Wire harness automatic tube penetrating and cutting device and method

By designing an automatic wire harness threading and cutting device, which utilizes the coaxial setting of the guide rod and the corrugated pipe and the clamping plate, combined with the straightening of the conveyor belt and the extrusion of the rotating sleeve, the problem of low efficiency in threading wire harnesses in corrugated pipes is solved, and efficient wire harness threading and cutting is achieved.

CN120619200BActive Publication Date: 2026-02-06HEBI HUAMEI ELECTRICAL CO LTD
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Patent Information

Application Number
CN202510902169.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2026-02-06
Estimated Expiration
2045-07-01

AI Technical Summary

Technical Problem

When automotive wiring harnesses pass through corrugated pipes, they are easily blocked by the inner wall of the pipes, resulting in a decrease in the efficiency of pipe pulling.

Method used

An automatic wire harness threading and cutting device was designed, including a positioning seat, a wire harness feeding mechanism, a wire harness gathering mechanism, a guide rod, and a clamping plate. The guide rod is coaxially set with the corrugated pipe, the clamping plate gathers the wire harness, allowing the wire harness to pass smoothly through the corrugated pipe, and the wire harness is formed into a bundle by the straightening and gathering mechanism of the conveyor belt. The rotating sleeve squeezes the wire harness to make it tightly arranged, and finally the clamping claw cuts it to the required length.

Benefits of technology

This technology enables the wire harness to pass smoothly through and be cut in the corrugated pipe, improving the efficiency of pipe insertion, ensuring that the end of the wire harness does not contact the inner wall of the corrugated pipe, and that the length of the wire harness remains consistent after cutting.

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Abstract

The application discloses a kind of wire harness automatic pipe cutting device and method, it is related to automobile wire harness processing technical field, including machine base;Positioning seat;Wire harness feeding mechanism;Wire harness gather mechanism;Translation air cylinder;Connecting plate;Guide rod, one end is horizontally fixedly connected in connecting plate, another end is rotatably connected with multiple rotating arms, and rotating arm end is fixedly connected with clamping plate, and guide rod is coaxial with positioning groove;Reel mechanism, it is located in guide rod, and it is used for driving multiple clamping plates synchronous rotation.This application is out of corrugated pipe by guide rod, then through rotating arm drive clamping plate gather, so that clamping plate can be clamped by multiple wire harness gathered by wire harness gather mechanism and gathered into bundle, then wire harness is pulled by guide rod, so that wire harness can smoothly pass through corrugated pipe, since guide rod is coaxial with corrugated pipe and positioning groove, so that wire harness end portion does not contact with corrugated pipe inner wall during being pulled and passing through corrugated pipe, so that wire harness can smoothly pass through corrugated pipe.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile wiring harness processing, in particular to a wiring harness automatic pipe threading and cutting device and method. BACKGROUND

[0002] Automobile wiring harness is the main body of automobile circuit, and there is no automobile circuit without wiring harness. Wiring harness refers to the assembly of connecting circuit formed by bundling the contact terminals (connectors) and wires and cables after pressure connection, and the outside is further plastic pressure insulation or additional metal shell. The wiring harness industry chain includes wires and cables, connectors, processing equipment, wiring harness manufacturing and downstream application industry. Wiring harness is widely used in automobiles, household appliances, computers and communication equipment, various electronic instruments and meters, etc. The wiring harness of the vehicle body connects the entire vehicle body, and the shape is generally H-shaped.

[0003] During the processing of automobile wiring harness, multiple wiring harnesses need to be threaded into the sleeve. The sleeve used is mostly a corrugated pipe. Since the profile of the corrugated pipe is corrugated, when the wiring harness passes through the sleeve, the wire end of the wiring harness may contact the inner wall of the corrugated pipe, causing the wire end to be blocked by the inner wall of the corrugated pipe, and thus unable to pass through the corrugated pipe, resulting in a decrease in the pipe threading efficiency of the wiring harness. SUMMARY

[0004] The purpose of the present application is to provide a wiring harness automatic pipe threading and cutting device and method to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0006] A wiring harness automatic pipe threading and cutting device, comprising:

[0007] a machine base;

[0008] a positioning seat fixed to one end of the machine base and having a positioning groove in the top surface;

[0009] a wiring harness feeding mechanism provided at the end of the machine base away from the positioning seat;

[0010] a wiring harness gathering mechanism provided at the top of the machine base and located between the positioning seat and the wiring harness feeding mechanism;

[0011] a translation air cylinder horizontally installed at the top of the machine base and drivingly connected with a connecting plate;

[0012] a guide rod having one end fixed horizontally to the connecting plate and the other end rotatably connected with a plurality of rotating arms, the rotating arms having end portions fixed with clamping plates, and the guide rod being coaxial with the positioning groove;

[0013] a folding and unfolding mechanism provided at the guide rod and used to drive the plurality of clamping plates to rotate synchronously.

[0014] Through the technical scheme, the guide rod is passed through the corrugated pipe, the clamping plate is folded by the rotating arm, the clamping plate can clamp the multiple wire harnesses gathered into a bundle by the wire harness gathering mechanism, the guide rod pulls the wire harness, the wire harness can smoothly pass through the corrugated pipe, the guide rod, the positioning groove are coaxial, the wire harness end does not contact the inner wall of the corrugated pipe during being pulled to pass through the corrugated pipe, and the wire harness can smoothly pass through the corrugated pipe.

[0015] Further, the machine base top is provided with a storage bin, the lower end of the storage bin is integrally connected with a blanking bin, and the lower end of the blanking bin is connected with the positioning groove.

[0016] Through the technical scheme, multiple corrugated pipes are placed in the storage bin, under the action of gravity, the corrugated pipes can enter the blanking bin and fall from the lower end of the blanking bin to the positioning groove.

[0017] Further, the blanking bin is provided with multiple ear plates on the two sides, two ear plates on the same side of the blanking bin are connected with a rotating shaft through horizontal rotation, the rotating shaft is driven to rotate by a motor mounted on one of the ear plates, the rotating shaft is fixedly connected with a rotating disc at both ends, multiple arc-shaped clamping grooves are arranged on the periphery of the rotating disc, and the blanking bin is provided with an emptying groove for the free passing of the rotating disc.

[0018] Through the technical scheme, the rotating shaft is driven to rotate by the motor, so that the rotating shaft can drive the rotating disc to rotate, the clamping grooves on the rotating disc can clamp the corrugated pipes in the blanking bin when the rotating disc rotates, and the corrugated pipes in the blanking bin can be alternately dropped, avoiding the simultaneous falling of multiple corrugated pipes.

[0019] Further, the positioning seat is provided with a clamping mechanism on both ends, the clamping mechanism comprises an installation plate connected to the wall surface of the positioning seat, a clamping cylinder is horizontally installed on the installation plate, and the clamping cylinder is drivingly connected with a clamping plate.

[0020] Through the technical scheme, the clamping plate is driven by the clamping cylinder to move towards the corrugated pipe in the positioning groove, so that the clamping plate can clamp the end of the corrugated pipe, avoiding the wire harness from contacting the corrugated pipe during passing through the corrugated pipe, so that the corrugated pipe is not moved, and the wire harness passing through the corrugated pipe is not affected.

[0021] Further, the wire harness feeding mechanism comprises two conveying belts mounted on the top of the machine base, a wire harness clamping groove is arranged on the surface of the conveying belt along the length direction, a wire harness shelf is fixedly connected to one end of the conveying belt away from the positioning seat, multiple guide grooves are arranged on the surface of the wire harness shelf, and the guide grooves correspond to the wire harness clamping grooves.

[0022] Through the technical scheme, the wire harness is put into the guide slot of the wire harness shelf, the end of the wire harness contacts the conveying belt, the wire harness is moved by the rotation of the conveying belt, the wire harness is moved by the wire harness clamping groove of the conveying belt, the wire harness is straightened by the wire harness clamping groove, and then the wire harness can enter the wire harness gathering mechanism smoothly and is gathered by the wire harness gathering mechanism.

[0023] Further, the clamping jaw air cylinder is driven to be connected with two cutting parts, and a through groove is formed in the top surface of the machine seat for the free passing of the cutting parts.

[0024] Through the technical scheme, the wire harness is put into the guide slot of the wire harness shelf, the end of the wire harness contacts the conveying belt, the wire harness is moved by the rotation of the conveying belt, the wire harness is moved by the wire harness clamping groove of the conveying belt, the wire harness is straightened by the wire harness clamping groove, and then the wire harness can enter the wire harness gathering mechanism smoothly and is gathered by the wire harness gathering mechanism.

[0025] Further, the gathering and unfolding mechanism comprises a gathering and unfolding air cylinder horizontally installed at the end of the guide rod, a sliding rod is slidably arranged in the guide rod, a plurality of hinge rods are hingedly connected to one end of the sliding rod, and the other ends of the hinge rods are hingedly connected to the rotating arm.

[0026] Through the technical scheme, the sliding rod is driven to slide in the guide rod by the gathering and unfolding air cylinder, the hinge rods are driven to swing by the sliding rod, the rotating arm is driven to swing along the hinge connection with the guide rod by the hinge rods, and then the clamping plate can be gathered or unfolded.

[0027] Further, the wire harness gathering mechanism comprises a bundle tube connected to the top of the machine seat, an gathering bin is fixedly connected to one end of the bundle tube away from the positioning seat, and the width of the gathering bin gradually increases away from the bundle tube.

[0028] Through the technical scheme, the wire harness is guided by the inner wall of the gathering bin after entering the gathering bin, the end of the wire harness enters the bundle tube, and a plurality of wire harnesses form a single wire harness after entering the bundle tube.

[0029] Further, the bundle tube is coaxially and rotatably connected with a rotating sleeve at one end thereof towards the positioning seat, the rotating sleeve is fixedly connected with an ear block at the periphery thereof, the ear block is horizontally rotatably connected with a pivot, the pivot is fixedly sleeved with a swing pressing block at the periphery thereof, a through slot is formed in the periphery of the rotating sleeve for the free passing of the swing pressing block, an installation cavity is recessed in the wall of the ear block, the pivot is fixedly sleeved with a volute spring at the periphery thereof, the volute spring is arranged in the installation cavity, and the outer ring end is fixedly connected to the inner wall of the installation cavity.

[0030] Through the technical scheme, the rotating sleeve rotates, the swing pressing block generates extrusion force on the multiple wire harnesses in the beam tube, and then the multiple wire harnesses can be arranged more closely after being extruded, and the diameter of the single wire harness arranged by the multiple wire harnesses is small due to the extrusion of the swing pressing block on the wire harnesses during the rotation of the rotating sleeve, so that the wire harnesses are easily clamped by the clamping plate.

[0031] The wire harness automatic pipe penetrating and cutting method is applied to the pipe penetrating and cutting device, and includes the following steps:

[0032] The corrugated pipe is placed in the positioning groove of the positioning seat and is limited by the positioning groove, the wire harness feeding mechanism feeds the wire harness to the wire harness gathering mechanism, the wire harness gathering mechanism gathers the wire harness into a bundle, the translation cylinder drives the guide rod to move towards the wire harness gathering mechanism, the guide rod is coaxially penetrated through the corrugated pipe, and the clamping plate is exposed from the corrugated pipe;

[0033] The expansion mechanism drives the multiple clamping plates to expand, the translation cylinder continues to drive the guide rod to move, so that the end of the wire harness enters between the multiple clamping plates, the expansion mechanism drives the clamping plates to rotate, so that the multiple clamping plates gather and clamp the end of the wire harness;

[0034] The translation cylinder drives the guide rod to move reversely, so that the guide rod pulls the wire harness to penetrate through the corrugated pipe, after the end of the wire harness penetrates through the corrugated pipe, the expansion mechanism drives the clamping plates to expand, so that the end of the wire harness is separated from the clamping state of the clamping plates.

[0035] Through the technical scheme, the end of the wire harness does not contact the inner wall of the corrugated pipe during the process of being pulled to penetrate through the corrugated pipe, so that the wire harness can smoothly penetrate through the corrugated pipe.

[0036] Compared with the prior art, the beneficial effects of the present application are:

[0037] 1、In the present application, the guide rod penetrates through the corrugated pipe, the clamping plates are gathered by the rotating arm, the clamping plates can clamp the multiple wire harnesses gathered into a bundle by the wire harness gathering mechanism, the wire harness is pulled by the guide rod, the wire harness can smoothly penetrate through the corrugated pipe, and the guide rod, the corrugated pipe and the positioning groove are in a coaxial state, so that the end of the wire harness does not contact the inner wall of the corrugated pipe during the process of being pulled to penetrate through the corrugated pipe, and the wire harness can smoothly penetrate through the corrugated pipe;

[0038] 2、In the present application, the wire harness is placed in the guide groove of the wire harness shelf, the end of the wire harness contacts the conveying belt, the conveying belt is rotated, the conveying belt can pull the wire harness to move, the wire harness moves in the wire harness clamping groove of the conveying belt, the wire harness can be straightened by the wire harness clamping groove, and after straightening, the wire harness can more smoothly enter the wire harness gathering mechanism and be gathered into a bundle by the wire harness gathering mechanism;

[0039] 3、The rotating sleeve rotates, so that the swing pressing block generates extrusion force on the plurality of wire bundles in the beam tube, and then the plurality of wire bundles can be arranged more closely after being extruded, and in addition, the swing pressing block generates extrusion force on the wire bundles during the rotation of the rotating sleeve, so that the diameter of the single wire bundle arranged by the plurality of wire bundles is small, which is convenient for being clamped by the clamping plate. BRIEF DESCRIPTION OF DRAWINGS

[0040] Figure 1 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device.

[0041] Figure 2 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 1

[0042] Figure 3 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 1

[0043] Figure 4 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 1

[0044] Figure 5 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 1

[0045] Figure 6 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 1

[0046] Figure 7 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device.

[0047] Figure 8 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 7

[0048] Figure 9 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device.

[0049] Figure 10 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 9

[0050] Figure 11 It is a schematic diagram of the overall structure of the wire bundle automatic pipe penetrating and cutting device. Figure 9

[0051] ​​​​​​​​In the figure, the reference signs are explained as follows: 1, base; 2, wire harness shelf; 3, conveying belt; 4, gathering bin; 5, blanking bin; 6, storage bin; 7, rotating disc; 8, guide rod; 9, positioning seat; 10, clamping cylinder; 11, cutting part; 12, wire harness clamping groove; 13, guide groove; 14, emptying groove; 15, clamping groove; 16, pointed part; 17, rotating sleeve; 18, support; 19, servo motor; 20, bundle tube; 21, positioning groove; 22, clamping plate; 23, motor; 24, retracting and extending cylinder; 25, translation cylinder; 26, clamping jaw cylinder; 27, rotating shaft; 28, connecting plate; 29, clamping plate; 30, sliding rod; 31, rotating arm; 32, hinge rod; 33, volute spring; 34, slot; 35, oscillating pressing block; 36, ear block; 37, pivot. DETAILED DESCRIPTION

[0052] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0053] Please refer to Figures 1-11 The present application provides a technical solution: an automatic wire harness pipe penetrating and cutting device, comprising a base 1 provided with a plurality of supporting legs, one end of the base 1 in the length direction is fixedly connected with a positioning seat 9, the length direction of the positioning seat 9 is parallel to the length direction of the base 1, in addition, the top surface of the positioning seat 9 is provided with a positioning groove 21 with an arc-shaped longitudinal section, the inner diameter size of the positioning groove 21 matches the outer diameter size of the bellows pipe, in addition, the positioning seat 9 is provided with a storage bin 6 directly above, the width size of the storage bin 6 decreases from top to bottom in turn, and the lower end of the storage bin 6 is integrally and fixedly connected with a blanking bin 5, the length direction of the blanking bin 5 is consistent with the length direction of the positioning groove 21, in addition, the width size of the inner cavity of the blanking bin 5 is consistent with the outer diameter size of the bellows pipe, or slightly larger than the outer diameter size of the bellows pipe, so as to ensure that the bellows pipe can do free fall movement in the blanking bin 5, the outer wall of the blanking bin 5 is connected with a connecting seat, the connecting seat is installed with a plurality of columns, the lower end of the column is installed on the top of the base 1, so that the blanking bin 5 and the storage bin 6 are installed above the base 1;

[0054] The positioning seat 9 is provided with a mounting groove penetrating through the length direction of the two side walls, the machine base 1 is provided with a cylinder plate on the top, a horizontal translation cylinder 25 is installed on the cylinder rod, the translation cylinder 25 is located in the mounting groove, and the extension direction of the telescopic rod of the translation cylinder 25 is consistent with the length direction of the positioning seat 9, the cylinder rod of the translation cylinder 25 is provided with a connecting plate 28, the upper end of the connecting plate 28 is fixedly provided with a guide rod 8, the guide rod 8 is coaxial with the positioning groove 21, the guide rod 8 is coaxially provided with a sliding hole, a sliding rod 30 is telescopically inserted into the sliding hole, the end of the guide rod 8 away from the machine base 1 is horizontally provided with a folding cylinder 24, the cylinder rod of the folding cylinder 24 is drivingly connected with the sliding rod 30, so that when the cylinder rod of the folding cylinder 24 is extended or retracted, the sliding rod 30 can slide in the sliding hole of the guide rod 8, the other end of the guide rod 8 is hingedly provided with a plurality of rotating arms 31 along the axial direction, the rotating arms 31 can rotate along the hinge with the guide rod 8, the end of the rotating arm 31 away from the guide rod 8 is fixedly connected with a clamping plate 29, and the clamping plate 29 rotates along the rotating pivot of the rotating arm 31 on the guide rod 8 to form a wire harness clamping space between the plurality of clamping plates 29;

[0055] The end of the sliding rod 30 towards the clamping plate 29 is hingedly provided with a plurality of hinge rods 32 along the axial direction, the end of the hinge rod 32 away from the sliding rod 30 is correspondingly hingedly connected to the rotating arm 31, so that when the sliding rod 30 slides in the sliding hole, the hinge rod 32 drives the rotating arm 31 to rotate, and in turn drives the clamping plate 29 to rotate along the rotating pivot of the rotating arm 31 on the guide rod 8, two ear plates are fixedly connected to the width direction of the blanking bin 5, and the two ear plates are respectively located at the two ends of the length direction of the blanking bin 5, a rotating shaft 27 is horizontally and rotatably connected between the two ear plates on the same side of the blanking bin 5, the rotating shaft 27 is driven to rotate by a motor 23 mounted on one of the ear plates, rotating discs 7 are fixedly sleeved on the two ends of the rotating shaft 27, a plurality of arc-shaped clamping grooves 15 are formed in the circumferential edge of the rotating disc 7, the blanking bin 5 is provided with an empty groove 14 for the rotating disc 7 to pass through freely, the two rotating shafts 27 are driven by the two motors 23 to rotate synchronously and reversely, so that the rotating discs 7 on the two rotating shafts 27 rotate synchronously and reversely, and in turn the clamping grooves 15 on the rotating disc 7 rotate to clamp the lowermost corrugated pipe in the blanking bin 5, meanwhile, two adjacent clamping grooves 15 on the circumferential edge of the rotating disc 7 form a sharp portion 16, the sharp portion 16 can be clamped between the adjacent two corrugated pipes when the rotating disc 7 rotates, and in turn separates the adjacent two corrugated pipes, the opposite side walls of the length direction of the positioning seat 9 are respectively screw-connected with mounting plates, the mounting plates are horizontally provided with clamping cylinders 10, and the clamping cylinders 10 are drivingly connected with clamping plates 22;

[0056] The top of the base 1 is provided with two supports, two conveying belts 3 are rotationally connected between the two supports, the two conveying belts 3 are arranged from top to bottom, and are drivingly connected through a gear transmission structure; meanwhile, one of the conveying belts 3 is driven to rotate by an external speed reducer motor, and the other conveying belt 3 is driven to rotate through the gear transmission structure, so that the two conveying belts 3 can synchronously and reversely rotate; a wire harness clamping groove 12 is formed in the surface of the conveying belt 3 along the length direction of the conveying belt 3, the width of the wire harness clamping groove 12 is consistent with the diameter of the wire harness, and a wire harness shelf 2 is fixedly connected to the end of the conveying belt 3 away from the positioning seat 9; a plurality of guide grooves 13 are arranged on the surface of the wire harness shelf 2 and correspond to the wire harness clamping groove 12;

[0057] A support 18 is screw-connected to the top of the base 1, a bundle pipe 20 is horizontally fixedly arranged on the support 18, and a gathering bin 4 is fixedly connected to the end of the bundle pipe 20 away from the positioning seat 9; the width of the gathering bin 4 gradually increases away from the bundle pipe 20; a clamping jaw cylinder 26 is arranged at the bottom of the base 1, and two cutting parts 11 are drivingly connected to the clamping jaw cylinder 26; a through groove is formed in the top surface of the base 1 and allows the cutting parts 11 to freely pass through; the cutting parts 11 are located between the bundle pipe 20 and the positioning seat 9; a rotating sleeve 17 is coaxially rotationally connected to the end of the bundle pipe 20 towards the positioning seat 9 through a mounting bearing; an ear block 36 is fixedly connected to the periphery of the rotating sleeve 17; a pivot shaft 37 is horizontally rotationally connected to the ear block 36; a swing pressing block 35 is fixedly sleeved on the periphery of the pivot shaft 37; a through slot 34 is formed in the periphery of the rotating sleeve 17 and allows the swing pressing block 35 to freely pass through; a recessed mounting cavity is formed in the wall surface of the ear block 36; a volute spring 33 is fixedly sleeved on the periphery of the pivot shaft 37 and arranged in the mounting cavity; the outer ring end of the volute spring 33 is fixedly connected to the inner wall of the mounting cavity; in the initial state, the volute spring 33 drives the pivot shaft 37 to rotate, so that the pivot shaft 37 can drive the swing pressing block 35 to swing towards the inside of the rotating sleeve 17; a servo motor 19 is horizontally arranged on the support 18; a driving pulley is fixedly sleeved on the motor shaft of the servo motor 19; a driven pulley is coaxially fixedly sleeved on the rotating sleeve 17; and the driving pulley and the driven pulley are drivingly connected through a V-belt.

[0058] Working principle of the present application:

[0059] The worker puts a plurality of wire harnesses into the guide grooves 13 of the wire harness shelf 2, and then pushes the wire harnesses to move towards the conveying belts 3, so that the ends of the wire harnesses are correspondingly clamped into the wire harness clamping grooves 12 of the conveying belts 3; the two conveying belts 3 synchronously and reversely rotate, and then the wire harnesses can be pulled towards the positioning seat 9 by the friction between the conveying belts 3 and the surface of the wire harnesses, so that the wire harnesses can be straightened by the wire harness clamping grooves 12; after the wire harnesses are straightened, the wire harnesses enter the gathering bin 4, and the wire harnesses are guided by the inner wall of the gathering bin 4 and enter the bundle pipe 20;

[0060] The servo motor 19 is started, the servo motor 19 drives the driving pulley to rotate, and then drives the driven pulley to rotate through the V-belt, so that the rotating sleeve 17 rotates, when the rotating sleeve 17 rotates, the swing pressing block 35 is driven to rotate, the swing pressing block 35 generates extrusion force on the wire harness located in the rotating sleeve 17, and the volute spring 33 has elastic force on the pivot 37, so that the extrusion force of the swing pressing block 35 on the wire harness is not too large;

[0061] The corrugated pipe is placed in the storage bin 6, under the action of gravity, the corrugated pipe enters the falling bin 5, the two motors 23 synchronously drive the two shafts 27 to rotate reversely, so that the rotating discs 7 on the two shafts 27 rotate, and then the clamping grooves 15 on the four rotating discs 7 clamp the lowermost corrugated pipe in the falling bin 5, and then the corrugated pipe is pushed to the lower end of the falling bin 5 with the rotation of the shaft 27, so that the corrugated pipe falls into the positioning groove 21 of the positioning seat 9, and then the shaft 27 stops rotating, at this time, another clamping groove 15 on the rotating disc 7 clamps another corrugated pipe, and the corrugated pipe does not fall down;

[0062] After the corrugated pipe falls into the positioning groove 21, the four clamping cylinders 10 are started synchronously, so that the clamping cylinder 10 drives the clamping plate 22 to move towards the corrugated pipe, so that the clamping plate 22 can clamp the end of the corrugated pipe, and then the translation cylinder 25 is started, the cylinder rod of the translation cylinder 25 is shortened, and then the guide rod 8 is driven to move, and the guide rod 8 penetrates into the corrugated pipe, when the guide rod 8 penetrates out of the corrugated pipe, the folding and unfolding cylinder 24 drives the sliding rod 30 to move, so that the sliding rod 30 drives the hinge rod 32 to swing, and then the hinge rod 32 drives the rotating arm 31 to swing, so that the clamping plates 29 are unfolded, then the translation cylinder 25 drives the guide rod 8 to continue to move, so that the wire harness end enters between the clamping plates 29, then the folding and unfolding cylinder 24 drives the sliding rod 30 to move reversely, so that the clamping plates 29 can be folded and clamp the wire harness end, then the translation cylinder 25 drives the guide rod 8 to move away from the bundle tube 20, so that the clamping plates 29 can pull the wire harness to move away from the bundle tube 20, since the guide rod 8 is coaxial with the corrugated pipe, the wire harness can penetrate out of the corrugated pipe, and does not contact the inner wall of the corrugated pipe, it should be noted that the moving speed of the guide rod 8 matches the conveying speed of the conveying belt 3 at this time, and in the process of pulling the wire harness to penetrate out of the corrugated pipe, the rotating sleeve 17 continuously rotates;

[0063] When the end of the wire harness is threaded through the corrugated tube, the conveying belt 3 stops running, then the clamping jaw cylinder 26 drives the two cutting parts 11 to move relatively close, and then the two cutting parts 11 cut the wire harness, so that the length of the wire harness can be kept consistent. After the end of the wire harness is threaded through the corrugated tube, the retracting and extending cylinder 24 drives the sliding rod 30 to move again, so that the clamping plate 29 is unfolded, and the end of the wire harness is released from the clamping force of the clamping plate 29. Then the worker or the mechanical hand takes out the corrugated tube threaded through the wire harness from the positioning groove 21, and then performs the next cutting and threading operation. In the embodiment, the side end face of the rotating sleeve 17 towards the positioning seat 9 is substantially flush with the surface of the cutting part 11, so that after the cutting part 11 cuts the wire harness, the length of the wire harness exposed from the corrugated tube 20 in the corrugated tube 20 is shorter, and the scattering phenomenon is avoided.

[0064] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that are not specifically enumerated herein. The use of the terms "may" and "can" and "designed to" herein is intended to convey that the product, method, or device described is capable of but not necessarily expressly intended to perform, create, or otherwise produce the action or result. Additionally, the use of the term "based on" and "based upon" is intended to convey one or more possible actions that can be employed in connection with the action or result. It is further noted that the use of "comprise", "comprises", "comprising", "contain", "contains", "containing", "include", "includes", "including", "have", "has", "having", or variants thereof is not intended to be limiting, unless otherwise indicated.

Claims

1. A harness auto-pipe threading and cutting device, characterized by, Include: Base (1) ; Positioning seat (9), fixed to one end of the base (1), and the top surface is provided with a positioning groove (21) ; Wire harness feeding mechanism, provided on the end of the base (1) away from the positioning seat (9) ; Wire harness gathering mechanism, provided on the top of the base (1), and located between the positioning seat (9) and the wire harness feeding mechanism; Translation cylinder (25), horizontally installed on the top of the base (1), and drivingly connected with a connecting plate (28); Guide rod (8), one end is horizontally fixed to the connecting plate (28), the other end is rotatably connected with a plurality of rotating arms (31), the end of the rotating arm (31) is fixedly connected with a clamping plate (29), and the guide rod (8) is coaxial with the positioning groove (21) ; The retractable mechanism is provided on the guide rod (8), and is used for driving a plurality of clamping plates (29) to rotate synchronously.

2. The wire harness auto-potting and cutting device of claim 1, wherein, The top of the base (1) is provided with a storage bin (6), and the lower end of the storage bin (6) is integrally connected with a blanking bin (5), and the lower end of the blanking bin (5) is matched with the positioning groove (21).

3. The wire harness auto-potting and cutting device of claim 2, wherein, The two side walls of the blanking bin (5) are fixedly connected with a plurality of ear plates, and the two ear plates on the same side of the blanking bin (5) are rotatably connected with a rotating shaft (27), the rotating shaft (27) is driven to rotate by a motor (23) installed on one of the ear plates, and the rotating shaft (27) is rotatably connected with a rotating disc (7) at both ends.

4. The wire harness auto-potting-cutting device of claim 1, wherein, The positioning seat (9) is provided with a clamping mechanism at both ends, and the clamping mechanism includes an installation plate connected to the wall surface of the positioning seat (9), and the installation plate is horizontally provided with a clamping cylinder (10).

5. The wire harness auto-potting-cutting device of claim 1, wherein, The wire harness feeding mechanism includes two conveying belts (3) installed on the top of the base (1), and the surface of the conveying belt (3) is provided with a wire harness clamping groove (12) along the length direction.

6. The wire harness auto-potting-cutting device of claim 1, wherein, The base (1) is provided with a clamping jaw cylinder (26) at the bottom, the clamping jaw cylinder (26) is drivingly connected with two cutting parts (11), and the top surface of the base (1) is provided with a through groove for the free passage of the cutting part (11).

7. The wire harness auto-potting-cutting device of claim 1, wherein, The retractable mechanism includes a retractable cylinder (24) horizontally installed on the end of the guide rod (8), a sliding rod (30) slidably penetrating in the guide rod (8), a plurality of hinge rods (32) hinged to the end of the sliding rod (30) towards the clamping plate (29), and the end of the hinge rod (32) away from the sliding rod (30) is hingedly connected to the rotating arm (31).

8. The wire harness auto-potting-cutting device of claim 1, wherein, The wire harness gathering mechanism comprises a harness pipe (20) connected to the top of the base (1), and a gathering bin (4) is fixed to the end of the harness pipe (20) away from the positioning seat (9), and the width of the gathering bin (4) gradually increases in the direction away from the harness pipe (20).

9. The wire harness auto-potting-cutting device of claim 8, wherein, The end of the harness pipe (20) towards the positioning seat (9) is coaxially connected with a rotating sleeve (17), the peripheral edge of the rotating sleeve (17) is fixedly connected with an ear block (36), the ear block (36) is horizontally connected with a pivot shaft (37), the peripheral edge of the pivot shaft (37) is fixedly sleeved with an oscillating pressing block (35), the peripheral edge of the rotating sleeve (17) is provided with a through slot (34) for the free passing of the oscillating pressing block (35), the wall surface of the ear block (36) is provided with a recessed mounting cavity, the peripheral edge of the pivot shaft (37) is fixedly sleeved with a volute spring (33), the volute spring (33) is arranged in the mounting cavity, and the outer ring end is fixedly connected to the inner wall of the mounting cavity.

10. A harness auto-piping cutting method applied to the piping cutting device of any one of claims 1 to 9, characterized by, Comprise: The corrugated pipe is arranged in the positioning groove (21) of the positioning seat (9) and is limited by the positioning groove (21), the wire harness feeding mechanism feeds the wire harness to the wire harness gathering mechanism, the wire harness gathering mechanism gathers the wire harness into a bundle, the guide rod (8) is driven by the translation air cylinder (25) to move towards the wire harness gathering mechanism, the guide rod (8) coaxially penetrates the corrugated pipe, and the clamping plate (29) is exposed from the corrugated pipe; The expansion and contraction mechanism drives a plurality of clamping plates (29) to expand, the translation air cylinder (25) continues to drive the guide rod (8) to move, so that the end of the wire harness enters between the plurality of clamping plates (29), the expansion and contraction mechanism drives the clamping plates (29) to rotate, so that the plurality of clamping plates (29) gather and clamp the end of the wire harness; The translation air cylinder (25) drives the guide rod (8) to move reversely, so that the guide rod (8) pulls the wire harness to penetrate the corrugated pipe, after the end of the wire harness penetrates the corrugated pipe, the expansion and contraction mechanism drives the clamping plates (29) to expand, so that the end of the wire harness is separated from the clamping state of the clamping plates (29).

Citation Information

Patent Citations

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    CN117335324A

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