Automatic conductive foam clamping mechanism

By designing an automatic clamping mechanism and utilizing the collaborative work of a servo motor and a robotic arm, the stability and flexibility issues of the conductive foam clamping mechanism were solved, stable clamping of the conductive foam and workstation adaptability were achieved, and production efficiency was improved.

CN120622091APending Publication Date: 2025-09-12LINGSHENGCHENG TECH JIANGSU CO LTD
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Patent Information

Application Number
CN202510886733.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

The existing conductive foam clamping mechanism has deficiencies in clamping stability and flexibility, which can easily lead to falling and cannot adapt to the needs of different workstations.

Method used

An automatic clamping mechanism consisting of a Z-axis stand, a horizontal mounting frame, a mobile robotic arm and a servo motor was designed. The servo motor worked together to achieve stable clamping and transfer of the conductive foam, and the direction could be adjusted to suit the workstation requirements.

Benefits of technology

The clamping stability and flexibility of the conductive foam are improved to avoid falling, thereby improving the work efficiency and adaptability of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of clamping mechanisms, and particularly relates to an automatic conductive foam clamping mechanism which comprises an automatic working face, a Z-direction vertical frame is fixedly mounted at the top of the automatic working face, two symmetrically-arranged horizontal mounting frames are movably mounted on the Z-direction vertical frame, and clamping U-shaped seats are movably mounted below the two horizontal mounting frames correspondingly. And two movable mechanical arms are movably installed in each clamping U-shaped base, the moving directions of the two movable mechanical arms are opposite, clamping claws are fixedly installed on the sides, close to each other, of the two movable mechanical arms in the clamping U-shaped bases, and the bent clamping claws and the movable mechanical arms extend out of the clamping U-shaped bases. In the conductive foam transferring process, a third servo motor can be started to enable a first bevel gear to rotate, under meshing transmission of the first bevel gear and a second bevel gear, the second bevel gear drives a transposition rotating shaft to rotate, so that the orientation of the conductive foam is changed, the station requirement is met, and the flexibility is higher.
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Description

Technical Field

[0001] The invention relates to a clamping mechanism, in particular to an automatic clamping mechanism for conductive foam. Background Art

[0002] Conductive foam refers to a flame-retardant sponge wrapped with conductive cloth. After a series of treatments, it has good surface conductivity and can be easily adhered to shielding devices with tape.

[0003] In industrial production projects, conductive foam needs to be transported to the required location for easy handling. The current commonly used method for transporting conductive foam is to use a single cylinder and a clamping plate assembly to clamp the conductive foam. However, during the clamping process, the weak holding force provided by the single cylinder and the clamping angle result in poor clamping stability, causing the conductive foam to fall during transportation. Since there is no detection part in the clamping mechanism, the clamping mechanism fails to clamp the conductive foam or the conductive foam falls during transportation, and the clamping mechanism cannot detect it. Therefore, continuous clamping force is required to prevent it from being missed or falling. In addition, when transporting the conductive foam, its direction cannot be adjusted, which leads to deficiencies in the needs of different workstations.

[0004] In view of this, the present invention designs an automatic conductive foam clamping mechanism. Summary of the Invention

[0005] The main purpose of the present disclosure is to provide an automatic conductive foam clamping mechanism to effectively solve the problems raised by the inventor in the above background technology.

[0006] To achieve the above object, the technical solution adopted by the present invention is as follows:

[0007] The conductive foam automatic clamping mechanism includes an automatic working surface, a Z-direction stand fixedly installed on the top of the automatic working surface, and two symmetrically arranged horizontal mounting frames movably installed on the Z-direction stand, and a clamping U-shaped seat movably installed under the two horizontal mounting frames, and two mobile robotic arms movably installed in each of the clamping U-shaped seats, and the moving directions of the two mobile robotic arms are opposite, and clamping claws are fixedly installed on the adjacent side of the two mobile robotic arms in the clamping U-shaped seat, and the clamping claws and mobile robotic arms extend outside the clamping U-shaped seat.

[0008] Preferably, a motor mounting seat is fixedly installed in the clamping U-shaped seat, and a No. 2 servo motor is fixedly installed on the motor mounting seat, and the output end of the No. 2 servo motor is fixedly connected to a linkage gear, and an X-axis guide rod is fixedly installed in the clamping U-shaped seat, and the two mobile robotic arms are slidably installed on the X-axis guide rod, and a horizontal rack is fixedly installed on the side where the two mobile robotic arms are close to each other, and the two horizontal racks are respectively located on the upper and lower sides of the linkage gear, and the linkage gear is engaged with the upper and lower horizontal racks for transmission.

[0009] Preferably, a transposition rotating shaft is rotatably installed at the bottom of the horizontal mounting frame, and the bottom end of the transposition rotating shaft is fixedly connected to the clamping U-shaped seat, a No. 3 servo motor is fixedly installed at the bottom of the horizontal mounting frame, and a No. 1 bevel gear is fixedly installed at the output end of the No. 3 servo motor, and a No. 2 bevel gear is fixedly installed on the transposition rotating shaft, and the No. 2 bevel gear is meshed with the No. 1 bevel gear for transmission.

[0010] Preferably, a groove chamber is provided inside the Z-direction stand, and limiting slide grooves are provided on both side walls of the groove chamber. A through slide is slidably installed in the groove chamber, and the through slide passes through the limiting slide groove and extends to the outside of the Z-direction stand, and the two horizontal mounting frames are respectively fixedly installed on both sides of the through slide.

[0011] Preferably, a Z-axis one-way screw is rotatably installed in the groove chamber, and a through slide is threadedly installed on the Z-axis one-way screw. A No. 1 servo motor is fixedly installed on the top of the Z-axis stand, and the output end of the No. 1 servo motor is fixedly connected to the Z-axis one-way screw.

[0012] Preferably, a PLC controller is fixedly mounted on the upper end of the Z-axis stand, and servo motor No. 1, servo motor No. 2 and servo motor No. 3 are all electrically connected to the PLC controller.

[0013] Preferably, a support block is fixedly installed on the side of the Z-axis stand, and a push switch is installed on the top of the support block, and the second servo motor is electrically connected to the push switch.

[0014] Preferably, a positioning cylinder is fixedly installed on the side of the Z-axis stand, and a vertical rod is slidably installed on the positioning cylinder, the top end of the vertical rod is fixedly connected to an upper contact, and the bottom end of the vertical rod is fixedly connected to a lower touch plate, a reset sleeve spring is fixedly connected between the upper contact and the positioning cylinder, the vertical rod passes through the middle of the reset sleeve spring, and the lower touch plate faces the press switch.

[0015] Preferably, a guide rail is fixedly installed on the bottom of the automatic working surface.

[0016] In view of this, compared with the prior art, the beneficial effects of the present invention are:

[0017] (1) In this application, the guide rail is installed on the workstation of the peripheral conductive foam production line so that the entire automatic clamping mechanism can move. When working, the No. 1 servo motor is turned on, and the No. 1 servo motor drives the Z-axis one-way screw to rotate, and the through slide slides downward along the limit slide groove, and the horizontal mounting frame drives the clamping U-shaped seat to move downward until the clamping claw can reach the conductive foam to be clamped. After the clamping is completed, the No. 1 servo motor works again to move the conductive foam upward and transfer it to the next workstation.

[0018] (2) In the present application, when the horizontal mounting bracket moves downward, it will touch the upper contact and squeeze it downward, and the vertical rod will move downward, and the reset sleeve spring will be compressed, causing the lower contact plate to move downward until it presses the push switch. At this time, the No. 1 servo motor stops, and the No. 2 servo motor starts, causing the linkage gear to rotate. Under the meshing transmission of the horizontal rack, the two mobile robotic arms move toward each other, and the clamping claws realize automatic clamping of the conductive foam, and the push switch is pressed once for one work, that is, the first work is clamping, and the second work is releasing, and so on. It can work continuously on the production line and improve work efficiency.

[0019] (3) In the present application, during the process of transferring the conductive foam, the No. 3 servo motor can also be started to rotate the No. 1 bevel gear. Under the meshing transmission between the No. 1 servo motor and the No. 2 bevel gear, the No. 2 bevel gear drives the transposition rotating shaft to rotate, so as to change the direction of the conductive foam to adapt to the work station requirements and be more flexible. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The figure shows a schematic structural diagram of the conductive foam automatic clamping mechanism provided by the present invention;

[0021] Figure 2 The figure shows the connection structure diagram of the clamping U-shaped seat and the clamping claw;

[0022] Figure 3 The figure shows the internal structure of the Z-axis stand;

[0023] Figure 4 Shown Figure 1 Schematic diagram of the middle horizontal mounting frame after it moves downward;

[0024] Figure 5 Shown Figure 1 Schematic diagram of the middle transposition rotation axis after rotation;

[0025] Figure 6 Shown is the connection diagram of servo motor No. 1, servo motor No. 2 and PLC controller.

[0026] icon:

[0027] 1-Automatic working surface; 2-Z-axis stand; 3-Horizontal mounting frame; 4-Clamping U-shaped seat; 5-Mobile robotic arm; 6-Gripping claw; 7-X-axis guide rod; 8-Horizontal rack; 9-Motor mounting seat; 10-No. 2 servo motor; 11-Interlocking gear; 12-Transposition rotation axis; 13-No. 3 servo motor; 14-No. 1 bevel gear; 15-No. 2 bevel gear; 16-Support block; 17-Press switch; 18-Location cylinder; 19-Vertical rod; 20-Upper contact; 21-Reset sleeve spring; 22-Lower touch plate; 23-PLC controller; 24-Through slide; 25-No. 1 servo motor; 26-Limiting slide; 27-Z-axis one-way screw; 28-Guide rail. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-6 , the present invention provides the following embodiments:

[0030] The conductive foam automatic clamping mechanism includes an automatic working surface 1, a Z-direction stand 2 is fixedly installed on the top of the automatic working surface 1, and two symmetrically arranged horizontal mounting frames 3 are movably installed on the Z-direction stand 2, and a clamping U-shaped seat 4 is movably installed under the two horizontal mounting frames 3. Two mobile robotic arms 5 are movably installed in each clamping U-shaped seat 4, and the moving directions of the two mobile robotic arms 5 are opposite. A clamping claw 6 is fixedly installed on the adjacent side of the two mobile robotic arms 5 in the clamping U-shaped seat 4, and the clamping claw and the mobile robotic arm 5 both extend outside the clamping U-shaped seat 4. A guide rail 28 is fixedly installed at the bottom of the automatic working surface 1.

[0031] Specifically, a motor mounting seat 9 is fixedly installed in the clamping U-shaped seat 4, and a No. 2 servo motor 10 is fixedly installed on the motor mounting seat 9. The output end of the No. 2 servo motor 10 is fixedly connected to a connecting gear 11. An X-axis guide rod 7 is fixedly installed in the clamping U-shaped seat 4. The two mobile robotic arms 5 are both slidably installed on the X-axis guide rod 7. A horizontal rack 8 is fixedly installed on the side where the two mobile robotic arms 5 are close to each other, and the two horizontal racks 8 are respectively located on the upper and lower sides of the connecting gear 11. The connecting gear 11 is engaged with the upper and lower horizontal racks 8 for transmission.

[0032] Specifically, a transposition rotating shaft 12 is rotatably installed at the bottom of the horizontal mounting frame 3, and the bottom end of the transposition rotating shaft 12 is fixedly connected to the clamping U-shaped seat 4. A No. 3 servo motor 13 is fixedly installed at the bottom of the horizontal mounting frame 3, and a No. 1 bevel gear 14 is fixedly installed at the output end of the No. 3 servo motor 13. A No. 2 bevel gear 15 is fixedly installed on the transposition rotating shaft 12, and the No. 2 bevel gear 15 is meshed with the No. 1 bevel gear 14 for transmission.

[0033] Specifically, a slot chamber is provided inside the Z-axis stand 2, and both side walls of the slot chamber are provided with limit slides 26. A through slide 24 is slidably installed in the slot chamber, and the through slide 24 passes through the limit slide 26 and extends to the outside of the Z-axis stand 2. Two horizontal mounting frames 3 are respectively fixedly installed on both sides of the through slide 24. A Z-axis one-way screw rod 27 is rotatably installed in the slot chamber, and the through slide 24 is threadedly installed on the Z-axis one-way screw rod 27. A No. 1 servo motor 25 is fixedly installed on the top of the Z-axis stand 2, and the output end of the No. 1 servo motor 25 is fixedly connected to the Z-axis one-way screw rod 27.

[0034] Specifically, a PLC controller 23 is fixedly installed on the upper end of the Z-axis stand 2, and the No. 1 servo motor 25, the No. 2 servo motor 10 and the No. 3 servo motor 13 are all electrically connected to the PLC controller 23. A PLC controller 23 is fixedly installed on the upper end of the Z-axis stand 2, and the No. 1 servo motor 25, the No. 2 servo motor 10 and the No. 3 servo motor 13 are all electrically connected to the PLC controller 23.

[0035] Specifically, a positioning cylinder 18 is fixedly installed on the side of the Z-axis stand 2, and a vertical rod 19 is slidably installed on the positioning cylinder 18. The top of the vertical rod 19 is fixedly connected to an upper contact 20, and the bottom end of the vertical rod 19 is fixedly connected to a lower touch plate 22. A reset sleeve spring 21 is fixedly connected between the upper contact 20 and the positioning cylinder 18. The vertical rod 19 passes through the middle of the reset sleeve spring 21, and the lower touch plate 22 faces the press switch 17. The press switch 17 is used to start the No. 2 servo motor 10. When the cardinal number of working times is achieved, the conductive foam is clamped, and when the number of working times is even, the conductive foam is released, and the clamping or releasing is both at the lowest position.

[0036] The specific implementation of this embodiment is as follows: the guide rail 28 is installed on the workstation of the external conductive foam production line so that the entire automatic clamping mechanism can move. When working, the No. 1 servo motor 25 is turned on, and the No. 1 servo motor 25 drives the Z-axis one-way screw 27 to rotate, and the through slide 24 slides downward along the limiting slide 26, and the horizontal mounting frame 3 drives the clamping U-shaped seat 4 to move downward until the clamping claw 6 can reach the conductive foam to be clamped. After the clamping is completed, the No. 1 servo motor 25 is activated again to move the conductive foam upward and transfer it to the next workstation;

[0037] When the horizontal mounting frame 3 moves downward, it will touch the upper contact 20 and press downward, and the vertical rod 19 will move downward, and the reset sleeve spring 21 will be compressed, so that the lower contact plate 22 moves downward until it presses the press switch 17. At this time, the No. 1 servo motor 25 stops, and the No. 2 servo motor 10 is turned on, so that the linkage gear 11 rotates. Under the meshing transmission of the horizontal rack 8, the two mobile mechanical arms 5 move toward each other, and the clamping claw 6 automatically clamps the conductive foam. The press switch 17 is pressed once for one operation, that is, the first operation is clamping, and the second operation is releasing, and so on. It can work continuously on the production line and improve work efficiency.

[0038] During the process of transferring the conductive foam, the No. 3 servo motor 13 can also be started to rotate the No. 1 bevel gear 14. Under the meshing transmission between the No. 1 bevel gear 14 and the No. 2 bevel gear 15, the No. 2 bevel gear 15 drives the transposition rotation shaft 12 to rotate, so as to change the direction of the conductive foam to adapt to the work station requirements and be more flexible.

[0039] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0040] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. Automatic conductive foam clamping mechanism, characterized by: The invention comprises an automatic working surface (1), wherein a Z-axis vertical frame (2) is fixedly mounted on the top of the automatic working surface (1), and two symmetrically arranged horizontal mounting frames (3) are movably mounted on the Z-axis vertical frame (2), and a clamping U-shaped seat (4) is movably mounted below the two horizontal mounting frames (3), and two mobile mechanical arms (5) are movably mounted in each of the clamping U-shaped seats (4), and the moving directions of the two mobile mechanical arms (5) are opposite, and a clamping claw (6) is fixedly mounted on the adjacent side of the two mobile mechanical arms (5) in the clamping U-shaped seat (4), and the clamping claw and the mobile mechanical arm (5) both extend outside the clamping U-shaped seat (4).

2. The conductive foam automatic clamping mechanism according to claim 1, characterized in that: A motor mounting seat (9) is fixedly installed in the clamping U-shaped seat (4), and a No. 2 servo motor (10) is fixedly installed on the motor mounting seat (9), and the output end of the No. 2 servo motor (10) is fixedly connected to a linkage gear (11), and an X-axis guide rod (7) is fixedly installed in the clamping U-shaped seat (4), and the two mobile mechanical arms (5) are both slidably installed on the X-axis guide rod (7), and a horizontal rack (8) is fixedly installed on the side where the two mobile mechanical arms (5) are close to each other, and the two horizontal racks (8) are respectively located on the upper and lower sides of the linkage gear (11), and the linkage gear (11) is meshed with the upper and lower horizontal racks (8) for transmission.

3. The conductive foam automatic clamping mechanism according to claim 2, characterized in that: A transposition rotating shaft (12) is rotatably mounted on the bottom of the horizontal mounting frame (3), and the bottom end of the transposition rotating shaft (12) is fixedly connected to the clamping U-shaped seat (4). A third servo motor (13) is fixedly mounted on the bottom of the horizontal mounting frame (3), and a first bevel gear (14) is fixedly mounted on the output end of the third servo motor (13). A second bevel gear (15) is fixedly mounted on the transposition rotating shaft (12), and the second bevel gear (15) is meshed with the first bevel gear (14) for transmission.

4. The conductive foam automatic clamping mechanism according to claim 3, characterized in that: A slot chamber is provided inside the Z-direction stand (2), and both side walls of the slot chamber are provided with a limiting slide groove (26). A through slide seat (24) is slidably installed in the slot chamber, and the through slide seat (24) passes through the limiting slide groove (26) and extends to the outside of the Z-direction stand (2), and the two horizontal mounting frames (3) are respectively fixedly installed on both sides of the through slide seat (24).

5. The conductive foam automatic clamping mechanism according to claim 4, characterized in that: A Z-axis one-way screw rod (27) is rotatably mounted in the groove chamber, and a through-slide seat (24) is threadedly mounted on the Z-axis one-way screw rod (27). A No. 1 servo motor (25) is fixedly mounted on the top end of the Z-axis stand (2), and an output end of the No. 1 servo motor (25) is fixedly connected to the Z-axis one-way screw rod (27).

6. The conductive foam automatic clamping mechanism according to claim 5, characterized in that: A PLC controller (23) is fixedly mounted on the upper end of the Z-axis stand (2), and the first servo motor (25), the second servo motor (10) and the third servo motor (13) are all electrically connected to the PLC controller (23).

7. The conductive foam automatic clamping mechanism according to claim 6, characterized in that: A support block (16) is fixedly installed on the side of the Z-axis stand (2), and a push switch (17) is installed on the top of the support block (16). The second servo motor (10) is electrically connected to the push switch (17).

8. The conductive foam automatic clamping mechanism according to claim 7, characterized in that: A positioning cylinder (18) is fixedly installed on the side of the Z-axis stand (2), and a vertical rod (19) is slidably installed on the positioning cylinder (18), the top end of the vertical rod (19) is fixedly connected to an upper contact (20), and the bottom end of the vertical rod (19) is fixedly connected to a lower touch plate (22), a reset sleeve spring (21) is fixedly connected between the upper contact (20) and the positioning cylinder (18), the vertical rod (19) passes through the middle of the reset sleeve spring (21), and the lower touch plate (22) faces the press switch (17).

9. The conductive foam automatic clamping mechanism according to claim 1, characterized in that: A guide rail (28) is fixedly installed on the bottom of the automatic working surface (1).