Anti-corrosion bent pipe welding combination device

Abstract

The invention relates to the field of elbow welding equipment, in particular to an anti-corrosion elbow welding combination device which comprises a supporting sliding seat used for supporting, a servo motor is arranged at the center of the rear end face of the supporting sliding seat, and a first two-way lead screw is arranged at the output end of the servo motor. By arranging the supporting device and the limiting device, when anti-corrosion bent pipes of different models are subjected to limiting butt joint, an arc-shaped sliding base can be subjected to sliding limiting with an arc-shaped guide shaft, then adjustment can be conducted at any angle on the upper portion of a supporting guide base, meanwhile, a transmission worm and a guide worm are both in engaged connection with a transmission worm gear, and therefore the anti-corrosion bent pipes can be conveniently adjusted. And the limiting angles of the first clamp and the second clamp on the bent pipe can be conveniently adjusted and controlled at any angle, the adaptability of equipment to limiting of different types of special-shaped bent pipes is effectively improved, and meanwhile the practical performance of the equipment is improved.

Description

Technical Field

[0001] The invention relates to the technical field of pipeline welding equipment, in particular to an anti-corrosion elbow welding assembly device. Background Art

[0002] Anti-corrosion elbows have excellent corrosion resistance, especially in high temperature, high pressure and corrosive media. They are widely used in the petroleum, chemical, electric power and other industries. When using anti-corrosion elbows, welding operations are indispensable. This operation can combine and weld multiple groups of elbows, making it convenient for subsequent use.

[0003] For example, the invention patent disclosed in the publication number CN118404234B is a pipe bending welding device for processing metal products, comprising a base plate, a slide fixedly provided at the center of the top surface of the base plate, and a slide frame slidably fitted on the top of the slide. The present invention adjusts the two rotating frames to a parallel state by the ring size, and the inner ends of the two pipe bends fit together. The welding head of the welding gun is used to weld the connection points of the two pipe bends accordingly. After loosening the second nut, a plurality of balls rotate synchronously inside the partition groove using the ring, and the balls slide inside the partition groove using the second support rod, and the second support rod is matched with the partition groove to ensure the rotation stability of the rotating structure in the horizontal direction. The balls use the first support rod and the rotating sleeve to limit the annular clamp, and the annular clamp is used to drive the pipe bend to rotate synchronously. At this time, the rotating structure drives the pipe bend to rotate, which facilitates the welding head of the welding gun to perform comprehensive welding processing on the fitting points of the two pipe bends, thereby reducing the labor intensity of the welder and improving the work efficiency of pipe bend welding.

[0004] Although the above-mentioned equipment can perform welding operations on bent pipes, it can only perform welding operations on specific bent pipes, which makes the above-mentioned equipment insufficient in adaptability to welding special-shaped bent pipes. At the same time, the above-mentioned equipment also has insufficient accuracy in guiding and positioning when welding bent pipes. Therefore, an anti-corrosion bent pipe welding assembly device is needed to solve the above-mentioned problems. Summary of the Invention

[0005] The object of the present invention is to provide an anti-corrosion elbow welding assembly device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an anti-corrosion elbow welding assembly device, comprising a support slide for supporting, a servo motor is provided at the center of the rear end surface of the support slide, and a first bidirectional screw is provided at the output end of the servo motor,

[0007] A support device, wherein the support device is provided with two groups, and the two groups of support devices are threadedly connected to the inner end surface of the support slide through the first bidirectional screw. The front of the inner end surface of the support device is threadedly connected to a positioning device. The side end surface of the support device is provided with a fixed motor, and the output end of the fixed motor is provided with a guide screw;

[0008] A guide device, wherein the guide device is slidably engaged with the inner end surface of the support device, and the inner end surfaces of the positioning device and the guide device are engaged with the limiting device;

[0009] The welding bracket is fixedly arranged at the center of the upper end surface of the supporting slide, and an alignment guide groove is opened on the inner end surface of the welding bracket.

[0010] Preferably, the support device includes a support guide seat, an inner end surface of the support guide seat is provided with an arc-shaped slide groove near the rear, and an arc-shaped guide shaft is provided at the center of the inner end surface of the arc-shaped slide groove, a threaded slide seat is provided on the lower end surface of the support guide seat, and a guide slide groove is provided at the inner end surface of the support guide seat near the front.

[0011] Preferably, the limiting device includes a support base, a transmission worm gear is provided at the center of the lower end surface of the support base, and a stepping motor is provided at the center of the side end surface of the support base, a second bidirectional screw is provided at the output end of the stepping motor, and the inner end surface of the support base is threadedly connected to two groups of threaded slides through the second bidirectional screw, a first clamp is provided on the upper end surface of the threaded slide on one side, and a second clamp is provided on the upper end surface of the threaded slide on the other side.

[0012] Preferably, the positioning device includes a limit card seat, a guide motor is provided at the rear end surface of the limit card seat near the side, a transmission worm is provided at the output end of the guide motor, and a threaded slider is fixedly provided at the center of the lower end surface of the guide motor.

[0013] Preferably, the guide device includes a positioning support for support, an arc-shaped slide is fixedly provided at the center of the lower end surface of the positioning support, and a reduction motor is provided at the front end surface of the positioning support near the side, and a guide worm is provided at the output end of the reduction motor, and threaded swivels are provided at the front and rear parts of the positioning support, and locking bolts are threadedly connected to the inner end surfaces of the threaded swivels.

[0014] Preferably, the support device is adapted to the first bidirectional screw rod through the threaded slide and then threadedly connected to the inner end surface of the support slide, and the positioning support is slidably engaged with the arc guide shaft through the arc slide. When the bent pipe is welded in position, the two groups of support guide seats can be centripetally displaced under the threaded connection between the threaded slide and the first bidirectional screw rod, which can improve the accuracy of subsequent bent pipe docking.

[0015] Preferably, the second clamp is slidably plugged into the inside of the first clamp, and the openings of the first clamp and the second clamp are both V-shaped. The V-shaped opening can facilitate subsequent adaptation to elbows of different diameters, thereby improving the practical performance of the equipment. At the same time, a sliding groove corresponding to the second clamp is provided inside the first clamp, which facilitates the subsequent insertion of the second clamp into the inside of the first clamp, thereby further improving the adaptability of the equipment to limiting the positioning of elbows of different diameters.

[0016] Preferably, the transmission worm and the guide worm are both meshed with the transmission worm wheel, and the limit clamp is adapted to the guide screw through the threaded slider and then threadedly connected to the inner end face of the support guide seat. The meshing connection between the transmission worm and the guide worm and the transmission worm wheel can effectively improve the stability of the subsequent locking of the first clamp and the second clamp after adjusting the angle of the bending pipe. The fixed motor can drive the positioning device to perform precise adjustment on the upper part of the support device through the guide screw, thereby facilitating the subsequent adaptive adjustment of bending pipes of different models.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention provides a supporting device and a limiting device. When different types of anti-corrosion bent pipes are limited and docked, the arc-shaped slide seat can be limited by sliding with the arc-shaped guide shaft, and can then be adjusted to any angle on the upper part of the support guide seat. At the same time, the transmission worm and the guide worm are both engaged with the transmission worm wheel, which can facilitate the regulation of the limiting angle of the first clamp and the second clamp on the bent pipe at any angle, effectively improving the adaptability of the equipment to limiting different types of special-shaped bent pipes, and also improving the practical performance of the equipment.

[0019] 2. The first clamp and the second clamp of the present invention are V-shaped openings, which can facilitate the subsequent adaptation to the limitation of elbows of different diameters, thereby improving the practicality of the equipment. At the same time, the meshing connection between the transmission worm and the guide worm and the transmission worm wheel has self-locking properties, thereby improving the stability of the subsequent limitation of the elbow, thereby improving the accuracy of the subsequent positioning welding of the elbow. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a disassembled diagram of the main body of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the main body of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the support device of the present invention;

[0024] Figure 4 This is an exploded view of the limiting device of the present invention;

[0025] Figure 5 Schematic diagram of the structure of the limiting device of the present invention;

[0026] Figure 6 It is a structural schematic diagram of the positioning device of the present invention;

[0027] Figure 7 It is a structural schematic diagram of the guide device of the present invention.

[0028] In the figure: 1-first bidirectional screw, 2-servo motor, 3-support slide, 4-support device, 5-limiting device, 6-welding bracket, 7-alignment guide groove, 8-positioning device, 9-guide device, 10-guide screw, 11-fixed motor, 41-arc slide, 42-arc guide shaft, 43-thread slide, 44-guide slide, 45-support guide, 51-first clamp, 52-thread slide, 53-supporting clamp, 54-transmission worm gear, 55-second bidirectional screw, 56-stepping motor, 57-second clamp, 81-limiting clamp, 82-thread slider, 83-transmission worm, 84-guide motor, 91-positioning support, 92-locking bolt, 93-thread swivel, 94-reduction motor, 95-arc slide, 96-guide worm. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] The present invention will be further described below with reference to the accompanying drawings.

[0032] Example 1

[0033] See also Figure 1-7 The present invention provides an embodiment of an anti-corrosion elbow welding assembly device, comprising a support slide 3 for supporting, a servo motor 2 is provided at the center of the rear end surface of the support slide 3, and a first bidirectional screw rod 1 is provided at the output end of the servo motor 2.

[0034] The support device 4 is provided with two groups, and the two groups of support devices 4 are threadedly connected to the inner end surface of the support slide 3 through the first bidirectional screw 1. The front of the inner end surface of the support device 4 is threadedly connected with a positioning device 8. The side end surface of the support device 4 is provided with a fixed motor 11, and the output end of the fixed motor 11 is provided with a guide screw 10;

[0035] The guide device 9 is slidably engaged with the inner end surface of the support device 4, and the inner end surfaces of the positioning device 8 and the guide device 9 are engaged with the limiting device 5;

[0036] The welding bracket 6 is fixedly arranged at the center of the upper end surface of the support slide 3, and an alignment guide groove 7 is opened on the inner end surface of the welding bracket 6.

[0037] The support device 4 includes a support guide seat 45, an inner end surface of the support guide seat 45 is provided with an arc-shaped slide groove 41 near the rear, and an arc-shaped guide shaft 42 is provided at the center of the inner end surface of the arc-shaped slide groove 41, a threaded slide seat 43 is provided on the lower end surface of the support guide seat 45, and a guide slide groove 44 is provided at the inner end surface of the support guide seat 45 near the front.

[0038] The limiting device 5 includes a support base 53, a transmission worm gear 54 is provided at the center of the lower end surface of the support base 53, and a stepping motor 56 is provided at the center of the side end surface of the support base 53, and a second bidirectional screw rod 55 is provided at the output end of the stepping motor 56. The inner end surface of the support base 53 is threadedly connected to two groups of threaded slides 52 through the second bidirectional screw rod 55, and the upper end surface of the threaded slide 52 on one side is provided with a first clamp 51, and the upper end surface of the threaded slide 52 on the other side is provided with a second clamp 57.

[0039] The positioning device 8 includes a limit card seat 81, and a guide motor 84 is provided near the side of the rear end surface of the limit card seat 81, and a transmission worm 83 is provided at the output end of the guide motor 84, and a threaded slider 82 is fixedly provided at the center of the lower end surface of the guide motor 84.

[0040] The guide device 9 includes a positioning support 91 for support, an arc-shaped slide 95 is fixedly provided at the center of the lower end surface of the positioning support 91, and a reduction motor 94 is provided at the front end surface of the positioning support 91 near the side, and a guide worm 96 is provided at the output end of the reduction motor 94. The front and rear parts of the positioning support 91 are both provided with threaded swivel seats 93, and the inner end surfaces of the threaded swivel seats 93 are threadedly connected with locking bolts 92.

[0041] The supporting device 4 is adapted to the first bidirectional screw rod 1 through the threaded slide 43 and then threadedly connected to the inner end face of the supporting slide 3. The positioning support 91 is slidably engaged with the arc guide shaft 42 through the arc slide 95. When the bent pipe is welded in position, the two sets of supporting guide seats 45 can be centripetally displaced under the threaded connection between the threaded slide 43 and the first bidirectional screw rod 1, which can improve the accuracy of subsequent bent pipe docking.

[0042] The second clamp 57 is slidably plugged into the inside of the first clamp 51, and the openings of the first clamp 51 and the second clamp 57 are both V-shaped. The V-shaped opening can facilitate subsequent adaptation to elbows of different diameters, thereby improving the practical performance of the equipment. At the same time, a sliding groove corresponding to the second clamp 57 is provided inside the first clamp 51, which facilitates the subsequent insertion of the second clamp 57 into the inside of the first clamp 51, thereby further improving the adaptability of the equipment to limiting the positioning of elbows of different diameters.

[0043] The transmission worm 83 and the guide worm 96 are both meshed and connected with the transmission worm wheel 54. The limit clamp 81 is adapted to the guide screw 10 through the threaded slider 82 and then threadedly connected to the inner end face of the support guide seat 45. The meshing connection between the transmission worm 83 and the guide worm 96 and the transmission worm wheel 54 can effectively improve the stability of the subsequent locking of the first clamp 51 and the second clamp 57 after adjusting the angle of the bending pipe. The fixed motor 11 can drive the positioning device 8 to perform precise adjustment on the upper part of the support device 4 through the guide screw 10, thereby facilitating the subsequent adaptive adjustment of bending pipes of different models.

[0044] Working principle: Before use, the staff can position the welding module to the upper part of the welding bracket 6 to facilitate subsequent welding operations. The staff can position the two sets of loading robotic arms to the side of the support slide 3, thereby facilitating the subsequent rapid loading of the bent pipe on the equipment. When limiting the bent pipe, the two sets of robotic arms can align the weld joint of the bent pipe with the coaxial center, and then position one end of the weld joint to the inside of the first clamp 51 and the second clamp 57 on the upper part of the positioning device 8. Then the other side of the bent pipe is located on the upper part of the support device 4. At this time, the positioning support 91 can slide through the arc slide 95 and the arc guide shaft 42 to limit it, and then slide inside the support guide seat 45 until it is positioned on the other side of the bent pipe. At this time, the staff can start the reduction motor 9 4, the reduction motor 94 can adjust the alignment angle of the second group of first clamps 51 and the second clamps 57 through the engagement of the guide worm 96 with the transmission worm wheel 54, until the second end of the bent pipe is aligned with the second group of first clamps 51 and the second clamps 57. At this time, the two groups of stepper motors 56 can drive the two groups of threaded slides 52 to move centripetally through the second bidirectional lead screw 55, so that the two groups of first clamps 51 and the second clamps 57 limit the bent pipe. After the limiting is completed, the servo motor 2 is started. The servo motor 2 can be connected to the threaded slide 43 through the first bidirectional lead screw 1, thereby driving the two groups of support devices 4 to move centripetally until the bent pipe limited by the two groups of support devices 4 is docked into the inside of the alignment guide groove 7, and the external welding module can perform welding operations on the bent pipe.

[0045] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An anti-corrosion elbow welding assembly device, comprising a support slide (3) for supporting, a servo motor (2) being provided at the center of the rear end surface of the support slide (3), and a first bidirectional screw (1) being provided at the output end of the servo motor (2), characterized in that: A support device (4), wherein the support device (4) is provided with two groups, and the two groups of the support devices (4) are threadedly connected to the inner end surface of the support slide (3) through the first bidirectional screw rod (1), a positioning device (8) is threadedly connected to the front of the inner end surface of the support device (4), a fixed motor (11) is provided on the side end surface of the support device (4), and a guide screw rod (10) is provided at the output end of the fixed motor (11); A guide device (9), wherein the guide device (9) is slidably engaged with the inner end surface of the support device (4), and the inner end surfaces of the positioning device (8) and the guide device (9) are both engaged with the limiting device (5); A welding bracket (6) is fixedly arranged at the center of the upper end surface of the support slide (3), and an alignment guide groove (7) is provided on the inner end surface of the welding bracket (6).

2. The anti-corrosion elbow welding assembly according to claim 1, characterized in that: The support device (4) includes a support guide seat (45), an inner end surface of the support guide seat (45) is provided with an arc-shaped slide groove (41) near the rear, and an arc-shaped guide shaft (42) is provided at the center of the inner end surface of the arc-shaped slide groove (41), a threaded slide seat (43) is provided on the lower end surface of the support guide seat (45), and a guide slide groove (44) is provided at the inner end surface of the support guide seat (45) near the front.

3. The anti-corrosion elbow welding assembly according to claim 2, characterized in that: The limiting device (5) includes a support base (53), a transmission worm gear (54) is provided at the center of the lower end surface of the support base (53), and a stepping motor (56) is provided at the center of the side end surface of the support base (53), a second bidirectional screw rod (55) is provided at the output end of the stepping motor (56), the inner end surface of the support base (53) is threadedly connected to two groups of threaded slides (52) through the second bidirectional screw rod (55), the upper end surface of the threaded slide (52) on one side is provided with a first clamp (51), and the upper end surface of the threaded slide (52) on the other side is provided with a second clamp (57).

4. The anti-corrosion elbow welding assembly according to claim 3, characterized in that: The positioning device (8) includes a limit card seat (81), a guide motor (84) is provided at the rear end surface of the limit card seat (81) near the side, a transmission worm (83) is provided at the output end of the guide motor (84), and a threaded slider (82) is fixedly provided at the center of the lower end surface of the guide motor (84).

5. The anti-corrosion elbow welding assembly according to claim 4, characterized in that: The guide device (9) includes a positioning support (91) for support, an arc-shaped slide (95) is fixedly provided at the center of the lower end surface of the positioning support (91), and a reduction motor (94) is provided at the front end surface of the positioning support (91) near the side, and a guide worm (96) is provided at the output end of the reduction motor (94), and a threaded rotating seat (93) is provided at the front and rear parts of the positioning support (91), and a locking bolt (92) is threadedly connected to the inner end surface of the threaded rotating seat (93).

6. The anti-corrosion elbow welding assembly according to claim 5, characterized in that: The support device (4) is adapted to the first bidirectional screw (1) through the threaded slide (43) and is then threadedly connected to the inner end surface of the support slide (3); the positioning support (91) is slidably engaged with the arc guide shaft (42) through the arc slide (95).

7. The anti-corrosion elbow welding assembly according to claim 5, characterized in that: The second clamp (57) is slidably plugged into the interior of the first clamp (51), and the openings of the first clamp (51) and the second clamp (57) are both V-shaped.

8. The anti-corrosion elbow welding assembly according to claim 5, characterized in that: The transmission worm (83) and the guide worm (96) are both meshed with the transmission worm wheel (54), and the limit clamping seat (81) is adapted to the guide screw (10) through the threaded slider (82) and is then threadedly connected to the inner end surface of the support guide seat (45).

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