Shaking table vibration separation device for chicken bone extraction seasoning production

Abstract

The invention discloses a shaking table vibration separation device for chicken bone extraction seasoning production, and belongs to the technical field of agricultural and sideline product production, the shaking table vibration separation device comprises a rack and a sealing cover, the outer side of the rack is a circular column, the interior of the rack is rectangular, and the upper end of the rack is open. The problems that in the vibration process, only a vibration motor is adopted to drive equipment to vibrate, so that the vibration efficiency of the equipment is low, energy is not saved, and when chicken bones are separated, segmented extrusion cannot be conducted on the chicken bones at different positions, and the separation effect of the equipment is poor are solved. Chicken bones are driven to move towards the outer side by rotating the grinding disc, so that the chicken bones are gradually and deeply moved, the chicken bones are separated from liquid, meanwhile, when the chicken bones are filtered, the filtering effect is improved through fine chicken bone residues, and in the material separation stage, the chicken bones are separated from the liquid through the fine chicken bone residues. And the vibration effect of the equipment is improved through the return spring, and the energy-saving effect of the equipment can be effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of agricultural and sideline product production, in particular to a shaking table vibration separation device for producing chicken bone extraction seasoning. Background Art

[0002] When producing chicken bone seasoning, it is necessary to first add a composite protease to the chicken bones for enzymatic hydrolysis. However, the enzymatic hydrolysis solution will be mixed with some insoluble chicken bones, so the enzymatic hydrolysis solution needs to be added to a vibration separation device to separate the chicken bones and extracts, thereby producing the required chicken bone seasoning. However, the general vibration separation device has some disadvantages when used, such as:

[0003] When a general vibration separation device is used, the enzymatic hydrolysate in the chicken bones is separated by vibration. During the vibration process, the enzymatic hydrolysate will also vibrate with the chicken bones, so that part of the enzymatic hydrolysate will still adhere to the chicken bones, resulting in the two not being able to be fully separated. At the same time, during the vibration process, only a vibration motor is used to drive the equipment to vibrate, resulting in low vibration efficiency and no energy saving. When using extrusion to separate the enzymatic hydrolysate in the chicken bones, it is impossible to extrude the chicken bones in different positions in sections, resulting in poor separation effect of the equipment. Summary of the Invention

[0004] The purpose of the present invention is to provide a shaking table vibration separation device for the production of chicken bone extraction seasoning, which can save energy during the vibration process, better separate the enzymatic hydrolyzate, and solve the problems in the prior art.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: comprising a frame and a cover, the outer side of the frame is a circular column, the inner side of the frame is rectangular, the upper end of the frame is open, the middle of the side of the frame is open on both sides, the other side of the lower end of the side of the frame is open, a cover is embedded in the upper end of the frame, a feed hopper is provided at the upper end of the cover, an extrusion mechanism is provided at the lower end of the cover, a vibration separation mechanism is symmetrically provided on the inner side of the frame, a connecting mechanism is provided at the upper end of the vibration separation mechanism, a vibration plate for carrying materials is provided at the upper end of the connecting mechanism, and a collecting mechanism is provided at the bottom of the frame.

[0006] Preferably, the extrusion mechanism includes an electric push rod, a first motor and a rolling disk. The electric push rod is arranged above the interior of the cover. The protruding end of the electric push rod is connected to the first motor. The output end of the first motor is connected to the rolling disk. The lower end of the rolling disk is conical and the upper end of the rolling disk is truncated.

[0007] Preferably, fixed plates are equidistantly provided on the upper end of the rolling disc, a spiral guide path is provided on the lower side of the rolling disc, and a magnetic block is provided inside the rolling disc.

[0008] Preferably, the vibration separation mechanism includes a support platform, a support column, a return spring and a support rod. The support platform is arranged on the inner side of the frame, and a support column is arranged on the upper end of the support platform. A return spring and a support rod are respectively arranged inside the support column. The return spring is located below the support rod, and the upper end of the support rod passes through the support column.

[0009] Preferably, a second motor is provided inside the end of the support rod away from the support column, the output end of the second motor is connected to an electromagnet, and electrodes are provided at both ends of the electromagnet.

[0010] Preferably, the connecting mechanism includes a connecting rod and a fixing sleeve, the connecting rod is arranged at the upper end of the electromagnet, the other end of the connecting rod is embedded in the interior of the fixing sleeve, and the fixing sleeve is arranged inside the vibration plate.

[0011] Preferably, two funnel-shaped separation chambers are provided inside the vibration plate, and a filter screen is provided at the bottom of the separation chamber.

[0012] Preferably, the collection mechanism includes a slider, a storage rack, a fixing cap and a guide groove. The slider is symmetrically arranged inside the frame. The storage rack is slidably arranged on the upper end of the slider. The fixing cap is embedded in the upper end of the storage rack. Two guide grooves are opened on the upper end of the fixing cap.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The present invention uses an electric push rod to drive the rolling plate to continuously move up and down to squeeze the chicken bones. During the squeezing process, the vibration of the vibration plate is intermittently increased and decreased. When the vibration plate vibrates faster, the chicken bones will be loosened and the angle of the chicken bones will be adjusted to facilitate subsequent squeezing. When the vibration plate vibrates slower, the impact force of the rolling plate on the chicken bones can be increased, thereby improving the squeezing effect on the chicken bones. Afterwards, the chicken bones are driven to move outward by rotating the rolling plate, thereby gradually moving the deep-layered chicken bones, and gradually At the same time, when filtering the chicken bones and liquid, the pulverized chicken bone residue will increase the filtering effect of the filter. In the material separation stage, the chicken bones are thrown away by vibration, and then the centrifugal force is used to drive the chicken bones to move upward to move the chicken bones outward. At this time, the pulverized chicken bones are subject to less inertia, so they will remain on the surface of the vibration plate, which is convenient for continuous extraction of chicken bones. Since the return spring is used to improve the vibration effect of the equipment, the energy saving effect of the equipment can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0016] Figure 2 It is a schematic diagram of the overall front cross-sectional structure of the present invention;

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the rolling disc of the present invention;

[0018] Figure 4 Schematic diagram of the three-dimensional structure of the vibration plate of the present invention;

[0019] Figure 5 This is a schematic diagram of the connection structure of the support column and the support rod of the present invention;

[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the storage rack and the fixing cap of the present invention;

[0021] Figure 7 This is a schematic diagram of the movement of the rolling plate during the extrusion stage;

[0022] Figure 8 This is a schematic diagram of the movement of the rolling plate during the grinding stage;

[0023] Figure 9 Schematic diagram of the material separation stage.

[0024] In the figure: 1. Frame; 2. Sealing cover; 21. Feed hopper; 22. Electric push rod; 23. First motor; 24. Crushing plate; 25. Guide way; 26. Fixed plate; 27. Magnetic block; 28. Fixed sleeve; 3. Vibrating plate; 31. Separation chamber; 32. Filter; 4. Support platform; 41. Support column; 42. Return spring; 43. Support rod; 44. Second motor; 45. Electromagnet; 46. Electrode; 47. Connecting rod; 5. Slider; 51. Storage rack; 52. Fixed cap; 53. Guide groove. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.

[0027] Combine Figures 1-9The present invention provides a shaking table vibration separation device for the production of chicken bone extraction seasoning, comprising a frame 1 and a cover 2. The outer side of the frame 1 is a circular column, the inner side of the frame 1 is rectangular, the upper end of the frame 1 is open, the middle side of the frame 1 is open on both sides, and the other side of the lower end of the side of the frame 1 is open. A cover 2 is embedded in the upper end of the frame 1, a feed hopper 21 is provided at the upper end of the cover 2, and an extrusion mechanism is provided at the lower end of the cover 2. A vibration separation mechanism is symmetrically provided on the inner side of the frame 1, a connecting mechanism is provided at the upper end of the vibration separation mechanism, a vibration plate 3 for carrying materials is provided at the upper end of the connecting mechanism, and a collecting mechanism is provided at the bottom of the frame 1.

[0028] First, the material is added into the interior of the frame 1 through the feed hopper 21, and then the material will fall on the surface of the separation chamber 31. The material will go through five processes of extrusion, grinding, extrusion, material separation, and collection, so as to fully filter and collect the chicken bone extract.

[0029] In this embodiment, the extrusion mechanism includes an electric push rod 22, a first motor 23 and a rolling disc 24. The electric push rod 22 is arranged above the interior of the cover 2. The protruding end of the electric push rod 22 is connected to the first motor 23. The output end of the first motor 23 is connected to the rolling disc 24. The lower end of the rolling disc 24 is conical, and the upper end of the rolling disc 24 is truncated.

[0030] It should be noted that the electric push rod 22 is used to drive the first motor 23 and the crushing plate 24 to move up and down, thereby adjusting the height of the crushing plate 24, so that the material is squeezed by the crushing plate 24, thereby separating the liquid in the chicken bones. When the crushing plate 24 is driven by the first motor 23 to rotate at a low speed, the chicken bones will be ground to increase the recovery of the liquid. When the crushing plate 24 rotates at a high speed, the chicken bones will be thrown out, thereby cleaning the inside of the vibration plate 3.

[0031] In this embodiment, fixing plates 26 are equidistantly provided on the upper end of the rolling disc 24 , a spiral guide path 25 is provided on the lower side of the rolling disc 24 , and a magnetic block 27 is provided inside the rolling disc 24 .

[0032] It should be noted that the rotation of the fixed plate 26 can give the chicken bones a greater centrifugal force, thereby throwing the chicken bones out, and the chicken bones are collected by the openings on both sides of the middle of the frame 1, and the guide path 25 can guide the chicken bones so that the chicken bones move outward along the guide path 25, which makes it easier to collect and process the chicken bones. At the same time, when the chicken bones are cleaned, there will be a certain gap between the vibration plate 3 and the crushing disk 24, so that some powdered chicken bones will remain on the surface of the vibration plate 3. When the material is added next time, this part of the powdered chicken bones will be used to improve the filtering effect.

[0033] In this embodiment, the vibration separation mechanism includes a support platform 4, a support column 41, a return spring 42 and a support rod 43. The support platform 4 is arranged on the inner side of the frame 1, and the upper end of the support platform 4 is provided with a support column 41. The interior of the support column 41 is respectively provided with a return spring 42 and a support rod 43. The return spring 42 is located below the support rod 43, and the upper end of the support rod 43 passes through the support column 41.

[0034] It should be noted that the support platform 4 will support the support column 41, the return spring 42 and the support rod 43, and when the vibration plate 3 moves downward, the return spring 42 will be energized, and then the return spring 42 will drive the support rod 43 to rebound repeatedly, thereby increasing the vibration amplitude of the support rod 43 and the vibration plate 3, improving the energy-saving effect of the equipment, and the support rod 43 can be limited by the support column 41, increasing the stability of the support rod 43 during vibration.

[0035] In this embodiment, a second motor 44 is provided inside one end of the support rod 43 away from the support column 41 , and an output end of the second motor 44 is connected to an electromagnet 45 , and electrodes 46 are provided at both ends of the electromagnet 45 .

[0036] It should be noted that electrodes are correspondingly provided on both sides of the interior of the support rod 43, and two electrodes 46 are correspondingly provided inside the support rod 43. When the electrodes 46 of the support rod 43 and the electromagnet 45 correspond one-to-one, the electromagnet 45 is energized. When the second motor 44 drives the electromagnet 45 to rotate 180°, the electrodes 46 of the electromagnet 45 are connected to the electrodes 46 of the support rod 43, which will cause the current passing through the electromagnet 45 to be in the opposite direction, thereby controlling the upper magnetic pole of the electromagnet 45, so that the upper end of the electromagnet 45 can either be the same pole that repels each other with the adjacent magnetic block 27, or can be the opposite pole that attracts each other with the magnetic block 27.

[0037] In this embodiment, the connecting mechanism includes a connecting rod 47 and a fixing sleeve 28 . The connecting rod 47 is arranged at the upper end of the electromagnet 45 . The other end of the connecting rod 47 is embedded in the fixing sleeve 28 . The fixing sleeve 28 is arranged inside the vibration plate 3 .

[0038] It should be noted that by connecting the connecting rod 47 and the fixing sleeve 28 , the two are fixed, so that the vibration plate 3 and the support rod 43 can move together.

[0039] In this embodiment, two funnel-shaped separation chambers 31 are provided inside the vibration plate 3 , and a filter screen 32 is provided at the bottom of the separation chamber 31 .

[0040] It should be noted that the separation chamber 31 is inclined, so the chicken bones and other materials can move downward along the slope of the separation chamber 31, and the gap between the vibration plate 3 and the frame 1 is very small, which can prevent the material from flowing out. Openings are provided on both sides of the frame 1 for the chicken bones and the vibration plate 3 to move out, and the filter screen 32 can filter and separate the chicken bones from the liquid.

[0041] In this embodiment, the collection mechanism includes a slider 5, a storage rack 51, a fixing cap 52 and a guide groove 53. The slider 5 is symmetrically arranged inside the frame 1. The storage rack 51 is slidably arranged on the upper end of the slider 5. The fixing cap 52 is embedded in the upper end of the storage rack 51. Two guide grooves 53 are opened at the upper end of the fixing cap 52.

[0042] It should be noted that the slider 5 can limit the storage rack 51, and after the fixing cap 52 is embedded into the storage rack 51, the guide groove 53 can be used to guide the liquid, so that it is more convenient to collect the liquid into the interior of the storage rack 51. The storage rack 51 can be taken out by moving the storage rack 51 outward, so that the storage rack 51 can be replaced and other operations can be performed.

[0043] Working principle: First, the mixed material is added to the frame 1 through the feed hopper 21. Then, the material moves downward under the action of gravity to the surface of the vibration plate 3, and then flows downward along the slope of the separation chamber 31. At this time, the liquid will flow downward through the filter screen 32 and be collected into the interior of the storage rack 51 through the guide groove 53.

[0044] Extrusion stage: Figure 7 As shown, the electric push rod 22 drives the crushing plate 24 to move up and down quickly, thereby crushing the chicken bones, and the vibration plate 3 and the support rod 43 will also move downward, and the return spring 42 will be squeezed, and then the electromagnet 45 and the magnetic block 27 will repel each other. As the electric push rod 22 drives the crushing plate 24 to move upward quickly, the magnetic force will delay the upward movement of the vibration plate 3 and the support rod 43, so that when the crushing plate 24 is away from the vibration plate 3, the return spring 42 drives the support rod 43 and the vibration plate 3 to move upward, and then the vibration plate 3 will vibrate up and down under the action of the return spring 42, thereby causing The chicken bones move, making them looser and easier to squeeze next time. This is loose squeezing. When the crushing disc 24 is pressed down, it can also be attracted by the electromagnet 45 and the magnetic block 27. When the crushing disc 24 moves upward, it will drive the vibration plate 3 to move upward. When the vibration plate 3 moves to the uppermost end, the vibration plate 3 and the crushing disc 24 are separated. When the crushing disc 24 moves to the highest point, it continues to squeeze downward. This is normal squeezing, which reduces the vibration effect of the vibration plate 3 and improves the efficiency of squeezing. After 10 normal squeezings, loose squeezing is 2 times as a group, and 30 groups of reciprocating squeezings enter the next stage.

[0045] Grinding stage: Figure 8 As shown, the electric push rod 22 will drive the crushing plate 24 to move up and down slowly. When the crushing plate 24 moves downward and contacts the chicken bones, the first motor 23 will also drive the crushing plate 24 to rotate slowly. At this time, the chicken bones will not only be squeezed to separate the liquid from the chicken bones, but the chicken bones will also move outward along the spiral guide path 25 under the action of friction, so that the chicken bones gradually move outward, making it easier to squeeze the chicken bones at the bottom; after grinding to the bottom, 5 loose squeezes are performed to gather the chicken bones again at the bottom of the separation chamber 31, and this process is repeated 3 times to complete the grinding and squeezing process.

[0046] Material separation: such as Figure 9 As shown, the crushing disk 24 is suspended at a certain height, and then the magnetic direction of the electromagnet 45 is constantly changing. When the electromagnet 45 and the magnetic block 27 are opposite poles, the electromagnet 45 and the vibration plate 3 move upward under the action of the magnetic force. When the electromagnet 45 and the magnetic block 27 are the same poles, the electromagnet 45 and the vibration plate 3 will move downward, thereby realizing the vibration of the vibration plate 3, thereby vibrating the chicken bones to a higher place, and then the crushing disk 24 is driven by the first motor 23 to rotate rapidly, so that the chicken bones are moved outward by centrifugal force, which can achieve the effect of quickly collecting the chicken bones and facilitate continuous processing of the equipment. The larger the chicken bones, the greater the inertia they are subjected to, and the easier it is to discharge. The smaller the broken chicken bones will move upward at a lower height due to their smaller inertia when the vibration plate 3 moves upward, and are not easy to contact with the crushing disk 24, so that there will be some finely crushed chicken bone residues in the separation chamber 31 after separation; this part of the chicken bone residue can improve the filtering effect of the equipment and prevent powdered chicken bone residues from passing through the filter screen 32.

[0047] Collection stage: the storage rack 51 is moved outward to collect the liquid in the storage rack 51 , thereby replacing the storage rack 51 .

[0048] In summary, in the process of separating chicken bones from liquid, most of the liquid in the chicken bones will be separated in the extrusion stage, and then the chicken bones will be discharged outward by grinding, and then the chicken bones will be squeezed layer by layer by extrusion to achieve fine extrusion and filtration of the chicken bones, thereby increasing the efficiency of chicken bone and liquid discharge, and the equipment uses a return spring 42 to increase the vibration force of the equipment, thereby making the equipment more energy-efficient.

[0049] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0050] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A shaking table vibration separation device for producing chicken bone extracted seasoning, comprising a frame (1) and a cover (2), characterized in that: The outer side of the frame (1) is in the shape of a circular column, the inner side of the frame (1) is in the shape of a rectangle, the upper end of the frame (1) is open, the middle of the side of the frame (1) is open on both sides, and the other side of the lower end of the side of the frame (1) is open. A cover (2) is embedded in the upper end of the frame (1), a feed hopper (21) is provided at the upper end of the cover (2), and an extrusion mechanism is provided at the lower end of the cover (2). A vibration separation mechanism is symmetrically provided on the inner side of the frame (1), a connecting mechanism is provided at the upper end of the vibration separation mechanism, a vibration plate (3) for carrying materials is provided at the upper end of the connecting mechanism, and a collecting mechanism is provided at the bottom of the frame (1).

2. The shaking table vibration separation device for producing chicken bone extract seasoning according to claim 1, characterized in that: The extrusion mechanism comprises an electric push rod (22), a first motor (23) and a rolling disc (24); the electric push rod (22) is arranged above the interior of the cover (2); the protruding end of the electric push rod (22) is connected to the first motor (23); the output end of the first motor (23) is connected to the rolling disc (24); the lower end of the rolling disc (24) is conical, and the upper end of the rolling disc (24) is truncated.

3. The shaking table vibration separation device for producing chicken bone extract seasoning according to claim 2, characterized in that: The upper end of the rolling disc (24) is equidistantly provided with a fixing plate (26), the lower side of the rolling disc (24) is provided with a spiral guide path (25), and the interior of the rolling disc (24) is provided with a magnetic block (27).

4. The shaking table vibration separation device for producing chicken bone extract seasoning according to claim 1, characterized in that: The vibration separation mechanism comprises a support platform (4), a support column (41), a return spring (42) and a support rod (43); the support platform (4) is arranged on the inner side of the frame (1); the upper end of the support platform (4) is provided with a support column (41); the interior of the support column (41) is provided with a return spring (42) and a support rod (43); the return spring (42) is located below the support rod (43); and the upper end of the support rod (43) passes through the support column (41).

5. The shaking table vibration separation device for producing chicken bone extract seasoning according to claim 4, characterized in that: A second motor (44) is provided inside one end of the support rod (43) away from the support column (41); an output end of the second motor (44) is connected to an electromagnet (45); and electrodes (46) are provided at both ends of the electromagnet (45).

6. The shaking table vibration separation device for producing chicken bone extract seasoning according to claim 5, characterized in that: The connecting mechanism comprises a connecting rod (47) and a fixing sleeve (28), wherein the connecting rod (47) is arranged at the upper end of the electromagnet (45), and the other end of the connecting rod (47) is embedded in the interior of the fixing sleeve (28), and the fixing sleeve (28) is arranged in the interior of the vibration plate (3).

7. The shaking table vibration separation device for producing chicken bone extract seasoning according to claim 1, characterized in that: Two funnel-shaped separation chambers (31) are provided inside the vibration plate (3), and a filter screen (32) is provided at the bottom of the separation chamber (31).

8. The shaking table vibration separation device for producing chicken bone extract seasoning according to claim 1, characterized in that: The collecting mechanism comprises a slider (5), a storage rack (51), a fixing cap (52) and a guide groove (53); the slider (5) is symmetrically arranged inside the frame (1); the storage rack (51) is slidably arranged on the upper end of the slider (5); the fixing cap (52) is embedded in the upper end of the storage rack (51); and two guide grooves (53) are opened on the upper end of the fixing cap (52).

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