Device and method for preparing large-diameter gas-electric smelting quartz weight

By setting a vibration component and a hot melt component in the quartz ingot preparation device, the problem of gas mixing inside the quartz ingot to form pores is solved, and high-quality preparation and low-cost production of the quartz ingot are achieved.

CN120607359AActive Publication Date: 2025-09-09LIANYUNGANG KERUI BAOSHIYING CERAMIC MATERIAL CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202511113096.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2025-09-09
Estimated Expiration
2045-08-11

AI Technical Summary

Technical Problem

During the operation of the existing quartz ingot preparation device, the quartz powder melts and comes into contact with the gas inside the furnace, causing the gas to mix and form pores after cooling, affecting the preparation quality.

Method used

By setting up a vibration component, the forming tube and target holder are vibrated, and the vibration wave is transmitted to the inside of the quartz ingot to accelerate the discharge of gas. At the same time, the hot melt component and reflux component are used to optimize heating and water utilization to ensure the uniformity of quartz ingot molding and reduce pores.

Benefits of technology

The preparation quality and processing accuracy of quartz ingots are improved, the loss of raw materials is reduced, the generation of pores is reduced, and the preparation cost is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120607359A_ABST
    Figure CN120607359A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of quartz processing equipment, and particularly discloses a large-diameter gas-electric smelting quartz weight preparation device and method.The device comprises a machine body, a fixing base is fixedly connected to the inner surface of the machine body, a forming assembly is arranged on the inner surface of the fixing base, and the forming assembly comprises a forming pipe fixedly connected with the fixing base; a spiral groove is formed in the inner surface of the machine body, a moving part is arranged on the inner side of the machine body, the machine body is slidably connected with a movable plate through the moving part, a motor is fixedly connected to the outer surface of the upper end of the movable plate, and a driving rod is fixedly connected to the upper end of an output shaft of the motor. Through the arrangement of the swing assembly, the contact block is in collision contact with the forming pipe, the forming pipe and the target holder can generate vibration through collision, and after vibration waves are transmitted into the quartz weight through the target holder, exhaust of gas in the quartz weight can be accelerated, so that generation of air holes in the quartz weight can be reduced; furthermore, the preparation and processing quality of the quartz weight can be effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of quartz processing equipment, in particular to a device and method for preparing a large-diameter gas-electrically fused quartz ingot. Background Art

[0002] Quartz ingot is a solid cylindrical material made of high-purity silicon dioxide. It is mainly used to produce quartz glass products (such as tubes, rods, plates, etc.) and core components in semiconductors, optics and other fields. With its advantages of high temperature resistance, corrosion resistance and good light transmittance, it is widely used in photovoltaic semiconductors, optics and quantum communications, chemical industry and medical fields.

[0003] Oxyhydrogen refining is one of the commonly used methods for preparing quartz ingots. For example, Chinese Patent Publication No. CN114349310B discloses a large-diameter quartz ingot melting furnace. The device is equipped with a rotating mechanism that drives the rotation of a limiting cylinder and the combustion nozzle inside it. When adjusting and switching the nozzle, the rotation of the nozzle can ensure uniform and stable heat supply during the switching operation, thereby improving the preparation and processing quality of the quartz ingot. When the quartz ingot preparation equipment in the prior art is working, the rotation of the combustion nozzle can improve the heating uniformity to a certain extent. However, in the actual working process, after the quartz powder is heated and melted, it will fully contact with the gas inside the furnace body as it gradually accumulates and takes shape, so that the quartz material in the melted state will be mixed with gas. The quartz ingot preparation device in the prior art cannot discharge the gas in time during the working process. After the quartz ingot cools and solidifies, the gas will form pores inside the quartz ingot, which will affect the preparation and processing quality of the quartz ingot. Summary of the Invention

[0004] The purpose of the present invention is to provide a large-diameter gas-fused quartz ingot preparation device and method, which can cause the forming tube and the target holder to vibrate through collision. After the vibration wave is transmitted to the interior of the quartz ingot through the target holder, it will accelerate the discharge of the gas inside the quartz ingot, thereby solving the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A large-diameter gas-electric fused quartz ingot preparation device, comprising a body, an inner surface of the body being fixedly connected to a fixing seat, an inner surface of the fixing seat being provided with a forming assembly, the forming assembly comprising a forming tube fixedly connected to the fixing seat, a spiral groove being provided on the inner surface of the body, a moving part being provided on the inner side of the body, the body being slidably connected to a movable plate through the moving part, an outer surface of the upper end of the movable plate being fixedly connected to a motor, an upper end of the motor output shaft being fixedly connected to a driving rod, an upper end of the driving rod being fixedly connected to a target holder, the target holder being located on the inner side of the forming tube and in sliding contact with the inner surface of the forming tube, an outer surface of the driving rod being fixedly connected to a fixing plate, an outer surface of the fixing plate being fixedly connected to a rotating sleeve, and the body being spirally connected to the rotating sleeve through a spiral groove.

[0006] Preferably, both the upper and lower ends of the forming tube are open, a fixed tube is fixedly connected to the outer surface of the upper end of the body, the fixed seat is annular, the fixed tube is communicated with the inside of the forming tube, the lower end of the body is open, the body is made of heat-insulating material, a support leg is fixedly connected to the outer surface of the lower end of the body, the forming assembly is used for quartz ingot processing and shaping, the moving part includes a guide groove opened on the inner surface of the body, a guide block is slidably connected to the inside of the guide groove, the number of the guide grooves and guide blocks are both two groups and are symmetrically distributed, and the two groups of guide blocks are fixedly connected to the movable plate.

[0007] Preferably, a hot melt component is provided on the outside of the body, and the hot melt component includes a plasma flame generator fixedly connected to the outer surface of the body, and the plasma flame generator is distributed in a circular ring shape on the outside of the body. A flow equalizing plate is embedded in the outer surface of the body, and the flow equalizing plate is distributed corresponding to the plasma flame generator.

[0008] Preferably, a sealing plate is fixedly connected to the inner surface of the body, the sealing plate is annular, the inner surface of the sealing plate is fixedly connected to the forming tube, and a hydrogen-oxygen flame generator is fixedly connected to the inner surface of the body, the hydrogen-oxygen flame generator is distributed in annular shape outside the forming tube, and the outer surface of the hydrogen-oxygen flame generator is provided with flame holes, and the number of the flame holes is several groups and distributed in a ring array.

[0009] Preferably, a spoiler assembly is provided on the upper side of the sealing plate, and the spoiler assembly includes a movable frame rotatably connected to the outer surface of the forming tube, the outer surface of the movable frame is fixedly connected to a support frame, the outer surface of the support frame is fixedly connected to a movable rod, and the upper side of the outer surface of the movable rod is fixedly connected to a spoiler.

[0010] Preferably, the movable frame is annular, the movable rods and spoilers are in several groups and distributed in an annular array, the height of the spoiler corresponds to the flame nozzle, the spoiler is arranged in an inclined shape, and the spoiler is made of high temperature resistant material.

[0011] Preferably, a reflux component is provided on the outside of the body, and the reflux component includes a storage tube fixedly connected to the outer surface of the body, the storage tube is distributed in a circular ring shape on the outside of the body, and a through groove is provided on the outer surface of the body. The outer surface of the upper end of the sealing plate is fixedly connected to a guide plate, and the outer surface of the upper end of the guide plate is inclined. The inner side of the body is connected to the inner surface of the storage tube through the through groove, and the lower end of the movable rod is fixedly connected to a scraper, and the scraper is in sliding contact with the outer surface of the upper end of the guide plate, and the outer surface of the storage tube is fixedly connected to a conduit.

[0012] Preferably, a swinging assembly is provided between the forming tube and the machine body, and the swinging assembly includes a mounting plate fixedly connected to the inner surface of the machine body, a traction bar is fixedly connected to the outer surface of the lower end of the mounting plate, a contact block is fixedly connected to the lower end of the traction bar, and the outer surface of the contact block is arc-shaped, and an elastic plate is fixedly connected between the traction bar and the machine body.

[0013] Preferably, the elastic plate has a U-shaped structure, the outer surface of the upper end of the fixed plate is fixedly connected to a connecting rod, the upper end of the connecting rod is fixedly connected to a sphere, the sphere is in sliding contact with the outer surface of the contact block, and the number of the contact blocks and the traction strips are several groups and distributed in a ring array.

[0014] A method for preparing a large-diameter gas-fused quartz ingot, comprising the following steps: S1: The quartz powder is injected into the machine body through a fixed tube, and the plasma flame generator generates high temperature to melt the quartz powder; S2: Quartz powder is heated on the target holder to form a molten state, and the forming tube is used to keep the diameter of the quartz ingot accurate; S3: The target holder will slide down along the inner wall of the forming tube during the rotation process, so that the quartz ingot gradually accumulates and lengthens on the surface of the target holder; S4: The oxyhydrogen flame generator continues to heat the melted quartz ingot, so that the quartz ingot is evenly spread on the surface of the target holder; S5: The ball drives the contact block to collide with the forming tube, accelerating the discharge of gas inside the quartz ingot and reducing the generation of pores inside the quartz ingot; S6: The target holder drives the quartz ingot away from the high temperature zone, and the quartz ingot gradually cools down on the surface of the target holder to become a columnar solid quartz ingot.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. This solution provides a swinging assembly that collides with the forming tube through a contact block. This collision can cause the forming tube and the target holder to vibrate. After the vibration wave is transmitted to the interior of the quartz ingot through the target holder, it will accelerate the discharge of gas inside the quartz ingot, thereby reducing the generation of pores inside the quartz ingot and effectively improving the preparation and processing quality of the quartz ingot. 2. This solution provides a forming assembly, and the target holder moves downward synchronously as it rotates inside the forming tube, thereby gradually increasing the length of the quartz ingot. By controlling the amount of quartz powder fed, quartz ingots of various sizes can be processed, effectively improving the convenience and processing accuracy of the quartz ingot preparation device during use. 3. This solution sets up a reflux component, and the scraper can discharge the water on the surface of the guide plate into the storage tube in time, thereby effectively shortening the time that water stays on the surface of the guide plate, thereby effectively reducing the evaporation of water on the surface of the guide plate, and further reducing the raw material loss of the quartz ingot preparation device, thereby reducing the quartz ingot preparation and processing costs to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a top view of the overall structure of the present invention; Figure 3 This is a diagram of the internal structure of the body of the present invention; Figure 4 For the present invention Figure 2 Middle AA section view; Figure 5 For the present invention Figure 4 The enlarged schematic diagram of point B in the middle; Figure 6 For the present invention Figure 4 The enlarged schematic diagram of point C in the middle; Figure 7 For the present invention Figure 4 Enlarged schematic diagram at point D in the middle.

[0018] Description of reference numerals: 11. Machine body; 12. Support legs; 13. Storage tube; 14. Conduit; 15. Plasma flame generator; 16. Fixed tube; 17. Guide groove; 18. Spiral groove; 19. Movable plate; 20. High-temperature motor; 21. Fixed plate; 22. Drive rod; 23. Forming tube; 24. Flow equalizing plate; 25. Fixed seat; 26. Through groove; 27. Target support; 28. Movable frame; 29. ​​Sealing plate; 30. Guide plate; 31. Hydrogen-oxygen flame generator; 32. Flame nozzle; 33. Spoiler; 34. Movable rod; 35. Support frame; 36. Mounting plate; 37. Traction strip; 38. Elastic plate; 39. Contact block; 40. Connecting rod; 41. Sphere; 42. Rotating sleeve; 43. Guide block; 44. Scraper. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figures 1 to 7 , the present invention provides a technical solution: A large-diameter gas-electric fused quartz ingot preparation device includes a body 11, the inner surface of the body 11 is fixedly connected to a fixing seat 25, the inner surface of the fixing seat 25 is provided with a forming assembly, the forming assembly includes a forming tube 23 fixedly connected to the fixing seat 25, the inner surface of the body 11 is provided with a spiral groove 18, the inner side of the body 11 is provided with a moving part, the body 11 is slidably connected to a movable plate 19 through the moving part, the outer surface of the upper end of the movable plate 19 is fixedly connected to a motor 20, the upper end of the output shaft of the motor 20 is fixedly connected to a driving rod 22, the upper end of the driving rod 22 is fixedly connected to a target holder 27, the target holder 27 is located on the inner side of the forming tube 23 and is in sliding contact with the inner surface of the forming tube 23, the outer surface of the driving rod 22 is fixedly connected to a fixing plate 21, the outer surface of the fixing plate 21 is fixedly connected to a rotating sleeve 42, and the body 11 is spirally connected to the rotating sleeve 42 through the spiral groove 18.

[0021] The upper and lower ends of the forming tube 23 are open, the outer surface of the upper end of the body 11 is fixedly connected to a fixing tube 16, the fixing seat 25 is annular, the fixing tube 16 is communicated with the inside of the forming tube 23, the lower end of the body 11 is open, the body 11 is made of heat-insulating material, the outer surface of the lower end of the body 11 is fixedly connected to a support leg 12, the forming assembly is used for quartz ingot processing and shaping, the moving part includes a guide groove 17 opened on the inner surface of the body 11, and a guide block 43 is slidably connected to the inside of the guide groove 17. The number of the guide grooves 17 and the guide blocks 43 are both two groups and are symmetrically distributed. The two groups of guide blocks 43 are fixedly connected to the movable plate 19.

[0022] By adopting the above technical solution, when the quartz ingot preparation device is working, the support legs 12 fix the body 11 to keep a certain distance between the lower end of the body 11 and the ground to facilitate the removal of the quartz ingot, and the quartz powder is evenly put into the fixed tube 16. The quartz powder melts into a molten state under the action of high temperature and gathers on the upper side of the target holder 27. The motor 20 fixes and supports the target holder 27 through the driving rod 22. The target holder 27 is located inside the forming tube 23. The target holder 27 cooperates with the forming tube 23 to enable the molten quartz material to gradually accumulate and form on the surface of the target holder 27. The target holder 27 will drive the quartz ingot on its upper side to move synchronously, thereby reducing the probability of adhesion between the quartz ingot and the forming tube 23 to a certain extent, thereby ensuring the forming quality of the quartz ingot. The body 11 supports the movable plate 19 slidingly through the guide groove 17 and the guide block 43, so that the movable plate 19 can slide linearly inside the body 11. When the output shaft of the motor 20 drives the driving rod 22 to rotate, The driving rod 22 will drive the fixed plate 21 to rotate synchronously, thereby driving the rotating sleeve 42 to rotate synchronously through the fixed plate 21. The rotating sleeve 42 is connected to the machine body 11 through the spiral transmission of the spiral groove 18. During the rotation, it will slide downward along the inner wall of the machine body 11. During the movement, the fixed plate 21 will drive the movable plate 19 to move downward synchronously through the driving rod 22 and the motor 20, so that the target holder 27 gradually moves downward from the inside of the forming tube 23. As the quartz material continues to accumulate on the target holder 27, the target holder 27 cooperates with the forming tube 23 to process the quartz material into a cylindrical shape, so that the quartz powder can be processed into a quartz ingot. By setting a forming assembly, the target holder 27 will move downward synchronously during the rotation inside the forming tube 23, so that the forming length of the quartz ingot can be gradually increased. By controlling the amount of quartz powder fed, it can be processed into quartz ingots of various sizes, thereby effectively improving the convenience and processing accuracy of the quartz ingot preparation device during use.

[0023] Specifically, such as Figure 4 and Figure 5As shown, a hot melt component is provided on the outside of the body 11, and the hot melt component includes a plasma flame generator 15 fixedly connected to the outer surface of the body 11. The plasma flame generator 15 is distributed in a circular ring shape on the outside of the body 11, and a flow equalizing plate 24 is embedded in the outer surface of the body 11. The flow equalizing plate 24 is distributed corresponding to the plasma flame generator 15.

[0024] A sealing plate 29 is fixedly connected to the inner surface of the body 11. The sealing plate 29 is annular. The inner surface of the sealing plate 29 is fixedly connected to the forming tube 23. An oxyhydrogen flame generator 31 is fixedly connected to the inner surface of the body 11. The oxyhydrogen flame generator 31 is distributed in an annular shape outside the forming tube 23. Flame holes 32 are opened on the outer surface of the oxyhydrogen flame generator 31. The number of the flame holes 32 is several groups and distributed in an annular array.

[0025] By adopting the above technical solution, when the quartz powder is added, it will fall down along the inside of the fixed tube 16 under the action of gravity. At this time, the plasma flame generator 15 will spray a high-temperature flame to melt the quartz powder. The flow plate 24 corresponding to the plasma flame generator 15 can improve the uniformity of the flame airflow, so that the quartz powder is evenly heated and melted. After the melted quartz material is collected on the surface of the target holder 27, in order to improve the forming accuracy of the quartz ingot, a high-temperature flame is generated by the hydrogen-oxygen flame generator 31, and then the flame passes through the flame nozzle 32 to continue to heat the quartz ingot accumulated on the surface of the target holder 27, so that the quartz ingot can be kept The quartz ingot is kept in a molten state, and the sealing plate 29 can separate the internal space of the body 11, thereby preventing the high-temperature gas from spreading outward from the lower side of the body 11, thereby improving the heat utilization efficiency, and helping the quartz ingot to evenly cover the surface of the target holder 27, thereby reducing the probability of gaps in the middle of the quartz ingot, and further improving the molding accuracy of the quartz ingot. As the target holder 27 gradually moves downward, the quartz ingot on the lower side will gradually move away from the flame generated by the oxyhydrogen flame generator 31, so that the quartz ingot on the lower side will gradually cool and take shape, and the oxyhydrogen flame generator 31 will continue to heat the newly melted quartz ingot.

[0026] Specifically, such as Figure 3 、 Figure 4 and Figure 5 As shown, a spoiler assembly is provided on the upper side of the sealing plate 29, and the spoiler assembly includes a movable frame 28 rotatably connected to the outer surface of the forming tube 23, the outer surface of the movable frame 28 is fixedly connected to a support frame 35, the outer surface of the support frame 35 is fixedly connected to a movable rod 34, and the upper side of the outer surface of the movable rod 34 is fixedly connected to a spoiler 33.

[0027] The movable frame 28 is annular, and the movable rods 34 and spoilers 33 are in several groups and distributed in an annular array. The height of the spoiler 33 corresponds to the flame nozzle 32. The spoiler 33 is arranged in an inclined shape and is made of high-temperature resistant material.

[0028] By adopting the above technical solution, the high-temperature flame airflow will blow the spoiler 33 when it is ejected from the flame nozzle 32. The movable frame 28 fixes the movable rod 34 through the support frame 35. The spoiler 33 will drive the movable frame 28 to rotate along the surface of the forming tube 23 under the push of the flame airflow. The movement of the spoiler 33 can play a certain guiding and diverting role on the flame airflow, so that the high-temperature flame can be evenly contacted with the outer surface of the forming tube 23, and the heating uniformity of the quartz ingot can be further improved, thereby reducing the risk of gaps and pores in the middle of the quartz ingot, which helps to improve the forming accuracy of the quartz ingot.

[0029] Specifically, such as Figure 4 and Figure 5 As shown, a reflux component is provided on the outside of the body 11, and the reflux component includes a storage tube 13 fixedly connected to the outer surface of the body 11, and the storage tube 13 is distributed in a circular shape on the outside of the body 11. A through groove 26 is provided on the outer surface of the body 11, and the upper outer surface of the sealing plate 29 is fixedly connected to the guide plate 30, and the upper outer surface of the guide plate 30 is inclined. The inner side of the body 11 is connected to the inner surface of the storage tube 13 through the through groove 26, and the lower end of the movable rod 34 is fixedly connected to the scraper 44, and the scraper 44 is in sliding contact with the upper outer surface of the guide plate 30. The outer surface of the storage tube 13 is fixedly connected to the conduit 14.

[0030] By adopting the above technical solution, when the oxyhydrogen flame generator 31 is working, hydrogen and oxygen are generated by electrolyzing water, and then the two are mixed at an optimal combustion ratio and ignited to form a high-temperature oxyhydrogen flame. Water is produced during the combustion of hydrogen and oxygen. In order to improve the utilization efficiency of water and reduce the evaporation of water, a reflux component is provided. The water produced by the oxyhydrogen flame generator 31 during combustion will gather on the surface of the guide plate 30, and the guide plate 30 will guide the water to the through groove 26, so that the water enters the storage tube 13 through the through groove 26. When the movable frame 28 drives the movable rod 34 and the spoiler 33 to rotate, the movable The rod 34 will drive the scraper 44 on its lower side to move synchronously. Through the sliding contact between the scraper 44 and the upper side of the guide plate 30, the water on the surface of the guide plate 30 can be discharged to the inside of the storage tube 13 in time, thereby effectively shortening the time that water stays on the surface of the guide plate 30, thereby effectively reducing the evaporation of water on the surface of the guide plate 30, and further reducing the raw material loss of the quartz ingot preparation device, thereby reducing the quartz ingot preparation processing cost to a certain extent, and water can be continuously injected into the storage tube 13 through the conduit 14, thereby ensuring the continuous operation of the quartz ingot preparation device.

[0031] Specifically, such as Figure 4 and Figure 6 As shown, a swing assembly is provided between the forming tube 23 and the body 11, and the swing assembly includes a mounting plate 36 fixedly connected to the inner surface of the body 11, a traction bar 37 is fixedly connected to the outer surface of the lower end of the mounting plate 36, and a contact block 39 is fixedly connected to the lower end of the traction bar 37, and the outer surface of the contact block 39 is arc-shaped, and an elastic plate 38 is fixedly connected between the traction bar 37 and the body 11.

[0032] The elastic plate 38 has a U-shaped structure, and the outer surface of the upper end of the fixed plate 21 is fixedly connected to a connecting rod 40. The upper end of the connecting rod 40 is fixedly connected to a sphere 41. The sphere 41 is in sliding contact with the outer surface of the contact block 39. The number of the contact blocks 39 and the traction bars 37 are both in several groups and distributed in a ring array.

[0033] By adopting the above technical solution, in order to further reduce the probability of pores forming in the middle of the quartz ingot, a swinging assembly is set. The body 11 fixes and supports the traction bar 37 through the mounting plate 36, and the mounting plate 36 supports and pulls the contact block 39 through the traction bar 37. The elastic plate 38 can apply a certain elastic force to the traction bar 37, so that the traction bar 37 remains tilted. During the rotation of the fixed plate 21, the ball 41 will be driven to move synchronously through the connecting rod 40. During the rotation, the ball 41 will contact the outer surface of the contact block 39. At this time, the ball 41 will squeeze and push the contact block 39, so that the contact block 39 When the ball 41 moves to the side away from the forming tube 23, the contact block 39 squeezes the elastic plate 38 through the traction bar 37 during the movement. When the ball 41 loses contact with the contact block 39, the traction bar 37 drives the contact block 39 to move in the opposite direction under the elastic force of the elastic plate 38, so that the contact block 39 collides with the forming tube 23. The collision can cause the forming tube 23 and the target holder 27 to vibrate. After the vibration wave is transmitted to the inside of the quartz ingot through the target holder 27, it will accelerate the discharge of the gas inside the quartz ingot, thereby reducing the generation of pores inside the quartz ingot, and further effectively improving the preparation and processing quality of the quartz ingot.

[0034] A method for preparing a large-diameter gas-fused quartz ingot, comprising the following steps: S1: quartz powder is injected into the body 11 through the fixed tube 16, and the plasma flame generator 15 generates high temperature to melt the quartz powder; S2: Quartz powder is heated on the target holder 27 to form a molten state, and cooperates with the forming tube 23 to keep the diameter of the quartz ingot accurate; S3: The target holder 27 will slide down along the inner wall of the forming tube 23 during the rotation process, so that the quartz ingot gradually accumulates and lengthens on the surface of the target holder 27; S4: The oxyhydrogen flame generator 31 continues to heat the melted quartz ingot so that the quartz ingot is evenly spread on the surface of the target holder 27; S5: The ball 41 drives the contact block 39 to collide with the forming tube 23, accelerating the discharge of gas inside the quartz ingot and reducing the generation of pores inside the quartz ingot; S6: The target holder 27 drives the quartz ingot to gradually move away from the high temperature zone, and the quartz ingot gradually cools down on the surface of the target holder 27 to become a columnar solid quartz ingot.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A large diameter gas-electric fused quartz ingot preparation device, comprising a body (11), characterized in that: The inner surface of the machine body (11) is fixedly connected to a fixing seat (25), and the inner surface of the fixing seat (25) is provided with a forming assembly, and the forming assembly includes a forming tube (23) fixedly connected to the fixing seat (25). The inner surface of the machine body (11) is provided with a spiral groove (18), and the inner side of the machine body (11) is provided with a moving part, and the machine body (11) is slidably connected to a movable plate (19) through the moving part. The outer surface of the upper end of the movable plate (19) is fixedly connected to a motor (20), and the upper end of the output shaft of the motor (20) is fixedly connected to a driving rod (22), and the upper end of the driving rod (22) is fixedly connected to a target holder (27), and the target holder (27) is located inside the forming tube (23) and is in sliding contact with the inner surface of the forming tube (23). The outer surface of the driving rod (22) is fixedly connected to a fixing plate (21), and the outer surface of the fixing plate (21) is fixedly connected to a rotating sleeve (42). The machine body (11) is connected to the rotating sleeve (42) by spiral transmission through the spiral groove (18).

2. The large-diameter gas-fused quartz ingot preparation device according to claim 1, characterized in that: The upper and lower ends of the forming tube (23) are open, the outer surface of the upper end of the body (11) is fixedly connected to a fixed tube (16), the fixed seat (25) is annular, the fixed tube (16) is connected to the inside of the forming tube (23), the lower end of the body (11) is open, the body (11) is made of heat-insulating material, the outer surface of the lower end of the body (11) is fixedly connected to a support leg (12), the forming assembly is used for quartz ingot processing and shaping, the moving part includes a guide groove (17) provided on the inner surface of the body (11), the guide groove (17) is slidably connected to a guide block (43), the number of the guide groove (17) and the guide block (43) are both two groups and are symmetrically distributed, and the two groups of guide blocks (43) are fixedly connected to the movable plate (19).

3. The large-diameter gas-fused quartz ingot preparation device according to claim 2, characterized in that: A hot melt component is provided on the outside of the body (11), and the hot melt component includes a plasma flame generator (15) fixedly connected to the outer surface of the body (11), and the plasma flame generator (15) is distributed in a circular ring shape on the outside of the body (11). A flow equalizing plate (24) is embedded in the outer surface of the body (11), and the flow equalizing plate (24) is distributed correspondingly to the plasma flame generator (15).

4. The large-diameter gas-fused quartz ingot preparation device according to claim 3, characterized in that: The inner surface of the body (11) is fixedly connected to a sealing plate (29), the sealing plate (29) is annular, the inner surface of the sealing plate (29) is fixedly connected to the forming tube (23), the inner surface of the body (11) is fixedly connected to an oxyhydrogen flame generator (31), the oxyhydrogen flame generator (31) is annularly distributed outside the forming tube (23), the outer surface of the oxyhydrogen flame generator (31) is provided with flame spray holes (32), the number of the flame spray holes (32) is several groups and is distributed in an annular array.

5. The large-diameter gas-fused quartz ingot preparation device according to claim 4, characterized in that: A spoiler assembly is provided on the upper side of the sealing plate (29), and the spoiler assembly includes a movable frame (28) rotatably connected to the outer surface of the forming tube (23), a support frame (35) is fixedly connected to the outer surface of the movable frame (28), a movable rod (34) is fixedly connected to the outer surface of the support frame (35), and a spoiler (33) is fixedly connected to the upper side of the outer surface of the movable rod (34).

6. The large-diameter gas-fused quartz ingot preparation device according to claim 5, characterized in that: The movable frame (28) is annular, the movable rods (34) and the spoilers (33) are in groups and distributed in an annular array, the height of the spoilers (33) corresponds to the flame nozzle (32), the spoilers (33) are arranged in an inclined shape, and the spoilers (33) are made of high-temperature resistant material.

7. The large-diameter gas-fused quartz ingot preparation device according to claim 6, characterized in that: A reflux assembly is provided on the outside of the machine body (11), and the reflux assembly includes a material storage pipe (13) fixedly connected to the outer surface of the machine body (11), the material storage pipe (13) is distributed in a circular ring shape on the outside of the machine body (11), and a through groove (26) is provided on the outer surface of the machine body (11). The outer surface of the upper end of the sealing plate (29) is fixedly connected to a guide plate (30), and the outer surface of the upper end of the guide plate (30) is inclined. The inner side of the machine body (11) is connected to the inner surface of the material storage pipe (13) through the through groove (26), and the lower end of the movable rod (34) is fixedly connected to a scraper (44), and the scraper (44) is in sliding contact with the outer surface of the upper end of the guide plate (30). The outer surface of the material storage pipe (13) is fixedly connected to a conduit (14).

8. The large-diameter gas-fused quartz ingot preparation device according to claim 7, characterized in that: A swing assembly is provided between the forming tube (23) and the machine body (11), the swing assembly comprising a mounting plate (36) fixedly connected to the inner surface of the machine body (11), a traction bar (37) fixedly connected to the outer surface of the lower end of the mounting plate (36), a contact block (39) fixedly connected to the lower end of the traction bar (37), the outer surface of the contact block (39) being in an arc shape, and an elastic plate (38) fixedly connected between the traction bar (37) and the machine body (11).

9. The large-diameter gas-fused quartz ingot preparation device according to claim 8, characterized in that: The elastic plate (38) has a U-shaped structure. The outer surface of the upper end of the fixed plate (21) is fixedly connected to a connecting rod (40). The upper end of the connecting rod (40) is fixedly connected to a sphere (41). The sphere (41) is in sliding contact with the outer surface of the contact block (39). The number of the contact blocks (39) and the traction bars (37) are both several groups and are distributed in a ring array.

10. The method for preparing a large-diameter gas-fused quartz ingot according to claim 9, characterized in that: The steps include: S1: Injecting quartz powder into the interior of the machine body (11) through the fixed tube (16), and the plasma flame generator (15) generates high temperature to melt the quartz powder; S2: Quartz powder is heated on the target holder (27) to form a molten state, and the forming tube (23) is used to keep the diameter of the quartz ingot accurate; S3: The target holder (27) will synchronously slide downward along the inner wall of the forming tube (23) during the rotation process, so that the quartz ingot gradually accumulates and becomes longer on the surface of the target holder (27); S4: The oxyhydrogen flame generator (31) continues to heat the molten quartz ingot so that the quartz ingot is evenly spread on the surface of the target holder (27); S5: The sphere (41) drives the contact block (39) to collide with the forming tube (23), thereby accelerating the discharge of gas inside the quartz ingot and reducing the generation of pores inside the quartz ingot; S6: The target holder (27) drives the quartz ingot to gradually move away from the high temperature zone, and the quartz ingot gradually cools down on the surface of the target holder (27) to become a columnar solid quartz ingot.

Citation Information

Patent Citations

  • Preparation method of low-hydroxyl solid quartz steelyard weight

    CN103265162A

  • Device and method for manufacturing quartz weight

    CN114195367A

  • Quartz stone plate forming press

    CN116985418A

  • Manufacturing installation of quartzy top of major diameter

    CN204588977U

  • High -purity quartzy stone roller apparatus for producing

    CN205953830U