Dryer for quartz sandstone machine-made sand
By designing a dryer for quartz sandstone machine-made sand, the problem of uneven heating of quartz sandstone machine-made sand during the drying process is solved, uniform heating and efficient drying are achieved, and the particle integrity and quality of quartz sand are ensured.
Patent Information
- Application Number
- CN202511049816.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-09-12
AI Technical Summary
The existing quartz sandstone machine-made sand dryer is not convenient for full and all-round tumbling during the mixing process, which causes uneven heating of the quartz sand, easily causes particle breakage, and affects the integrity and quality of the particles.
A dryer is designed which includes a stirring mechanism, a screening mechanism and a heating mechanism. The stirring mechanism causes the quartz sand to be evenly turned in the stirring barrel, the screening mechanism causes the quartz sand to be granular and increase the heating area, and the heating mechanism preheats and evenly heats the quartz sand.
The quartz sand is heated evenly, particle breakage caused by local overheating is avoided, drying efficiency and quality are improved, and the integrity and uniformity of the quartz sand are ensured.
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Figure CN120627591A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz sand, in particular to a drying machine for making machine-made sand from quartz sandstone. Background Art
[0002] As a high-quality building material, quartz sandstone machine-made sand plays an irreplaceable key role in many fields such as modern construction, roads and bridges, and water conservancy projects. In the construction industry, it is widely used in the preparation of concrete and is an important component to ensure the strength, durability and working performance of concrete. With the acceleration of urbanization and the continuous expansion of infrastructure construction, the demand for high-quality building materials has shown a rapid growth trend. According to relevant industry data statistics, in the past five years, in the domestic construction market alone, the annual demand for quartz sandstone machine-made sand has increased at a rate of more than 15%, and it is expected to maintain a high growth rate in the next few years. This continued growth in demand has put forward more stringent requirements on the production efficiency and quality of quartz sandstone machine-made sand.
[0003] However, the existing quartz sandstone machine-made sand dryer is not convenient for stirring the quartz sand during use, which makes it difficult to make the quartz sand roll in all directions and fully in the barrel, resulting in extremely uneven heating of the quartz sand in the drying barrel. A large amount of quartz sand gathers in some areas and is baked by excessively high heat for a long time, which easily causes the particles to break, seriously affecting the particle integrity of the quartz sand. Summary of the Invention
[0004] The object of the present invention is to provide a dryer for making sand from quartz sandstone. By providing a stirring mechanism, the problem of inconvenience in stirring the quartz sand is solved, which makes it difficult to make the quartz sand tumble in all directions and fully in the barrel, resulting in extremely uneven heating of the quartz sand in the drying barrel. A large amount of quartz sand accumulates in some areas and is baked by excessively high heat for a long time, which easily causes the particles to break, seriously affecting the particle integrity of the quartz sand.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a drying machine for producing quartz sandstone machine-made sand, comprising two support frames, on which a stirring mechanism, a screening mechanism and a heating mechanism are provided; The two stirring mechanisms include an arc-shaped plate fixedly connected between two support frames, and a plurality of rotating shafts are rotatably connected to the arc-shaped plate. The outer walls of the plurality of rotating shafts are respectively fixedly connected with a plurality of rollers. The screening mechanism includes a second rotating shaft arranged on the upper side of the arc-shaped plate, and the heating mechanism includes a blanking plate arranged on the rear side of the two support frames.
[0006] Furthermore, a mixing barrel is provided on the upper side of the arc plate, the mixing barrel is in contact with a plurality of rollers, a fixing plate 1 is fixedly connected to the arc plate, a rotating shaft 1 is rotatably connected to the fixing plate 1, and the back of the rotating shaft 1 extends into the mixing barrel.
[0007] Furthermore, the outer wall of the rotating shaft 1 is fixedly connected to gear 1, the front side of the mixing barrel is fixedly connected to gear 2, the gear 2 is meshed with gear 1, and the outer wall of the rotating shaft 1 is fixedly connected to a plurality of connecting rods.
[0008] Furthermore, several spiral blades 1 are fixedly connected to the side of several connecting rods away from rotating shaft 1, several spiral blades 2 are fixedly connected to the inner wall of the mixing barrel, and a motor is fixedly connected to the front of the fixed plate 1, and the output shaft of the motor is fixedly connected to rotating shaft 1 through a coupling.
[0009] Furthermore, the outer walls of the rotating shaft 2 and the rotating shaft 1 are fixedly connected to pulleys, the outer walls of the two pulleys are provided with belts, the outer wall of the rotating shaft 2 is fixedly connected to bevel gear 1, and the two support frames are fixedly connected to feed boxes.
[0010] Furthermore, a fixed plate 2 is fixedly connected to the front of the feed box, a rotating shaft 3 is rotatably connected to the fixed plate 2, a bevel gear 2 is fixedly connected to the left side of the rotating shaft 3, the bevel gear 2 is meshed with the bevel gear 1, and a turntable is fixedly connected to the outer wall of the rotating shaft 3.
[0011] Furthermore, the right side of the turntable is fixedly connected to a rotating shaft four, the outer wall of the rotating shaft four is rotatably connected to a hinged rod, the hinged rod is hingedly provided with a hinged block on the side away from the rotating shaft four, the hinged block is fixedly connected to a screening plate on the side away from the hinged rod, the screening plate passes through the feed box, and the feed box is slidingly connected to the screening plate.
[0012] Furthermore, a discharge port is provided on the discharge plate, a feed pipe is fixedly connected to the bottom of the discharge plate, the discharge plate is connected to the feed pipe, the feed pipe is rotatably connected to the mixing barrel, and the discharge port is a conical funnel structure, and its outlet is connected to the feed pipe.
[0013] Furthermore, a fixing ring is fixedly connected to the feed pipe, a heating wire is fixedly connected to the inner wall of the fixing ring, and a hot air blower is fixedly connected to the inner wall of the feed pipe.
[0014] The present invention has the following beneficial effects: 1. The present invention is provided with a stirring mechanism. At this time, as the rotating shaft 1 rotates, the gear 1 will also rotate accordingly. At this time, the gear 2 on the mixing barrel will rotate along with the rotation of the gear 1. At this time, the rotating gear 2 will drive the mixing barrel to rotate accordingly. As a result, when the mixing barrel rotates, the spiral blade 2 inside it will rotate in the opposite direction to the spiral blade 1. At this time, as the mixing barrel rotates, the rotating shaft and the roller on the lower curved plate will drive the rotating shaft and the roller to rotate accordingly. At this time, the rotating shaft and the roller will support the mixing barrel. Through the rotation of the mixing barrel, the mixing barrel will turn the quartz sand through the spiral blade 2 inside it. At this time, the rotation of the rotating shaft 1 will also drive the connecting rod and the spiral blade 1 on the outer wall to rotate simultaneously. At this time, the quartz sand in the mixing barrel will be stirred by the spiral blade 1, so that the heating is more uniform, thereby achieving the stirring of the quartz sand, so that the quartz sand is evenly heated in the mixing barrel, avoiding the problem of local overheating causing quality damage of the quartz sand, such as particle breakage, performance change, etc., or local overcooling causing moisture residue, thereby ensuring the uniform drying quality of the entire batch of quartz sand.
[0015] 2. The present invention sets a screening mechanism to put the cleaned quartz sand into the material box, and then starts the motor. When the motor rotates, the rotating shaft 1 will also rotate. At the same time, the rotating shaft 1 will drive the belt through the pulley on the rotating shaft 2 to rotate the pulley. At this time, the rotating shaft 2 will also rotate. With the rotation of the rotating shaft 2, the bevel gear 1 will also rotate. The rotation of the bevel gear 1 will drive the bevel gear 2 on the rotating shaft 3 to rotate. At this time, the rotating shaft 3 will also rotate on the fixed plate 2 with the rotation of the bevel gear 2. With the rotation of the rotating shaft 3, the turntable will also rotate. At this time, the rotating shaft 4 on the turntable will change its position according to the rotation. When the rotating shaft 4 changes its position, the hinged rod on it It will rotate on shaft four, and then when shaft four rotates to the lower side, it will push the hinge rod to the back, and the hinge block will be pushed at the same time. When the pulley is pushed, the screening plate will move with it, and the screening plate will slide back and forth on the feed box, thereby screening the quartz sand in the feed box, separating the quartz sand that was originally stuck together and making the quartz sand granular, thereby achieving the effect of screening the quartz sand, allowing the hot air to contact the quartz sand particles in all directions, greatly increasing the heating area, so that the heat can be transferred to each particle more quickly and evenly, thereby accelerating the evaporation rate of water and improving the drying efficiency and quality.
[0016] 3. The present invention provides a heating mechanism, and the sieved quartz sand will fall into the blanking plate, and then the hot air blower is started. After the hot air blower is started, hot air will be blown out. When the hot air contacts the heating wire on the fixed ring, it will further heat it, so that the hot air will reach the temperature for drying the quartz sand, and then the quartz sand in the blanking plate will fall into the feeding pipe through the blanking port above it. The hot air blown by the hot air blower will blow the quartz sand into the mixing barrel. At this time, the quartz sand blown therein will be heated for the first time, and the quartz sand blown by the hot air will be separated again to become independent particles. At this time, the hot air blown by the hot air blower will reach the mixing barrel, so that when the quartz sand enters the mixing barrel from the blanking plate through the feeding pipe, the hot air blowing causes the quartz sand to be heated once before entering the mixing barrel, and is blown into independent particles, greatly increasing the contact area between the quartz sand and the hot air.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial cross-sectional structural schematic diagram of the present invention as a whole; Figure 3 It is a partial cross-sectional structural schematic diagram of the heating mechanism of the present invention; Figure 4 It is a partial cross-sectional structural schematic diagram of the stirring mechanism of the present invention; Figure 5 For the present invention Figure 2 Schematic diagram of the enlarged structure of A; Figure 6 For the present invention Figure 3 Schematic diagram of the enlarged structure of B; Figure 7 For the present invention Figure 2 Schematic diagram of the enlarged structure of C in the middle; Figure 8 For the present invention Figure 1 Schematic diagram of the enlarged structure of D in the middle; Figure 9 For the present invention Figure 3 Schematic diagram of the enlarged structure of E in the middle.
[0020] In the accompanying drawings, the components represented by the reference numerals are as follows: In the figure: 1. Support frame; 2. Stirring mechanism; 211. Curved plate; 212. Rotating shaft; 213. Roller; 214. Stirring barrel; 215. Fixed plate 1; 216. Rotating shaft 1; 217. Gear 1; 218. Gear 2; 219. Connecting rod; 2110. Spiral blade 1; 2111. Spiral blade 2; 2112. Motor; 3. Screening mechanism; 311. Rotating shaft 2; 312. Pulley; 313. Belt; 314, bevel gear one; 315, feed box; 316, fixed plate two; 317, rotating shaft three; 318, bevel gear two; 319, turntable; 3110, rotating shaft four; 3111, hinged rod; 3112, hinged block; 3113, screening plate; 4, heating mechanism; 411, discharge plate; 412, discharge port; 413, feed pipe; 414, fixed ring; 415, heating wire; 416, hot air blower. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1-9As shown, the present invention is a drying machine for making machine-made sand from quartz sandstone, comprising two support frames 1, on which a stirring mechanism 2, a screening mechanism 3 and a heating mechanism 4 are provided, the two stirring mechanisms 2 comprising an arc-shaped plate 211 fixedly connected between the two support frames 1, a plurality of rotating shafts 212 being rotatably connected to the arc-shaped plate 211, a plurality of rollers 213 being fixedly connected to the outer walls of the plurality of rotating shafts 212, a stirring barrel 214 being provided on the upper side of the arc-shaped plate 211, the stirring barrel 214 being in contact with the plurality of rollers 213, a fixed plate 1 215 being fixedly connected to the arc-shaped plate 211, a rotating shaft 1 216 being rotatably connected to the fixed plate 1 215, the back side of the rotating shaft 1 216 extending into the stirring barrel 214, a gear 1 217 being fixedly connected to the outer wall of the rotating shaft 1 216, the stirring barrel 2 14 is fixedly connected to the front side of gear 218, gear 218 is meshed with gear 1 217, the outer wall of the rotating shaft 1 216 is fixedly connected to a plurality of connecting rods 219, a plurality of spiral blades 1 2110 are fixedly connected to the side of the connecting rods 219 away from the rotating shaft 1 216, the inner wall of the mixing barrel 214 is fixedly connected to a plurality of spiral blades 2111, the front of the fixed plate 1 215 is fixedly connected to the motor 2112, the output shaft of the motor 2112 is fixedly connected to the rotating shaft 1 216 through a coupling, and by providing the stirring mechanism 2, the quartz sand is evenly heated in the mixing barrel, avoiding local overheating that causes damage to the quality of the quartz sand, such as particle breakage, performance change, etc., or local overcooling that causes moisture residue, thereby ensuring that the drying quality of the entire batch of quartz sand is uniform.
[0023] The screening mechanism 3 includes a second rotating shaft 311 arranged on the upper side of the arc plate 211, the outer walls of the second rotating shaft 311 and the rotating shaft 1 216 are fixedly connected to pulleys 312, the outer walls of the two pulleys 312 are provided with belts 313, the outer wall of the second rotating shaft 311 is fixedly connected to a bevel gear 1 314, the two support frames 1 are fixedly connected to a feed box 315, the front of the feed box 315 is fixedly connected to a fixed plate 2 316, the fixed plate 2 316 is rotatably connected to the rotating shaft 317, the left side of the rotating shaft 317 is fixedly connected to the bevel gear 2 318, the bevel gear 2 318 is meshed with the bevel gear 1 314, the outer wall of the rotating shaft 317 is fixedly connected to a turntable 319, the turntable 3 The right side of 19 is fixedly connected with a rotating shaft four 3110, and the outer wall of the rotating shaft four 3110 is rotatably connected with a hinged rod 3111, and the hinged rod 3111 is hingedly provided with a hinged block 3112 on the side away from the rotating shaft four 3110, and the hinged block 3112 is fixedly connected with a screening plate 3113 on the side away from the hinged rod 3111, and the screening plate 3113 passes through the feed box 315, and the feed box 315 is slidingly connected to the screening plate 3113. By setting up the screening mechanism 3, the hot air can be in full contact with the quartz sand particles, which greatly increases the heating area, so that the heat can be transferred to each particle more quickly and evenly, thereby accelerating the evaporation rate of water and improving the drying efficiency and quality.
[0024] The heating mechanism 4 includes a blanking plate 411 arranged on the rear side of the two support frames 1, and a blanking port 412 is opened on the blanking plate 411. A feeding pipe 413 is fixedly connected to the bottom of the blanking plate 411, and the blanking plate 411 is communicated with the feeding pipe 413, and the feeding pipe 413 is rotatably connected to the mixing barrel 214. A fixing ring 414 is fixedly connected to the feeding pipe 413, and a heating wire 415 is fixedly connected to the inner wall of the fixing ring 414. A hot air blower 416 is fixedly connected to the inner wall of the feeding pipe 413. By setting up the heating mechanism 4, when the quartz sand enters the mixing barrel from the blanking plate through the feeding pipe, the hot air blowing causes the quartz sand to be heated once before entering the mixing barrel, and is blown into independent particles, which greatly increases the contact area between the quartz sand and the hot air.
[0025] When in use, the cleaned quartz sand is put into the material box 315, and then the motor 2112 is started. When the motor 2112 rotates, the shaft 1 216 will also rotate accordingly. At the same time, the shaft 1 216 will drive the belt 313 through the pulley 312 above it to rotate the pulley 312 on the shaft 2 311. At this time, the shaft 2 311 will also rotate accordingly. With the rotation of the shaft 2 311, the bevel gear 1 314 will also rotate accordingly. The rotation of the bevel gear 1 314 will drive the bevel gear 2 318 on the shaft 3 317 to rotate. At this time, the shaft 3 317 will also rotate on the fixed plate 2 316 with the rotation of the bevel gear 2 318. With the rotation of the shaft 3 317, the turntable 319 will also rotate accordingly. At this time, the shaft 4 3 110 will change its position according to the rotation. When the rotating shaft four 3110 changes its position, the hinge rod 3111 on it will rotate on the rotating shaft four 3110, and then when the rotating shaft four 3110 rotates to the lower side, the hinge rod 3111 will be pushed to the back, and the hinge block 3112 will be pushed at the same time. When the pulley 312 is pushed, the screening plate 3113 will move with it, so that the screening plate 3113 will slide back and forth on the feeding box 315, thereby screening the quartz sand in the feeding box 315, separating the quartz sand that was originally stuck together and making the quartz sand granular, thereby achieving the effect of screening the quartz sand, and the quartz sand after screening will fall into the discharge plate 411, and then the hot air is started. The hot air blower 416 blows out hot air after it is started. When the hot air contacts the heating wire 415 on the fixed ring 414, it will further heat it, so that the hot air will reach the temperature for drying the quartz sand. Then the quartz sand in the blanking plate 411 will fall into the feeding pipe 413 through the blanking port 412 on it. The hot air blown by the hot air blower 416 will blow the quartz sand into the mixing barrel 214. At this time, the quartz sand will be heated for the first time. The quartz sand blown by the hot air will be separated again to form independent particles. At this time, the hot air blown by the hot air blower 416 will reach the mixing barrel 214. At this time, as the rotating shaft 216 rotates, the gear 217 will also rotate. At this time, the gear on the mixing barrel 214 will rotate. The second gear 218 will rotate along with the rotation of the first gear 217. At this time, the rotating gear 218 will drive the mixing barrel 214 to rotate accordingly. As a result, when the mixing barrel 214 rotates, the spiral blade 2111 inside it will rotate in the opposite direction to the spiral blade 1 2110. At this time, the rotation of the mixing barrel 214 will drive the rotating shaft 212 and the roller 213 on the lower arc plate 211 to rotate accordingly. At this time, the rotating shaft 212 and the roller 213 will support the mixing barrel 214. Through the rotation of the mixing barrel 214, the mixing barrel 214 will turn the quartz sand through the spiral blade 2111 inside it. At this time, the rotation of the rotating shaft 1 216 will also drive the connecting rod 219 and the spiral blade 1 2110 on its outer wall to rotate simultaneously.At this time, the quartz sand in the mixing barrel 214 will be stirred by the spiral blade 1 2110, so that it is heated more evenly, thereby achieving the stirring of the quartz sand.
[0026] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A dryer for producing quartz sandstone, characterized by: It comprises two support frames (1), wherein the two support frames (1) are provided with a stirring mechanism (2), a screening mechanism (3) and a heating mechanism (4); The two stirring mechanisms (2) include an arc-shaped plate (211) fixedly connected between the two support frames (1), a plurality of rotating shafts (212) are rotatably connected to the arc-shaped plate (211), and a plurality of rollers (213) are fixedly connected to the outer walls of the plurality of rotating shafts (212), respectively; the screening mechanism (3) includes a second rotating shaft (311) arranged on the upper side of the arc-shaped plate (211); and the heating mechanism (4) includes a blanking plate (411) arranged on the rear side of the two support frames (1); A mixing barrel (214) is provided on the upper side of the arc plate (211), and the mixing barrel (214) contacts a plurality of rollers (213). A fixing plate 1 (215) is fixedly connected to the arc plate (211), and a rotating shaft 1 (216) is rotatably connected to the fixing plate 1 (215), and the back side of the rotating shaft 1 (216) extends into the mixing barrel (214); The outer wall of the rotating shaft 1 (216) is fixedly connected to a gear 1 (217), the front side of the mixing barrel (214) is fixedly connected to a gear 2 (218), the gear 2 (218) is meshed with the gear 1 (217), and the outer wall of the rotating shaft 1 (216) is fixedly connected to a plurality of connecting rods (219).
2. The dryer for producing quartz sandstone machine-made sand according to claim 1, characterized in that: Several connecting rods (219) are fixedly connected to a side away from the rotating shaft (216) with several spiral blades (2110), the inner wall of the mixing barrel (214) is fixedly connected to several spiral blades (2111), the front of the fixed plate (215) is fixedly connected to the motor (2112), and the output shaft of the motor (2112) is fixedly connected to the rotating shaft (216) via a coupling.
3. The dryer for producing quartz sandstone machine-made sand according to claim 2, characterized in that: The outer walls of the second rotating shaft (311) and the first rotating shaft (216) are both fixedly connected to pulleys (312), the outer walls of the two pulleys (312) are sleeved with belts (313), the outer wall of the second rotating shaft (311) is fixedly connected to bevel gear one (314), and the two support frames (1) are fixedly connected to a feed box (315).
4. The dryer for producing quartz sandstone machine-made sand according to claim 3, characterized in that: The front of the feed box (315) is fixedly connected to a second fixing plate (316), and the second fixing plate (316) is rotatably connected to a third rotating shaft (317). The left side of the third rotating shaft (317) is fixedly connected to a second bevel gear (318), and the second bevel gear (318) is meshed with the first bevel gear (314). The outer wall of the third rotating shaft (317) is fixedly connected to a turntable (319).
5. The dryer for producing quartz sandstone machine-made sand according to claim 4, characterized in that: The right side of the turntable (319) is fixedly connected to a rotating shaft four (3110), and the outer wall of the rotating shaft four (3110) is rotatably connected to a hinged rod (3111), and a hinged block (3112) is hingedly provided on the side of the hinged rod (3111) away from the rotating shaft four (3110), and a screening plate (3113) is fixedly connected to the side of the hinged block (3112) away from the hinged rod (3111), and the screening plate (3113) passes through the feed box (315), and the feed box (315) is slidably connected to the screening plate (3113).
6. The dryer for producing quartz sandstone machine-made sand according to claim 5, characterized in that: A discharge port (412) is provided on the discharge plate (411), a feed pipe (413) is fixedly connected to the bottom of the discharge plate (411), the discharge plate (411) is communicated with the feed pipe (413), and the feed pipe (413) is rotatably connected to the mixing barrel (214).
7. The dryer for producing quartz sandstone machine-made sand according to claim 6, characterized in that: A fixing ring (414) is fixedly connected to the feed pipe (413), a heating wire (415) is fixedly connected to the inner wall of the fixing ring (414), and a hot air blower (416) is fixedly connected to the inner wall of the feed pipe (413).