centrifugal fan has three integrated variable extraction modes: one is to extract large amounts of clean air or powder; the second is to extract air or powder containing hard impurities; and the third is to extract corrosive gases or powder. Depending on the environment, an appropriate air guide device 10 can be installed within the air guide chamber 5. ① For extracting large amounts of clean air or powder, an air guide device 10 with a high-speed blade structure can be selected. The high-speed blade structure of the impeller 103 enables the drive motor 73 to operate at high speed, allowing the drive motor 73 to drive the impeller 10. 3. High-speed operation enables rapid and large-volume extraction and discharge of air and powder; ② For extracting air or powder containing hard impurities, a wear-resistant blade structure can be used for the air guide device 10 associated with the impeller 103. The wear-resistant blade structure of the impeller 103 prevents wear caused by high-speed impacts from hard impurities during air or powder extraction, improving the service life of the impeller 103 and the effective operating time of the integrated centrifugal fan; ③ For extracting corrosive gases or powders, a corrosion-resistant blade structure can be used for the air guide device 10 associated with the impeller 103. By automatically replacing the air guide device 10 with impellers 103 of different structures within the air guide chamber 5, the application environment of this integrated centrifugal fan can be broadened. Furthermore, for gas or powder extraction in the same environment, the operating state of the integrated centrifugal fan can be quickly switched as needed, improving its service life without the need for traditional centrifugal fan and pipe replacement, thus increasing the efficiency of gas or powder extraction from the environment.
[0048] The integrated centrifugal fan extracts gas or powder by: assembling a guide device 10 inside the guide chamber 5, turning on the drive motor 73, and driving the guide device 10 to rotate via the main drive shaft 74. This causes the guide device 10 to generate negative pressure through the guide chamber 5 from the connecting pipe 6, thereby drawing in gas or powder, which is then discharged from the outlet structure of the guide chamber 5.
[0049] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. An integrated centrifugal fan, characterized in that: The system includes an installation compartment (1), on the upper left side of the installation compartment (1) a first electric slide rail (2), and on both the front and rear side walls of the installation compartment (1) a second electric slide rail (3). The movable parts of the second electric slide rail (3) are fixedly connected to a movable compartment (4), which is located inside the installation compartment (1). A guide chamber (5) is fixedly connected to the right side of the installation compartment (1), and a connecting pipe (6) is fixedly connected to the right suction end of the guide chamber (5). The guide chamber (5) has a structure with an air outlet on the rear side. A drive device (7) is provided at the right suction end of the air guide chamber (5), a positioning device (8) is provided at the left circular hole structure of the air guide chamber (5), an assembly device (9) is provided at the front of the movable chamber (4), a plurality of air guide devices (10) are assembled at the assembly device (9), and a traction device (11) is provided between the moving parts of the first electric slide rail (2). The traction device (11) is used to propel the air guide device (10) into the air guide chamber (5) to cooperate with the drive device (7). The positioning device (8) is used to make the air guide device (10) operate stably in the air guide chamber (5). The drive device (7) is used to drive the air guide device (10) to perform air guiding work, so that the air guide device (10) draws in air through the right side intake end of the air guide chamber (5) and discharges it from the rear air outlet structure of the air guide chamber (5). The drive device (7) includes a fixed frame (71), which is fixedly connected to the right side of the air guide chamber (5). A protective sleeve (72) is fixedly connected to the fixed frame (71) at the position inside the air guide chamber (5). A drive motor (73) is fixedly connected inside the protective sleeve (72). A main drive shaft (74) is fixedly connected to the output shaft of the drive motor (73). A laser reflector (75) is installed inside the left end face of the main drive shaft (74). The positioning device (8) includes a third electric slide rail (81), which is fixedly connected to the left side of the air guide chamber (5). A moving frame (82) is fixedly connected to the moving part of the third electric slide rail (81), and a positioning wheel group (83) is fixedly connected to the opposite side of the moving frame (82). The assembly device (9) includes an assembly frame (91), which is fixedly connected to the left side of the active cabin (4). An installation ring (92) is fixedly connected to the left side of the assembly frame (91), and a magnetic block (93) is fixedly connected to the left side of the installation ring (92). The air guide device (10) includes a partition (101), which is placed on the assembly frame (91). An assembly shaft (102) is fixedly connected to the middle of each partition (101). The assembly shaft (102) can be fitted onto the main drive shaft (74) by keying. A fan wheel (103) is fixedly connected to the right side of each partition (101). A positioning ring (104), an assembly ring (105), and a magnetic ring (106) are fixedly connected from right to left on the left side of the partition (101) of the assembly shaft (102). The positioning wheel group (83) can cooperate with the positioning ring (104). The mounting ring (92) cooperates with the assembly ring (105). The magnetic block (93) can magnetically attract the magnetic ring (106).
2. An integrated centrifugal fan according to claim 1, characterized in that: The traction device (11) includes a fixed sleeve (111), which is fixedly connected between the moving parts of the first electric slide rail (2). A reversing motor (112) is installed inside the fixed sleeve (111), and a traction shaft (113) is fixedly connected to the output shaft of the reversing motor (112). A laser emission positioning module (114) is installed inside the right end face of the traction shaft (113), and the laser emission positioning module (114) cooperates with the laser reflector (75). An electrically controlled magnetic ring (115) is fixedly connected to the right side of the fixed sleeve (111), and the electrically controlled magnetic ring (115) can controllably magnetically attract a magnetic ring (106).
3. An integrated centrifugal fan according to claim 2, characterized in that: It also includes a dust removal device (12), which is located on the right side of the installation chamber (1). The dust removal device (12) is used to remove dust from a guide device (10). The dust removal device (12) includes a fourth electric slide rail (121), which is fixedly connected to the front and rear positions of the lower right side of the installation chamber (1). A dust removal chamber (122) is fixedly connected between the moving parts of the fourth electric slide rail (121). An ultrasonic dust collector (123) is installed in the dust removal chamber (122). A dust suction assembly (13) is provided between the dust removal chamber (122) and the lower side of the connecting pipe (6). The dust suction assembly (13) is used to provide suction through the guide chamber (5) and the guide device (10) assembled inside it during operation.
4. An integrated centrifugal fan according to claim 3, characterized in that: The dust collection assembly (13) includes a hose (131), which is fixedly connected to the right side of the dust collection chamber (122). An interconnecting pipe (132) is fixedly connected to the right side of the hose (131), and an electric control valve (133) is fixedly connected between the interconnecting pipe (132) and the connecting pipe (6).
Citation Information
Patent Citations
Centrifugal fan for airflow dust removal
CN119435422A
Method for forming centrifugal fan
JP1998325397A