Intelligent controller electronic component processing and detecting production line for particle oven

By integrating automated devices and mechanisms, efficient and precise processing and testing of the pellet oven intelligent controller production line are achieved, solving the problems of low efficiency and inconsistent quality of traditional production lines, improving production efficiency and product quality, and reducing manual intervention and equipment footprint.

CN120618901APending Publication Date: 2025-09-12YANGZHOU BAOAMAC ELECTRONICS

Patent Information

Application Number
CN202510804045.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

The traditional pellet oven intelligent controller production line has problems such as low efficiency of decentralized equipment, frequent manual intervention, inconsistent product quality, incomplete testing, large floor space and high energy consumption.

Method used

It integrates multiple automated devices and mechanisms, including electronic component conveyor belt mechanisms, transplanting mechanisms, screw fastening devices, dispensing and sealing devices, air cooling devices and testing mechanisms, to achieve efficient and precise processing and testing of electronic components, and realize automated sorting through grasping robots.

Benefits of technology

It improves production efficiency and product quality consistency, reduces labor costs and errors, reduces equipment footprint, and meets the needs of modern production for intelligence and efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the field of electronic component processing and detecting production lines, in particular to an intelligent controller electronic component processing and detecting production line for a particle oven, which comprises a plurality of electronic components, and the electronic components are assembled into electronic components; comprising a box body, and a first electronic part conveying belt mechanism, a second electronic part conveying belt mechanism and an electronic element conveying belt mechanism are arranged on the box body; an electronic component transplanting mechanism is arranged on the box body, an electronic component screw fastening device, an electronic component dispensing sealing device, an air blowing cooling device and a detection mechanism are sequentially arranged at the side end of the electronic component conveying belt mechanism in the conveying direction, and electronic component auxiliary fixing devices are further arranged on the two sides of the electronic component conveying belt mechanism in a matched mode; the side end of the detection mechanism is further provided with a grabbing mechanical arm and an unqualified electronic element conveying belt mechanism. By integrating various automatic devices and mechanisms, efficient and accurate machining and detection of electronic elements are achieved, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The present invention relates to the field of electronic component processing and testing production lines, and in particular to an intelligent controller electronic component processing and testing production line for a pellet oven. Background Art

[0002] In the production process of pellet oven intelligent controllers, the processing and testing of electronic components is a crucial step. However, traditional processing and testing production lines mostly use a combination of decentralized equipment, with low efficiency in connecting the various processes. Manual operations such as transplanting electronic components, tightening screws, and dispensing glue to seal are required. This not only leads to low production efficiency, but also introduces a large number of errors due to manual intervention, making it difficult to ensure the consistency of product quality. At the same time, traditional testing links are usually only able to perform single-item testing, unable to fully cover key indicators such as the appearance and insulation withstand voltage of electronic components. The sorting of unqualified products relies on manual judgment, resulting in a high risk of unqualified products flowing into the next process. In addition, each functional module operates independently and lacks systematic automated control, resulting in a large production line footprint and high energy consumption, making it difficult to meet the needs of modern intelligent and efficient production. Summary of the Invention

[0003] In order to solve some of the problems existing in the above-mentioned prior art, the present invention provides an intelligent controller electronic component processing and detection production line for pellet ovens. By integrating multiple automated devices and mechanisms, the production line realizes efficient and precise processing and detection of electronic components, thereby improving production efficiency and product quality.

[0004] To achieve the above-mentioned purpose, the present invention provides an intelligent controller electronic component processing and detection production line for a pellet oven, comprising a plurality of electronic components, which are assembled into electronic components; comprising a box body, on which a first electronic component conveyor belt mechanism, a second electronic component conveyor belt mechanism and an electronic component conveyor belt mechanism are provided, which are parallel to each other; a plurality of electronic component transfer mechanisms are provided on the box body, which are used to transfer the electronic components on the first electronic component conveyor belt mechanism and the second electronic component conveyor belt mechanism to the electronic component conveyor belt mechanism respectively; the side ends of the electronic component conveyor belt mechanism are provided with an electronic component screw fastening device, an electronic component dispensing sealing device, a blowing cooling device and a detection mechanism in sequence along the conveying direction, and the electronic component auxiliary fixing device is provided on both sides of the electronic component conveyor belt mechanism corresponding to the electronic component screw fastening device; the side ends of the detection mechanism are also provided with a grabbing robot and an unqualified electronic component conveyor belt mechanism, which are respectively used to grab electronic components for transfer and convey unqualified electronic components that fail the inspection.

[0005] As a further improvement of the present invention, in order to ensure the accurate position transfer of electronic components during the processing, achieve precise positioning and transplanting, and improve transplanting efficiency and reliability; the electronic component transplanting mechanism includes a transplanting mechanism bracket, on which a connecting plate is installed; a plurality of mutually parallel first transplanting guide rails are provided on the connecting plate, and a mounting frame is clamped on the first transplanting guide rail; a first transplanting cylinder assembly is also provided on the connecting plate, and the output end of the first transplanting cylinder assembly is connected to the mounting frame; the first transplanting cylinder assembly drives the mounting frame to move horizontally on the first transplanting guide rail; a second transplanting cylinder assembly and a plurality of parallel second transplanting guide rails are installed on the mounting frame; a clamping drive assembly is clamped on the second transplanting guide rail, and the clamping drive assembly is connected to the output end of the second transplanting cylinder assembly; the second transplanting cylinder assembly drives the clamping drive assembly to perform lifting and lowering movements on the second transplanting guide rail; a clamping hand is symmetrically provided at the lower end of the second transplanting cylinder assembly, and the clamping hand clamps or releases the electronic component through the second transplanting cylinder assembly.

[0006] As a further improvement of the present invention, in order to improve the efficiency of screw fastening, ensure the uniformity and consistency of the fastening force, and improve the assembly quality of electronic components; at the same time, it is adaptable to screws of different specifications to improve the versatility of the device; the electronic component screw fastening device includes a screw fastening device bracket, on which a fixing plate is installed; the fixing plate is provided with a plurality of sliding guide rails parallel to each other, and the sliding guide rails are clamped with a mounting connecting plate; the screw fastening device bracket is also provided with a mounting connecting plate driving assembly, the output end of the mounting connecting plate driving assembly is connected to the mounting connecting plate; the mounting connecting plate driving assembly drives the mounting connecting plate to slide up and down along the sliding guide rail; the mounting connecting plate is also provided with a pulley driving assembly and a screw fastening head assembly, and a pulley connecting assembly is connected between the pulley driving assembly and the screw fastening head assembly; the pulley connecting assembly is driven by the pulley driving assembly to drive the screw fastening head assembly to rotate, so as to screw fasten the electronic component; the screw fastening head assemblies are arranged side by side and can be disassembled and replaced individually.

[0007] As a further improvement of the present invention, in order to effectively prevent the electronic components from moving or shaking during the processing and improve the processing stability; at the same time, while ensuring the fixing effect of the electronic components, avoid scratching the surface of the electronic components and improve the qualified rate of the product; the electronic component auxiliary fixing device includes an auxiliary fixing device bracket, and the auxiliary fixing device bracket is provided with a block and a clamping block driving assembly; the output end of the clamping block driving assembly is equipped with a clamping block, and the clamping block is telescopically moved by the clamping block driving assembly for clamping and fixing the electronic components; the outer surface of the clamping block is provided with a non-slip pad for increasing the friction between the electronic components.

[0008] As a further improvement of the present invention, in order to improve the efficiency and accuracy of dispensing, ensure the sealing performance of electronic components, and extend the service life of products; the electronic component dispensing sealing device includes a dispensing sealing device bracket, and a first horizontal guide rail and a first connecting block are respectively installed at both ends of the dispensing sealing device bracket; a slide groove is provided in the first connecting block, and the direction of the slide groove is parallel to the direction of the first horizontal guide rail; a second connecting block is provided between the first horizontal guide rail and the first connecting block, and the two ends of the second connecting block are respectively clamped on the first horizontal guide rail and embedded in the slide groove; a first driving component is also provided on the first connecting block, and the output end of the first driving component passes through the first connecting block and is connected to the second connecting block; the first driving component drives and drives the second connecting block to move horizontally along the direction of the first horizontal guide rail; the second connecting block is provided with a second horizontal guide rail and a slot, and a dispensing component is connected to the second horizontal guide rail and the slot; the second connecting block is also provided with a second driving component, and the output end of the second driving component passes through the second connecting block and is connected to the dispensing component; the second driving component drives and drives the dispensing component to move horizontally on the second horizontal guide rail and in the slot.

[0009] As a further improvement of the present invention, in order to ensure that the dispensing amount of each electronic component is uniform and the position is accurate, the dispensing efficiency and uniformity are improved; the dispensing component includes a dispensing component mounting plate, and a vertical slide rail and a fixed connecting plate driving component are provided on the dispensing component mounting plate; a slider is clamped on the vertical slide rail, and a fixed connecting plate is connected to the slider; the output end of the fixed connecting plate driving assembly is connected to the fixed connecting plate, and the fixed connecting plate moves up and down on the vertical slide rail through the fixed connecting plate driving assembly; a plurality of dispensing heads are installed on the fixed connecting plate, and the dispensing heads are arranged side by side for performing dispensing and sealing processing on electronic components.

[0010] As a further improvement of the present invention, in order to concentrate the airflow to the electronic components, accelerate the solidification of the colloid after dispensing, effectively shorten the cooling time, and improve the overall efficiency of the production line; the blowing cooling device includes an air blowing cooling device bracket, which is fixedly arranged on the side end of the electronic component conveyor belt mechanism; the air blowing cooling device bracket is provided with a cross-flow fan for generating airflow; an air collector is provided at the air outlet of the cross-flow fan, and the air collector is provided at the other side end of the electronic component conveyor belt mechanism for concentrating the airflow.

[0011] As a further improvement of the present invention, in order to achieve comprehensive inspection of the appearance and electrical performance of electronic components, ensure that each electronic component meets the quality requirements, and improve the qualification rate and reliability of the product; the inspection mechanism includes a inspection mechanism bracket and a base plate, and a connecting rod is installed on the inspection mechanism bracket; a connecting vertical plate is mounted on the connecting rod, and a camera detection assembly is provided on the connecting vertical plate; the inspection mechanism bracket is also provided with a connecting vertical plate drive assembly, and the output end of the connecting vertical plate drive assembly is connected to the connecting vertical plate; the connecting vertical plate drive assembly drives the camera detection assembly to move horizontally along the direction of the connecting rod; a detection drive assembly and a groove track are provided on the base plate, and a product placement plate is provided in the groove track; the output end of the detection drive assembly is connected to the product placement plate, and the product placement plate moves in the groove track by the drive of the detection drive assembly; a withstand voltage insulation detection sensor and a withstand voltage insulation detection assembly are also provided on the base plate for performing withstand voltage insulation detection on electronic components.

[0012] As a further improvement of the present invention, in order to achieve rapid sorting of electronic components after inspection, improve the degree of automation of the production line, and reduce manual intervention and labor intensity; the grasping robot is arranged between the inspection mechanism, the unqualified electronic component conveyor belt mechanism and the electronic component conveyor belt mechanism, and is used to grasp the electronic components and realize the transfer between different workstations.

[0013] The beneficial effects of the present invention are as follows: by arranging a first electronic component conveyor belt mechanism, a second electronic component conveyor belt mechanism and an electronic component conveyor belt mechanism parallel to each other on the box body, and configuring a plurality of electronic component transferring mechanisms, the electronic components are automatically transferred from the conveyor belt to the electronic component conveyor belt, which greatly reduces manual intervention; the screw fastening device, the auxiliary fixing device, the dispensing sealing device, the air blowing cooling device and the detection mechanism are sequentially arranged at the side end of the electronic component conveyor belt, forming a coherent automated process from assembly to detection; the replaceable screw fastening head assembly of the screw fastening device improves the applicability of the equipment, the anti-slip pad of the auxiliary fixing device ensures the stability of the electronic components during processing, and the multi-dimensional moving The dynamic dispensing component realizes precise dispensing, the cross-flow fan of the air cooling device and the air collector cooperate to accelerate the solidification of the colloid, and the detection mechanism integrates the camera detection component and the voltage insulation detection component to realize the comprehensive detection of the appearance and performance of electronic components; in addition, the setting of the grabbing robot and the unqualified electronic component conveyor belt mechanism realizes the automatic sorting of electronic components after detection, effectively avoiding the circulation of unqualified products. The coordinated operation of various components in the entire processing and inspection production line significantly improves the degree of automation and production efficiency of electronic component processing, ensures the consistency of product quality, reduces labor costs and production errors, and at the same time, the compact layout design reduces the equipment footprint, meeting the efficient, precise and intelligent processing and inspection needs of electronic components.

[0014] When the present invention is working, the electronic components are first conveyed to the designated position by the first electronic component conveyor belt mechanism and the second electronic component conveyor belt mechanism, and then the electronic component transfer mechanism transfers the electronic components on different electronic component conveyor belt mechanisms to the electronic component conveyor belt mechanism and performs preliminary alignment and assembly; then the electronic components are conveyed to the processing area by the electronic component conveyor belt mechanism, and the electronic component screw fastening device performs screw fastening operation on the electronic components, and drives the screw fastening head assembly to rotate through the pulley driving assembly and the pulley connecting assembly to complete the screw fastening; at the same time, during the processing, the pressing block driving assembly in the electronic component auxiliary fixing device drives the pressing block and presses the electronic component through the anti-slip soft pad to prevent it from moving or misaligning; then the electronic component glue sealing device performs glue sealing treatment on the electronic component, and the glue head performs glue sealing to protect the electronic component and improve its reliability; then the cross-flow fan in the blowing cooling device cooperates with the air collector to concentrate The air flow blows and cools the processed electronic components to reduce their temperature and improve production efficiency; then the grabbing robot grabs the electronic components on the electronic component conveyor belt mechanism and transfers them to the product placement plate in the inspection mechanism, and the inspection drive component drives the product placement plate to move to the specified position in the groove track, and the connecting vertical plate drive component drives the camera inspection component to move horizontally to perform appearance inspection on the processed electronic components; after the appearance inspection is completed, the product placement plate carries the electronic components back to the initial position, and the grabbing robot grabs and transfers them to the voltage insulation inspection component to complete the voltage insulation inspection; finally, after the appearance inspection and voltage insulation inspection are completed, the grabbing robot conveys the unqualified electronic components through the unqualified electronic component conveyor belt mechanism for further processing or scrapping; the electronic components that have been processed and tested qualified are placed back on the electronic component conveyor belt mechanism by the grabbing robot and enter the next process, thus completing the entire processing and inspection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0016] Figure 2 Schematic diagram of the structure of the electronic component transplanting mechanism of the present invention.

[0017] Figure 3 Schematic diagram of the structure of the electronic component screw fastening device in the present invention.

[0018] Figure 4 It is a structural schematic diagram of the auxiliary fixing device for electronic components in the present invention.

[0019] Figure 5It is a structural schematic diagram of the electronic component dispensing and sealing device in the present invention.

[0020] Figure 6 It is a structural schematic diagram of the glue dispensing component in the present invention.

[0021] Figure 7 It is a structural schematic diagram of the air blowing cooling device in the present invention.

[0022] Figure 8 It is a structural schematic diagram of the detection mechanism in the present invention.

[0023] Among them, 1 box, 2 first electronic component conveyor belt mechanism, 3 second electronic component conveyor belt mechanism, 4 electronic component conveyor belt mechanism, 5 electronic component transplanting mechanism, 501 transplanting mechanism bracket, 502 connecting plate, 503 first transplanting cylinder assembly, 504 first transplanting guide rail, 505 mounting frame, 506 second transplanting cylinder assembly, 507 clamping drive assembly, 508 second transplanting guide rail, 509 clamping hand, 6 electronic component screw fastening device, 601 screw fastening device bracket, 602 fixing plate, 603 sliding guide rail, 604 mounting connecting plate, 605 mounting connecting plate drive assembly, 606 pulley drive assembly, 607 pulley connection assembly, 608 screw fastening head assembly, 7 electronic component auxiliary fixing device, 701 auxiliary fixing device bracket, 702 stopper, 703 pressing block drive assembly, 704 pressing block, 705 anti-slip pad, 8 electronic component dispensing sealing device, 801 Glue dispensing sealing device bracket, 802 first horizontal guide rail, 803 second connecting block, 804 first drive assembly, 805 second drive assembly, 806 first connecting block, 807 slide, 808 second horizontal guide rail, 809 glue dispensing assembly, 8091 glue dispensing assembly mounting plate, 8092 slider, 8093 vertical slide rail, 8094 fixed connecting plate drive assembly, 8095 fixed connecting plate, 8096 glue dispensing head, 9 blowing cooling device, 901 blowing cooling device bracket, 902 cross-flow fan, 903 air collector, 10 grabbing robot, 11 detection mechanism, 110 detection mechanism bracket, 111 connecting rod, 112 connecting vertical plate, 113 connecting vertical plate drive assembly, 114 camera detection assembly, 115 product placement plate, 116 detection drive assembly, 117 grooved track, 118 withstand voltage insulation detection sensor, 119 withstand voltage insulation detection assembly, 12 unqualified electronic component conveyor belt mechanism. DETAILED DESCRIPTION

[0024] In order to make people in this technical field better understand the technical solution in this application, Figure 1-8 The present invention is further described. The following examples are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.

[0025] As shown in the figure, an intelligent controller electronic component processing and detection production line for a pellet oven includes a variety of electronic components, which are assembled into electronic components; it includes a box body 1, on which a first electronic component conveyor belt mechanism 2, a second electronic component conveyor belt mechanism 3 and an electronic component conveyor belt mechanism 4 are provided, which are parallel to each other; a plurality of electronic component transplanting mechanisms 5 are provided on the box body 1, which are used to transplant the electronic components on the first electronic component conveyor belt mechanism 2 and the second electronic component conveyor belt mechanism 3 to the electronic component conveyor belt mechanism 4 respectively; the side ends of the electronic component conveyor belt mechanism 4 are provided with an electronic component screw fastening device 6, an electronic component dispensing sealing device 8, and an air cooling device in sequence along the conveying direction. Device 9 and detection mechanism 11, the electronic component screw fastening device 6 corresponds to the electronic component conveyor belt mechanism 4 on both sides of which are equipped with electronic component auxiliary fixing devices 7; the side end of the detection mechanism 11 is also equipped with a grabbing manipulator 10 and an unqualified electronic component conveyor belt mechanism 12, which are respectively used to grab electronic components for transfer and transport unqualified electronic components that fail the inspection; the electronic component transplanting mechanism 5 includes a transplanting mechanism bracket 501, and the transplanting mechanism bracket 501 is equipped with a connecting plate 502; the connecting plate 502 is provided with a plurality of mutually parallel first transplanting guide rails 504, and the first transplanting guide rail 504 is clamped with a mounting bracket 505; the connecting plate 502 is also provided with a first transplanting cylinder Component 503, the output end of the first transplanting cylinder component 503 is connected to the mounting frame 505; the first transplanting cylinder component 503 is driven to drive the mounting frame 505 to move horizontally on the first transplanting guide rail 504; the mounting frame 505 is installed with a second transplanting cylinder component 506 and a plurality of second transplanting guide rails 508 arranged in parallel; the second transplanting guide rail 508 is clamped with a clamping drive component 507, which is connected to the output end of the second transplanting cylinder component 506; the second transplanting cylinder component 506 is driven to drive the clamping drive component 507 to perform a lifting movement on the second transplanting guide rail 508; the lower end of the second transplanting cylinder component 506 is symmetrically provided with a clamping drive component 507. Hand 509, the clamping hand 509 clamps or releases the electronic component through the second transfer cylinder assembly 506; the electronic component screw fastening device 6 includes a screw fastening device bracket 601, and a fixed plate 602 is installed on the screw fastening device bracket 601; a plurality of mutually parallel sliding guide rails 603 are provided on the fixed plate 602, and a mounting connecting plate 604 is clamped on the sliding guide rail 603; the screw fastening device bracket 601 is also provided with a mounting connecting plate drive assembly 605, and the output end of the mounting connecting plate drive assembly 605 is connected to the mounting connecting plate 604; the mounting connecting plate drive assembly 605 drives the mounting connecting plate 604 to slide up and down along the sliding guide rail 603;The mounting connection plate 604 is also provided with a pulley drive assembly 606 and a screw fastening head assembly 608, and a pulley connection assembly 607 is connected between the pulley drive assembly 606 and the screw fastening head assembly 608; the pulley connection assembly 607 is driven by the pulley drive assembly 606 to drive the screw fastening head assembly 608 to rotate, and the electronic component is screwed; the screw fastening head assemblies 608 are arranged in a plurality of rows and can be individually disassembled and replaced; the electronic component auxiliary fixing device 7 includes an auxiliary fixing device bracket 701, and the auxiliary fixing device bracket 701 is provided with a stop block 702 and a pressing block driving assembly 703; the output end of the pressing block driving assembly 703 is installed There is a pressing block 704, which is telescopically moved by the pressing block driving assembly 703 to press and fix the electronic components; the outer surface of the pressing block 704 is provided with an anti-skid pad 705 to increase the friction between the electronic components; the electronic component dispensing sealing device 8 includes a dispensing sealing device bracket 801, and the two ends of the dispensing sealing device bracket 801 are respectively installed with a first horizontal guide rail 802 and a first connecting block 806; the first connecting block 806 is provided with a slide groove 807, and the direction of the slide groove 807 is parallel to the direction of the first horizontal guide rail 802; a second connecting block 803 is provided between the first horizontal guide rail 802 and the first connecting block 806, and the two ends of the second connecting block 803 are respectively installed. The ends are respectively clamped on the first horizontal guide rail 802 and embedded in the slide groove 807; the first connecting block 806 is also provided with a first driving component 804, the output end of the first driving component 804 passes through the first connecting block 806 and is connected to the second connecting block 803; the first driving component 804 drives the second connecting block 803 to move horizontally along the first horizontal guide rail 802; the second connecting block 803 is provided with a second horizontal guide rail 808 and a slot hole, and a glue-pointing component 809 is connected to the second horizontal guide rail 808 and the slot hole; the second connecting block 803 is also provided with a second driving component 805, the output end of the second driving component 805 passes through the second connecting block 803 and connected to the dispensing component 809; the second driving component 805 drives the dispensing component 809 to move horizontally on the second horizontal guide rail 808 and in the slot; the dispensing component 809 includes a dispensing component mounting plate 8091, on which a vertical slide rail 8093 and a fixed connecting plate driving component 8094 are provided; a slider 8092 is clamped on the vertical slide rail 8093, and a fixed connecting plate 8095 is connected to the slider 8092; the output end of the fixed connecting plate driving component 8094 is connected to the fixed connecting plate 8095, and the fixed connecting plate 8095 moves up and down on the vertical slide rail 8093 through the fixed connecting plate driving component 8094;A plurality of glue dispensing heads 8096 are installed on the fixed connecting plate 8095, and the glue dispensing heads 8096 are arranged side by side for performing glue dispensing and sealing processing on electronic components; the blowing cooling device 9 includes a blowing cooling device bracket 901, and the blowing cooling device bracket 901 is fixedly arranged on the side end of the electronic component conveyor belt mechanism 4; a cross-flow fan 902 is provided on the blowing cooling device bracket 901 for generating airflow; an air collector 903 is correspondingly provided at the air outlet of the cross-flow fan 902, and the air collector 903 is arranged at the other side end of the electronic component conveyor belt mechanism 4 for concentrating the airflow; the detection mechanism 11 includes a detection mechanism bracket 110 and a bottom plate, and a connecting rod 111 is installed on the detection mechanism bracket 110; a connecting vertical plate 112 is provided on the connecting rod 111, and a camera detection component 114 is provided on the connecting vertical plate 112; the detection mechanism bracket 110 is also provided with a connecting vertical plate drive Component 113, the output end of the connecting riser drive component 113 is connected to the connecting riser 112; the connecting riser drive component 113 drives the camera detection component 114 to move horizontally along the connecting rod 111; the bottom plate is provided with a detection drive component 116 and a grooved track 117, within which a product placement plate 115 is located; the output end of the detection drive component 116 is connected to the product placement plate 115, which is driven by the detection drive component 116 to move within the grooved track 117; the bottom plate is also provided with a withstand voltage insulation detection sensor 118 and a withstand voltage insulation detection component 119 for performing withstand voltage insulation testing on electronic components; the grasping robot 10 is disposed between the detection mechanism 11, the unqualified electronic component conveyor belt mechanism 12, and the electronic component conveyor belt mechanism 4, and is used to grasp electronic components and transfer them between different workstations.

[0026] When the present invention is working, the electronic components are first conveyed to the designated position by the first electronic component conveyor belt mechanism 2 and the second electronic component conveyor belt mechanism 3, and then the electronic component transfer mechanism 5 transfers the electronic components on different electronic component conveyor belt mechanisms to the electronic component conveyor belt mechanism 4 and performs preliminary alignment and assembly; then the electronic components are conveyed to the processing area through the electronic component conveyor belt mechanism 4, and the electronic component screw fastening device 6 performs screw fastening operation on the electronic components, and drives the screw fastening head assembly 608 to rotate through the pulley drive assembly 606 and the pulley connection assembly 607 to complete the screw fastening; at the same time, during the processing, the clamping block drive assembly 703 in the electronic component auxiliary fixing device 7 drives the clamping block 704 and presses the electronic components through the anti-slip pad 705 to prevent them from moving or misaligning; then the electronic component glue sealing device 8 performs glue sealing treatment on the electronic components, and the glue head 8096 performs glue sealing to protect the electronic components and improve their reliability; then the cross-flow fan 902 in the blowing cooling device 9 cooperates with the air collector 903 to concentrate The air flow blows and cools the processed electronic components to reduce their temperature and improve production efficiency; then the grabbing robot 10 grabs the electronic components on the electronic component conveyor belt mechanism 4 and transfers them to the product placement plate 115 in the inspection mechanism 11, and the inspection drive component 116 drives the product placement plate 115 to move to the specified position in the groove track 117, and the connecting vertical plate drive component 113 drives the camera inspection component 114 to move horizontally to perform appearance inspection on the processed electronic components; after the appearance inspection is completed, the product placement plate 115 carries the electronic components back to the initial position, and is grabbed by the grabbing robot 10 and transferred to the voltage insulation inspection component 119 for voltage insulation inspection; finally, after the appearance inspection and voltage insulation inspection are completed, the grabbing robot 10 conveys the unqualified electronic components through the unqualified electronic component conveyor belt mechanism 12 for further processing or scrapping; the electronic components that have been processed and tested and passed the inspection are placed back on the electronic component conveyor belt mechanism 4 by the grabbing robot 10 and enter the next process, thus completing the entire processing and inspection process.

[0027] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some of the technical features therein according to the disclosed technical content without creative labor, and these substitutions and modifications are all within the protection scope of the present invention.

Claims

1. An intelligent controller electronic component processing and testing production line for a pellet oven, comprising a plurality of electronic components, which are assembled into electronic components; characterized in that: The invention comprises a box body (1), wherein the box body (1) is provided with a first electronic component conveyor belt mechanism (2), a second electronic component conveyor belt mechanism (3) and an electronic component conveyor belt mechanism (4) which are parallel to each other; the box body (1) is provided with a plurality of electronic component transfer mechanisms (5) for respectively transferring the electronic components on the first electronic component conveyor belt mechanism (2) and the second electronic component conveyor belt mechanism (3) to the electronic component conveyor belt mechanism (4); the side ends of the electronic component conveyor belt mechanism (4) are provided with an electronic component screw fastening device (6), an electronic component dispensing sealing device (8), an air blowing cooling device (9) and a detection mechanism (11) in sequence along the conveying direction; the electronic component screw fastening device (6) is provided on both sides of the electronic component conveyor belt mechanism (4) corresponding to the electronic component auxiliary fixing device (7); the side ends of the detection mechanism (11) are also provided with a grabbing manipulator (10) and an unqualified electronic component conveyor belt mechanism (12), which are respectively used for grabbing electronic components for transfer and for conveying unqualified electronic components that fail the inspection.

2. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 1 is characterized in that: The electronic component transplanting mechanism (5) comprises a transplanting mechanism bracket (501), a connecting plate (502) being mounted on the transplanting mechanism bracket (501); a plurality of mutually parallel first transplanting guide rails (504) being provided on the connecting plate (502), a mounting frame (505) being clamped on the first transplanting guide rails (504); a first transplanting cylinder assembly (503) being further provided on the connecting plate (502), an output end of the first transplanting cylinder assembly (503) being connected to the mounting frame (505); the first transplanting cylinder assembly (503) is driven to drive the mounting frame (505) to move horizontally on the first transplanting guide rail (504); the mounting frame ( A second transfer cylinder assembly (506) and a plurality of second transfer guide rails (508) arranged in parallel are installed on the second transfer guide rail (508); a clamping drive assembly (507) is clamped on the second transfer guide rail (508), and the clamping drive assembly (507) is connected to the output end of the second transfer cylinder assembly (506); the second transfer cylinder assembly (506) drives the clamping drive assembly (507) to perform lifting movement on the second transfer guide rail (508); a clamping hand (509) is symmetrically arranged at the lower end of the second transfer cylinder assembly (506), and the clamping hand (509) clamps or releases the electronic component through the second transfer cylinder assembly (506).

3. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 1 is characterized in that: The electronic component screw fastening device (6) comprises a screw fastening device bracket (601), a fixing plate (602) is mounted on the screw fastening device bracket (601); a plurality of mutually parallel sliding guide rails (603) are provided on the fixing plate (602), and a mounting connecting plate (604) is clamped on the sliding guide rails (603); a mounting connecting plate driving component (605) is also provided on the screw fastening device bracket (601), and the output end of the mounting connecting plate driving component (605) is connected to the mounting connecting plate (604); the mounting connecting plate driving component (605) is driven to drive the mounting connecting plate (604) to move. The mounting connecting plate (604) slides up and down along the direction of the sliding guide rail (603); a pulley driving assembly (606) and a screw fastening head assembly (608) are further provided on the mounting connecting plate (604); a pulley connecting assembly (607) is connected between the pulley driving assembly (606) and the screw fastening head assembly (608); the pulley connecting assembly (607) is driven by the pulley driving assembly (606) to drive the screw fastening head assembly (608) to rotate, thereby screw-fastening the electronic components; a plurality of the screw fastening head assemblies (608) are arranged side by side and can be individually disassembled and replaced.

4. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 1 is characterized in that: The electronic component auxiliary fixing device (7) comprises an auxiliary fixing device bracket (701), and a stopper (702) and a pressing block driving assembly (703) are provided on the auxiliary fixing device bracket (701); a pressing block (704) is installed at the output end of the pressing block driving assembly (703), and the pressing block (704) is subjected to telescopic movement by the pressing block driving assembly (703) to press and fix the electronic component; and an anti-skid soft pad (705) is provided on the outer surface of the pressing block (704) to increase the friction between the pressing block and the electronic component.

5. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 1 is characterized in that: The electronic component dispensing sealing device (8) comprises a dispensing sealing device bracket (801), and a first horizontal guide rail (802) and a first connecting block (806) are respectively installed at both ends of the dispensing sealing device bracket (801); a slide groove (807) is provided in the first connecting block (806), and the direction of the slide groove (807) is parallel to the direction of the first horizontal guide rail (802); a second connecting block (803) is provided between the first horizontal guide rail (802) and the first connecting block (806), and the two ends of the second connecting block (803) are respectively clamped on the first horizontal guide rail (802) and embedded in the slide groove (807); a first driving component (804) is also provided on the first connecting block (806), and the output end of the first driving component (804) passes through the first connecting block (806). The connecting block (806) is connected to the second connecting block (803); the first driving component (804) drives the second connecting block (803) to move horizontally along the direction of the first horizontal guide rail (802); the second connecting block (803) is provided with a second horizontal guide rail (808) and a slot, and a dispensing component (809) is connected to the second horizontal guide rail (808) and the slot; the second connecting block (803) is also provided with a second driving component (805), the output end of the second driving component (805) passes through the second connecting block (803) and is connected to the dispensing component (809); the second driving component (805) drives the dispensing component (809) to move horizontally on the second horizontal guide rail (808) and the slot.

6. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 5, characterized in that: The dispensing assembly (809) comprises a dispensing assembly mounting plate (8091), on which a vertical slide rail (8093) and a fixed connecting plate driving assembly (8094) are provided; a slider (8092) is mounted on the vertical slide rail (8093), and a fixed connecting plate (8095) is connected to the slider (8092); an output end of the fixed connecting plate driving assembly (8094) is connected to the fixed connecting plate (8095), and the fixed connecting plate (8095) moves up and down on the vertical slide rail (8093) via the fixed connecting plate driving assembly (8094); a plurality of dispensing heads (8096) are mounted on the fixed connecting plate (8095), and the dispensing heads (8096) are arranged side by side and are used for dispensing and sealing electronic components.

7. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 1, characterized in that: The air blowing cooling device (9) comprises an air blowing cooling device bracket (901), which is fixedly arranged at the side end of the electronic component conveyor belt mechanism (4); a cross-flow fan (902) is arranged on the air blowing cooling device bracket (901) for generating airflow; an air collector (903) is correspondingly arranged at the air outlet of the cross-flow fan (902), and the air collector (903) is arranged at the other side end of the electronic component conveyor belt mechanism (4) for concentrating the airflow.

8. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 1, characterized in that: The detection mechanism (11) comprises a detection mechanism bracket (110) and a bottom plate, wherein a connecting rod (111) is mounted on the detection mechanism bracket (110); a connecting vertical plate (112) is mounted on the connecting rod (111), and a camera detection assembly (114) is arranged on the connecting vertical plate (112); a connecting vertical plate driving assembly (113) is further arranged on the detection mechanism bracket (110), and an output end of the connecting vertical plate driving assembly (113) is connected to the connecting vertical plate (112); the connecting vertical plate driving assembly (113) is driven to drive the camera detection assembly (114) along the vertical plate (112); The connecting rod (111) moves horizontally; a detection drive component (116) and a groove track (117) are provided on the bottom plate, and a product placement plate (115) is provided in the groove track (117); the output end of the detection drive component (116) is connected to the product placement plate (115), and the product placement plate (115) moves in the groove track (117) through the drive of the detection drive component (116); a withstand voltage insulation detection sensor (118) and a withstand voltage insulation detection component (119) are also provided on the bottom plate for performing withstand voltage insulation detection on electronic components.

9. The intelligent controller electronic component processing and testing production line for a pellet oven according to claim 1, characterized in that: The grabbing manipulator (10) is arranged between the detection mechanism (11), the unqualified electronic component conveyor belt mechanism (12) and the electronic component conveyor belt mechanism (4), and is used to grab the electronic components and realize the transfer between different workstations.

Citation Information

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