Flatness-adjustable positioning auxiliary device for glass curtain wall of special-shaped structure and using method of flatness-adjustable positioning auxiliary device

The positioning auxiliary device for special-shaped glass curtain walls, which is fixed by multi-point vacuum suction cups and integratedly managed by a PLC controller, solves the problems of shaking and flatness of special-shaped glass curtain walls during the hoisting process, achieves efficient and safe installation effects, and adapts to various complex environments.

CN120625910APending Publication Date: 2025-09-12ZHENGZHOU KANGPU REAL ESTATE CO LTD
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Patent Information

Application Number
CN202511017407.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

During the hoisting process of special-shaped glass curtain walls, there are problems such as glass shaking, difficulty in ensuring flatness, low installation efficiency and poor adaptability. Existing installation tools are difficult to adapt to glass of different specifications and shapes, posing safety hazards and great construction difficulties.

Method used

A positioning auxiliary device with adjustable flatness for special-shaped glass curtain walls has been designed. It adopts multi-point vacuum suction cup fixation, electric telescopic rod adjustment, and PLC controller integrated management to achieve automated control and a safe and reliable locking mechanism, which can accurately position and adjust the flatness of the glass.

Benefits of technology

It improves the installation efficiency and quality of special-shaped glass curtain walls, reduces construction safety risks, ensures the stability and flatness of the glass, adapts to glass of different sizes and shapes, and reduces the tediousness and cost of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a special-shaped structure glass curtain wall flatness adjustable positioning auxiliary device and a using method thereof.The device comprises a shell, extension arms are hinged to the two sides of the shell, the ends of the extension arms are connected with curved glass through vacuum suction cups in an adsorption mode, and a speed reducer B drives a shaft rod and a cross shaft type universal coupling to rotate; then the extension arms on the two sides get close to the curved glass until the four vacuum suction cups are adsorbed to the curved glass, and then an air pump operates to enable the vacuum suction cups to be tightly adsorbed to the curved glass under negative pressure; in order to adapt to the size of the curved glass, the speed reducer A drives the reciprocating lead screw to rotate, then the lead screw sleeve seat, the spherical hinge seat, the spherical hinge head and the vacuum suction cup move, meanwhile, the vacuum suction cup can adapt to the curved surface of the glass through the spherical hinge seat and the spherical hinge head, and adjustment and adaptation of the flatness of the curved glass are achieved. The problems that glass shakes in the air and is prone to collision are solved, and the installation efficiency and safety are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of glass curtain wall installation, in particular to a flatness-adjustable positioning auxiliary device for a special-shaped glass curtain wall and a method for using the same. Background Art

[0002] Shaped glass curtain walls are a specialized type of architectural curtain wall that utilizes non-standard glass shapes to create a unique appearance and visual effect. Due to its unique artistic value and visual impact, this curtain wall design is widely used in various types of buildings, including commercial buildings, residential projects, and public facilities. In modern architectural design, architects are increasingly employing three-dimensional free-form curved glass curtain walls in pursuit of novelty, uniqueness, and artistic effect. These designs not only enhance the aesthetic value of a building but also imbue it with a distinct personality and identity.

[0003] However, this complex, special-shaped glass curtain wall design also presents numerous construction challenges. Conventional installation methods for special-shaped glass curtain walls typically use straps to secure the glass, then hoist the straps and glass together using a crane. While this method allows for the lifting and installation of glass, it presents numerous practical challenges: (1) Glass shaking problem: During the hoisting process, glass tends to shake in the air, especially when it is close to the wall. There is a high risk of collision between the glass and the wall or other structural components. Such collision may not only cause damage to the glass, but also pose a safety hazard to the construction workers and the surrounding environment.

[0004] (2) Difficulty in ensuring flatness: The glass surface of a special-shaped glass curtain wall is usually a complex curved surface, and traditional installation methods make it difficult to accurately control the flatness of the glass. During the installation process, the flatness of the glass directly affects the overall appearance and sealing performance of the curtain wall. If the flatness does not meet the standard, it will not only affect the aesthetics of the building, but may also cause problems such as rainwater leakage.

[0005] (3) Low installation efficiency: Due to the complex shape of glass, the position and angle of the glass need to be frequently adjusted during the installation process, which not only increases the difficulty of construction but also prolongs the construction time. Traditional installation methods mainly rely on manual operation, with a low degree of automation, which is prone to insufficient installation accuracy due to human factors.

[0006] (4) Poor adaptability: Existing installation tools are difficult to adapt to glass of different specifications and shapes, which further increases the difficulty of adjusting the flatness. In the installation of complex special-shaped glass curtain walls, there is a lack of an installation auxiliary device that can flexibly adapt to glass of different sizes and shapes. Summary of the Invention

[0007] The technical problem to be solved by this invention is to address the shortcomings of existing technologies by providing an adjustable flatness positioning auxiliary device for special-shaped glass curtain walls and its use method. Through precise positioning and fixation, flatness adjustment, automated control, and a safe and reliable locking mechanism, this device significantly improves the installation efficiency and quality of special-shaped glass curtain walls while reducing safety hazards during construction.

[0008] The technical solutions adopted by the present invention to solve the technical problems are as follows: A positioning auxiliary device with adjustable flatness for a special-shaped glass curtain wall comprises a shell, a connecting rod hinged to the surface of the shell, an electric telescopic rod hinged between the connecting rod and the shell, and extension arms hinged on both sides of the shell. The ends of the extension arms are connected to the curved glass by suction via vacuum suction cups. There are seven vacuum suction cups, four of which are movably arranged at the ends of the extension arms, and three are fixedly installed on the side of the shell at equal intervals.

[0009] A driving assembly is provided on the inner wall of the shell and at the hinged end of the extended arm. A locking assembly is provided on the inner wall of the shell and at the hinged end of the extended arm. A control integrated valve is fixedly installed on the inner wall of the shell. The exhaust end of the control integrated valve is connected to the suction end of the air pump. The control integrated valve is connected to the suction end of the vacuum suction cup through a hose. A PLC controller and a rechargeable battery pack are respectively fixedly installed on the inner wall of the shell.

[0010] Preferably, a reducer A is fixedly installed inside the extended arm, a reciprocating screw is fixedly installed on the output end of the reducer A, the outer side of the reciprocating screw is threadedly connected to a screw sleeve, a ball joint seat is fixedly installed on the bottom of the screw sleeve, a ball joint head is hinged on the inner wall of the ball joint seat, and the bottom of the ball joint head is fixedly installed on the vacuum suction cup.

[0011] Preferably, the drive assembly includes a reducer B, which is fixedly mounted on the inner wall of the shell, and a shaft is fixedly mounted on the output end of the reducer B, and the shaft is fixedly mounted on the sleeve at the end of the extension arm, and a cross-axis universal joint is installed on the output shaft of the shaft, and the other end of the cross-axis universal joint is connected to the end of another extension arm through the shaft.

[0012] Preferably, the locking assembly includes a ratchet ring, which is fixedly mounted on the outer wall of the sleeve at the end of the extended arm. A pawl is engaged on the side of the ratchet ring. The bottom of the pawl is movably mounted on the inner wall of the shell through a fixed hinge seat. A torsion spring is mounted on the hinge shaft of the fixed hinge seat. One end of the torsion spring is pressed against the shell, and the other end of the torsion spring is pressed against the pawl.

[0013] Preferably, a soft rope is fixedly installed on the top of the pawl, a sliding rod is fixedly installed on the top of the soft rope, the sliding rod is slidably embedded in the interior of the shell, a cross bar is fixedly installed on the top of the sliding rod, an electric push rod is fixedly installed on the middle section of the cross bar, and the electric push rod is embedded in the interior of the shell.

[0014] Preferably, the electric telescopic rod, control integrated valve, air pump, reducer A, reducer B and electric push rod are all connected to the PLC controller signal.

[0015] The present invention also provides the following technical solutions: A method for using a flatness-adjustable positioning auxiliary device for a special-shaped glass curtain wall comprises the following steps: S1. Connect the device to the external crane through the connecting rod; S2. The crane controls the extension arm to approach the curved glass, so that the three vertical vacuum suction cups are attached to the surface of the curved glass. S3, reducer B drives the shaft and the cross-axis universal joint to rotate, so that the extension arms on both sides move closer to the curved glass until all four vacuum suction cups are attached to the curved glass; S4. The air pump starts to operate, and the vacuum cup is evacuated by controlling the integrated valve and the hose, so that the vacuum cup and the curved glass are tightly adsorbed under negative pressure. S5, reducer A drives the reciprocating screw to rotate, so that the screw sleeve, ball joint seat, ball joint head and vacuum suction cup move to adapt to the size of the curved glass; S6, the vacuum suction cup adapts to the curved surface of the glass through the ball joint seat and the ball joint head; S7. Adjust the tilt angle of the housing through the electric telescopic rod to make the curved glass fit the wall; S8. After the installation is completed, the air pump stops running, the control integrated valve opens, and the vacuum suction cup releases the curved glass; S9, the electric push rod pushes the crossbar outward, and the sliding rod pulls the pawl away from the ratchet ring to unlock the extension arm; S10: The extension arm returns to its original position and the device is removed to prepare for the next installation and use.

[0016] Preferably, the reducer A and reducer B are both programmable reducers, and their speed and direction can be precisely controlled by a PLC controller; the adsorption force of the vacuum suction cup can be adjusted by controlling the integrated valve to adapt to curved glass of different sizes and shapes.

[0017] Preferably, the telescopic length of the electric telescopic rod can be precisely controlled by a PLC controller to achieve multi-angle adjustment of the shell.

[0018] Preferably, the entire operation process of the special-shaped structure glass curtain wall flatness adjustable positioning auxiliary device can be automatically controlled by a PLC controller, reducing manual intervention.

[0019] The positive beneficial effects of the present invention are as follows: Compared with the prior art, the flatness-adjustable positioning auxiliary device for special-shaped structural glass curtain walls of the present invention and its use method have the following significant positive and beneficial effects: 1. Accurate flatness adjustment and adaptability: (1) Multi-point adsorption and dynamic adjustment: The present invention uses three vertical vacuum suction cups to initially adsorb the shell onto the curved glass surface. The four vacuum suction cups on the two side extension arms then further adsorb the glass, forming a multi-point fixation. Compared to traditional single-point adsorption or simple strap fixation, this multi-point adsorption method can more evenly distribute the force on the glass, avoiding deformation or damage to the glass caused by localized uneven force, and significantly improving the stability of the glass during the hoisting process.

[0020] (2) Size and surface adaptation: For glass of different sizes and complex curves, the present invention uses a reducer A to drive the reciprocating screw to rotate, driving the screw sleeve, ball joint seat, ball joint head and vacuum suction cup to move along a specific trajectory, so as to achieve flexible adjustment of the position of the vacuum suction cup to accurately adapt to the size and shape of the glass. At the same time, the vacuum suction cup can automatically fit the curved surface of the glass with the help of the universal adjustment function of the ball joint seat and ball joint head, ensuring uniform distribution of suction force and further ensuring the flatness of the glass. This innovative design effectively solves the problem of the difficulty in accurately adjusting the flatness of the glass due to the different sizes and complex curves of the glass in traditional installation methods, and significantly improves the installation quality and appearance of special-shaped glass curtain walls.

[0021] 2. Efficient and stable positioning and installation assistance: (1) Flexible adjustment of the tilt angle: The auxiliary device of the present invention is connected to an external crane via a connecting rod. Once the curved glass is firmly attached to the multiple vacuum cups, the electric telescopic rod can precisely adjust the tilt angle of the housing, allowing the glass to flexibly adapt to walls or other building structures at different angles. This flexible adjustment of the tilt angle allows installers to quickly adjust the glass's posture according to actual construction needs without the need for repeated disassembly and reinstallation, greatly improving installation efficiency. This advantage is particularly evident when faced with complex building structures and changing installation environments.

[0022] (2) Stable fixation in the air: The vacuum suction cup fixation method adopted by the present invention can provide stronger adsorption force and more stable fixing effect compared with traditional strap fixation. During the hoisting process, the glass is tightly adsorbed by multiple vacuum suction cups. Even when it is shaken in the air or disturbed by external forces, it can remain stable and will not shift or fall off. This not only effectively prevents the glass from being damaged by collisions with walls or other objects during the hoisting process, but also significantly reduces construction safety risks and ensures the safety of construction workers and the surrounding environment.

[0023] 3. Automatic control and intelligent operation: (1) PLC controller integrated management: The device of the present invention realizes the signal connection and centralized control of key components such as the electric telescopic rod, control integrated valve, air pump, reducer A, reducer B and electric push rod through the PLC controller. The PLC controller can automatically adjust the operating status of each component according to the preset program and sensor feedback information to realize the automated operation of the entire device. For example, during the installation process, the PLC controller can automatically adjust the speed and direction of reducer A and reducer B according to the size and shape of the glass, accurately control the position and adsorption force of the vacuum suction cup; at the same time, it automatically adjusts the telescopic length of the electric telescopic rod according to the relative position of the glass and the wall, and realizes the rapid positioning and installation of the glass. This automated control method not only improves the installation efficiency and accuracy, but also reduces the tediousness and errors of manual operation, making the entire installation process more intelligent and efficient.

[0024] (2) Reduced labor costs and labor intensity: Since the present invention automates most installation operations, the skill requirements for operators are greatly reduced, and ordinary workers can become proficient in operation after simple training. At the same time, the automated control system can accurately execute various operating instructions, reducing the need for manual adjustment and repeated calibration, significantly reducing labor intensity and labor costs. This cost advantage is particularly evident in large-scale construction projects and can bring considerable economic benefits to enterprises.

[0025] 4. Wide applicability and flexibility: (1) Adaptability to various glass types: The device of the present invention can adapt to special-shaped glass of different sizes, shapes, and curvatures. Whether it is simple curved glass or complex three-dimensional free-form glass, precise installation can be achieved by adjusting the position and suction force of the vacuum suction cup. This wide applicability makes the present invention play an important role in various types of building curtain wall projects. In particular, in modern architectural design, more and more buildings use unique special-shaped glass curtain walls. The present invention can meet the construction requirements of these complex designs and provide strong support for the innovation of building appearance.

[0026] (2) Flexible response to changes in the construction environment: During the actual construction process, the construction site environment is complex and changeable, and may be affected by factors such as weather and site space. The device of the present invention can quickly adapt to these changes due to its automated control and flexible adjustment capabilities. For example, when installing glass in a small space, the operating parameters of the device can be flexibly adjusted through the precise control of the PLC controller to achieve accurate positioning and installation of the glass; in severe weather conditions, the automated control system can ensure the stability and safety of the installation process and reduce errors caused by human factors. This flexibility enables the present invention to maintain efficient and stable performance in various construction environments, and has strong practicality and market competitiveness.

[0027] 5. Improve construction quality and safety: (1) High-quality installation: Through precise flatness adjustment, multi-point adsorption fixation, and flexible tilt angle adjustment, the present invention can significantly improve the installation quality of special-shaped glass curtain walls. The flatness of the glass is guaranteed, the appearance is more beautiful, and the sealing performance is also improved, effectively preventing problems such as rainwater leakage. The high-quality installation effect not only improves the overall quality of the building, but also extends the service life of the glass curtain wall and reduces subsequent maintenance costs.

[0028] (2) Reduced safety risks: In traditional installation methods, glass tends to shake during the hoisting process, posing a high safety risk. The present invention ensures the stability of the glass during the hoisting process through the firm adsorption of the vacuum suction cup and the precise adjustment of the electric telescopic rod, reducing the safety hazards caused by glass shaking. At the same time, the introduction of the automated control system further reduces the possibility of human operational errors and improves the safety of the construction process. In construction, safety is always the primary consideration, and these safety features of the present invention make it more advantageous in practical applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the back structure of the present invention; Figure 2 This is a schematic diagram of the front structure of the present invention; Figure 3 This is a schematic diagram of the back cross-section structure of the present invention; Figure 4 This is a schematic diagram of the front cross-sectional structure of the present invention; Figure 5 It is a partial structural diagram of the extension arm, drive assembly and locking assembly of the present invention; Figure 6 Schematic diagram of the structure of the locking assembly of the present invention; Figure 7 It is a structural schematic diagram of the extension arm and the driving assembly of the present invention; Figure 8It is a schematic diagram of the exploded structure of the extension arm and the vacuum suction cup of the present invention.

[0030] Figure: 1. Housing; 2. Connecting rod; 3. Electric telescopic rod; 4. Extension arm; 5. Vacuum suction cup; 6. Curved glass; 7. Drive assembly; 8. Locking assembly; 9. Control integrated valve; 10. Air pump; 11. Rechargeable battery pack; 41. Reducer A; 42. Reciprocating screw; 43. Screw sleeve; 44. Ball joint seat; 45. Ball joint head; 71. Reducer B; 72. Shaft; 73. Cross-axis universal joint; 81. Ratchet ring; 82. Pawl; 83. Fixed hinge seat; 84. Torsion spring; 85. Soft rope; 86. Sliding rod; 87. Cross bar; 88. Electric push rod. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example 1: Please refer to Figure 1-2 A positioning auxiliary device with adjustable flatness for a special-shaped glass curtain wall comprises a shell 1, a connecting rod 2 is hinged on the surface of the shell 1, the connecting rod 2 is connected to the external crane arm through a mounting plate, an electric telescopic rod 3 is hinged between the connecting rod 2 and the shell 1, and the tilt angle of the shell 1 can be controlled by extending and retracting the electric telescopic rod 3; both sides of the shell 1 are hinged with an extension arm 4, and there are four extension arms 4, which are symmetrically arranged in pairs on the left and right; the end of the extension arm 4 is adsorbed and connected to the curved glass 6 through a vacuum suction cup 5, and there are seven vacuum suction cups 5, four of which are movably arranged at the end of the extension arm 4, and three are fixedly installed on the side of the shell 1 at equal intervals.

[0033] See also Figure 2-4A driving assembly 7 is provided on the inner wall of the shell 1 and at the hinged end of the extension arm 4, which is used to drive the extension arm 4 to change its angle; a locking assembly 8 is provided on the inner wall of the shell 1 and at the hinged end of the extension arm 4, which is used to ensure that the extension arm 4 does not rotate and slip after the extension arm 4 is subjected to force; a control integrated valve 9 is fixedly installed on the inner wall of the shell 1, and the control integrated valve 9 is a multi-channel solenoid valve with electronic control, which is convenient for controlling each individual channel; the exhaust end of the control integrated valve 9 is connected to the exhaust end of the air pump 10, and the control integrated valve 9 is connected to the exhaust end of the vacuum suction cup 5 through a hose. The inner wall of the shell 1 is respectively fixedly installed with a PLC controller and a rechargeable battery pack 11, and the air pump 10 is operated to exhaust multiple vacuum suction cups 5, and then the vacuum suction cups 5 can adsorb and fix the glass under negative pressure.

[0034] See also Figure 8 A speed reducer A41 is fixedly installed inside the extension arm 4. A reciprocating screw 42 is fixedly installed at the output end of the speed reducer A41. The outer side of the reciprocating screw 42 is threadedly connected to a screw sleeve 43. A ball joint 44 is fixedly installed at the bottom of the screw sleeve 43. A ball joint head 45 is hinged to the inner wall of the ball joint 44. The bottom of the ball joint head 45 is fixedly installed with the vacuum suction cup 5. The speed reducer A41 can drive the reciprocating screw 42 to rotate, and then the screw sleeve 43, ball joint seat 44 and ball joint head 45 are horizontally displaced. The vacuum suction cup 5 can use the ball joint seat 44 and ball joint head 45 to change the curvature of the glass.

[0035] See also Figure 7 The drive assembly 7 includes a reducer B71, which is fixedly mounted on the inner wall of the housing 1. The output end of the reducer B71 is fixedly mounted with a shaft 72, which is fixedly mounted to the sleeve at the end of the extension arm 4. The output shaft of the shaft 72 is mounted with a cross-axis universal joint 73, and the other end of the cross-axis universal joint 73 is connected to the end of the other extension arm 4 through the shaft 72. The reducer B71 can drive the shaft 72 to rotate, and the shaft 72 drives the other shaft 72 to rotate synchronously through the cross-axis universal joint 73, thereby controlling the synchronous rotation of the two extension arms 4 on one side to adjust the angle.

[0036] See also Figure 5-6The locking assembly 8 includes a ratchet ring 81, which is fixedly mounted on the outer wall of the shaft sleeve at the end of the extension arm 4. A pawl 82 is engaged with the side of the ratchet ring 81. The bottom of the pawl 82 is movably mounted on the inner wall of the housing 1 through a fixed hinge seat 83. A torsion spring 84 is mounted on the hinge shaft of the fixed hinge seat 83. One end of the torsion spring 84 presses against the housing 1, and the other end of the torsion spring 84 presses against the pawl 82. The torsion spring 84 allows the pawl 82 to be continuously inserted into the ratchet ring 81. The arrangement of the pawl 82 and the ratchet ring 81 ensures that the extension arm 4 will not be resisted when it rotates close to the glass. On the contrary, after the vacuum suction cup 5 absorbs the glass and lifts it, the four extension arms 4 will be subjected to force, and the arrangement of the pawl 82 and the ratchet ring 81 ensures that the extension arms 4 will not rotate or slip out of the position after being brought close together.

[0037] See also Figure 5-6 A soft rope 85 is fixedly mounted on the top of the pawl 82, and a slide bar 86 is fixedly mounted on the top of the soft rope 85. The slide bar 86 is slidably embedded in the interior of the housing 1. A cross bar 87 is fixedly mounted on the top of the slide bar 86, and an electric push rod 88 is fixedly mounted on the middle section of the cross bar 87. The electric push rod 88 is embedded in the interior of the housing 1. When the extension arm 4 needs to be rotated back to its original position, the electric push rod 88 pushes the cross bar 87 outward, and the cross bar 87 pulls the soft rope 85 through the slide bar 86. The soft rope 85 pulls the pawl 82 away from the ratchet ring 81, and the pawl 82 and the ratchet ring 81 are no longer restricted and locked, thereby controlling the rotation of the extension arm 4 back to its original position.

[0038] The electric telescopic rod 3, the control integrated valve 9, the air pump 10, the reducer A41, the reducer B71 and the electric push rod 88 are all connected to the PLC controller signal.

[0039] Example 2: A method for using the flatness-adjustable positioning auxiliary device for a special-shaped glass curtain wall as described in Example 1 comprises the following steps: S1, connect the device to the external crane through the connecting rod 2; S2, the crane controls the extension arm 4 to approach the curved glass 6, so that the three vertical vacuum suction cups 5 are adsorbed on the surface of the curved glass; S3 and the reducer B71 drive the shaft 72 and the cross-axis universal joint 73 to rotate, so that the extension arms 4 on both sides move closer to the curved glass 6 until all four vacuum suction cups 5 are adsorbed on the curved glass; S4, the air pump 10 starts to operate, and the vacuum suction cup 5 is evacuated by controlling the integrated valve 9 and the hose, so that the vacuum suction cup and the curved glass are tightly adsorbed under negative pressure; S5, reducer A41 drives the reciprocating screw 42 to rotate, so that the screw sleeve 43, ball joint seat 44, ball joint head 45 and vacuum suction cup 5 move to adapt to the size of the curved glass; S6, the vacuum suction cup 5 adapts to the curved surface of the glass through the ball joint seat 44 and the ball joint head 45; S7, adjusting the tilt angle of the housing 1 by the electric telescopic rod 3 so that the curved glass fits the wall; S8. After the installation is completed, the air pump 10 stops running, the integrated valve 9 is controlled to open, and the vacuum suction cup 5 releases the curved glass; S9, the electric push rod 88 pushes the cross bar 87 outward, pulling the pawl 82 away from the ratchet ring 81 through the sliding rod 86, unlocking the extension arm 4; S10, the extension arm 4 returns to its original position, and the device is removed to prepare for the next installation and use.

[0040] Both the A41 and B71 reducers are programmable reducers, and their speed and direction can be precisely controlled by a PLC controller. The adsorption force of the vacuum suction cup 5 can be adjusted by controlling the integrated valve 9 to adapt to curved glass of different sizes and shapes.

[0041] The telescopic length of the electric telescopic rod 3 can be accurately controlled by a PLC controller to achieve multi-angle adjustment of the housing 1.

[0042] The entire operation process of the adjustable flatness positioning auxiliary device for special-shaped structural glass curtain walls can be automatically controlled by a PLC controller, reducing manual intervention.

[0043] When in use, it is connected with the external crane in advance through the connecting rod 2, and then the crane controls the four extended arms 4 to approach the curved glass 6, first allowing the three vertical vacuum suction cups 5 to adsorb the shell 1 on the surface of the curved glass 6, and then the reducer B71 drives the shaft 72 and the cross-axis universal coupling 73 to rotate, and then the extended arms 4 on both sides move closer to the curved glass 6 until the four vacuum suction cups 5 are adsorbed on the curved glass 6, and then the air pump 10 is operated to make the vacuum suction cups 5 and the curved glass 6 tightly adsorbed under negative pressure; when the curved glass 6 is adsorbed by multiple vacuum suction cups 5, the inclination angle of the curved glass 6 can be adjusted through the electric telescopic rod 3, which is convenient for mutual adaptation with the wall. At the same time, the fixing method of the curved glass 6 of the present application ensures that the curved glass 6 will not shake in the air, thereby achieving the purpose of positioning and auxiliary installation of the curved glass 6.

[0044] In order to adapt to the size of the curved glass 6, the reciprocating screw 42 is driven to rotate by the reducer A41, and then the screw sleeve 43, the ball joint seat 44, the ball joint head 45 and the vacuum suction cup 5 are moved to facilitate the adaptation to the size of the glass; At the same time, the vacuum suction cup 5 can automatically adapt to the curved surface of the glass through the ball joint seat 44 and the ball joint head 45. This process achieves the purpose of adjusting and adapting the flatness of the curved glass 6.

[0045] After the installation is completed, the air pump 10 stops running, the control integrated valve 9 is opened, the gas leaks out, and the vacuum suction cup 5 has no adsorption force on the curved glass 6, so the device can be removed; in order to facilitate the next lifting of the curved glass, the electric push rod 88 is required to push the cross bar 87 outward, and the sliding bars 86 at both ends of the cross bar 87 slide on the surface of the shell 1, and then the soft rope 85 pulls the pawl 82 to leave the ratchet ring 81. At this time, the pawl 82 and the ratchet ring 81 are no longer locked, and the reducer B71 can be used to drive the shaft 72 and the cross-axis universal coupling 73 to rotate synchronously, and then the four extension arms 4 are rotated back to their original positions, so as to facilitate the adjustable positioning auxiliary installation of the next curved glass 6 with a different curve.

[0046] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A flatness-adjustable positioning auxiliary device for a special-shaped glass curtain wall, comprising a housing (1), a connecting rod (2) hinged to the surface of the housing (1), an electric telescopic rod (3) hinged between the connecting rod (2) and the housing (1), an extension arm (4) hinged on both sides of the housing (1), the ends of the extension arm (4) being adsorbed and connected to a curved glass (6) via a vacuum suction cup (5), the number of the vacuum suction cups (5) being seven, four of which are movably arranged at the ends of the extension arm (4), and three of which are fixedly installed at equal intervals on the side of the housing (1), characterized in that: A driving assembly (7) is provided on the inner wall of the housing (1) and at the hinged end of the extension arm (4); a locking assembly (8) is provided on the inner wall of the housing (1) and at the hinged end of the extension arm (4); a control integrated valve (9) is fixedly mounted on the inner wall of the housing (1); the exhaust end of the control integrated valve (9) is connected to the suction end of the air pump (10); the control integrated valve (9) is connected to the suction end of the vacuum suction cup (5) through a hose; a PLC controller and a rechargeable battery pack (11) are respectively fixedly mounted on the inner wall of the housing (1).

2. The flatness-adjustable positioning auxiliary device for special-shaped glass curtain walls according to claim 1, characterized in that: A reducer A (41) is fixedly installed inside the extension arm (4), a reciprocating screw (42) is fixedly installed at the output end of the reducer A (41), the outer side of the reciprocating screw (42) is threadedly connected to a screw sleeve (43), a ball joint seat (44) is fixedly installed at the bottom of the screw sleeve (43), a ball joint head (45) is hinged to the inner wall of the ball joint seat (44), and the bottom of the ball joint head (45) is fixedly installed with the vacuum suction cup (5).

3. The flatness-adjustable positioning auxiliary device for special-shaped glass curtain walls according to claim 2, characterized in that: The drive assembly (7) includes a reducer B (71), the reducer B (71) is fixedly mounted on the inner wall of the housing (1), the output end of the reducer B (71) is fixedly mounted with a shaft (72), the shaft (72) is fixedly mounted with a sleeve at the end of the extension arm (4), the output shaft of the shaft (72) is mounted with a cross-axis universal joint (73), and the other end of the cross-axis universal joint (73) is connected to the end of another extension arm (4) through the shaft (72).

4. The flatness-adjustable positioning auxiliary device for a special-shaped glass curtain wall according to claim 3, characterized in that: The locking assembly (8) includes a ratchet ring (81), which is fixedly mounted on the outer wall of the shaft sleeve at the end of the extension arm (4). A pawl (82) is engaged with the side of the ratchet ring (81), and the bottom of the pawl (82) is movably mounted on the inner wall of the housing (1) through a fixed hinge seat (83). A torsion spring (84) is mounted on the hinge shaft of the fixed hinge seat (83), and one end of the torsion spring (84) is pressed against the housing (1), and the other end of the torsion spring (84) is pressed against the pawl (82).

5. The flatness-adjustable positioning auxiliary device for special-shaped glass curtain walls according to claim 4, characterized in that: A soft rope (85) is fixedly installed on the top of the ratchet (82), a sliding rod (86) is fixedly installed on the top of the soft rope (85), and the sliding rod (86) is slidably embedded in the interior of the housing (1). A cross bar (87) is fixedly installed on the top of the sliding rod (86), and an electric push rod (88) is fixedly installed in the middle section of the cross bar (87), and the electric push rod (88) is embedded in the interior of the housing (1).

6. The flatness-adjustable positioning auxiliary device for special-shaped glass curtain walls according to claim 5, characterized in that: The electric telescopic rod (3), the control integrated valve (9), the air pump (10), the reducer A (41), the reducer B (71) and the electric push rod (88) are all connected to the PLC controller signal.

7. A method for using the flatness-adjustable positioning auxiliary device for a special-shaped glass curtain wall according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, connect the device to the external crane through the connecting rod (2); S2, the crane controls the extension arm (4) to approach the curved glass (6), so that the three vertical vacuum suction cups (5) are adsorbed on the surface of the curved glass; S3 and reducer B (71) drive the shaft (72) and the cross-axis universal joint (73) to rotate, so that the extension arms (4) on both sides move closer to the curved glass (6) until all four vacuum suction cups (5) are adsorbed on the curved glass; S4, the air pump (10) is running, and the vacuum suction cup (5) is evacuated by controlling the integrated valve (9) and the hose, so that the vacuum suction cup and the curved glass are tightly adsorbed under negative pressure; S5, the reducer A (41) drives the reciprocating screw (42) to rotate, so that the screw sleeve (43), the ball joint seat (44), the ball joint head (45) and the vacuum suction cup (5) move in position to adapt to the size of the curved glass; S6, the vacuum suction cup (5) adapts to the curved surface of the glass through the ball joint seat (44) and the ball joint head (45); S7, adjusting the tilt angle of the housing (1) by means of the electric telescopic rod (3) so that the curved glass fits the wall; S8. After the installation is completed, the air pump (10) stops running, the control integrated valve (9) opens, and the vacuum suction cup (5) releases the curved glass; S9, the electric push rod (88) pushes the cross bar (87) outward, pulls the pawl (82) away from the ratchet ring (81) through the slide bar (86), and unlocks the extension arm (4); S10, the extension arm (4) returns to its original position, and the device is removed to prepare for the next installation and use.

8. The method for using the flatness-adjustable positioning auxiliary device for special-shaped glass curtain walls according to claim 7, characterized in that: The reducer A (41) and the reducer B (71) are both programmable reducers, and their rotation speed and direction can be precisely controlled by a PLC controller; the adsorption force of the vacuum suction cup (5) can be adjusted by controlling the integrated valve (9) to adapt to curved glass of different sizes and shapes.

9. The method for using the flatness-adjustable positioning auxiliary device for special-shaped glass curtain walls according to claim 7, characterized in that: The telescopic length of the electric telescopic rod (3) can be precisely controlled by a PLC controller to achieve multi-angle adjustment of the housing (1).

10. The method for using the flatness-adjustable positioning auxiliary device for special-shaped glass curtain walls according to claim 7, characterized in that: The entire operation process of the special-shaped structure glass curtain wall flatness adjustable positioning auxiliary device can be automatically controlled by a PLC controller, reducing manual intervention.