Production system and method of chicken bone extract

Abstract

The invention discloses a chicken bone extract production system and method, and belongs to the technical field of chicken bone extract preparation. A crushing box; the feeding mechanism comprises a feeding track, a weighing platform and a cleaning platform, a suspension cage is installed at the bottom of the feeding track, and meshes are formed in the suspension cage; the interior of the cage is suitable for bearing crushed chicken aggregate; a moving trolley is mounted on the feeding track, and a suspension cage is mounted at the bottom of the moving trolley; a connecting piece I is arranged at the bottom of the lifting cage; a second connecting piece is arranged on one side of the cleaning platform, and the first connecting piece is movably connected with the second connecting piece. The second connecting piece is suitable for being obliquely placed in the cleaning platform in a wrapped mode along the axis of the second connecting piece. A cleaning head is mounted on the cleaning platform and is suitable for cleaning the cage in the cleaning platform; an enzymolysis tank; a separation device; a blending tank; and the filling machine is used for packaging the finished product materials in the blending tank, so that the generation amount of scum in the enzymolysis tank is reduced, the scum is effectively separated from chicken soup, and the product yield is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of chicken bone extract preparation, and in particular to a production system and method of chicken bone extract. Background Art

[0002] Chicken bones refer to the bony material remaining after removing the surface meat. Traditionally, they were simply treated as waste. However, with technological advancements and research, secondary processing of chicken bones through processes such as enzymatic hydrolysis has led to the development of chicken bone extracts, a development that extends existing products. Generally speaking, the desired product is "chicken bone broth."

[0003] Chicken bones are rich in organic matter, making them easy to store and use. Crushed chicken bones form chicken bone paste, which is then steamed at high temperatures to form bone residue and broth. Some small particles float on the surface of the broth, forming scum, while others sink to the bottom. These floating particles also include cortical material that hasn't been completely crushed.

[0004] Traditional processes use static separation to separate the materials into layers, and then the solid and liquid phases are discharged through independent pipes. However, in practice, cortical materials and small floating particles can clog the filter screen in the liquid pipeline, making it difficult to pump out the liquid.

[0005] Existing patents related to chicken bone extract include CN202223545444.2, a device for producing a powdered chicken bone extract product. The existing patent is for a device for preparing and producing chicken bone extract. While the static tank can achieve a partial separation effect, it is difficult to accurately and effectively separate the scum and the solid matter that settles to the bottom. Summary of the Invention

[0006] The present invention provides a production system and method for chicken bone extract, which reduces the amount of scum generated in an enzymatic hydrolysis tank and effectively separates it from chicken bone soup, thereby improving the product yield.

[0007] A production system for chicken bone extract, comprising:

[0008] crush box;

[0009] The feeding mechanism includes a feeding track, a weighing platform and a cleaning platform. A hanging cage is installed at the bottom of the feeding track, and a mesh is opened on the hanging cage; the hanging cage is suitable for carrying crushed chicken bones; a mobile trolley is installed on the feeding track, and the hanging cage is installed at the bottom of the mobile trolley; a connecting piece 1 is provided at the bottom of the hanging cage; a connecting piece 2 is provided on one side of the cleaning platform, and the connecting piece 1 is movably connected to the connecting piece 2 and is suitable for being placed obliquely along the axis of the connecting piece 2 on the cleaning platform; a cleaning head is installed on the cleaning platform and is suitable for cleaning the hanging cage in the cleaning platform;

[0010] An enzymolysis tank; a feed port is installed on the enzymolysis tank; a heating component is installed in the enzymolysis tank, and the heating component is suitable for heating the enzymolysis tank; an enzymolysis tube, a liquid addition tube and a dosing tube are respectively connected to the enzymolysis tank; the hanging cage is suitable for being placed in the enzymolysis tank along with the movement of the mobile trolley;

[0011] Separation equipment; including a split cylinder and a vibrating element, wherein an inclined filter plate is installed in the split cylinder; a lower liquid port is installed at the bottom of the split cylinder, and a pipeline is installed and connected to the vibrating element;

[0012] The vibrating member includes a fixing base, on which a main pipe, a fixing shell and a secondary pipe are respectively installed, and the main pipe, the fixing shell and the secondary pipe are all connected; a vibrating mesh screen is installed in the fixing shell, and a vibrating driving member is installed on the fixing base, and the vibrating driving member is suitable for driving the vibrating mesh screen to vibrate reciprocally; the diameter of the secondary pipe is larger than that of the main pipe, and a backwash nozzle is installed on the top;

[0013] The mixing tank is connected to the separation device and is suitable for adding ingredients in the mixing tank; a mixing motor is installed on the mixing tank, and a stirring rod 2 is coaxially installed downwardly at the output end of the mixing motor, and a mixing blade is provided on the stirring rod 2;

[0014] Filling machine, the filling machine packs the finished materials in the mixing tank.

[0015] In a further technical solution, an electric hoist is installed under the mobile trolley, and a hook is installed at the output end of the electric hoist, and the hook is closed and connected to the cage;

[0016] A lifting lug is installed on the cage, and the hook and the lifting lug are connected by a connecting belt;

[0017] The cleaning platform includes a cleaning box, and a second connector is installed on one side of the cleaning box;

[0018] The second connecting member includes a position plate, which is fixedly connected to the top of the cleaning box; an electric cylinder is installed on the position plate, and the output end of the electric cylinder passes through the position plate and is installed with an abutment column;

[0019] The first connecting member includes a bottom hanging plate, and a connecting groove is formed on the bottom scraper; the groove diameter of the connecting groove is adapted to the outer diameter of the abutting column;

[0020] There are two groups of position plates and electric cylinders, and the output ends of the two groups of electric cylinders are arranged facing each other; a contact piece is installed in the cleaning box in the middle of the two groups of position plates, and the top of the contact piece extends outside the cleaning box.

[0021] In a further technical solution, the contact member includes a carrier, a mounting cavity is opened in the carrier, a sliding body, a load spring and a travel switch are respectively installed from top to bottom in the mounting cavity, and a contact column is provided upwards from the travel switch;

[0022] The sliding body includes a contact column and a base plate. The top of the contact column extends out of the installation cavity to the outside of the cleaning box, and the bottom is fixedly connected to the base plate. The bottom of the base plate is fixedly connected to the top of the load-bearing spring, and the bottom of the load-bearing spring is fixedly connected to the bottom of the installation cavity; the load-bearing spring is sleeved on the outside of the travel switch; the travel switch is suitable for controlling the switch of the cleaning head.

[0023] In a further technical solution, the feeding mechanism also includes a solid material box, which is suitable for storing chicken bone residue after enzymatic hydrolysis; a contact piece and a connecting piece 2 are installed on the solid material box.

[0024] In a further technical solution, a material discharge slot is provided outside the split cylinder at the bottom side of the inclined filter plate, and a discharge pipe and a valve are installed outside the material discharge slot;

[0025] The separation device also includes a cover plate, on which an inclined motor is installed. The output end of the inclined motor is suitable for installing an inclined rod, on which flattening blades are installed. The flattening blades are suitable for extending to the inclined filter plate; the inclined rod and the inclined filter plate are coaxially arranged.

[0026] In a further technical solution, the vibration drive member includes a vibration motor, and an eccentric block is installed at the output end of the vibration motor; at least two sets of guide posts are installed on the top of the vibrating screen, and the guide posts extend outside the fixed shell and are fixedly installed with a bearing plate; a lower groove is formed on the bearing plate, and the inner diameter of the lower groove is greater than the thickness of the eccentric block; the eccentric block is suitable for abutting the bearing plate to drive the guide posts to move up and down in the fixed shell;

[0027] A return spring is installed between the fixed shell and the bearing plate, the bottom of the return spring is fixedly connected to the top of the fixed shell, and the top is fixedly connected to the bearing plate;

[0028] A discharge port is provided at the bottom of the fixed shell, and a valve three is installed on the main pipeline; the output end of the backwash pipe port is arranged toward the vibrating mesh screen.

[0029] In a further technical solution, the vibrating member also includes a circulation pipe and a reflux pump, a reflux pump and an isolation valve are installed on the circulation pipe, one end of the circulation pipe is connected to the fixed shell, and the other end is respectively connected to the isolation valve and the reflux pump; the reflux pump is connected to the main pipe; a solid discharge pipe is installed at the bottom of the fixed shell, and a discharge valve is installed on the solid discharge pipe.

[0030] A method for producing a chicken bone extract further comprising the following features:

[0031] Step 1. Raw material acceptance: Acceptance of raw materials and packaging materials;

[0032] Step 2: Remove the raw materials from the outer boxes and feed them according to the production plan;

[0033] Step 3, Metal Inspection: The raw materials removed from the outer box are passed through the metal detection equipment one by one. The detection standards are: FeФ2.0mm, susФ3.0mm, Non-FeФ3.0mm;

[0034] Step 4, crushing: The bones are placed in the crusher through the elevator for crushing. The crushing standard is 5-8mm in diameter, making it into smaller particles; the crushing particle size is controlled to facilitate the subsequent extraction process; the hanging cage is placed on the weighing platform, and the crusher pours the crushed chicken bones into the hanging cage through the conveyor mechanism; when the weight reaches the standard, the pouring stops;

[0035] Step 5, enzymolysis: hoist the cage into the enzymolysis tank with the top of the tank open; place the cage in the enzymolysis tank and process the bone mud at high temperature in the enzymolysis tank;

[0036] Then add water, bone mud and enzyme preparation into the enzymatic hydrolysis tank, raise the temperature to 50-55℃ for enzymatic hydrolysis reaction, and the reaction time is 60±20min;

[0037] Step 6, high temperature cooking: Add spices selectively into the enzymatic hydrolysis tank according to the extraction process requirements, raise the temperature to 115±2℃, hold time: 180±20min, and continue stirring;

[0038] Step 7, Maillard reaction: After the cooking is completed, the temperature is lowered to 95-100°C, and the prescribed amount of glucose is added to carry out the Maillard reaction. The reaction time is 60±10 min.

[0039] Step 8, static separation: The cage of the feeding mechanism is taken out upwards and moves along the feeding track to the solid material box to pour out most of the bone residue, and then transported to the cleaning platform for washing;

[0040] The extracted material is cooled to 90-95°C and allowed to stand for more than 90 minutes to obtain chicken juice and bone residue. The chicken juice is extracted from the top and sent to the separation equipment;

[0041] Step 9, vibration separation: Pour the chicken juice and bone residue onto the inclined filter plate, and open valve 1 on the discharge pipe; simultaneously, turn on the inclined motor, which drives the flattening blades to stir the bone residue on the inclined filter screen; the bone residue is discharged from the discharge chute to the discharge pipe and then pumped back to the separation equipment;

[0042] The chicken juice at the bottom enters the main pipe, which contracts toward the side of the fixed shell to increase the flow rate. The vibration motor starts and drives the eccentric block to reciprocate and squeeze the bearing plate up and down. The two ends of the bearing plate drive the vibrating screen up and down through the guide pillars. While keeping the chicken juice flowing, it vibrates rapidly back and forth. The isolation valve is closed, the discharge valve is opened, and the bone residue is discharged from the bottom through the solid discharge pipe. The isolation valve is opened, the discharge valve is closed, the circulation pipe is opened, and the chicken juice is circulated back to the main pipe through the reflux pump.

[0043] Step 10, concentration: heating and boiling the chicken juice in the separation equipment to concentrate it, and after the concentration is completed, the solid concentration is not less than 25%;

[0044] Step 11, ingredients: weigh the auxiliary materials according to the product formula;

[0045] Step 12: Mixing: Pour the concentrated chicken juice into a mixing tank, keep the temperature at 90±2°C, mix according to the product formula, stir at a speed of 30-40r / min, and stir for 10-15 minutes to fully mix the materials;

[0046] Step 13: Filling: Fill into required specifications according to customer needs, filling temperature ≥85℃;

[0047] Step 14: Finished product storage: transfer the filled products to the finished product warehouse and do a good job of labeling management. The temperature of the finished product warehouse should be less than 25℃ and the humidity should be less than 60%.

[0048] In a further technical solution, in step 8, the static separation comprises:

[0049] A. First, the electric hoist pulls up the cage, and the cage is taken out of the enzymatic hydrolysis tank and left to stand for 20-40 minutes. The mobile trolley is driven to move along the feed track to the solid material box.

[0050] B. Connector 2 is installed on the solid material box; Connector 1 at the bottom of the cage abuts the middle of the two sets of connectors 2, squeezing the contact column in the contact piece. The contact column is squeezed downward to press the load-bearing spring until the bottom presses on the travel switch; the travel switch in the solid material box controls the corresponding electric cylinder to insert it into the connection groove of Connector 1;

[0051] C. Lower the cage with the electric hoist and tilt it toward the solid material box until the tilt angle reaches A. Press down the side control part and pour out most of the bone residue.

[0052] D. The electric hoist moves upward, driving the cage to rotate, and the downward pressure on the lateral control member is no longer under pressure; the electric cylinder retracts, and the cage is separated from the second connector; and moves to the cleaning platform;

[0053] E. Connector 2 is installed on the cleaning box; Connector 1 at the bottom of the cage abuts against the middle of the two sets of connectors 2, squeezing the contact column in the contact piece. The contact column is squeezed downward to press the load-bearing spring until the bottom presses on the travel switch; the travel switch in the cleaning box controls the corresponding electric cylinder and cleaning head;

[0054] The cage rotates at an inclination angle of A and presses down on the lateral control element; the cleaning head flushes the cage from multiple angles;

[0055] F. The electric hoist moves upward, driving the cage to rotate, and the downward-pressed lateral control component is no longer under pressure; the electric cylinder retracts, and the cage is separated from the second connector; after standing and draining, move it to the weighing platform.

[0056] Compared with the existing known technologies, the technical solution provided by the present invention has the following significant effects:

[0057] The present invention adopts a hanging cage type to carry out enzymolysis, high-temperature cooking and Maillard reaction, which can reduce the amount of chicken bone residue entering the enzymolysis tank and reduce the probability of scum generation in the enzymolysis tank. Similarly, the provision of a solid material box and a cleaning box can achieve the effect of rapid material discharge and cleaning. The present invention first abuts the contact member through connector one to achieve the abutment column of the output end of the electric cylinder driving connector two to be inserted into the connecting groove, and the connecting groove can be rotated. Then, the material discharge or cleaning is achieved by squeezing the lateral control member, and the rapid separation effect of connector one and connector two is achieved through the lateral control member.

[0058] This invention filters the scum in the chicken broth through a secondary screening process. Slanted filter plates and flattening blades remove some scum, and then a vibrating screen vibrates up and down to remove the remaining scum. The scum falls largely under the influence of gravity and is discharged through a fixed discharge pipe. The circulation pipe ensures that as much chicken broth as possible passes through the vibrating screen. The area between the isolation valve and valve 3 is closed, and high-pressure water is connected through the backflush port to backwash the vibrating screen for rapid cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 This is a schematic overall diagram of the production system structure of the chicken bone extract of the present invention;

[0060] Figure 2 Schematic diagram of the production system of the chicken bone extract of the present invention Figure 1 ;

[0061] Figure 3 Schematic diagram of the production system of the chicken bone extract of the present invention Figure 2 ;

[0062] Figure 4 Schematic diagram of the cleaning box and cage of the present invention Figure 1 ;

[0063] Figure 5 Schematic diagram of the cleaning box and cage of the present invention Figure 2 ;

[0064] Figure 6 Schematic diagram of the cleaning box and cage of the present invention Figure 3 ;

[0065] Figure 7 for Figure 6 A magnified view of point A;

[0066] Figure 8 A top view of the cleaning box of the present invention;

[0067] Figure 9 It is a cross-sectional view of the solid material box of the present invention;

[0068] Figure 10 for Figure 9 Schematic diagram of part B;

[0069] Figure 11 It is a front schematic diagram of the enzymolysis tank of the present invention;

[0070] Figure 12 is a schematic diagram of a separation device of the present invention;

[0071] Figure 13 for Figure 12 Magnified view of part C;

[0072] Figure 14 A side cross-sectional view of the vibrating screen of the present invention;

[0073] Figure 15 It is a schematic diagram of the mixing tank of the present invention.

[0074] 1. Crushing box;

[0075] 2. Feeding mechanism; 21. Feeding track; 22. Weighing platform; 24. Cleaning platform; 25. Solid material box; 26. Hoisting cage; 27. Mobile trolley; 28. Connector 1; 29. ​​Connector 2; 210. Cleaning head;

[0076] 211. Electric hoist; 212. Hook; 213. Lifting lug;

[0077] 241, cleaning box; 291, position plate; 292, electric cylinder; 293, abutment column;

[0078] 281, connection slot;

[0079] 3. Enzymolysis tank; 31. Heating component; 32. Enzymolysis tube; 33. Liquid adding tube; 34. Ingredients tube;

[0080] 4. Separation equipment; 41. Split cylinder; 42. Vibrating element; 411. Inclined filter plate; 412. Discharge pipe; 413. Valve 1;

[0081] 421, fixed seat; 422, main pipeline; 423, fixed shell; 424, auxiliary pipeline; 425, vibrating screen; 426, backflush nozzle; 427, valve three;

[0082] 43. Cover plate; 44. Inclined motor; 45. Inclined rod; 46. Flattening blades; 47. Vibration motor; 48. Eccentric block; 49. Guide column; 410. Loading plate; 411. Lower groove; 412. Return spring; 413. Circulation pipe; 414. Reflux pump; 415. Isolation valve; 416. Solids discharge pipe; 417. Discharge valve;

[0083] 5. Mixing tank; 51. Mixing motor; 52. Stirring rod 2; 53. Mixing blade;

[0084] 6. Filling machine;

[0085] 7. Contact piece; 71. Carrier; 73. Load spring; 74. Travel switch; 75. Contact column; 76. Base plate; 8. Lateral control piece. DETAILED DESCRIPTION

[0086] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0087] Example 1

[0088] like Figure 1-11 FIG. 1 is a production system of a chicken bone extract according to the present invention, comprising:

[0089] like Figure 1 As shown, the crushing box 1; the crushing box adopts the existing crushing box technology to achieve a rapid crushing effect.

[0090] The feeding mechanism 2 includes a feeding track 21, a weighing platform 22 and a cleaning platform 24. A hanging cage 26 is installed at the bottom of the feeding track 21, and a mesh is opened on the hanging cage 26; the hanging cage 26 is suitable for carrying the crushed chicken bones; a mobile trolley 27 is installed on the feeding track 21, and the hanging cage 26 is installed at the bottom of the mobile trolley 27; a connecting piece 28 is provided at the bottom of the hanging cage 26; a connecting piece 29 is provided on one side of the cleaning platform 24, and the connecting piece 28 is movably connected to the connecting piece 29; and is suitable for being placed in the cleaning platform 24 along the axis of the connecting piece 29 and tilted; a cleaning head 210 is installed on the cleaning platform 24, and is suitable for cleaning the hanging cage 26 in the cleaning platform 24;

[0091] Enzymatic hydrolysis tank 3; separation equipment 4;

[0092] The mixing tank 5 is connected to the separation device 4 and is suitable for adding ingredients in the mixing tank 5; a mixing motor 51 is installed on the mixing tank 5, and a stirring rod 52 is coaxially mounted downward on the output end of the mixing motor 51, and a mixing blade 53 is provided on the stirring rod 52;

[0093] The filling machine 6 packs the finished product materials in the mixing tank 5. Figure 2 and Figure 3 for Figure 1 Partial schematic diagram.

[0094] An electric hoist 211 is installed under the mobile trolley 27, and a hook 212 is installed at the output end of the electric hoist 211, and the hook 212 is closed and connected to the cage 26; a lifting ear 213 is installed on the cage 26, and the hook 212 and the lifting ear 213 are connected by a connecting belt; the cleaning platform 24 includes a cleaning box 241, and a connecting piece 29 is installed on one side of the cleaning box 241; a mesh is provided around the cage, and the size should be less than 1-1.5mm. The mesh prevents bone residue from overflowing into the enzymatic hydrolysis tank; the cage is not completely submerged in the liquid in the enzymatic hydrolysis tube, reducing the chance of chicken bone residue escaping from the cage.

[0095] The feeding mechanism 2 further includes a solid material box 25 , which is suitable for storing chicken bone residue after enzymatic hydrolysis; a contact member 7 and a second connecting member 29 are installed on the solid material box 25 .

[0096] like Figure 9 As shown, the second connecting member 29 includes a position plate 291, which is fixedly connected to the top of the cleaning box 241; an electric cylinder 292 is installed on the position plate 291, and the output end of the electric cylinder 292 passes through the position plate 291 and is installed with an abutment column 293;

[0097] like Figure 5As shown, the connecting member 28 includes a bottom hanging plate, and a connecting groove 281 is formed on the bottom scraper; the groove diameter of the connecting groove 281 is adapted to the outer diameter of the abutting column 293;

[0098] There are two groups of position plates 291 and electric cylinders 292, and the output ends of the two groups of electric cylinders 292 are arranged facing each other; a contact member 7 is installed in the cleaning box 241 in the middle of the two groups of position plates 291, and the top of the contact member 7 extends to the outside of the cleaning box 241.

[0099] Figure 5 、 6 And 7, for the hanging cage to be mounted and rotated on the cleaning box, when mounting, the contact piece is squeezed to achieve mounting on the connector two, and then the lateral control piece is rotated to squeeze to clean or control the electric cylinder to achieve the effect of rapid separation of connector one and connector two. The present invention adopts a hanging cage type to carry out enzymatic hydrolysis, high-temperature cooking and Maillard reaction, which can reduce the chicken bone residue from entering the enzymatic hydrolysis tank and reduce the probability of scum generation in the enzymatic hydrolysis tank. Similarly, the provision of a solid material box and a cleaning box can achieve the effect of rapid material discharge and cleaning. The present invention first abuts the contact piece through connector one to achieve the abutment column of the output end of the electric cylinder driving connector two to be inserted into the connecting groove, and the connecting groove can be rotated. Then, the material discharge or cleaning is achieved by squeezing the lateral control piece, and the rapid separation of connector one and connector two is achieved by the lateral control piece.

[0100] The specific steps include:

[0101] A. First, the electric hoist 211 pulls up the cage 26, and the cage 26 is taken out of the enzymatic hydrolysis tank 3 and left to stand for 20-40 minutes; then the mobile trolley 27 is driven to move along the feed track 21 to the solid material box 25;

[0102] B. Connector 29 is installed on the solid material box 25; Connector 1 28 at the bottom of the cage 26 abuts the middle of the two sets of connectors 29, squeezing the contact post 75 in the contact member 7. The contact post 75 is squeezed downward to press the bearing spring 73 until the bottom presses on the limit switch 74; the limit switch 74 in the solid material box 25 controls the corresponding electric cylinder 292, which is inserted into the connection groove 281 of connector 1 28;

[0103] C. The electric hoist 211 lowers the cage 26, causing the cage 26 to tilt into the solid material box 25 until the tilt angle is A. Figure 7 Angle A is marked in the middle. A is the limit angle, and the cage cannot rotate further. Press down the lateral control member 8; pour out most of the bone residue. The angle range of A is the actual assembly setting angle. Normal rotation is an obtuse angle.

[0104] D. The electric hoist 211 moves upward, driving the cage 26 to rotate, and the downward pressure on the lateral control member 8 is no longer under pressure; the electric cylinder 292 retracts, and the cage 26 is separated from the second connector 29; and moves to the cleaning platform 24;

[0105] Lateral control member 8, such as Figure 11 As shown, its structure is similar to that of the contact piece. It is installed inside the solid material box or the cleaning box. Discharge holes are set at the bottom of the cleaning box and the solid material box to discharge the chicken bone residue in time.

[0106] E. A second connector 29 is mounted on the cleaning box 241. The first connector 28 at the bottom of the cage 26 abuts against the middle of the two sets of second connectors 29, squeezing the contact post 75 in the contact member 7. The contact post 75 is squeezed downward to press the bearing spring 73 until the bottom presses against the limit switch 74. The limit switch 74 in the cleaning box 241 controls the corresponding electric cylinder 292 and the cleaning head 210.

[0107] The cage 26 rotates at an inclination angle A and presses down the lateral control member 8; the cleaning head 210 flushes the cage 26 from multiple angles;

[0108] F. The electric hoist 211 moves upward, driving the cage 26 to rotate, and the downward-pressing lateral control member is no longer under pressure; the electric cylinder 292 retracts, and the cage 26 is separated from the second connector 29; after standing and draining, it is moved to the weighing platform 22.

[0109] like Figure 8 As shown, the contact member 7 includes a mounting carrier 71, a mounting cavity is provided in the mounting carrier 71, a sliding body, a load spring 73 and a travel switch 74 are respectively installed from top to bottom in the mounting cavity, and the travel switch 74 is provided with a contact portion upward;

[0110] The sliding body includes a contact column 75 and a base plate 76. The top of the contact column 75 extends out of the installation cavity to the outside of the cleaning box 241, and the bottom is fixedly connected to the base plate 76. The bottom of the base plate 76 is fixedly connected to the top of the load-bearing spring 73, and the bottom of the load-bearing spring 73 is fixedly connected to the bottom of the installation cavity; the load-bearing spring 73 is sleeved on the outside of the travel switch 74; the travel switch 74 is suitable for controlling the switch of the cleaning head 210.

[0111] Example 2

[0112] like Figure 12-15 As shown, another embodiment of the present invention, based on Example 1, the enzymolysis tank 3 is equipped with a feed port; a heating member 31 is installed in the enzymolysis tank 3, and the heating member 31 is suitable for heating the enzymolysis tank 3; an enzymolysis tube 32, a liquid adding tube 33 and a dosing tube 34 are respectively connected to the enzymolysis tank 3; the cage 26 is suitable for being placed in the enzymolysis tank 3 with the movement of the mobile trolley 27;

[0113] It includes a split cylinder 41 and a vibrating member 42. An inclined filter plate 411 is installed in the split cylinder 41. A lower liquid port is installed at the bottom of the split cylinder 41, and a pipe is installed and connected to the vibrating member 42.

[0114] like Figure 13 As shown, the vibrating member 42 includes a fixed base 421, on which a main pipe 422, a fixed shell 423 and a secondary pipe 424 are respectively installed, and the main pipe 422, the fixed shell 423 and the secondary pipe 424 are all connected; a vibrating mesh screen 425 is installed in the fixed shell 423, and a vibrating driving member is installed on the fixed base 421, and the vibrating driving member is suitable for driving the vibrating mesh screen 425 to vibrate reciprocally; the diameter of the secondary pipe 424 is larger than that of the main pipe 422, and a backwash pipe port 426 is installed on the top;

[0115] A material discharge slot is provided on the outside of the split cylinder 41 at the bottom side of the inclined filter plate 411, and a discharge pipe 412 and a valve 413 are installed outside the material discharge slot;

[0116] The separation device 4 also includes a cover plate 43, on which an inclined motor 44 is installed. The output end of the inclined motor 44 is suitable for installing an inclined rod 45, on which a flattening blade 46 is installed. The flattening blade 46 is suitable for extending to the inclined filter plate 411; the inclined rod 45 is coaxially arranged with the inclined filter plate 411.

[0117] like Figure 14 and 15 As shown, the vibration drive member includes a vibration motor 47, and an eccentric block 48 is installed at the output end of the vibration motor 47; at least two groups of guide columns 49 are installed on the top of the vibration screen 425, and the guide columns 49 extend to the outside of the fixed shell 423 and are fixedly installed with a bearing plate 410; a lower groove 411 is opened on the bearing plate 410, and the inner diameter of the lower groove 411 is greater than the thickness of the eccentric block 48; the eccentric block 48 is suitable for abutting the bearing plate 410 to drive the guide column 49 to move up and down in the fixed shell 423; a return spring 412 is installed between the fixed shell 423 and the bearing plate 410, and the bottom of the return spring 412 is fixedly connected to the top of the fixed shell 423, and the top is fixedly connected to the bearing plate 410;

[0118] A discharge port is provided at the bottom of the fixed shell 423 , and a valve 3 427 is installed on the main pipeline 422 ; the output end of the backflushing pipe port 426 is arranged toward the vibrating mesh screen 425 .

[0119] The vibrating member 42 also includes a circulation pipe 413 and a reflux pump 414. The circulation pipe 413 is equipped with a reflux pump 414 and an isolation valve 415. One end of the circulation pipe 413 is connected to the fixed shell 423, and the other end is connected to the isolation valve 415 and the reflux pump 414 respectively; the reflux pump 414 is connected to the main pipe 422; a solid discharge pipe 416 is installed at the bottom of the fixed shell 423, and a discharge valve 417 is installed on the solid discharge pipe 416.

[0120] This invention filters the scum in the chicken broth through a secondary screening process. Slanted filter plates and flattening blades remove some scum, and then a vibrating screen vibrates up and down to remove the remaining scum. The scum falls largely under the influence of gravity and is discharged through a fixed discharge pipe. The circulation pipe ensures that as much chicken broth as possible passes through the vibrating screen. The area between the isolation valve and valve 3 is closed, and high-pressure water is connected through the backflush port to backwash the vibrating screen for rapid cleaning.

[0121] A method for producing a chicken bone extract further comprising the following features:

[0122] Step 1. Raw material acceptance: Acceptance of raw materials and packaging materials;

[0123] Step 2: Remove the raw materials from the outer boxes and feed them according to the production plan;

[0124] Step 3, Metal Inspection: The raw materials removed from the outer box are passed through the metal detection equipment one by one. The detection standards are: FeФ2.0mm, susФ3.0mm, Non-FeФ3.0mm;

[0125] Step 4, crushing: The bones are placed in the crusher through the elevator for crushing. The crushing standard is 5-8mm in diameter, making it into smaller particles; the crushing particle size is controlled to facilitate the subsequent extraction process; the cage 26 is placed on the weighing platform 22, and the crusher pours the crushed chicken bones into the cage 26 through the conveyor mechanism; when the weight reaches the standard, the pouring is stopped;

[0126] Step 5, enzymolysis: hoist the cage 26 into the enzymolysis tank 3, the top of which is open; place the cage 26 in the enzymolysis tank 3, and process the bone mud at high temperature in the enzymolysis tank 3;

[0127] Then, water, bone mud and enzyme preparation are added to the enzymatic hydrolysis tank 3, and the temperature is raised to 50-55°C for enzymatic hydrolysis reaction. The reaction time is 60±20min.

[0128] Step 6, high temperature cooking: add spices selectively into the enzymatic hydrolysis tank (3) according to the extraction process requirements, raise the temperature to 115±2°C, maintain for 180±20 minutes, and continue stirring;

[0129] Step 7, Maillard reaction: After the cooking is completed, the temperature is lowered to 95-100°C, and the prescribed amount of glucose is added to carry out the Maillard reaction. The reaction time is 60±10 min.

[0130] Step 8, static separation: The cage 26 of the feeding mechanism 2 is taken out upwards and moves along the feeding track 21 to the solid material box 25 to pour out most of the bone residue, and then transported to the cleaning platform 24 for washing;

[0131] The extracted material is cooled to 90-95°C and allowed to stand for more than 90 minutes to obtain chicken juice and bone residue, and the chicken juice is extracted from the top to the separation device 4;

[0132] Step 9, vibration separation: Pour the chicken juice and bone residue onto the inclined filter plate 411, and open valve 1 413 on the discharge pipe 412; simultaneously, turn on the inclined motor 44, which drives the flattening blades 46 to stir the bone residue on the inclined filter screen; the bone residue is discharged from the discharge chute to the discharge pipe 412 and pumped back to the separation device 4;

[0133] The chicken juice at the bottom enters the main pipe 422, which contracts toward one side of the fixed shell 423 to increase the flow rate; the vibration motor 47 is started to drive the eccentric block 48 to reciprocate and squeeze the supporting plate 410 up and down, and the two ends of the supporting plate 410 drive the vibrating screen 425 up and down through the guide pillars 49; while maintaining the flow of the chicken juice, it vibrates rapidly back and forth; the isolation valve 415 is closed, the discharge valve 417 is opened, and the residual bone residue is discharged from the bottom through the solid discharge pipe 412; the isolation valve (15) is opened, the discharge valve 417 is closed, the circulation pipe 413 is opened, and the chicken juice is circulated back to the main pipe 422 through the reflux pump 414;

[0134] Step 10, concentration: heating and boiling the chicken juice in the separation device 4 to concentrate it, and after the concentration is completed, the solid concentration is not less than 25%;

[0135] Step 11, ingredients: weigh the auxiliary materials according to the product formula;

[0136] Step 12: Mixing: The concentrated chicken juice is pumped into the mixing tank 5, the temperature is 90±2°C, and the mixture is mixed according to the product formula at a stirring speed of 30-40r / min for 10-15 minutes to fully mix the materials;

[0137] Step 13: Filling: Fill into required specifications according to customer needs, filling temperature ≥85℃;

[0138] Step 14: Finished product storage: transfer the filled products to the finished product warehouse and do a good job of labeling management. The temperature of the finished product warehouse should be less than 25℃ and the humidity should be less than 60%.

[0139] The above description is merely a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any modification or equivalent variation based on the technical essence of the present invention shall still fall within the scope of protection claimed by the present invention.

Claims

1. A production system for chicken bone extract, characterized in that: A crushing box (1); a crushing motor (11) is installed on the crushing box (1), and the output end of the crushing motor (11) is downwardly and coaxially connected to a stirring rod (12), and the stirring rod (12) is provided with crushing leaves; the crushing leaves include transverse leaves (13), a lateral rotation rod (15) is installed on the stirring rod (12), and a lateral leaf (14) is installed on the lateral rotation rod (15); A feeding mechanism (2) comprises a feeding track (21), a weighing platform (22) and a cleaning platform (24); a hanging cage (26) is installed at the bottom of the feeding track (21), and a mesh is provided on the hanging cage (26); the hanging cage (26) is suitable for carrying crushed chicken bones; a moving trolley (27) is installed on the feeding track (21), and a hanging cage (26) is installed at the bottom of the moving trolley (27); a connecting piece (28) is provided at the bottom of the hanging cage (26); a connecting piece (29) is provided on one side of the cleaning platform (24), and the connecting piece (28) is movably connected to the connecting piece (29); and is suitable for being placed in the cleaning platform (24) along the axis of the connecting piece (29) and tilted; a cleaning head (210) is installed on the cleaning platform (24) and is suitable for cleaning the hanging cage (26) in the cleaning platform (24); An enzymolysis tank (3); a feed port is installed on the enzymolysis tank (3); a heating component (31) is installed in the enzymolysis tank (3), and the heating component (31) is suitable for heating the enzymolysis tank (3); an enzymolysis pipe (32), a liquid addition pipe (33) and a material distribution pipe (34) are respectively connected to the enzymolysis tank (3); a hanging cage (26) is suitable for being placed in the enzymolysis tank (3) along with the moving trolley (27); Separation equipment (4); Separation equipment (4) separates the bone residue and chicken juice after enzymatic hydrolysis; A mixing tank (5); the mixing tank (5) is connected to the separation device (4), and is suitable for adding ingredients into the mixing tank (5); The filling machine (6) packages the finished product materials in the mixing tank (5).

2. The chicken bone extract production system according to claim 1, characterized in that: An electric hoist (211) is installed under the mobile trolley (27), and a hook (212) is installed at the output end of the electric hoist (211), and the hook (212) is closed and connected to the cage (26); A lifting lug (213) is installed on the hanging cage (26), and the hook (212) and the lifting lug (213) are connected by a connecting belt; The cleaning platform (24) includes a cleaning box (241), and a second connecting member (29) is installed on one side of the cleaning box (241); The second connecting member (29) includes a position plate (291), which is fixedly connected to the top of the cleaning box (241); an electric cylinder (292) is installed on the position plate (291), and the output end of the electric cylinder (292) passes through the position plate (291) and is installed with an abutment column (293); The first connecting member (28) includes a bottom hanging plate, and a connecting groove (281) is formed on the bottom hanging plate; the groove diameter of the connecting groove (281) is adapted to the outer diameter of the abutting column (293); Two groups of position plates (291) and electric cylinders (292) are provided, and the output ends of the two groups of electric cylinders (292) are arranged facing each other; a contact member (7) is installed in the cleaning box (241) in the middle of the two groups of position plates (291), and the top of the contact member (7) extends to the outside of the cleaning box (241).

3. The production system of chicken bone extract according to claim 2, characterized in that: The contact member (7) includes a mounting carrier (71), a mounting cavity is provided in the mounting carrier (71), a sliding body, a bearing spring (73) and a travel switch (74) are respectively installed from top to bottom in the mounting cavity, and a contact column is provided upwardly on the travel switch (74); The sliding body includes a contact column (75) and a bottom plate (76), the top of the contact column (75) extends out of the installation cavity to the outside of the cleaning box (241), and the bottom is fixedly connected to the bottom plate (76), the bottom of the bottom plate (76) is fixedly connected to the top of the load-bearing spring (73), and the bottom of the load-bearing spring (73) is fixedly connected to the bottom of the installation cavity; the load-bearing spring (73) is sleeved on the outside of the travel switch (74); the travel switch (74) is suitable for controlling the switch of the cleaning head (210).

4. The chicken bone extract production system according to claim 3, characterized in that: The feeding mechanism (2) further comprises a solid material box (25), wherein the solid material box (25) is suitable for storing chicken bone residue after enzymatic hydrolysis; a contact member (7) and a second connecting member (29) are installed on the solid material box (25).

5. The chicken bone extract production system according to claim 4, characterized in that: The separation device (4) comprises a separation cylinder (41) and a vibrating element (42), wherein an inclined filter plate (411) is installed in the separation cylinder (41); a lower liquid port is installed at the bottom of the separation cylinder (41), and a pipeline is installed and connected to the vibrating element (42); The vibrating member (42) includes a fixed seat (421), on which a main pipe (422), a fixed shell (423) and a secondary pipe (424) are respectively installed, and the main pipe (422), the fixed shell (423) and the secondary pipe (424) are all connected; a vibrating mesh screen (425) is installed in the fixed shell (423), and a vibrating driving member is installed on the fixed seat (421), and the vibrating driving member is suitable for driving the vibrating mesh screen (425) to vibrate back and forth; the diameter of the secondary pipe (424) is larger than the diameter of the main pipe (422), and a backwash pipe port (426) is installed on the top; The mixing tank (5) is provided with a mixing motor (51), the output end of the mixing motor (51) is coaxially provided with a second stirring rod (52) downward, and the second stirring rod (52) is provided with a mixing blade (53).

6. The chicken bone extract production system according to claim 5, characterized in that: A material discharge slot is provided on the outside of the split cylinder (41) located at the bottom side of the inclined filter plate (411), and a discharge pipe (412) and a valve (413) are installed outside the material discharge slot; The separation device (4) further comprises a cover plate (43), on which an inclined motor (44) is mounted, and an output end of the inclined motor (44) is adapted to be mounted with an inclined rod (45), on which a flattening blade (46) is mounted, and which is adapted to extend to the inclined filter plate (411); the inclined rod (45) and the inclined filter plate (411) are coaxially arranged.

7. The chicken bone extract production system according to claim 6, characterized in that: The vibration drive member includes a vibration motor (47), and an eccentric block (48) is installed at the output end of the vibration motor (47); at least two groups of guide columns (49) are installed on the top of the vibration screen (425), and the guide columns (49) extend outside the fixed shell (423) and are fixedly installed with a bearing plate (410); a lower groove (411) is formed on the bearing plate (410), and the inner diameter of the lower groove (411) is greater than the thickness of the eccentric block (48); the eccentric block (48) is suitable for abutting the bearing plate (410) to drive the guide column (49) to move up and down in the fixed shell (423); A return spring (412) is installed between the fixed shell (423) and the bearing plate (410), the bottom of the return spring (412) is fixedly connected to the top of the fixed shell (423), and the top is fixedly connected to the bearing plate (410); A discharge port is provided at the bottom of the fixed shell (423), and a valve three (427) is installed on the main pipeline (422); the output end of the backwash pipe port (426) is arranged toward the vibrating mesh screen (425).

8. The chicken bone extract production system according to claim 7, characterized in that: The vibrating member (42) further comprises a circulation pipe (413) and a reflux pump (414); the circulation pipe (413) is provided with a reflux pump (414) and an isolation valve (415); one end of the circulation pipe (413) is connected to the fixed shell (423), and the other end is respectively connected to the isolation valve (415) and the reflux pump (414); the reflux pump (414) is connected to the main pipe (422); a solid discharge pipe (416) is provided at the bottom of the fixed shell (423), and a discharge valve (417) is provided on the solid discharge pipe (416).

9. A method for producing a chicken bone extract, characterized in that: The production system of the chicken bone extract according to claim 8 further comprises the following features: Step 1. Raw material acceptance: Acceptance of raw materials and packaging materials; Step 2: Remove the raw materials from the outer boxes and feed them according to the production plan; Step 3, Metal Inspection: The raw materials removed from the outer box are passed through the metal detection equipment one by one. The inspection standards are: FeФ2.0mm, susФ3.0mm, Non-FeФ3.0mm; Step 4, crushing: The bones are placed in a crusher through an elevator for crushing. The crushing standard is a diameter of 5-8 mm, so that it becomes smaller particles; the crushing particle size is controlled to facilitate the subsequent extraction process; the hanging cage (26) is placed on the weighing platform (22), and the crusher pours the crushed chicken bones into the hanging cage (26) through a conveyor mechanism; after the weight reaches the standard, the pouring is stopped; Step 5, enzymolysis: the hanging cage (26) is hoisted into the enzymolysis tank (3), and the top of the enzymolysis tank (3) is opened; the hanging cage (26) is placed in the enzymolysis tank (3), and the bone mud is processed at high temperature in the enzymolysis tank (3); Then, water, bone mud and enzyme preparation are added to the enzymolysis tank (3), and the temperature is raised to 50-55° C. to carry out enzymolysis reaction. The reaction time is 60±20 min. Step 6, high temperature cooking: add spices selectively into the enzymatic hydrolysis tank (3) according to the extraction process requirements, raise the temperature to 115±2°C, maintain time: 180±20min, and continue stirring; Step 7, Maillard reaction: After the cooking is completed, the temperature is lowered to 95-100°C, and the prescribed amount of glucose is added to carry out the Maillard reaction. The reaction time is 60±10 minutes. Step 8, static separation: the cage (26) of the feeding mechanism (2) is taken out upwards and moved along the feeding track (21) to the solid material box (25) to pour out most of the bone residue, and then transported to the cleaning platform (24) for washing; The extracted material is cooled to 90-95°C and allowed to stand for more than 90 minutes to obtain chicken juice and bone residue, and the chicken juice is extracted from the top and sent to the separation device (4); Step 9, vibration separation: Pour the chicken juice and bone residue onto the inclined filter plate (411), and open valve 1 (413) on the discharge pipe (412); synchronously, turn on the inclined motor (44), which drives the flattening blades (46) to stir the bone residue on the inclined filter screen; guide the bone residue from the discharge chute to the discharge pipe (412) and then pump it back into the separation device (4); The chicken juice at the bottom enters the main pipe (422), and the main pipe (422) contracts toward one side of the fixed shell (423) to increase the flow rate; the vibration motor (47) is started to drive the eccentric block (48) to reciprocate and squeeze the bearing plate (410) up and down, and the two ends of the bearing plate (410) drive the vibrating screen (425) up and down through the guide pillars (49); while keeping the chicken juice flowing, it vibrates rapidly back and forth; the isolation valve (415) is closed, the discharge valve (417) is opened, and the residual bone residue is discharged from the bottom through the solid discharge pipe (412); the isolation valve (415) is opened, the discharge valve (417) is closed, the circulation pipe (413) is opened, and the chicken juice is circulated back to the main pipe (422) through the reflux pump (414); Step 10, concentration: heating and boiling the chicken juice in the separation device (4) to concentrate it, and after the concentration is completed, the solid concentration is not less than 25%; Step 11, ingredients: weigh the auxiliary materials according to the product formula; Step 12, blending: pump the concentrated chicken juice into the blending tank (5), keep the temperature at 90±2°C, blend according to the product formula, stir at a speed of 30-40r / min, and stir for 10-15 minutes to fully mix the materials; Step 13: Filling: Fill into required specifications according to customer needs, filling temperature ≥85℃; Step 14: Finished product storage: transfer the filled products to the finished product warehouse and do a good job of labeling management. The temperature of the finished product warehouse should be less than 25℃ and the humidity should be less than 60%.

10. The method for producing a chicken bone extract according to claim 9, characterized in that: In step 8, the static separation comprises: A. First, the electric hoist (211) pulls up the hanging cage (26), and the hanging cage (26) is taken out of the enzymolysis tank (3) and left to stand for 20-40 minutes; the mobile trolley (27) is driven to move along the feeding track (21) to the solid material box (25); B. A second connector (29) is installed on the solid material box (25); the first connector (28) at the bottom of the cage (26) abuts against the middle of the two groups of second connectors (29), squeezing the contact column (75) in the contact member (7); the contact column (75) is squeezed downward to squeeze the bearing spring (73) until the bottom is pressed on the travel switch (74); the travel switch (74) in the solid material box (25) controls the corresponding electric cylinder (292) to insert it into the connection groove (281) of the first connector (28); C. Use the electric hoist (211) to lower the cage (26) and tilt the cage (26) toward the solid material box (25) until the tilt angle is A, and then press down the lateral control member (8); pour out most of the bone residue; D. The electric hoist (211) moves upward, driving the cage (26) to rotate, and the downward pressure lateral control member (8) is no longer under pressure; the electric cylinder (292) retracts, and the cage (26) is separated from the second connecting member (29); and moves to the cleaning platform (24); E. A second connector (29) is installed on the cleaning box (241); a first connector (28) at the bottom of the cage (26) abuts against the middle of the two sets of second connectors (29), squeezing the contact column (75) in the contact member (7); the contact column (75) is squeezed downward to press the bearing spring (73) until the bottom is pressed on the travel switch (74); the travel switch (74) in the cleaning box (241) controls the corresponding electric cylinder (292) and the cleaning head (210); The cage (26) rotates at an inclination angle A and presses down the lateral control member (8); the cleaning head (210) flushes the cage (26) from multiple angles; F. The electric hoist (211) moves upward, driving the cage (26) to rotate, and the downward pressure lateral control member (8) is no longer under pressure; the electric cylinder (292) retracts, and the cage (26) is separated from the second connecting member (29); after standing and draining, it is moved to the weighing platform (22).

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