Ceramic wafer withstand voltage test equipment with automatic feeding and discharging functions
The ceramic piece pressure test equipment designed with automated loading and unloading and protection units solves the low efficiency and safety issues of traditional equipment, and realizes efficient and accurate ceramic piece pressure testing.
Patent Information
- Application Number
- CN202510875989.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-06-27
AI Technical Summary
Traditional ceramic wafer voltage test equipment requires manual loading and unloading, which is inefficient and prone to errors. It cannot cut off the high-voltage current in time when breakdown occurs, causing the short-circuit current to burn the fault point, and the use of insulating oil is required, resulting in product scrapping.
A ceramic wafer withstand voltage testing equipment with automatic loading and unloading functions was designed. A robotic arm was used in conjunction with a conveying mechanism, a loading and handling mechanism, and an unloading mechanism to achieve automatic loading and unloading, and improve test efficiency through six independent test channels. A protection unit was set to quickly cut off the high-voltage current, and a plexiglass work box was used to avoid the use of insulating oil.
It realizes automatic loading and unloading, improves test efficiency, reduces missed detection rate, prevents burns caused by short-circuit current, and does not require insulating oil to ensure test accuracy, thus avoiding product scrapping.
Smart Images

Figure CN120610132A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ceramic piece pressure resistance testing, in particular to a ceramic piece pressure resistance testing device with automatic loading and unloading functions. Background Art
[0002] Ceramic sheets are core components commonly used in high-voltage equipment such as capacitors and varistors. Their function is to isolate high-voltage currents and prevent high-voltage currents from breaking down the equipment.
[0003] During the manufacturing process, ceramic sheets may produce tiny pores, cracks, etc., or impurities may fall into them during the sintering process, resulting in insufficient insulation performance of the ceramic sheets. If the insulation performance of the ceramic sheets is insufficient, it may cause short circuits, arc discharges, etc. in the equipment, and even cause the equipment to catch fire. Therefore, the ceramic sheets need to be subjected to voltage resistance tests to ensure their safety and stability in high-voltage environments.
[0004] Traditional ceramic wafer withstand voltage test equipment often requires manual loading and unloading of ceramic wafers, which is not only inefficient but also prone to errors. In addition, traditional test equipment requires the addition of insulating oil to perform withstand voltage testing, which will cause the product to be scrapped. In addition, when a breakdown occurs due to insulation problems of the test piece, traditional test equipment cannot cut off the high-voltage current in time, resulting in a large short-circuit current burning the fault point. Summary of the Invention
[0005] The object of the present invention is to provide a ceramic piece pressure test device with automatic loading and unloading functions to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A ceramic piece pressure test equipment with automatic loading and unloading functions, the test equipment includes a frame, a conveying mechanism, a material box, a robotic arm, a loading and handling mechanism, a testing mechanism, a detection mechanism, a laser marking machine and a unloading mechanism. The frame and the conveying mechanism are fixedly connected, there are several material boxes, several material boxes and the conveying mechanism abut, one material box is fixedly connected to the frame, the robotic arm is fixedly connected to the frame, the loading and handling mechanism is fixedly connected to the frame, there are six testing mechanisms, six testing mechanisms are fixedly connected to the frame, there are six detection mechanisms, six detection mechanisms are fixedly connected to the frame, the six detection mechanisms are staggered up and down, the laser marking machine is fixedly connected to the frame, the unloading mechanism is fixedly connected to the frame, and a cache table is provided on the frame.
[0008] The frame is used to fix the conveying mechanism, material box, robotic arm, loading and handling mechanism, testing mechanism, detection mechanism, laser marking machine and unloading mechanism, providing a stable working environment for the testing equipment. The conveyor belt of the conveying mechanism is used as the material line to transport the material box containing ceramic pieces to the robotic arm. The clamp on the robotic arm drives the robotic arm to transfer the ceramic pieces from the material box to the loading and handling mechanism. The loading and handling mechanism separates the stacked ceramic pieces and transports them to the side of the testing mechanism. The separated ceramic pieces are picked up by the robotic arm and placed in the testing mechanism for pressure resistance test. By setting up six testing mechanisms, six independent test channels are provided, so that the robotic arm can Six ceramic tiles are placed in the testing mechanism to improve the testing efficiency. By setting up six detection mechanisms, a multi-station optical detection system is used to reduce the missed detection rate of the equipment. The six detection mechanisms are staggered up and down to prevent the detection mechanisms from interfering with each other. Qualified ceramic tiles are labeled by a laser marking machine. Qualified products are placed in the material box on the conveying mechanism through the unloading mechanism and conveyed away from the opposite direction of the feed. Defective products are placed in the material box on the rack to separate qualified products from defective products. A cache table is set on the rack, so that after the loading and handling mechanism is full of ceramic tiles, the robotic arm can place the ceramic tiles on the cache table to avoid the conveyor belt of the conveying mechanism from stopping and affecting the work of the unloading mechanism.
[0009] Furthermore, the loading and handling mechanism includes a transverse linear module, a sliding plate, a cylinder, a No. 1 fixed plate, a linear guide rail, a connecting plate, a clamp and a plug. The transverse linear module is fixedly connected to the frame, the sliding end of the transverse linear module is fixedly connected to the sliding plate, the cylinder is fixedly connected to the No. 1 fixed plate, the cylinder output end is fixedly connected to the connecting plate, the No. 1 fixed plate is fixedly connected to the linear guide rail, the connecting plate is fixedly connected to the linear guide rail, the sliding end of the linear guide rail is fixedly connected to the sliding plate, the connecting plate is fixedly connected to the clamp, and the plug and the clamp are in abutment with each other.
[0010] It is fixed by the cylinder and the No. 1 fixed plate, the No. 1 fixed plate is fixed by the linear guide rail, the cylinder output end and the connecting plate are fixed, so that the cylinder can drive the connecting plate to move up and down, and the clamp is abutted by the clamp, so that the clamp is clamped by the clamp, and the sliding end of the horizontal linear module and the sliding plate are fixedly connected, so that the clamp can move laterally and thus move toward the testing mechanism.
[0011] Furthermore, the plug includes a No. 1 box body, a card block and a separating tooth. The No. 1 box body and the card block are fixedly connected. The No. 1 box body is provided with a placement groove. There are a plurality of separating teeth, and the plurality of separating teeth are placed at both ends of the placement groove.
[0012] A placement slot is provided in the No. 1 box body, so that the robotic arm can place the ceramic piece in the placement slot. A number of separating teeth are provided, and the separating teeth are placed at both ends of the placement slot, so that the ceramic piece can be automatically separated, and then the ceramic piece can be separated individually, making it easier for the robotic arm to place the single ceramic piece in the testing mechanism.
[0013] Furthermore, the testing mechanism includes an AC / DC voltage divider, an AC / DC pneumatic conversion device, an AC / DC capacitor voltage divider, an iron shell test transformer, a protection unit, a tooling box and a microampere current sampling box. The AC / DC voltage divider is fixedly connected to the AC / DC pneumatic conversion device, the AC / DC pneumatic conversion device is fixedly connected to the AC / DC capacitor voltage divider, the iron shell test transformer is fixedly connected to the AC / DC capacitor voltage divider, the AC / DC pneumatic conversion device is connected to the tooling box wire, the tooling box is fixedly connected to the microampere current sampling box, and the protection unit is fixedly connected to the tooling box.
[0014] The iron shell test transformer is used as the power source to transmit electric energy to the AC / DC capacitor voltage divider. The voltage output by the iron shell test transformer is reduced to a voltage suitable for measurement through the AC / DC capacitor voltage divider and the AC / DC voltage divider. The AC / DC pneumatic conversion device is connected to the tooling box wire to transmit the test electric energy to the tooling box, thereby testing the ceramic piece. The tooling box and the micro-ampere current sampling box are fixedly connected to measure the current of the capacitive device in the circuit or system. The protection unit and the tooling box are fixedly connected to ensure that when the ceramic piece breaks down due to insulation problems, the protection unit can instantly and quickly cut off the high-voltage current, thereby preventing large short-circuit currents from burning the fault point.
[0015] Furthermore, the protection unit includes a circuit board, a potentiometer, an electron tube and a relay, the circuit board and the potentiometer are fixedly connected, the circuit board and the electron tube are fixedly connected, and the relay and the circuit board are fixedly connected.
[0016] The current of the current fixture box is detected by the relay on the circuit board. When the current is too large, the relay control circuit is closed, and discharge is carried out through the electron tube. The current is adjusted by controlling the resistance value through the potentiometer, thereby controlling the discharge size of the electron tube, thereby performing overvoltage protection, so that the excess voltage of the fixture box is released, thereby preventing the large short-circuit current from burning the fault point of the ceramic piece.
[0017] Furthermore, the tooling box includes a No. 2 box body, a cover, an electrode plate, a high-voltage introduction port and a grounding port. The No. 2 box body and the cover plate are hinged. There are two electrode plates, one electrode plate is fixedly connected to the cover plate, and the other electrode plate is fixedly connected to the No. 2 box body. The high-voltage introduction port is fixedly connected to the cover plate, the grounding port is fixedly connected to the No. 2 box body, and the grounding port is fixedly connected to the microampere current sampling box. The material of the No. 2 box body is plexiglass.
[0018] By making the No. 2 box body material of organic glass, which has good electrical insulation properties, the No. 2 box body can maintain stable electrical properties in a high-voltage test environment, thereby ensuring the accuracy of the test. The No. 2 box body and the cover are hinged to make the tool box open in a flip-up style, which is convenient for taking and placing test samples. By arranging electrode plates inside the No. 2 box body and on the cover plate, and arranging soft conductive materials on the surface of the electrode plates, the ceramic pieces can be tested in the air. By arranging a high-voltage introduction port on the cover plate, the high-voltage introduction port is connected to the AC / DC pneumatic conversion device wire, so that current is transmitted to the tool box to test the ceramic pieces. By arranging a grounding port at the bottom of the No. 2 box body, the grounding port is connected to the microampere current sampling box, so that it can measure the current of capacitive devices in the circuit or system.
[0019] Furthermore, the material box includes a placement plate, a limiting rod and a handle, the placement plate and the limiting rod are fixedly connected, and the handle and the placement plate are fixedly connected.
[0020] The ceramic piece is placed on the placing plate through the placing plate, and the ceramic piece on the placing plate is limited by setting a plurality of limiting rods, so that the ceramic piece is accurately placed in the material box.
[0021] Furthermore, the detection mechanism includes a No. 1 camera, a light source and a No. 2 fixing plate, the No. 2 fixing plate and the No. 1 camera are fixedly connected, and the light source and the No. 2 fixing plate are fixedly connected.
[0022] The No. 1 camera is set on the unloading belt line to visually inspect the tested ceramic pieces, thereby distinguishing qualified products from defective products, making it easier for the unloading mechanism to classify them. The light source emits light to illuminate the ceramic pieces to prevent the ambient light from affecting the detection results.
[0023] Furthermore, the unloading mechanism includes a Z-axis linear module, an X-axis linear module, an angle adjustment mechanism, an insert Y-axis linear module, a No. 3 fixed plate and a No. 2 camera. The Z-axis linear module is fixedly connected to the frame, the sliding end of the Z-axis linear module is fixedly connected to the X-axis linear module, the sliding end of the X-axis linear module is fixedly connected to the angle adjustment mechanism, the rotating end of the angle adjustment mechanism is fixedly connected to the insert Y-axis linear module, the No. 3 fixed plate is fixedly connected to the frame, and the No. 2 camera is fixedly connected to the No. 3 fixed plate.
[0024] The insert on the insert Y-axis linear module is moved through the Z-axis linear module, the X-axis linear module and the insert Y-axis linear module, the ceramic piece is grabbed through the insert Y-axis linear module, the insert Y-axis linear module is visually positioned through the No. 2 camera on the No. 3 fixed plate, and the angle of the insert Y-axis linear module is adjusted through the angle adjustment mechanism so that the ceramic piece can be accurately placed in the material box.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. The robotic arm cooperates with the conveying mechanism, loading and handling mechanism and unloading mechanism to replace manual loading and unloading operations, which can effectively prevent errors and effectively improve the efficiency of testing. By setting up six test mechanisms and providing six independent test channels, the robotic arm can place six tiles into the test mechanism at a time, thereby improving the efficiency of testing.
[0027] 2. The current of the current fixture box is detected through the relay on the circuit board. When the current is too large, the relay control circuit is closed, and discharge is carried out through the electron tube. The current is adjusted by controlling the resistance value through the potentiometer, thereby controlling the discharge size of the electron tube and releasing the excess voltage of the fixture box, thereby performing overvoltage protection and preventing the large short-circuit current from burning the fault point of the ceramic piece.
[0028] 3. By making the No. 2 box body material of organic glass, the No. 2 box body can maintain stable electrical performance in a high-voltage test environment, thereby ensuring the accuracy of the test. The No. 2 box body and the cover are hinged, so that the tooling box can be opened in a flip-top style, which is convenient for taking and placing test samples. By setting electrode plates inside the No. 2 box body and on the cover plate, and setting soft conductive materials on the surface of the electrode plates, the ceramic pieces can be tested in the air, thus eliminating the need for insulating oil and avoiding product scrapping. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a structural schematic diagram of the loading and handling mechanism and the testing mechanism of the present invention;
[0031] Figure 3 yes Figure 2 A magnified view of a part A;
[0032] Figure 4 This is a schematic structural diagram of the plug and the clamping claw of the present invention;
[0033] Figure 5 yes Figure 2 A magnified view of a part B;
[0034] Figure 6 It is a structural schematic diagram of the detection mechanism of the present invention;
[0035] Figure 7 yes Figure 6 A magnified view of a local area C;
[0036] Figure 8 yes Figure 6 A partial enlarged view of D;
[0037] Figure 9 yes Figure 6 A partial enlarged view of E;
[0038] Figure 10 It is a structural schematic diagram of the blanking mechanism of the present invention;
[0039] Figure 11 yes Figure 10 A magnified view of a local F.
[0040] In the figure: 1. Rack; 12. Buffering table; 2. Conveying mechanism; 3. Material box; 31. Placement plate; 32. Limit rod; 33. Handle; 4. Robotic arm; 5. Loading and handling mechanism; 51. Horizontal linear module; 52. Sliding plate; 53. Cylinder; 54. No. 1 fixed plate; 55. Linear guide; 56. Connecting plate; 57. Clamp; 58. Plug; 581. No. 1 box; 5811. Placement slot; 582. Block; 583. Separation tooth; 6. Testing mechanism; 61. AC / DC voltage divider; 62. AC / DC pneumatic conversion device; 63. AC / DC capacitor voltage divider; 64. Iron shell test transformer ;65. Protection unit;651. Circuit board;652. Potentiometer;653. Electron tube;654. Relay;66. Tool box;661. Box No. 2;662. Cover;663. Electrode plate;664. High voltage introduction port;665. Grounding port;67. Microampere current sampling box;7. Detection mechanism;71. Camera No. 1;72. Light source;73. Fixed plate No. 2;8. Laser marking machine;9. Unloading mechanism;91. Z-axis linear module;92. X-axis linear module;93. Angle adjustment mechanism;94. Insert Y-axis linear module;95. Fixed plate No. 3;96. Camera No. 2. DETAILED DESCRIPTION
[0041] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0042] Example: Figure 1As shown, the present invention provides a technical solution for a ceramic piece pressure test equipment with automatic loading and unloading functions, a ceramic piece pressure test equipment with automatic loading and unloading functions, the test equipment comprising a frame 1, a conveying mechanism 2, a material box 3, a robotic arm 4, a loading and handling mechanism 5, a testing mechanism 6, a detection mechanism 7, a laser marking machine 8 and a unloading mechanism 9, the frame 1 is fixedly connected to the conveying mechanism 2, there are several material boxes 3, several material boxes 3 and the conveying mechanism 2 are abutted, one material box 3 is fixedly connected to the frame 1, the robotic arm 4 is fixedly connected to the frame 1, the loading and handling mechanism 5 is fixedly connected to the frame 1, there are six testing mechanisms 6, six testing mechanisms 6 are fixedly connected to the frame 1, there are six detection mechanisms 7, six detection mechanisms 7 are fixedly connected to the frame 1, the six detection mechanisms 7 are staggered up and down, the laser marking machine 8 is fixedly connected to the frame 1, the unloading mechanism 9 is fixedly connected to the frame 1, and a cache table 12 is provided on the frame 1.
[0043] The conveying mechanism 2, the material box 3, the robotic arm 4, the loading and handling mechanism 5, the testing mechanism 6, the detection mechanism 7, the laser marking machine 8 and the unloading mechanism 9 are fixed by the frame 1 to provide a stable working environment for the testing equipment. The conveyor belt of the conveying mechanism 2 is used as the incoming material line to transport the material box 3 containing the ceramic pieces toward the robotic arm 4. The clamp on the robotic arm 4 drives the robotic arm 4 to transfer the ceramic pieces from the material box 3 to the loading and handling mechanism 5. The loading and handling mechanism 5 separates the stacked ceramic pieces and transports them to the side of the testing mechanism 6. The separated ceramic pieces are grabbed by the robotic arm 4 and placed in the testing mechanism 6 for pressure resistance testing. By setting up six testing mechanisms 6, six independent test channels are provided, allowing the robotic arm 4 to test the ceramic pieces at a time. Six ceramic pieces can be placed in the testing mechanism 6 to improve the efficiency of the test. By setting up six detection mechanisms 7, a multi-station optical detection system is implemented to reduce the missed detection rate of the equipment. The six detection mechanisms 7 are staggered up and down to prevent the detection mechanisms 7 from interfering with each other. Qualified ceramic pieces are labeled by the laser marking machine 8. Qualified products are placed in the material box 3 on the conveying mechanism 2 through the unloading mechanism 9 and conveyed away from the opposite direction of the feed. Defective products are placed in the material box 3 on the rack 1 to separate qualified products from defective products. A cache table 12 is provided on the rack 1, so that after the loading and handling mechanism 5 is filled with ceramic pieces, the robotic arm 4 can place the ceramic pieces on the cache table 12 to avoid the conveyor belt of the conveying mechanism 2 from stopping and affecting the operation of the unloading mechanism 9.
[0044] like Figure 2-Figure 4As shown, the loading and handling mechanism 5 includes a transverse linear module 51, a sliding plate 52, a cylinder 53, a No. 1 fixed plate 54, a linear guide rail 55, a connecting plate 56, a clamp 57 and a plug 58. The transverse linear module 51 is fixedly connected to the frame 1, the sliding end of the transverse linear module 51 is fixedly connected to the sliding plate 52, the cylinder 53 is fixedly connected to the No. 1 fixed plate 54, the output end of the cylinder 53 is fixedly connected to the connecting plate 56, the No. 1 fixed plate 54 is fixedly connected to the linear guide rail 55, the connecting plate 56 is fixedly connected to the linear guide rail 55, the sliding end of the linear guide rail 55 is fixedly connected to the sliding plate 52, the connecting plate 56 is fixedly connected to the clamp 57, and the plug 58 is in contact with the clamp 57.
[0045] It is fixed by the cylinder 53 and the No. 1 fixed plate 54, the No. 1 fixed plate 54 is fixed by the linear guide rail 55, the output end of the cylinder 53 is fixed to the connecting plate 56, so that the cylinder 53 can drive the connecting plate 56 to move up and down, and the clamp 57 and the plug 58 are abutted, so that the plug 58 is clamped by the clamp 57, and the sliding end of the horizontal linear module 51 and the sliding plate 52 are fixedly connected, so that the plug 58 can move laterally, thereby moving toward the testing mechanism 6.
[0046] like Figure 3 and Figure 4 As shown, the plug 58 includes a box body 581, a block 582 and a separating tooth 583. The box body 581 and the block 582 are fixedly connected. The box body 581 is provided with a placement groove 5811. There are several separating teeth 583, and several separating teeth 583 are placed at both ends of the placement groove 5811.
[0047] The No. 1 box 581 is provided with a placement slot 5811, so that the robot arm 4 can place the ceramic piece in the placement slot 5811. A number of separating teeth 583 are provided, and the separating teeth 583 are placed at both ends of the placement slot 5811, so that the ceramic piece can be automatically divided into pieces, and then the ceramic pieces are separated individually, which is convenient for the robot arm 4 to place the single ceramic piece on the testing mechanism 6.
[0048] like Figure 5 、 Figure 6 and Figure 7 As shown, the testing mechanism 6 includes an AC / DC voltage divider 61, an AC / DC pneumatic conversion device 62, an AC / DC capacitor voltage divider 63, an iron shell test transformer 64, a protection unit 65, a tooling box 66 and a microampere current sampling box 67. The AC / DC voltage divider 61 is fixedly connected to the AC / DC pneumatic conversion device 62, the AC / DC pneumatic conversion device 62 is fixedly connected to the AC / DC capacitor voltage divider 63, the iron shell test transformer 64 is fixedly connected to the AC / DC capacitor voltage divider 63, the AC / DC pneumatic conversion device 62 is connected to the tooling box 66 by wires, the tooling box 66 is fixedly connected to the microampere current sampling box 67, and the protection unit 65 is fixedly connected to the tooling box 66.
[0049] The iron shell test transformer 64 is used as the power source to transmit electric energy to the AC / DC capacitor voltage divider 63. The voltage output by the iron shell test transformer 64 is reduced to a voltage suitable for measurement through the AC / DC capacitor voltage divider 63 and the AC / DC voltage divider 61. The AC / DC pneumatic conversion device 62 is connected to the tooling box 66 by wires, so that the test electric energy is transmitted to the tooling box 66, thereby testing the ceramic piece. The tooling box 66 and the microampere current sampling box 67 are fixedly connected to measure the current of the capacitive device in the circuit or system. The protection unit 65 and the tooling box 66 are fixedly connected to ensure that when the ceramic piece breaks down due to insulation problems, the protection unit 65 can instantly and quickly cut off the high-voltage current, thereby preventing the large short-circuit current from burning the fault point.
[0050] like Figure 7 As shown, the protection unit 65 includes a circuit board 651, a potentiometer 652, an electron tube 653 and a relay 654. The circuit board 651 and the potentiometer 652 are fixedly connected, the circuit board 651 and the electron tube 653 are fixedly connected, and the relay 654 and the circuit board 651 are fixedly connected.
[0051] The current of the current fixture box 66 is detected by the relay 654 on the circuit board 651. When the current is too large, the relay 654 controls the circuit to close, and discharge is performed through the electron tube 653. The current is adjusted by controlling the resistance value through the potentiometer 652, thereby controlling the discharge size of the electron tube 653, thereby performing overvoltage protection, so that the excess voltage of the fixture box 66 is released, thereby preventing the large short-circuit current from burning the fault point of the ceramic piece.
[0052] like Figure 5 and Figure 7 As shown, the tooling box 66 includes a No. 2 box body 661, a cover 662, an electrode plate 663, a high-voltage introduction port 664 and a grounding port 665. The No. 2 box body 661 and the cover 662 are hingedly connected. There are two electrode plates 663, one electrode plate 663 is fixedly connected to the cover 662, and the other electrode plate 663 is fixedly connected to the No. 2 box body 661. The high-voltage introduction port 664 is fixedly connected to the cover 662, the grounding port 665 is fixedly connected to the No. 2 box body 661, and the grounding port 665 is fixedly connected to the microampere current sampling box 67. The material of the No. 2 box body 661 is organic glass.
[0053] By making the material of the No. 2 box 661 of organic glass, which has good electrical insulation properties, the No. 2 box 661 can maintain stable electrical properties in a high-voltage test environment, thereby ensuring the accuracy of the test. The No. 2 box 661 and the cover 662 are hinged to make the tool box 66 open in a flip-up style, which is convenient for taking and placing test samples. By arranging electrode plates 663 inside the No. 2 box 661 and on the cover 662, and arranging soft conductive materials on the surface of the electrode plates 663, the ceramic piece can be tested in the air. By arranging a high-voltage introduction port 664 on the cover 662, the high-voltage introduction port 664 is connected to the AC / DC pneumatic conversion device 62 by a wire, so that current is transmitted to the tool box 66 to test the ceramic piece. By arranging a grounding port 665 at the bottom of the No. 2 box 661, the grounding port 665 is connected to the microampere current sampling box 67, so that it can measure the current of capacitive devices in the circuit or system.
[0054] like Figure 8 As shown, the material box 3 includes a placement plate 31 , a limiting rod 32 and a handle 33 . The placement plate 31 and the limiting rod 32 are fixedly connected, and the handle 33 and the placement plate 31 are fixedly connected.
[0055] The ceramic piece is placed on the placing plate 31 through the placing plate 31 , and the ceramic piece on the placing plate 31 is limited by setting a plurality of limiting rods 32 so that the ceramic piece is accurately placed in the material box 3 .
[0056] like Figure 9 As shown, the detection mechanism 7 includes a No. 1 camera 71 , a light source 72 and a No. 2 fixing plate 73 . The No. 2 fixing plate 73 is fixedly connected to the No. 1 camera 71 , and the light source 72 is fixedly connected to the No. 2 fixing plate 73 .
[0057] The No. 1 camera 71 is set on the unloading belt line to visually inspect the tested ceramic pieces, so as to distinguish qualified products from defective products, which is convenient for the unloading mechanism 9 to classify them. The light source 72 emits light to illuminate the ceramic pieces to prevent the ambient light from affecting the detection results.
[0058] like Figure 10 and Figure 11 As shown, the blanking mechanism 9 includes a Z-axis linear module 91, an X-axis linear module 92, an angle adjustment mechanism 93, an insert Y-axis linear module 94, a No. 3 fixed plate 95 and a No. 2 camera 96. The Z-axis linear module 91 is fixedly connected to the frame 1, the sliding end of the Z-axis linear module 91 is fixedly connected to the X-axis linear module 92, the sliding end of the X-axis linear module 92 is fixedly connected to the angle adjustment mechanism 93, the rotating end of the angle adjustment mechanism 93 is fixedly connected to the insert Y-axis linear module 94, the No. 3 fixed plate 95 is fixedly connected to the frame 1, and the No. 2 camera 96 is fixedly connected to the No. 3 fixed plate 95.
[0059] The insert on the insert Y-axis linear module 94 is moved through the Z-axis linear module 91, the X-axis linear module 92 and the insert Y-axis linear module 94, the ceramic piece is grabbed through the insert Y-axis linear module 94, the insert Y-axis linear module 94 is visually positioned through the No. 2 camera 96 on the No. 3 fixed plate 95, and the angle of the insert Y-axis linear module 94 is adjusted through the angle adjustment mechanism 93 so that the ceramic piece can be accurately placed in the material box 3.
[0060] Working principle: The material box 3 containing ceramic slices is transported by the conveyor belt of the conveying mechanism 2, and the robot arm 4 is driven to transfer the ceramic slices from the material box 3 to the plug 58. There are several separating teeth 583, so that the ceramic slices can be automatically separated. The plug 58 is transferred to the side of the testing mechanism 6 through the horizontal linear module 51. The separated ceramic slices are grabbed by the robot arm 4 and placed in the tooling box 66. The electric energy is transmitted to the AC / DC pneumatic conversion device 62 through the iron shell test transformer 64. The AC / DC pneumatic conversion device 62 is connected to the tooling box 66 with wires, so that the test electric energy is transmitted to the tooling box 66, thereby testing the ceramic slices. The protection unit 65 is used to test the ceramic slices due to insulation problems. When a breakdown occurs due to a problem, the protection unit 65 can instantly and quickly cut off the high-voltage current, thereby preventing a large short-circuit current from burning the fault point. By setting up six detection mechanisms 7, optical detection of a multi-station combination can be carried out, and the qualified ceramic pieces are labeled by the laser marking machine 8. The qualified products are placed in the material box 3 on the conveying mechanism 2 through the unloading mechanism 9, and conveyed away from the opposite direction of the feed. The defective products are placed in the material box 3 on the rack 1, so that the qualified products are separated from the defective products. A cache table 12 is provided on the rack 1, so that after the loading and handling mechanism 5 is filled with ceramic pieces, the robotic arm 4 can place the ceramic pieces on the cache table 12, so as to avoid the conveyor belt of the conveying mechanism 2 from stopping and affecting the work of the unloading mechanism 9.
[0061] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A ceramic sheet pressure tester with automatic loading and unloading functions, characterized by: The testing equipment comprises a frame (1), a conveying mechanism (2), a material box (3), a robotic arm (4), a loading and transporting mechanism (5), a testing mechanism (6), a detection mechanism (7), a laser marking machine (8) and a material unloading mechanism (9); the frame (1) and the conveying mechanism (2) are fixedly connected; a plurality of material boxes (3) are provided, and a plurality of the material boxes (3) and the conveying mechanism (2) are in contact; one of the material boxes (3) and the frame (1) is fixedly connected; and the robotic arm (4) and the frame (1) are fixedly connected. The loading and transporting mechanism (5) is fixedly connected to the frame (1), six testing mechanisms (6) are provided, and the six testing mechanisms (6) are fixedly connected to the frame (1), six detection mechanisms (7) are provided, and the six detection mechanisms (7) are fixedly connected to the frame (1), and the six detection mechanisms (7) are staggered up and down, the laser marking machine (8) is fixedly connected to the frame (1), the unloading mechanism (9) is fixedly connected to the frame (1), and a buffer table (12) is provided on the frame (1).
2. The ceramic wafer withstand voltage testing equipment with automatic loading and unloading functions according to claim 1, characterized in that: The loading and transporting mechanism (5) comprises a transverse linear module (51), a sliding plate (52), a cylinder (53), a No. 1 fixed plate (54), a linear guide rail (55), a connecting plate (56), a clamp (57) and a plug (58); the transverse linear module (51) is fixedly connected to the frame (1); the sliding end of the transverse linear module (51) is fixedly connected to the sliding plate (52); the cylinder (53) is fixedly connected to the No. 1 fixed plate (54); the output end of the cylinder (53) is fixedly connected to the connecting plate (56); the No. 1 fixed plate (54) is fixedly connected to the linear guide rail (55); the connecting plate (56) is fixedly connected to the linear guide rail (55); the sliding end of the linear guide rail (55) is fixedly connected to the sliding plate (52); the connecting plate (56) is fixedly connected to the clamp (57); and the plug (58) is in contact with the clamp (57).
3. The ceramic wafer withstand voltage testing equipment with automatic loading and unloading functions according to claim 2, characterized in that: The plug (58) comprises a first box body (581), a card block (582) and a separating tooth (583); the first box body (581) and the card block (582) are fixedly connected; the first box body (581) is provided with a placement groove (5811); a plurality of separating teeth (583) are provided, and the plurality of separating teeth (583) are placed at both ends of the placement groove (5811).
4. The ceramic piece pressure test equipment with automatic loading and unloading function according to claim 3 is characterized in that: The testing mechanism (6) comprises an AC / DC voltage divider (61), an AC / DC pneumatic conversion device (62), an AC / DC capacitor voltage divider (63), an iron shell test transformer (64), a protection unit (65), a tool box (66) and a microampere current sampling box (67); the AC / DC voltage divider (61) and the AC / DC pneumatic conversion device (62) are fixedly connected; the AC / DC pneumatic conversion device (62) and the AC / DC capacitor voltage divider (63) are fixedly connected; the iron shell test transformer (64) and the AC / DC capacitor voltage divider (63) are fixedly connected; the AC / DC pneumatic conversion device (62) and the tool box (66) are connected by wires; the tool box (66) and the microampere current sampling box (67) are fixedly connected; and the protection unit (65) and the tool box (66) are fixedly connected.
5. The ceramic piece withstand voltage testing equipment with automatic loading and unloading functions according to claim 4, characterized in that: The protection unit (65) comprises a circuit board (651), a potentiometer (652), an electron tube (653) and a relay (654); the circuit board (651) and the potentiometer (652) are fixedly connected, the circuit board (651) and the electron tube (653) are fixedly connected, and the relay (654) and the circuit board (651) are fixedly connected.
6. The ceramic piece withstand voltage testing equipment with automatic loading and unloading functions according to claim 5, characterized in that: The tool box (66) includes a second box body (661), a cover plate (662), an electrode plate (663), a high-voltage introduction port (664) and a grounding port (665). The second box body (661) and the cover plate (662) are hingedly connected. Two electrode plates (663) are provided, one of which is fixedly connected to the cover plate (662) and the other is fixedly connected to the second box body (661). The high-voltage introduction port (664) is fixedly connected to the cover plate (662). The grounding port (665) is fixedly connected to the second box body (661). The grounding port (665) is fixedly connected to the micro-ampere current sampling box (67). The material of the second box body (661) is organic glass.
7. The ceramic piece withstand voltage testing equipment with automatic loading and unloading functions according to claim 6, characterized in that: The material box (3) comprises a placement plate (31), a limiting rod (32) and a handle (33); the placement plate (31) and the limiting rod (32) are fixedly connected, and the handle (33) and the placement plate (31) are fixedly connected.
8. The ceramic piece pressure test equipment with automatic loading and unloading function according to claim 7, characterized in that: The detection mechanism (7) comprises a first camera (71), a light source (72) and a second fixing plate (73); the second fixing plate (73) and the first camera (71) are fixedly connected; and the light source (72) and the second fixing plate (73) are fixedly connected.
9. The ceramic piece pressure test equipment with automatic loading and unloading functions according to claim 8, characterized in that: The blanking mechanism (9) comprises a Z-axis linear module (91), an X-axis linear module (92), an angle adjustment mechanism (93), an insert Y-axis linear module (94), a third fixed plate (95) and a second camera (96); the Z-axis linear module (91) is fixedly connected to the frame (1); the sliding end of the Z-axis linear module (91) is fixedly connected to the X-axis linear module (92); the sliding end of the X-axis linear module (92) is fixedly connected to the angle adjustment mechanism (93); the rotating end of the angle adjustment mechanism (93) is fixedly connected to the insert Y-axis linear module (94); the third fixed plate (95) is fixedly connected to the frame (1); and the second camera (96) is fixedly connected to the third fixed plate (95).
Citation Information
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