Bulk material and fermentation material liquid strain mixed sowing and inoculating device in edible fungus bagging machine
By using a feeding auger and staggered infusion nozzles in the edible fungus bagging machine, the problem of uneven coverage of the liquid fungus on the outer surface of the bulk material is solved, comprehensive coverage of the liquid fungus is achieved, and the mixing effect is improved.
Patent Information
- Application Number
- CN202510971085.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-09-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing device for mixed seeding and inoculation of bulk materials and liquid bacteria in fermentation materials, the liquid bacteria cover the outer surface of the bulk materials unevenly and cannot achieve full coverage.
It uses material mixing components and liquid culture conveying components, uses the conveying auger to convey bulk materials while driving the rotation, and sprays liquid culture through the infusion nozzle. Combined with multiple injection trays and staggered infusion nozzles, comprehensive coverage of liquid culture is achieved.
The liquid bacteria coverage area on each layer of the bulk material is increased, and the liquid bacteria fully covers the outer surface of the bulk material.
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Figure CN120604713A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mixed seeding of bulk materials and liquid fungus strains, in particular to a mixed seeding inoculation device of bulk materials and liquid fungus strains for fermentation materials in an edible fungus bagging machine. Background Art
[0002] Existing inoculation devices for mixing bulk material and liquid culture medium for fermentation include a bulk material delivery pipe with six liquid culture medium delivery pipes distributed around its outer circumference. The bulk material is pushed through the pipe, while the six liquid culture medium delivery pipes are used to deliver and spread the liquid culture medium onto the outer surface of the bulk material. As the bulk material is transported linearly along the length of the pipe, the resulting bacterial bag will have six circumferentially distributed lines of liquid culture medium on its outer surface.
[0003] Therefore, the existing liquid bacteria are not mixed evenly on the outer surface of the bulk material, and it is impossible to achieve full coverage of the outer surface of the bulk material by the liquid bacteria.
[0004] Therefore, the art urgently needs a new type of edible fungus bagging machine bulk material and fermentation material liquid fungus mixed seed inoculation device for solving the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a mixed inoculation device for bulk material and fermentation material liquid fungus in an edible fungus bagging machine to solve the problems existing in the above-mentioned prior art and effectively increase the coverage area of local liquid fungus at each level of bulk material.
[0006] To achieve the above object, the present invention provides the following solutions:
[0007] The invention discloses a device for mixing and inoculating bulk materials and liquid fungus strains of fermented materials in an edible fungus bagging machine, comprising a material mixing component and a liquid fungus strain conveying component;
[0008] The material mixing assembly includes a bagging machine housing, a material storage chamber is provided inside the bagging machine housing, a delivery pipe is fixed to the bagging machine housing, at least one bacteria injection tray is provided on the outer wall of the delivery pipe, each of the bacteria injection trays is provided with a plurality of infusion nozzles, the liquid outlets of the infusion nozzles are connected to the interior of the delivery pipe, a delivery auger is rotatably connected in the delivery pipe, the delivery auger is used to deliver bulk material in the storage chamber to the delivery pipe, one end of the delivery auger is connected to an auger drive device, and the auger drive device is used to drive the delivery auger to rotate;
[0009] The liquid bacterial strain delivery component can deliver liquid bacterial strains to each of the infusion nozzles.
[0010] Preferably, the liquid culture conveying component includes a liquid storage tank, which is connected to at least one liquid separation cylinder through a liquid culture distribution pipeline. Each of the liquid separation cylinders is provided with multiple liquid separation outlets. The number of the liquid separation outlets is greater than or equal to the number of the infusion nozzles. The liquid inlet of the infusion nozzle is connected to the liquid separation outlet through a first liquid delivery pipeline.
[0011] Preferably, a liquid spawn conveying power device is provided on the liquid spawn distribution pipeline, and the liquid spawn conveying power device provides conveying power for the liquid spawn in the liquid spawn distribution pipeline.
[0012] Preferably, there are two liquid separation cylinders.
[0013] Preferably, the auger drive device includes an auger drive motor, a driving sprocket is provided on the output shaft of the auger drive motor, a driven sprocket is provided at one end of the feed auger, and the driving sprocket and the driven sprocket are connected by a chain.
[0014] Preferably, a material dispenser is provided on the side wall of the bagging machine housing, and the material dispenser is used to stir the bulk material in the storage cavity.
[0015] Preferably, the liquid inlet end of the infusion nozzle is provided with a pipe joint.
[0016] Preferably, the bacteria injection tray is provided with one, and six infusion nozzles are evenly distributed in the circumferential direction of the bacteria injection tray.
[0017] Preferably, there are two bacteria injection trays, and each of the bacteria injection trays is evenly distributed with six infusion nozzles in the circumferential direction, and the six infusion nozzles on the two bacteria injection trays are staggered.
[0018] Preferably, an auger spigot is fixed to one end of the feed auger away from the auger driving device, and an auger channel is provided in the center of the feed auger and the auger spigot, the auger channel of the feed auger is connected with the auger channel of the auger spigot, and an auger liquid outlet is also provided on the auger spigot, one of the liquid separation outlets is connected with the auger channel through a second liquid delivery pipeline.
[0019] Compared with the prior art, the present invention has achieved the following technical effects:
[0020] The present invention utilizes a feeding auger to transport bulk materials. During the process of transporting bulk materials, the bulk materials can be driven to move axially along the feeding pipe, and the bulk materials themselves can also rotate under the drive of the feeding auger, and then cooperate with the spraying work of the infusion nozzle, thereby increasing the coverage area of the liquid bacteria and ultimately achieving full coverage. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 This is a schematic structural diagram of a mixed inoculation device for bulk material and liquid fermentation material in an edible fungus bagging machine according to Example 1;
[0023] Figure 2 This is a structural schematic diagram of a material mixing assembly in a device for mixing bulk material and liquid culture of fermented material in an edible fungus bagging machine according to Example 1;
[0024] Figure 3 This is a schematic structural diagram of the liquid fungus conveying assembly in the mixed inoculation device for bulk material and liquid fungus for fermentation in the edible fungus bagging machine of Example 1;
[0025] Figure 4 This is a schematic structural diagram of a feed pipe in a mixed inoculation device for bulk material and liquid fermentation material in an edible fungus bagging machine according to Example 1;
[0026] Figure 5 for Figure 4 AA cross-section of
[0027] Figure 6 for Figure 4 BB cross-section diagram;
[0028] Figure 7 This is a schematic diagram of the structure of the infusion nozzle in the inoculation device for mixed seeding of bulk material and liquid culture of fermentation material in the edible fungus bagging machine of Example 1;
[0029] Figure 8 This is a schematic structural diagram of the feed pipe in the mixed inoculation device for bulk material and liquid fermentation material in the edible fungus bagging machine of Example 2;
[0030] Figure 9 for Figure 8 CC cross-section diagram;
[0031] Figure 10 for Figure 8 DD profile;
[0032] Figure 11 for Figure 8 EE profile diagram;
[0033] Figure 12 This is a schematic diagram of the structure of the feed pipe in the mixed inoculation device for bulk material and liquid fermentation material in the edible fungus bagging machine of Example 3;
[0034] Figure 13 for Figure 12 FF cross-section diagram;
[0035] Figure 14 for Figure 12 GG cross-section diagram;
[0036] Figure 15 for Figure 12 HH profile of;
[0037] In the figure: 100-material mixing component; 101-bagging machine housing; 102-storage chamber; 103-feeding pipe; 104-feeder; 105-driven sprocket; 106-feeding auger; 1061-auger tap; 1062-auger channel; 1063-auger liquid outlet; 107-bacteria injection tray; 108-infusion nozzle; 200-liquid culture delivery component; 201-liquid storage tank; 202-liquid culture delivery power device; 203-liquid separation cylinder; 204-liquid separation outlet. DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] The purpose of the present invention is to provide a mixed inoculation device for bulk material and fermentation material liquid fungus in an edible fungus bagging machine to solve the problems existing in the above-mentioned prior art and effectively increase the coverage area of local liquid fungus at each level of bulk material.
[0040] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0041] Example 1
[0042] like Figure 1-Figure 7 As shown, this embodiment provides a device for mixing and inoculating bulk materials and liquid culture of fermented materials in an edible fungus bagging machine, including a material mixing component 100 and a liquid culture conveying component 200. In actual use, the material mixing component 100 can be set on one side of the liquid culture conveying component 200.
[0043] Regarding the specific structure of the material mixing assembly 100, the material mixing assembly 100 includes a bagging machine housing 101, which is provided with a storage chamber 102 inside. The upper and lower ends of the storage chamber 102 are both open structures. The upper end of the storage chamber 102 is open to facilitate the pouring of bulk materials. A feeding pipe 103 is horizontally fixed to the outer wall of the bagging machine housing 101. The end of the feeding pipe 103 away from the bagging machine housing 101 is used to tie a collection bag, thereby collecting the mixed products. At least one bacteria injection tray 107 is provided on the outer wall of the feeding pipe 103, and each bacteria injection tray 107 is provided with a plurality of infusion nozzles 108. The liquid outlet of the infusion nozzle 108 is connected to the interior of the feeding pipe 103, so that the liquid bacteria can be sprayed onto the outer wall of the bulk material inside the feeding pipe 103. The feeding auger 106 is rotatably connected to the feeding pipe 103. The feeding auger 106 is an existing auger structure, including an auger central shaft and auger blades spirally arranged on the outer wall of the auger central shaft. The feeding auger 106 is rotatably connected to the bagging machine housing 101 through a bearing. Figure 4 or Figure 6 As can be seen in the figure, a portion of the feeding auger 106 is located in the feeding pipe 103, and the other portion is located inside the bagging machine housing 101 (i.e., not in the feeding pipe 103) and at the lower end of the storage chamber 102. Therefore, the bulk material from the lower opening of the storage chamber 102 will fall to the feeding auger, and then the feeding auger 106 will transport the bulk material at the lower opening of the storage chamber 102 to the feeding pipe 103. One end of the feeding auger 106 is connected to an auger drive device, which is used to drive the feeding auger 106 to rotate.
[0044] The liquid bacterial strain delivery assembly 200 is connected to each infusion nozzle 108 through a pipeline and can deliver liquid bacterial strain to each infusion nozzle 108 .
[0045] In actual use, it is only necessary to activate the auger drive and the liquid culture delivery assembly 200, which then evenly delivers the liquid culture to each infusion nozzle 108. Simultaneously, the bulk material in the storage chamber 102 is moved toward the delivery tube 103 by the spiral conveyor of the delivery auger 106. As it passes through the delivery tube 103, the infusion nozzle 108 on the injection tray 107 sprays the liquid culture onto the outer surface of the bulk material. Because the bulk material is spirally conveyed by the delivery auger 106, it also rotates during its axial movement along the delivery tube 103, allowing the fixed infusion nozzle 108 to spray all surfaces of the bulk material, thereby increasing the coverage area of the liquid culture. Because the liquid culture sprayed by the infusion nozzle 108 is a range spray, it can achieve comprehensive coverage of the bulk material. If the collection bag at one end of the delivery pipe 103 is full, it can be removed and a new collection bag can be tied to the end of the delivery pipe 103 for collection.
[0046] In this embodiment, the liquid culture delivery assembly 200 includes a liquid storage tank 201, which is connected to at least one liquid distribution cylinder 203 via a liquid culture distribution pipeline. Each liquid distribution cylinder 203 is provided with multiple liquid distribution outlets 204. The number of liquid distribution outlets 204 should be greater than or equal to the number of infusion nozzles 108. This arrangement ensures that the liquid inlet of each infusion nozzle 108 is connected to a corresponding liquid distribution outlet 204 via a first liquid delivery pipeline, thereby enabling liquid culture to be delivered to each infusion nozzle 108.
[0047] In this embodiment, the liquid culture distribution pipeline is equipped with a liquid culture delivery power unit 202. This can be an existing dosing pump or a culture injection tank. The function of this device is to provide the delivery power for the liquid culture in the liquid culture distribution pipeline. Specifically, the liquid culture in the liquid storage tank 201 can be drawn out and, utilizing the pumping capacity of this device 202, directed to different branches, thereby flowing to different liquid distribution tanks 203.
[0048] In this embodiment, two liquid separation cylinders 203 are provided. Of course, those skilled in the art may also provide one, three or more liquid separation cylinders 203 according to actual needs, and the invention is not limited to this one.
[0049] In this embodiment, the auger drive device includes an auger drive motor, a driving sprocket is provided on the output shaft of the auger drive motor, and a driven sprocket 105 is provided at one end of the feed auger 106. The driving sprocket and the driven sprocket 105 are connected by a chain. When the auger drive motor is started, the output shaft of the auger drive motor drives the driving sprocket to rotate, and the driving sprocket drives the driven sprocket 105 via the chain, thereby driving the feed auger 106 to rotate.
[0050] In this embodiment, a feeder 104 is provided on the side wall of the bagging machine housing 101. The feeder 104 is used to stir the bulk material in the storage chamber 102. The feeder 104 is conventional technology and primarily comprises a feeder motor, which is fixed to the outer wall of the bagging machine housing 101. The output shaft of the feeder motor is provided with a feeder rod, which is provided with a feeder blade. The feeder blade is disposed within the storage chamber 102 and may be a spiral blade or other shaped blade structure. When the feeder motor is activated, it drives the feeder blade to rotate, thereby stirring the bulk material in the storage chamber 102, breaking it up and preventing it from accumulating within the storage chamber 102.
[0051] In this embodiment, a pipe joint is provided at the liquid inlet end of the infusion nozzle 108. Of course, a pipe joint can also be provided on the corresponding liquid separation outlet 204. That is, the two ends of the first liquid delivery pipeline are respectively connected to the pipe joints of the liquid separation outlet 204 and the infusion nozzle 108, which facilitates the installation of the first liquid delivery pipeline and has good tightness.
[0052] In this embodiment, if Figure 4-Figure 6 As shown, there is one sterilization tray 107, and six infusion nozzles 108 are evenly distributed in the circumferential direction of the sterilization tray 107. Of course, those skilled in the art can also adjust the specific number of infusion nozzles 108 and the location of each infusion nozzle 108 according to actual needs, and are not limited to this one.
[0053] Example 2
[0054] like Figures 8-11 As shown, this embodiment provides a mixed inoculation device for bulk material and liquid fermentation material in an edible fungus bagging machine. The technical features of this embodiment are basically the same as those disclosed in Example 1, with the following differences:
[0055] In this embodiment, two bacteria injection trays 107 are provided. Of course, those skilled in the art can set more bacteria injection trays 107, such as three, four or more. The two bacteria injection trays 107 can be set adjacent to each other or spaced apart. Each bacteria injection tray 107 is evenly distributed with six infusion nozzles 108 in the circumferential direction. The specific number of infusion nozzles 108 can be adjusted by those skilled in the art as needed and is not limited to this one. It should be noted that, if Figure 10 As shown, the six infusion nozzles 108 on two adjacent bacteria injection trays 107 are staggered. The purpose of this arrangement is to spray the liquid bacteria at multiple angles, thereby achieving comprehensive coverage of the liquid bacteria outside the bulk material.
[0056] Example 3
[0057] like Figure 12-15 As shown, this embodiment provides a mixed inoculation device for bulk material and liquid fermentation material in an edible fungus bagging machine. The technical features of this embodiment are basically the same as those disclosed in Example 2, with the following differences:
[0058] In this embodiment, an auger spigot 1061 is welded or threadedly secured to the end of the feed auger 106 remote from the auger drive mechanism. While the auger spigot 1061 is also included in the first and second embodiments, it can be considered a portion of the feed auger 106, unlike this embodiment. In this embodiment, an auger channel 1062 is centrally located in both the feed auger 106 and the auger spigot 1061. The auger channel 1062 of the feed auger 106 communicates with the auger channel 1062 of the auger spigot 1061, and the auger spigot 1061 is also provided with an auger liquid outlet 1063.
[0059] In this embodiment, the number of the liquid separation and bacteria outlets 204 is one more than the total number of the infusion nozzles 108 , wherein the extra liquid separation and bacteria outlet 204 is connected to the auger channel 1062 via the second liquid delivery pipeline.
[0060] During the bulk material delivery process, the infusion nozzle 108 sprays liquid bacterial inoculum onto the exterior of the bulk material, coating the exterior walls. When the bulk material is delivered to the auger 1061, the auger outlet 1063 located there also sprays liquid bacterial inoculum, filling the interior of the product with liquid bacterial inoculum. This results in liquid bacterial inoculum coating both the exterior and interior of the final product, improving product quality.
[0061] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0062] In the description of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; they may refer to mechanical or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application.
[0063] If the present invention discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by integrated molding using a casting process) (except where it is obviously impossible to use an integrated molding process).
[0064] In addition, unless otherwise stated, the terms used in any technical solution disclosed in the present invention to express positional relationships or shapes include states or shapes that are approximate, similar, or close thereto.
[0065] Any component provided by the present invention may be assembled from multiple separate components, or may be a separate component manufactured by an integral molding process.
[0066] It should be noted that the structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present invention can be implemented. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose that can be achieved by the present invention.
[0067] It should also be noted that in the embodiments of the present application, the same figure mark represents the same component or the same part.
[0068] Adaptive changes based on actual needs are all within the scope of protection of the present invention.
[0069] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A device for mixed seeding and inoculation of bulk material and liquid fermentation material in an edible fungus bagging machine, characterized by: It comprises a material mixing component (100) and a liquid bacterial strain conveying component (200); The material mixing assembly (100) includes a bagging machine housing (101), a material storage chamber (102) is provided inside the bagging machine housing (101), a delivery pipe (103) is fixed on the bagging machine housing (101), at least one bacteria injection tray (107) is provided on the outer wall of the delivery pipe (103), each of the bacteria injection trays (107) is provided with a plurality of infusion nozzles (108), the liquid outlet of the infusion nozzle (108) is connected to the inside of the delivery pipe (103), a delivery auger (106) is rotatably connected in the delivery pipe (103), the delivery auger (106) is used to transport bulk material in the material storage chamber (102) to the delivery pipe (103), one end of the delivery auger (106) is connected to an auger drive device, and the auger drive device is used to drive the delivery auger (106) to rotate; The liquid bacterial strain delivery component (200) is capable of delivering liquid bacterial strains to each of the infusion nozzles (108).
2. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 1, characterized in that: The liquid culture conveying assembly (200) includes a liquid storage tank (201), the liquid storage tank (201) is connected to at least one liquid separation cylinder (203) through a liquid culture distribution pipeline, each of the liquid separation cylinders (203) is provided with a plurality of liquid separation outlets (204), the number of the liquid separation outlets (204) is greater than or equal to the number of the infusion nozzles (108), and the liquid inlet of the infusion nozzle (108) is connected to the liquid separation outlet (204) through a first liquid conveying pipeline.
3. The device for mixed seeding and inoculating bulk material and liquid fermentation material in the edible fungus bagging machine according to claim 2, characterized in that: A liquid spawn conveying power device (202) is provided on the liquid spawn distribution pipeline, and the liquid spawn conveying power device (202) provides conveying power for the liquid spawn in the liquid spawn distribution pipeline.
4. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 2, characterized in that: There are two liquid separation cylinders (203).
5. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 1, characterized in that: The auger drive device comprises an auger drive motor, an output shaft of which is provided with a driving sprocket, one end of the feeding auger (106) is provided with a driven sprocket (105), and the driving sprocket and the driven sprocket (105) are connected by a chain.
6. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 1, characterized in that: A material dispenser (104) is provided on the side wall of the bagging machine housing (101), and the material dispenser (104) is used to stir the bulk material in the storage chamber (102).
7. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 1, characterized in that: The liquid inlet end of the infusion nozzle (108) is provided with a pipe joint.
8. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 1, characterized in that: The bacteria injection tray (108) is provided with one, and six infusion nozzles (108) are evenly distributed in the circumferential direction of the bacteria injection tray (108).
9. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 1, characterized in that: There are two bacteria injection trays (108), and each of the bacteria injection trays (108) is evenly distributed with six infusion nozzles (108) in the circumferential direction. The six infusion nozzles (108) on the two bacteria injection trays (108) are staggered.
10. The device for mixed seeding and inoculating bulk material and liquid fermentation material in an edible fungus bagging machine according to claim 9, characterized in that: An auger spigot (1061) is fixed to one end of the feed auger (106) away from the auger driving device, and an auger channel (1062) is provided in the center of the feed auger (106) and the auger spigot (1061). The auger channel (1062) of the feed auger (106) is connected to the auger channel (1062) of the auger spigot (1061), and an auger liquid outlet (1063) is also provided on the auger spigot (1061), and one of the liquid separation outlets (204) is connected to the auger channel (1062) through a second liquid delivery pipeline.