398results about "Elongation control device" patented technology

The invention relates to production technology for inhibiting nickel-saving austenitic stainless steel hot-rolled plate edge crack, which comprises the following steps of: smelting and continuous casting, grinding plate blanks, heating blanks, rolling and the like. By controlling N content in steel below 0.13 percent, controlling Creq/Nieq within 1.35, controlling alpha-phase content in a casting blank texture within 4 percent, setting the reasonable heating temperature of plate blanks by combining on-site reality, and adopting the plate blank one-pass descaling box and frame final-pass descaling descaling technology, in particular the rolling technology of tightly combining hot-rolled rolling pass deformation and blank temperature, the production technology has the advantages of avoiding the edge crack of the produced stainless steel hot-rolled plates, obviously improving the yield, solving the problem of edge crack quality for steel coils in the rolling process through a steckel mill, guaranteeing the edge quality of the hot-rolled steel coils and improving the width yield of finished rolled plates.

The invention provides a method for rolling of titanium and titanium alloy bar and wire rod with three-roller Y continuous rolling mill. The technical proposal of the invention is as follows that the three-roller Y continuous rolling mill group is used for 6 to 18 pass continuous rolling of heated titanium and titanium alloy bar billet of phi50mm to form bar billet of 30 to 8mm (or hexagonal and triangular structure of 24 to 8mm) or rolling wire billet of phi20 to 8mm. by adopting the method, bar billet of phi50mm can be rolled into bar billet of phi30 to 8mm (or triangular and hexagonal structure) or rolling wire billet of phi20 to 8mm after heated for one time. Compared with the prior methods of multiple fire time casting, swaging, two-roller transverse-arrangement non-continuous rolling and two-roller longitudinal-arrangement continuous rolling, all of which are used for production of titanium and titanium alloy bar or rolling wire billet, the invention not only has the advantages of high efficiency, energy saving, low noise, small occupying and high precision of the size as well as good organization perforation of titanium and titanium alloy bar and wire rod, but also can produce triangular or hexagonal section and other allotype section.

A method for controlling the elongation percentage, plate shape, etc in the skin rolling procedure of band steel features that an elongation percentage control unit, a plate shape control unit and an integrated control unit for both elongation percentage and plate shape are used, which use respectively three different optimizing algorithms to be used in a single iterative calculation procedure consisting of multiple optimizing calculation sub-procedures.

The invention relates to a high-hardness tin-plated original steel produced by secondary cold rolling. S≤0.015%, Al: 0.01-0.05%, N: 0.0080-0.0160%, and the rest are iron and unavoidable impurities. The manufacturing method of the steel for high-strength tin-plated raw plate includes: smelting the above-mentioned components and continuously casting them into billets; heating the billets to 1150-1250°C for hot rolling, and the final rolling temperature is above Ar3; coiling, coiling The temperature is ≤580°C; the first cold rolling, the deformation is controlled at 80-90%; the annealing is performed after the first cold rolling, the annealing temperature is 580-650°C, and the annealing time is 40-120 seconds; the second cold rolling, the deformation is controlled Between 15% and 28%. The steel plate for high-strength tin-plated original plate of the present invention has a hardness of HR30T 70-80, and has excellent weldability and processability. Suitable for use such as making three-piece cans.

The invention relates to a modified method for preparing ferrite non-corrodible steel, comprising heating casting blank, phosphorus removing, roughing down, phosphorus removing, fine rolling, cooling, spiraling, acid washing and cold reducing. The heating temperature is controlled between 1000- 1200 Deg. C; the outlet for roughing down is controlled between 900- 1100 Deg. C, and the relative pressing rate for roughing down is distributed backwards to increase break deformation energy restoration and promote break recrystallization; increase swing steel of middle roller way of 10- 100s between roughing down and fine rolling to ensure the time and condition for middle blank recrystallization; the temperature for fine rolling inlet is controlled between 850- 1050 Deg. C, for outlet the temperature is controlled between 750- 950 Deg. C, the relative pressing rate for fine rolling is distributed backwards to increase break deformation energy restoration and promote break recrystallization; the break after rolling is cooled to 600- 800 Deg. C for batching.

The present invention discloses on-line medium carbon steel nodularizing and rolling process. The process includes low temperature finish rolling at 680-850 deg.c and accumulated cross section deformation of 50 %-80 %, controlled cooling after rolling at 3-15 deg.c/s to 660-720 deg.c, isothermal course, and naturally cooling to room temperature. The said technological scheme results in metallographic structure of the rolled piece with high ferrite component, less pearlite component, small and dispersed pearlite and granular cementite, lowered strength and hardness, raised plasticity and excellent cold machining performance.

A method of controlling a continuous skin-pass and reduction operation for a metal strip includes the steps of passing a strip through a gap between working rollers of at least two successive rolling stands, only an upstream one of the stands providing substantial thickness reduction of the strip; determining an extension rate of the strip provided by the upstream stand; determining a tension of the strip downstream of the upstream stand; adjusting the speed of the working rollers of the upstream stand compared to the speed of the working rollers of a downstream one of said stands according to the determination of the extension rate; and adjusting the squeezing force of the upstream stand according to the downstream tension determination. A response time to the step of adjustment of the squeezing force is longer than a response time to the step of adjusting the speed of the working rollers.

The invention relates to a method for manufacturing a stainless steel heat transfer pipe, in particular to a method for manufacturing a stainless steel heat transfer pipe of a nuclear heat exchanger, comprising the following steps: cold rolling a material pipe to a middle parison pipe having the required pipe outside diameter and wall thickness through a cold rolling device; cold drawing the middle parison pipe to a middle semi-finished product pipe having the required pipe outside diameter and wall thickness through a cold-drawing pipe, and applying a low-frequency alternating magnetic field with a magnetic field frequency of 10-30Hz and a power range of 20-40kW; cold rolling the middle semi-finished product pipe to a finished product straight pipe having the required pipe outside diameter and wall thickness, and applying high-frequency alternating magnetic field with a magnetic field frequency of 30-50Hz and a power range of 70-90kW; performing multiple wiping inside the finished-product straight pipe, deoiling and cleaning; and performing brightness thermal processing and straightening processing. The stainless steel heat transfer pipe of the nuclear heat exchanger produced with a production technique has the characteristics of small caliber, thin wall, high precision, and the like and accords with the using requirement of high-pressure resistance and corrosion resistance of the nuclear heat exchanger in performance.

The invention provides a method for levelling a titanium plate coil, which comprises the following steps: delivering the titanium plate coil subjected to annealing treatment to a levelling machine, and directly carrying out levelling extension on the titanium plate coil by a levelling roll on the levelling machine or carrying out wet levelling on the titanium plate coil by the levelling roll under the conditions that the rolling speed is 50 to 200 meters per minute, the uncoiling tension is 0.5 and 4 tons, the curling tension is between 3.0 and 5.0 tons, and the extension rate is between 0.80 and 2.0 percent. After the cold-rolled and annealed titanium plate coil is subjected to leveling extension by the levelling roll on the levelling machine, the levelling method can eliminate stress and influence of the stress, level plate surfaces, and obtain better surface quality; and all the plate shape, dimension, surface quality, mechanical property, and the like of the leveled titanium plate coil achieve national standard requirements, and completely meet market demand.

The invention discloses a tension control system of an epicyclic gear tension roll leveler, which comprises an inlet pull tension gage and an inlet tension feedback device, an outlet pull tension gage which is provided in the outlet of the leveler for measuring the strip tension in the outlet, an outlet tension feedback device for feedback the strip tension in the outlet which measuring by the outlet pull tension gage, a tension control device for receive the strip tension in the outlet which is feedback from the outlet tension feedback device. The roll-force, the elongation and the speed of the leveler can be definite by the association of strip tension in the inlet and outlet. The three key parameters comprises the roll-force, the elongation and the speed of epicyclic gear tension roll leveler, the coordinate cooperated controlled can be constructed among the three key parameters. According to the addition of tension in outlet with the outlet pull tension gage by the technical scheme of the invention, meanwhile the stable elongation, roll-force and tension control can be realized, and the order of stable strip steel property and shape can be achieved.

Disclosed is a steel sheet with a tensile strength of 600 MPa grade wherein its constituents by mass percentage comprise C 0.05-0.08%, Si 0.20-0.40%, Mn 1.30-1.60%, and balancing Fe. Its tissue is a diphase of ferrite and martensite, wherein the volume fraction of the ferrite is 85-90%, the volume fraction of the martensite is 10-15%, and the manufacturing process consists of sheet bar continuous casting and rolling, fast cooling, soaking continuous casting sheet bar through tunnel furnace, controlling the tapping temperature to be 1100-1150 deg. C, controlling the initial rolling temperature between 1100-1150 deg. C, and end rolling temperature at 780-850 deg. C, fast cooling after rolling, and drawing-up after cooling.

The invention provides a band steel stretch-bending straightening system with capable of controlling the elongation rate and a control method thereof, wherein the band steel stretch-bending straightening system comprises an unreeling inlet roller, a stretch-bending straightener, a reeling outlet roller, a first motor and a second motor, wherein the first motor and the second motor respectively drive the inlet roller and the outlet roller. The band steel stretch-bending straightening system is characterized by also comprising a band steel inlet, an outlet speed measuring device, a first speed regulator, a second speed regulator and an elongation rate computing control device. The band steel stretch-bending straightening system capable of controlling the elongation rate and the automatic control method of the elongation rate of the band steel can realize the closed-loop control to the elongation rate of the band steel in the stretch-bending, straightening and producing processes of the band steel, have the advantages of high automation degree, simple, convenient and rapid operation, high stability and high precision and greatly improve the leveling production of the band steel and the quality of a processing product of the band steel.

The invention provides a method for controlling a finishing elongation rate of strip steel by utilizing second flow, comprising the following steps of: respectively measuring an actual speed value and an actual tension value by using an encoder and a tension meter for measuring the speeds of an inlet and an outlet of a finishing machine; additionally arranging a second flow closed loop control system module in a programmable controller of the finishing machine, i.e., a PLC (Programmable Logic Controller); additionally arranging a second flow function option button in a human-computer interface; adopting a speed control mode for a main motor as well as a front tension roller and a back tension roller of the finishing machine; introducing an outlet tension deviation matching coefficient to a rolling force controller; and carrying out gain processing on a system function according to an input time interval. By using the method, the set value of the rolling force as well as parameters such as speed, tension and the like before and after finishing are not needed to be changed according to the material of the strip steel, the speed and the tension before and after the finishing are in astable state, the elongation rate is controlled more precisely, the steel plate pattern and the elongation rate index before and after the specification changes are effectively improved, a favorable surface quality of a product is obtained, and the yield of the strip steel is increased.

The invention relates to the field of silicon steel cold rolling, and discloses a cold rolling method for high grade non-oriented silicon steel through hot rolling, acid pickling and non-edge-cutting.The cold rolling method comprises the following steps that a steel coil is obtained, non-edge-cutting normalizing acid pickling is carried out, then a one-time cold rolling method is adopted for continuous reversible type five-pass cold rolling, the reduction rate, rolling force, entry side unit tension and exit side unit tension of each pass are controlled, emulsified liquid spraying is adoptedin rolling for process lubricating and cooling, thermal expansion adjustment steel coil plate shape of a working roll is controlled in a partitioned cooling mode, a rolled product is obtained, and then subsequent procedures are conducted conventionally. The cold rolling method for high grade non-oriented silicon steel through hot rolling solves the problems of poor rolling efficiency and poor finished product rate of high silicon content varieties.

A new process for producing a seamless steel pipe comprises the following processing steps: firstly, producing a hollow pipe blank, at one end of which an annular cup bottom is arranged, through centrifugal casting; secondly, mechanically processing the inner surface and the outer surface of the hollow pipe blank; thirdly, heating the processed hollow pipe blank; fourthly, performing pipe jacking mill processing to the heated hollow pipe blank, and obtaining pipe fittings meeting the requirements of the wall thickness, the diameter and the length; and fifthly, after bar loosening and bar releasing, performing end cropping and finishing operation to the pipe fittings after the pipe jacking mill processing, and obtaining qualified finished product pipe materials. The invention can produce a high-quality stainless steel and special steel pipe difficult to process, and overcomes the defects in the prior art, so as to form an energy-saving, high-quality and economic new process with the short procedure for producing the seamless steel pipe compared with the traditional method.

The invention relates to a producing method for a stainless steel band, specifically used in war industry, automotive vehicle industry, electron industry or household electrical appliance industry, pertaining to cold rolling base plate technique field. The method is characterized in: selecting stainless steel band blank, performing a first rolling process to obtain semi-finished stainless steel bands; feeding the semi-finished stainless steel bands into an annealing oven, charging protective gas at the same time, and dividing the temperature in the annealing oven into six sections and a preheating section; performing a second rolling process after annealing to roll the semi-finished stainless steel bands into finished stainless steel bands with thickness of 0.2-0.5mm; straightening and flattening the rolled stainless steel bands, cutting and packing to be termination products. The invention is provided with a good cooling effect and reduced rolling pass which can decline the production cost and improve the product quality and yield, at the same time the surface finishment and straightness are improved, and operating requirement of users for hardness degree is satisfied.

The invention relates to pure titanium products rolling method. It rolls the Phi100mm pure titanium bar blank heated to 600- 850deg.C for 6-8 times, using two rolling machine connected set vertically rolling to Phi20-10mm bars or wire blanks for 8-12 times, using torque free linking roll set rolling the wire blank to Phi8-6mm for 2-6 times by rolling the Phi10mm wires. It only needs to heat once if it is using blank smaller than the size of Phi100mm. It is highly efficient, energy saving, high in precision, and fine in structure compared with existing ones.

The microalloy steel without Ni for low temperature pressure container consists of C 0.04-0.08 wt%, Si less than 0.6 wt%, Mn 1.0-1.6 wt%, Nb 0.010-0.030 wt%, Ti 0.005-0.030 wt%, V less than 0.070 wt%, Al 0.004-0.060 wt%, N less than 0.008 wt%, P less than 0.015 wt%, S less than 0.010 wt%, and Fe and inevitable impurity for the rest. By means of reasonable alloy component design and technological process including TMCP rolling, the steel plate has yield strength up to 360 MPa, tensile strength over 490 MPa, high low temperature impact toughness, excellent plasticity and welding performance, low production cost and short production period.

Disclosed is a steel sheet with a tensile strength of 540 MPa grade wherein its constituents by mass percentage comprise C 0.05-0.08%, Si 0.20-0.40%, Mn 1.00-1.30%, and balancing Fe. Its tissue is a diphase of ferrite and martensite, wherein the volume fraction of the ferrite is 85-90%, the volume fraction of the martensite is 10-15%, and the manufacturing process consists of sheet bar continuous casting and rolling, fast cooling, soaking continuous casting sheet bar through tunnel furnace, fast cooling after rolling, and drawing-up after cooling.

The invention discloses a control method for load balance of cold-strip steel rolling mill of double motor drive. The feature is that it is realized by control the technical parameter of roller, technical parameter of emulsion, dynamically adjusting rolling unit tension, percent of reduction and acceleration of raising speed of driving motor. The invention could compensate the work roller friction by the control parameters of percent of reduction, unit tension and acceleration of driving motor according to the actual parameter of rolling strip steel. The method could improve the stability during rolling process and control the motor speed difference caused by load difference by 3%.

The invention discloses rotary austenite toughening-based low-temperature steel and a method for preparing the same. The low-temperature steel is refined from C, Si, Mn, Mo and Ni which are taken as main chemical components. The method for preparing the low-temperature steel of the invention comprises the following steps: firstly, selecting raw materials, smelting the raw materials with a vacuum induction furnace, pouring a smelting product, slowly cooling the product until temperature reaches the room temperature, transferring the product to a heating furnace for heating and heat preservation for 1 hour, and taking the product out for rolling, wherein the rolling is controlled through two stages of a recrystallization type and a non-recrystallization type for 9 times; and after the rolling, controlling a cooling speed and a final cooling temperature, finally rolling the product into a 15 mm thick steel plate and then performing quenching and tempering heat treatment or dual-quenching heat treatment. The low-temperature steel prepared by the method comprises rotary austenite with different contents and different distributions, so the products with different strengths and low-temperature toughness can be obtained; and the low-temperature steel is 550-710 MPa and 680-750 MPa in yield strength and tensile strength respectively, is 150-220 J in transverse impact energy under the experiment condition of -196 DEG C, and can meet the performance requirements required by LNG building.

The invention provides a cold rolling method for high-silicon electrical steel. The method comprises conventional processes of a first cold rolling for a hot rolled plate after being treated with acid washing or a second cold rolling with annealing during operation, decarbonization annealing and recrystallization annealing, etc., and is characterized in that the hot rolled plate before being treated with acid washing is done with welding end to end and then continuous endless rolling is done by a mill with multi-stands; a warm rolling is realized by that mechanical energy is transformed into heat energy during the rolling and the temperature of the steel plate raises; the tension among each mill stand is 100-300 N/mm <2> and 30-80 N/mm<2> for the last mill stand; the draft is 15-30 percent and 5-15 percent for the last mill stand and the outlet speed of the rolling mill is no less than 500m/min and the thickness of the finished product is 0.2-0.8mm. By adopting a plurality of mill stands to realize the warm rolling, the invention effectively solves the breakage occurred in edges; the last mill stand is served as the pass mill stand of finished products so as to guarantee the quality of the surface of the steel strip; large tension is adopted during the rolling so as to ensure that a forward slipping area can be reduced and deformation bands are increased. Compared with the method by a single mill stand, the method of the invention prolongs the cycle of roll changing, reduces the labor intensity, shortens the production cycle and improves productivity and quality of steel plates. In addition, the method of welding from head to tail for transition with low-silicon steel can effectively solve the problem of breakage during the welding of the high-silicon electrical steel.

The production process of SCP for automobile crossbeam includes the steps of converter smelting, LF refining, continuous casting and rolling, coiling and product inspection. The steel of SCP for automobile crossbeam consists of C 0.16-0.20 wt%, Si 0.3-0.5 wt%, Mn 1.3-1.5 wt%, P not more than 0.015 wt%, S not more than 0.010 wt%, Ti 0.01-0.03 wt%, Als 0.020-0.035 wt%, N not more than 65 PPm. Compared with available technology, the present invention has the advantages of relatively low alloy content in the steel, easy control of the chemical comprise, short production process and low production cost.

The invention discloses a production method of a high-intensity and medium-thickness steel plate and the technique process comprises heating-descaling-rolling-straightening-controlled cooling, while the specific technique is that: the temperature is heated to 1150-1200 DEG C; the temperature range of rough rolling is set at 1000-1100 DEG C; the rough rolling is done no less than three passes and the initial draft is no less than 10 percent; large rolling reduction is adopted in a finish rolling stage and the cumulative amount of deformation of the finish rolling is no less than 60 percent and the temperature of the finish rolling is 840-930 DEG C while the temperature of final finish rolling is 800-880 DEG C; the steel plate out from a finishing mill is conveyed to a straightening machine directly with the straightening temperature of 800-880 DEG C and then is controlled cooling with the cooling speed of 6-15 DEG C per second and the final cooling temperature of 400-500 DEG C. Due to adjustment of technique of heating, rolling, straightening and cooling, etc., the medium-thickness steel plate with straightness below 10 IU can account for 95 percent, thereby solving the problem that the straightness of the medium-thickness steel plate fails to meet the standard so as to meet the application demand from users, reducing damages of production equipment in the low-temperature rolling process as well as the problems caused by that the steel plate has not been pre-treated by the straightening machine before the controlled cooling.