Whole automatic feeding device for horizontal rib of flange plate

Abstract

The invention discloses a flange plate horizontal rib integral automatic feeding device which comprises a material preparing mechanism, material distributing mechanisms and a conveying mechanism, a plurality of material distributing mechanisms are arranged outside the material preparing mechanism and are sequentially and transversely arranged, and the conveying mechanism is arranged outside the sides, away from the material preparing mechanism, of the material distributing mechanisms; through mutual cooperation of the material preparing mechanism, the material distributing mechanism and the conveying mechanism, the manual participation degree is reduced, the uncertainty is reduced, meanwhile, manual work is replaced with mechanical equipment, the speed of conveying the horizontal ribs to the forming device is rapidly completed, the operation efficiency can be greatly improved, and the efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of steel bar production and processing, and in particular to an integral automatic feeding device for horizontal reinforcements of flange plates. Background Art

[0002] Against the backdrop of accelerated building industrialization, automatic flange mesh welding technology is widely used in the production of steel structure components, improving production efficiency and welding quality through automated welding. However, significant technical bottlenecks remain in the key process of automatic flange mesh welding: inserting horizontal ribs into a single flange plate and completing the welding. Currently, this process mostly relies on manual operation, with workers manually inserting the horizontal ribs one by one into the preset holes or positioning slots in the flange plate, and then the welding equipment completes the welding. Because manual operation is affected by factors such as fatigue, emotion, and skill proficiency, problems such as horizontal rib insertion position deviation and insufficient depth are very likely to occur, resulting in substandard mesh structural strength after welding and difficulty in ensuring product qualification rate. At the same time, the efficiency of manual feeding is far lower than the operating cycle of automatic welding equipment, which often causes the welding equipment to be in a waiting state, seriously restricting the overall production line capacity expansion and making it difficult to meet the needs of large-scale industrial production.

[0003] Therefore, an integral automatic feeding device for horizontal ribs of flange plates is proposed to solve the problems existing in the prior art. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic feeding device for the horizontal ribs of flange plates in order to solve the above-mentioned problems. The present invention reduces the degree of manual participation and reduces uncertainty by coordinating the material preparation mechanism, the material distribution mechanism and the conveying mechanism. At the same time, mechanical equipment replaces manual labor, thereby quickly completing the rate of conveying the horizontal ribs to the forming device, which can greatly improve the working efficiency and improve the efficiency. In order to achieve the above-mentioned purpose of the invention, the technical solution adopted by the present invention is as follows:

[0005] According to one aspect of the present invention, an automatic feeding device for the horizontal ribs of flange plates is provided, which includes a material preparation mechanism, a material dividing mechanism and a conveying mechanism. A plurality of material dividing mechanisms are provided outside the material preparation mechanism, and the plurality of material dividing mechanisms are arranged laterally in sequence. A conveying mechanism is provided outside the plurality of material dividing mechanisms away from the side of the material preparation mechanism.

[0006] Preferably, the material preparation mechanism includes a movable ground rail, two sliding rails are symmetrically arranged inside the movable ground rail, and a movable rack is provided at the front end of one of the sliding rails, each of the sliding rails is provided with a plurality of sliding blocks, and the plurality of sliding blocks are commonly connected to a base plate, a support frame is provided on the base plate, and a steel bar straightening machine is provided on the top of the support frame, a battery and a movable motor are provided on the base plate, and the output end of the movable motor extends to the lower end of the base plate, a driving gear is provided on the output end of the movable motor, and the driving gear is engaged with the movable rack.

[0007] Preferably, the material dividing mechanism includes a material dividing frame, and a plurality of the material dividing frames are arranged horizontally in sequence. Each of the material dividing frames is provided with a plurality of guide grooves, and the cross-section of each guide groove is a V-shaped groove. Six sliding grooves are symmetrically opened on the top of each of the material dividing frames, and the lower end of each guide groove is provided with two fixed blocks that cooperate with the sliding groove.

[0008] Preferably, the conveying mechanism includes a conveying frame, six card slots are symmetrically opened on the top of the conveying frame, a plurality of brackets are provided on the top of the conveying frame, and the number of the brackets is consistent with the number of guide slots, each of the brackets is symmetrically opened with perforations on both sides, and a slide that cooperates with the card slot is provided at the lower end of each bracket, a base plate is provided in the middle of the conveying frame, and a driving motor is provided on the base plate, and a driving gear is provided at the output end of the driving motor, a plurality of groups of bearing seats are provided on the top of the conveying frame, and each group of bearing seats is composed of two bearing seats arranged horizontally in parallel, and a plurality of groups of bearing seats are provided with two A rotating shaft, and each rotating shaft is provided with a driven gear at one end near the driving motor, the driving gear and the two driven gears are connected by a belt, each of the rotating shafts is provided with a plurality of driving wheels, and the plurality of driving wheels on the two rotating shafts are arranged in the same manner, and the two horizontally parallel driving wheels form a group, each group of the driving wheels is arranged in a corresponding bracket, and a driven wheel is provided at the upper end of each bracket, and each driven wheel cooperates with the corresponding two driving wheels, and a safety cover is provided on the side of the conveying frame close to the driving gear, and the safety cover covers the driving gear and the two driven gears.

[0009] Preferably, the conveying frame is provided with an adjustable movable plate on one side close to the driving motor, and a tensioning wheel is rotatably provided on the movable plate, and the tensioning wheel cooperates with the belt, and the tensioning wheel is located between the driving gear and the driven gear.

[0010] Preferably, each of the brackets is provided with a guide on a side close to the material distribution mechanism, and each guide is coaxially arranged with the corresponding through hole.

[0011] Preferably, each of the brackets is provided with a guide groove on a side away from the material distribution mechanism, and each guide groove is located below the corresponding through hole.

[0012] Preferably, both ends of each guide groove are provided with downwardly inclined grooves.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0014] 1. The automatic feeding device for the horizontal ribs of flange plates described in the present invention reduces the degree of manual participation and uncertainty through the mutual cooperation between the material preparation mechanism, the material distribution mechanism and the conveying mechanism. At the same time, mechanical equipment replaces manual labor, thereby quickly completing the rate of conveying the horizontal ribs to the forming device, which can greatly improve work efficiency and improve efficiency.

[0015] 2. The present invention describes an automatic feeding device for the horizontal ribs of flange plates. After the horizontal ribs come out of the distribution mechanism through the provision of a guide, they can be naturally and smoothly aligned with the perforations along the funnel shape, thereby greatly reducing the probability of the horizontal ribs deviating from the perforations and ensuring that the horizontal ribs accurately enter the interior of the bracket, thereby ensuring the smooth progress of subsequent processing or conveying processes.

[0016] 3. The present invention relates to an automatic feeding device for the horizontal ribs of flange plates. The multiple guide grooves cooperate with each other and are close to each other at the head and tail to build a continuous and uninterrupted guide path. During the conveying process, the longer horizontal ribs can always be within the constraint range of the guide grooves. In the process of smoothly transitioning from one guide groove to the next, the inclined grooves are provided to avoid interference between the horizontal ribs and the edges of the guide grooves, reduce deviations and shaking caused by guide interruptions, and ensure the smoothness of the conveying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a structural schematic diagram of the material preparation mechanism of the present invention;

[0019] Figure 3 This invention Figure 2 Schematic diagram of part of the structure;

[0020] Figure 4 It is a structural schematic diagram of a single material distributing mechanism of the present invention;

[0021] Figure 5 It is a structural schematic diagram of the conveying mechanism of the present invention;

[0022] Figure 6 This invention Figure 5 Schematic diagram of part of the structure;

[0023] In the accompanying drawings, 1, material preparation mechanism; 101, movable ground rail; 102, slide rail; 103, movable rack; 104, sliding block; 105, bottom plate; 106, support frame; 107, steel bar straightening machine; 108, battery; 109, movable motor; 110, driving gear;

[0024] 2. Material distribution mechanism; 201. Material distribution frame; 202. Guide groove; 203. Slide groove; 204. Fixed block;

[0025] 3. Conveying mechanism; 301. Conveying frame; 302. Slot; 303. Bracket; 304. Perforation; 305. Slide plate; 306. Base plate; 307. Driving motor; 308. Driving gear; 309. Bearing seat; 310. Rotating shaft; 311. Driven gear; 312. Belt; 313. Driving pulley; 314. Driven pulley; 315. Safety cover; 4. Movable plate; 5. Tensioning pulley; 6. Guide member; 7. Guide groove; 8. Inclined groove. DETAILED DESCRIPTION

[0026] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below with reference to the accompanying drawings and by way of preferred embodiments. However, it should be noted that many of the details listed in this specification are merely provided to help the reader gain a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be practiced even without these specific details.

[0027] See also Figures 1 to 6 The present invention provides an integral automatic feeding device for horizontal ribs of flange plates, and the technical solution is as follows:

[0028] It includes a material preparation mechanism 1, a material distribution mechanism 2 and a conveying mechanism 3. The material preparation mechanism 1 is provided with multiple material distribution mechanisms 2, and the multiple material distribution mechanisms 2 are arranged horizontally in sequence. A conveying mechanism 3 is provided on the outside of the multiple material distribution mechanisms 2 away from the material preparation mechanism 1; the material preparation mechanism 1 includes a movable ground rail 101, two sliding rails 102 are symmetrically provided inside the movable ground rail 101, and a movable rack 103 is provided at the front end of one of the sliding rails 102, each of the sliding rails 102 is provided with multiple sliding blocks 104, and the multiple sliding blocks 104 are commonly connected to a bottom plate 105, a support frame 106 is provided on the bottom plate 105, and a steel bar straightening machine 107 is provided on the top of the support frame 106, a battery 108 and a movable motor 109 are provided on the bottom plate 105, and the output end of the movable motor 109 extends to the lower end of the bottom plate 105, a driving gear 110 is provided on the output end of the movable motor 109, and the driving gear 110 is engaged with the movable rack 103.

[0029] An automatic flange plate welding and forming device is provided on the outside of the conveying mechanism 3 away from the material distribution mechanism 2; the horizontal ribs are straightened in sequence by the material preparation mechanism 1, and the straightened horizontal ribs are stably pushed to the material distribution mechanism 2. During the process, the mobile motor 109 cooperates with the driving gear 110 and the moving rack 103 to enable the steel bar straightening machine 107 to move on the mobile ground rail 101, so that it can conveniently push the straightened horizontal ribs to the material distribution mechanism 2, and cooperate with the conveying mechanism 3 to convey multiple horizontal ribs to the flange plate automatic welding and forming device, which can quickly carry out the welding and forming of the mesh flange plate; through the mutual cooperation between the material preparation mechanism 1, the material distribution mechanism 2 and the conveying mechanism 3, the degree of manual participation is reduced, and uncertainty is reduced. At the same time, mechanical equipment is used to replace manual labor, and the rate of conveying the horizontal ribs to the forming device is quickly completed, which can greatly improve work efficiency and efficiency.

[0030] The material dividing mechanism 2 includes a material dividing frame 201, and multiple material dividing frames 201 are arranged horizontally in sequence. Each of the material dividing frames 201 is provided with multiple guide grooves 202, and the cross-section of each guide groove 202 is a V-shaped groove. Six sliding grooves 203 are symmetrically opened on the top of each material dividing frame 201, and the lower end of each guide groove 202 is provided with two fixed blocks 204 that cooperate with the sliding groove 203.

[0031] After the steel bar straightening machine 107 straightens multiple horizontal bars in turn, it pushes them into multiple guide grooves 202 until the horizontal bars contact the conveying device. The multiple guide grooves 202 can be increased or decreased according to the required number of the current flange plates, and the position of the guide groove 202 can be adjusted by the slide groove 203 and the fixed block 204, so that the horizontal bars can be stably conveyed to the flange plate automatic welding forming device through the conveying mechanism 3 for subsequent welding process.

[0032] The conveying mechanism 3 includes a conveying frame 301, six card slots 302 are symmetrically opened on the top of the conveying frame 301, a plurality of brackets 303 are provided on the top of the conveying frame 301, and the number of the brackets 303 is consistent with the number of the guide slots 202, each of the brackets 303 has through-holes 304 symmetrically opened on both sides, and a slide 305 is provided at the lower end of each bracket 303 to cooperate with the card slot 302, a base plate 306 is provided in the middle of the conveying frame 301, and a driving motor 307 is provided on the base plate 306, and a driving gear 308 is provided at the output end of the driving motor 307, a plurality of groups of bearing seats 309 are provided on the top of the conveying frame 301, and each group of bearing seats 309 is composed of two bearing seats 309 arranged horizontally in parallel, and two rotating shafts are provided in the plurality of groups of bearing seats 309 310, and each rotating shaft 310 is provided with a driven gear 311 at one end close to the driving motor 307, the driving gear 308 and the two driven gears 311 are connected by a belt 312, each of the rotating shafts 310 is provided with a plurality of driving wheels 313, and the plurality of driving wheels 313 on the two rotating shafts 310 are arranged in the same manner, and the two horizontally parallel driving wheels 313 are a group, and each group of the driving wheels 313 is arranged in the corresponding bracket 303, and each of the upper ends of the inner part of the bracket 303 is provided with a driven wheel 314, and each driven wheel 314 cooperates with the corresponding two driving wheels 313, and a safety cover 315 is provided on the side of the conveying frame 301 close to the driving gear 308, and the safety cover 315 covers the driving gear 308 and the two driven gears 311.

[0033] Multiple horizontal ribs are moved to the bracket 303 through the backup mechanism and multiple guide grooves 202, pass through the corresponding through-holes 304 and contact the driving wheel 313 and the driven wheel 314, and then the driving motor 307 is started, and the two driven gears 311 are driven to rotate in the same direction through the driving gear 308 and the belt 312, and then the two rotating shafts 310 drive the multiple driving wheels 313 to rotate, and cooperate with the multiple driven wheels 314 to make the multiple horizontal ribs move forward stably and continue to move into the flange plate automatic welding forming device, which is convenient for the subsequent mesh flange plate welding process; the driven wheel 314 is driven by the rotation of the driving wheel 313, and the arc structure on the driving wheel 313 and the driven wheel 314 is used to fit with the horizontal ribs, so that the horizontal ribs can be fed continuously, stably and accurately, effectively avoiding problems such as jamming and offset during the feeding process to ensure processing accuracy.

[0034] The conveying frame 301 is provided with an adjustable movable plate 4 on the side near one end of the driving motor 307, and a tensioning wheel 5 is rotatably provided on the movable plate 4, and the tensioning wheel 5 cooperates with the belt 312, and the tensioning wheel 5 is between the driving gear 308 and the driven gear 311; the adjustable tensioning wheel 5 on the movable plate 4 can adjust the tension of the belt 312 according to actual needs; during the operation of the equipment, the belt 312 will become loose due to long-term use, and the tensioning wheel 5 can tighten the belt 312 in time to ensure that the belt 312 always maintains good friction with the driving gear 308 and the driven gear 311 to avoid slipping, ensure stable power transmission, and maintain the normal operation accuracy and efficiency of the equipment; by flexibly adjusting the tension of the tensioning wheel 5, the belt 312 can be evenly stressed, effectively reducing the risk of local excessive wear of the belt 312, thereby extending the service life of the belt 312 and reducing the frequency and cost of equipment maintenance and replacement of the belt 312.

[0035] Each of the brackets 303 is provided with a guide member 6 on the side close to the material distribution mechanism 2, and each guide member 6 is coaxially arranged with the corresponding through-hole 304; each of the brackets 303 is provided with a guide groove 7 on the side away from the material distribution mechanism 2, and each guide groove 7 is located below the corresponding through-hole 304.

[0036] The guide 6 is funnel-shaped and coaxially arranged with the perforation 304, which can provide precise initial guidance for the horizontal ribs entering the bracket 303; after the horizontal ribs come out of the material distribution mechanism 2, they can be naturally and smoothly aligned with the perforation 304 along the funnel shape, greatly reducing the probability of the horizontal ribs deviating from the perforation 304, ensuring that the horizontal ribs accurately enter the interior of the bracket 303, and thus ensuring the smooth progress of subsequent processing or conveying processes; the guide groove 7 with a V-groove design is located below the perforation 304, and can continue to provide guidance for the horizontal ribs after they pass through the perforation 304; the V-shaped structure can well limit the horizontal movement of the horizontal ribs, so that the horizontal ribs move along a specific trajectory, and achieve precise docking with subsequent processes or equipment, to ensure the continuity and accuracy of the entire production process; it is convenient for the horizontal ribs to stably enter the subsequent welding process.

[0037] Each of the guide grooves 202 is provided with a downwardly inclined inclined groove 8 at both ends; multiple guide grooves 202 cooperate with each other and are close to each other at the head and tail to build a continuous and uninterrupted guide path; during the transportation process, the longer horizontal ribs can always be within the constraint range of the guide groove 202, and in the process of smoothly transitioning from one guide groove 202 to the next guide groove 202, by setting the inclined groove 8, interference between the horizontal ribs and the edges of the guide groove 202 is avoided, and the deviation and shaking caused by the interruption of the guide are reduced, thereby ensuring the smoothness of the transportation process.

[0038] Workflow: multiple horizontal ribs are straightened by the steel bar straightening machine 107, and then the multiple horizontal ribs are straightened in turn by the moving parts in conjunction with the driving gear 110 and the moving rack 103, and then pushed into the multiple guide grooves 202. The multiple guide grooves 202 cooperate with each other and are close to each other, constructing a continuous and uninterrupted guide path until the horizontal ribs pass through the guide part 6 and enter the corresponding bracket 303; when the multiple horizontal ribs are in place, the driving motor 307 is started, and the two driven gears 311 are driven to rotate in the same direction through the driving gear 308 and the belt 312, and then the two rotating shafts 310 drive the multiple driving wheels 313 to rotate, and cooperate with the multiple driven wheels 314, and the driven wheels 314 are driven by the rotation of the driving wheel 313, and the arc structure on the driving wheel 313 and the driven wheel 314 is used to fit with the horizontal ribs, so that the multiple horizontal ribs move forward stably and continue to move into the flange plate automatic welding forming device, which is convenient for the subsequent mesh flange plate welding process.

[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. An automatic feeding device for flange plate horizontal ribs, characterized in that: include: A material preparation mechanism (1), a material distribution mechanism (2) and a conveying mechanism (3); a plurality of material distribution mechanisms (2) are provided outside the material preparation mechanism (1), and the plurality of material distribution mechanisms (2) are arranged transversely in sequence; and a conveying mechanism (3) is provided outside the plurality of material distribution mechanisms (2) on a side away from the material preparation mechanism (1).

2. The device for automatically feeding horizontal ribs of flange plates according to claim 1, characterized in that: The material preparation mechanism (1) comprises a movable ground rail (101), wherein two slide rails (102) are symmetrically arranged inside the movable ground rail (101), and a movable rack (103) is arranged at the front end of one of the slide rails (102), and each of the slide rails (102) is provided with a plurality of sliding blocks (104), and the plurality of sliding blocks (104) are commonly connected to a bottom plate (105), a support frame (106) is provided on the bottom plate (105), and a steel bar straightening machine (107) is provided on the top of the support frame (106), a battery (108) and a movable motor (109) are provided on the bottom plate (105), and the output end of the movable motor (109) extends to the lower end of the bottom plate (105), and a driving gear (110) is provided on the output end of the movable motor (109), and the driving gear (110) and the movable rack (103) are meshed with each other.

3. The device for automatically feeding horizontal ribs of flange plates according to claim 1, characterized in that: The material distribution mechanism (2) includes a material distribution frame (201), and a plurality of the material distribution frames (201) are arranged in a transverse order. Each of the material distribution frames (201) is provided with a plurality of guide grooves (202), and the cross section of each guide groove (202) is a V-shaped groove. Six slide grooves (203) are symmetrically opened on the top of each material distribution frame (201), and the lower end of each guide groove (202) is provided with two fixed blocks (204) that cooperate with the slide groove (203).

4. The device for automatically feeding horizontal ribs of flange plates according to claim 1, characterized in that: The conveying mechanism (3) includes a conveying frame (301), six card slots (302) are symmetrically opened on the top of the conveying frame (301), a plurality of brackets (303) are provided on the top of the conveying frame (301), and the number of the brackets (303) is consistent with the number of the guide slots (202), each of the brackets (303) is symmetrically opened on both sides with a through hole (304), and a slide (305) is provided at the lower end of each bracket (303) to cooperate with the card slot (302), a base plate (306) is provided in the middle of the conveying frame (301), and a driving motor (307) is provided on the base plate (306), and an active gear (308) is provided at the output end of the driving motor (307), and a plurality of groups of bearing seats (309) are provided on the top of the conveying frame (301), and each group of bearing seats (309) is composed of two bearing seats (309) arranged horizontally in parallel, and two rotating shafts are provided in the plurality of groups of bearing seats (309). (310), and each rotating shaft (310) is provided with a driven gear (311) at one end close to the driving motor (307), the driving gear (308) and the two driven gears (311) are connected by a belt (312), and each rotating shaft (310) is provided with a plurality of driving wheels (313), and the plurality of driving wheels (313) on the two rotating shafts (310) are arranged in the same manner, and the two driving wheels (313) arranged in parallel in the horizontal direction form a group. Each group of driving wheels (313) is arranged in the corresponding bracket (303), and a driven wheel (314) is provided at the upper end of each bracket (303), and each driven wheel (314) cooperates with the corresponding two driving wheels (313). A safety cover (315) is provided on the side of the conveying frame (301) close to the driving gear (308), and the safety cover (315) covers the driving gear (308) and the two driven gears (311).

5. The device for automatically feeding horizontal ribs of flange plates according to claim 4, characterized in that: An adjustable movable plate (4) is provided on the side of one end of the conveying frame (301) close to the driving motor (307), and a tensioning wheel (5) is rotatably provided on the movable plate (4). The tensioning wheel (5) cooperates with the belt (312), and the tensioning wheel (5) is located between the driving gear (308) and the driven gear (311).

6. The device for automatically feeding horizontal ribs of flange plates according to claim 4, characterized in that: Each of the brackets (303) is provided with a guide member (6) on one side close to the material distribution mechanism (2), and each guide member (6) is coaxially arranged with the corresponding through hole (304).

7. The device for automatically feeding horizontal ribs of flange plates according to claim 4, characterized in that: Each of the brackets (303) is provided with a guide groove (7) on a side away from the material distribution mechanism (2), and each guide groove (7) is located below a corresponding through hole (304).

8. The device for automatically feeding horizontal ribs of flange plates according to claim 3, characterized in that: Both ends of each guide groove (202) are provided with downwardly inclined grooves (8).

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