Steel wire rope wheel monitoring line structured light three-dimensional measuring device and modular support device

Abstract

The application is suitable for the technical field of steel wire rope wheel monitoring, and provides a steel wire rope wheel monitoring line structure light three-dimensional measurement device, which comprises a laser emitter, an industrial camera, a measured rope wheel and a modular support device, a data transmission end of the industrial camera is connected with a signal output device through data transmission, the signal output device is connected with a signal receiving device through data transmission, an output end of the signal receiving device is connected with a processor through data transmission, the processor is integrated with an image preprocessing module, a light strip center extraction module, a template matching and displacement calculation module, an intelligent early warning and life prediction module and a data storage and management module, through deep fusion of line structure light three-dimensional measurement, self-adaptive image processing algorithm and cloud data analysis, the non-contact detection technology realizes real-time monitoring of the rope groove wear amount and the wheel body deflection amount of the steel wire rope wheel, and realizes real-time monitoring and early warning of the rope groove wear amount and the wheel body deflection amount.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel wire rope wheel monitoring, more particularly, it relates to a steel wire rope wheel monitoring line structured light three-dimensional measurement device and a modular support device. BACKGROUND

[0002] In the process of long-time contact friction and possible slipping, the contact surface of the elevator drive rope wheel in contact with the rope will be gradually worn. The wear of the contact surface of the elevator drive rope wheel will reduce the friction coefficient between it and the rope, increase the frequency of the occurrence of slipping, cause safety problems such as the brake failing to immediately stop the car, and on the other hand, the excessive wear of the rope groove will also cause a large error between the actual rotation radius of the elevator drive rope wheel and its nominal value, thereby causing the elevator control performance (such as the level precision) to be reduced. Therefore, it is necessary to detect the wear of the elevator drive rope wheel, so as to take appropriate measures according to the wear condition of the elevator drive rope wheel.

[0003] In order to realize the detection of the wear of the elevator drive rope wheel, the existing Chinese invention patent: CN103204417A "elevator drive rope wheel wear detection device and detection method", the existing patent includes multiple drive motors, drive rope wheels, drive motor controllers, drive rope wheel rotation detection devices, drive ropes, drive rope movement detection devices and drive rope wheel wear detection units, the drive rope wheel wear detection unit calculates the wear condition of the drive rope wheel according to the rotation amount of the drive rope wheel detected by the drive rope wheel rotation detection device and the movement amount of the drive rope or the compensation rope relative to the car detected by the drive rope movement detection device during the specific movement of the elevator car. However, the detection method of the system is relatively simple, mainly relying on the signal feedback of the sensor, and cannot realize the accurate analysis and evaluation of the wear condition of the steel wire rope wheel.

[0004] The existing Chinese invention patent: CN117719980A "elevator drive rope wheel wear detection device and its using method", the existing patent discloses including mounting plate, the left and right sides of the bottom end of mounting plate are fixedly installed with fixed assembly, the left and right sides of the top of mounting plate are fixedly installed with fixed guide rail, the inner side of two fixed guide rails is equipped with movable plate. Through being provided with recording assembly, and cooperating with the rotation of drive rope wheel itself, that is, the characteristics that the surface of drive rope wheel appears wear and causes irregularity, the jumping of contact head is realized by using the action of rotation, and the up and down jumping is changed into left and right movement by the action of recording assembly, and the recording paper of relative movement is utilized, so that the mark can be left on the surface of recording paper automatically, that is, the detection of wear degree can be completed, the detection process can be quickly completed without setting sensor and other devices, the detection cost is reduced, and the detection efficiency is significantly improved. However, due to the existence of surface debris, the precision is unreliable. In addition, most of the existing detection devices cannot adapt to the complex shape of the steel wire rope wheel surface, and are easily disturbed by environmental light during the detection process, resulting in inaccurate detection results. Therefore, a steel wire rope wheel monitoring line structure light three-dimensional measurement device capable of realizing high-precision, non-contact and real-time monitoring is urgently needed. SUMMARY

[0005] In view of the deficiencies of the prior art, the purpose of the present application is to provide a steel wire rope wheel monitoring line structure light three-dimensional measurement device and a modular support device that can realize real-time monitoring of the rope groove wear and the wheel body deflection of the steel wire rope wheel through the deep integration of line structure light three-dimensional measurement, adaptive image processing algorithm and cloud data analysis, and non-contact detection technology.

[0006] To achieve the above purpose, the present application provides the following technical solutions:

[0007] The steel wire rope wheel monitoring line structure light three-dimensional measurement device comprises a laser emitter, an industrial camera, a measured rope wheel and a modular support device, the laser emitter and the industrial camera are installed on the modular support device at an angle of 30°, the data transmission end of the industrial camera is connected with a signal output device, the signal output device is connected with a signal receiving device, the output end of the signal receiving device is connected with a processor, and five software modules are integrated in the processor, which are an image preprocessing module, a light strip center extraction module, a template matching and displacement calculation module, an intelligent early warning and life prediction module and a data storage and management module.

[0008] The modular support equipment comprises a mounting plate and a support assembly, the upper side of the mounting plate is provided with two mounting modules for mounting a laser emitter and an industrial camera, the mounting module comprises a mounting shell, the upper surface of the mounting shell is provided with a U-shaped seat, the laser emitter or the industrial camera can be arranged between the two vertical plates of the U-shaped seat, the front side of the U-shaped seat is provided with a rotating shaft, the rear end of the rotating shaft is rotatably penetrated into the U-shaped seat, the laser emitter and the industrial camera are connected with the rear end of the rotating shaft in a detachable manner, the front end of the rotating shaft is sleeved with a worm gear, the outer surface of the worm gear is meshed with a worm, the lower end of the worm is provided with a connecting shaft, the lower end of the connecting shaft is rotatably penetrated into the mounting shell, the lower end of the connecting shaft is provided with a first bevel gear, the inner walls of the left and right sides of the mounting shell are rotatably connected with a transmission shaft, the right end of the transmission shaft is rotatably penetrated out of the outer side of the mounting shell, the right end of the transmission shaft is provided with an external handle, and the outer surface of the transmission shaft is sleeved with a second bevel gear meshed with the first bevel gear.

[0009] The upper surface of the mounting plate is provided with a mounting groove for mounting the mounting module, the bottoms of the two mounting shells are inserted into the mounting groove, the outer side of the mounting plate is provided with a fixing assembly for fixing the mounting shell, the mounting shell is provided with a communication assembly for controlling the angle synchronous adjustment of the laser emitter and the industrial camera, the communication assembly comprises a gas conveying shell, the gas conveying shell is mounted on the bottom wall of the mounting shell, a gear is sleeved on the outer surface of the gas conveying shell close to the transmission shaft, the outer surface of the gear is meshed with a toothed plate, the lower side of the toothed plate is slidably penetrated into the gas conveying shell, the lower side of the toothed plate is provided with a piston slidably connected in the gas conveying shell, the outer surface of the piston is attached to the inner wall of the gas conveying shell, and a spring is movably sleeved on the outer surface of the toothed plate between the upper side of the piston and the top wall of the gas conveying shell.

[0010] The bottom of the mounting plate is provided with a communication cavity, a plurality of gas conveying grooves are formed in the top wall of the communication cavity, an insertion groove is formed in the top wall of the gas conveying groove in communication with the mounting groove, a gas pipe is arranged at the bottom of the gas conveying shell, the lower end of the gas pipe penetrates out of the lower surface of the gas conveying shell and is inserted into the gas conveying groove through the insertion groove, a sealing assembly is arranged in the gas conveying groove for sealing the insertion groove, and the second bevel gear in the mounting module for mounting the laser emitter and the second bevel gear in the mounting module for mounting the industrial camera are mirror image arranged.

[0011] The sealing assembly comprises a sleeving shaft arranged on the inner wall of the gas conveying groove, and a shielding plate is rotatably sleeved on the outer surface of the sleeving shaft, and the shielding plate can form a shielding seal for the insertion groove.

[0012] The application is further provided with: the reset cavity is arranged on the installation plate near the gas inlet groove and the insertion groove, the extrusion plate is arranged in the reset cavity, one side of the extrusion plate slides through the insertion groove, the side of the extrusion plate in the insertion groove is a right triangle, the side of the extrusion plate in the reset cavity is provided with a synchronous plate, the lower side of the synchronous plate is provided with a locking rod, the other end of the locking rod slides through the gas inlet groove, the outer surface of the locking rod is provided with a locking groove matched with the locking rod, and the first tension spring is arranged between the synchronous plate and the inner wall of the reset cavity.

[0013] The application is further provided with: the fixing assembly comprises a bolt, the installation plate and the installation shell are provided with threaded holes matched with the bolt, the threaded hole on the installation plate is communicated with the installation groove, the threaded hole on the installation shell is communicated with the inside of the installation shell, when the installation shell is installed into the installation groove, the bolt can be screwed into the installation shell through the threaded hole, the shrink cavity is arranged in the bolt, the limiting rod is arranged in the shrink cavity, the other end of the limiting rod slides out of the bolt, the end of the limiting rod near the tooth plate is provided with a hemispherical shape, the surface of the tooth plate facing the limiting rod is provided with a plurality of limiting grooves arranged vertically, the limiting grooves are matched with the limiting rod, the end of the limiting rod in the shrink cavity is provided with an embedded plate sliding in the shrink cavity, the second tension spring is arranged between the embedded plate and the inner wall of the shrink cavity and sleeved on the outer surface of the limiting rod, and the tension strength of the second tension spring is greater than that of the spring.

[0014] The application is further provided with: the support assembly comprises a support column, the support column is detachably arranged on the lower surface of the installation plate, a plurality of support legs are hinged to the lower surface of the support column, the bottom of the support column is provided with an adjusting rod, the lower end of the adjusting rod is rotatably connected with a bottom plate, the first rotating plate is hinged between the inner side surface of the support leg and the outer surface of the bottom plate, the built-in cavity is arranged in the support column, the threaded teeth are arranged on the upper end of the adjusting rod, and the upper end of the adjusting rod is screwed into the built-in cavity.

[0015] The application is further provided with: the outer surface of the support column is provided with a plurality of pressing plates, the surface of the support column facing the pressing plates is provided with sliding grooves, the inner side surface of the pressing plate is provided with a sliding rod, the other end of the sliding rod extends into the sliding groove and slides in the sliding groove, the upper end of the adjusting rod is rotatably connected with a top plate, the outer surface of the top plate is hinged with a plurality of second rotating plates, and the other side of the second rotating plate extends out of the outer side of the support column through the extension groove and is hinged with the pressing plate.

[0016] The application has the following advantages:

[0017] Firstly, the application realizes real-time monitoring and early warning of the rope groove wear and the wheel body deflection through the deep integration of line structured light three-dimensional measurement, adaptive image processing algorithm and cloud data analysis, and solves the problems of low measurement precision and poor efficiency of traditional manual plug gauge and the problem of being easily affected by installation position and environment.

[0018] Secondly, in the application, the modular support device can adjust the other component when the laser emitter or the industrial camera is adjusted, so that the included angle between the laser emitter and the industrial camera is always kept at the same angle, the industrial camera can more comprehensively capture the distorted laser line, and the operation steps of angle adjustment between the industrial camera and the laser emitter are reduced, and the installation efficiency and speed of the three-dimensional measurement device are improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 A structural block diagram of a steel wire rope wheel monitoring line structured light three-dimensional measurement device of the application;

[0020] Figure 2 A structural block diagram of a processor of the application;

[0021] Figure 3 A front view of a modular support device of the application;

[0022] Figure 4 A Figure 3 enlarged view of A in FIG.

[0023] Figure 5 A Figure 3 enlarged view of B in FIG.

[0024] Figure 6 A Figure 3 enlarged view of C in FIG.

[0025] Figure 7 A Figure 3 enlarged view of D in FIG.

[0026] Figure 8 A side view of an installation housing of the application;

[0027] Figure 9 A Figure 3 enlarged view of E in FIG.

[0028] Figure 10 A Figure 7 enlarged view of F in FIG.

[0029] In the figure: 1, laser emitter; 2, industrial camera; 3, rope wheel; 4, mounting plate; 5, support assembly; 51, support column; 52, support leg; 53, built-in cavity; 54, adjusting rod; 55, bottom plate; 56, first rotating plate; 57, top plate; 58, sliding rod; 59, tightening plate; 510, sliding groove; 511, extension groove; 512, second rotating plate;

[0030] 6, installation module; 61, installation housing; 62, U-shaped seat; 63, rotating shaft; 64, worm gear; 65, connecting shaft; 66, worm; 67, first bevel gear; 68, transmission shaft; 69, external handle; 610, second bevel gear;

[0031] 7, installation groove;

[0032] 8, communication assembly; 81, communication cavity; 82, gas conveying groove; 83, sleeving shaft; 84, shielding plate; 85, torsion spring; 86, insertion groove; 87, air pipe; 88, gas conveying housing; 89, gear; 810, toothed plate; 811, piston; 812, spring; 813, extrusion plate; 814, synchronization plate; 815, first tension spring; 816, locking rod; 817, locking groove; 818, reset cavity;

[0033] 9, fixing assembly; 91, bolt; 92, contraction cavity; 93, limiting rod; 94, limiting groove; 95, built-in plate; 96, second tension spring. DETAILED DESCRIPTION

[0034] The application will be further described in conjunction with the drawings and examples. It can be understood that the specific examples described are only used to explain the related application, and are not limited to the application. In addition, it should be noted that only the parts related to the application are shown in the drawings for ease of description.

[0035] It should be noted that the examples in the present application and the features in the examples can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in conjunction with the examples.

[0036] Please refer to Figures 1-2 The present application provides the following technical solutions:

[0037] Specifically, it refers to a steel wire rope wheel monitoring line structure light three-dimensional measurement device, which comprises a laser emitter 1, an industrial camera 2, a measured rope wheel 3 and a modular support device. According to tests, the installation at an angle of 30° can more comprehensively capture distorted laser lines, and the smaller the included angle between the two, the smaller the distance between them, which can better adapt to narrow spaces. The laser and the camera are installed at an angle of 30°, without the need to disassemble the rope wheel, and the installation is convenient. Therefore, the laser emitter 1 and the industrial camera 2 are installed on the modular support device at an angle of 30°.

[0038] The data transmission end of the industrial camera 2 is connected with a signal output device, the signal output device is connected with a signal receiving device, the output end of the signal receiving device is connected with a processor, and the processor 3 is integrated with five software modules, namely, an image preprocessing module, a light strip center extraction module, a template matching and displacement calculation module, an intelligent early warning and life prediction module, and a data storage and management module.

[0039] The technical scheme comprises the following steps:

[0040] The line laser projected by the laser emitter 1 covers the rope groove section of the rope wheel 3. Due to the geometric shape and surface characteristics of the rope groove, the light strip will be distorted at the rope groove. After the transmission instruction is issued, the industrial camera 2 starts to collect the distorted light strip images in real time, and finally transmits them to the processor.

[0041] The working sequence of the five software modules in the processor is as follows:

[0042] The image preprocessing module performs Gaussian filtering on the original image to suppress noise in the image, and then performs morphological closing operation, first inflation and then corrosion, fills the light strip broken area, and makes the light strip image more complete and smooth. Finally, according to the image gray scale statistical characteristics, the adaptive threshold is calculated and dynamic threshold segmentation is performed to separate the light strip area from the background, providing a clear image basis for subsequent light strip center extraction.

[0043] The light strip center extraction module is to analyze the preprocessed image, calculate the gray center of each pixel point by using the improved gray center method combined with cubic spline interpolation, obtain the center coordinates of the light strip, and realize sub-pixel level (0.1 pixel) center positioning. For the broken part of the light strip caused by the rope groove shielding, 3-order B-spline basis function is used for fitting connection to ensure the integrity and continuity of the light strip center line, so as to accurately reflect the actual profile of the rope groove.

[0044] The template matching and displacement calculation module first extracts the profile of the rope groove by using the Canny edge detection algorithm, calculates the curvature of the profile points, and selects the curvature extreme points as the key feature points of the rope groove. Then, the improved pyramid search algorithm is used for template matching. The normalized Manhattan distance is calculated at the top layer of the pyramid to quickly exclude non-target areas for pre-screening. The affine transformation model is introduced at the bottom layer to optimize the matching result, and the matching speed and accuracy are improved. Finally, combined with the calibration parameters of the camera and the laser plane, the pixel displacement amount is converted into physical displacement amount to obtain the wear amount of the rope groove and the deflection amount of the wheel body.

[0045] The intelligent early warning and life prediction module monitors the calculated rope groove wear and deflection in real time. When the wear exceeds the threshold value specified in GB / T31821-2015 standard or the deflection is greater than 0.1mm, the cloud alarm is triggered immediately, and the operation and maintenance personnel are reminded to take timely measures through local interface pop-up window, SMS notification and other ways. At the same time, the system stores the historical monitoring data in the InfluxDB time series database, generates the wear trend curve, deflection heat map and statistical summary by using Grafana, analyzes the wear data of the last 30 days by using the LSTM life prediction model, and outputs the remaining useful life (RUL) of the steel wire rope wheel. The prediction error is controlled to provide a scientific basis for equipment maintenance and replacement plan.

[0046] The data storage and management module stores and backs up the monitoring data, image data, alarm records and other information regularly, provides data query, statistics and report generation functions, and facilitates users to analyze and manage historical data, thereby providing data support for long-term maintenance and management of equipment.

[0047] The measuring device realizes real-time monitoring and early warning of the rope groove wear and the wheel body deflection through the deep integration of line structured light three-dimensional measurement, adaptive image processing algorithm and cloud data analysis, and non-contact detection technology to monitor the rope groove wear and the wheel body deflection of the steel wire rope wheel in real time, thereby solving the problems of low measurement accuracy and poor efficiency of traditional manual plug gauge and existing installation position and environmental interference.

[0048] Please refer to Figures 3-10 The application provides another new technical solution: the modular support device includes a mounting plate 4 and a support assembly 5, the upper side of the mounting plate 4 is provided with two mounting modules 6 for mounting a laser emitter 1 and an industrial camera 2, the mounting module 6 includes a mounting shell 61, the upper surface of the mounting shell 61 is provided with a U-shaped seat 62, the laser emitter 1 or the industrial camera 2 can be arranged between the two vertical plates of the U-shaped seat 62, the front side of the U-shaped seat 62 is provided with a rotating shaft 63, the rear end of the rotating shaft 63 rotates and penetrates into the U-shaped seat 62, and the laser emitter 1 and the industrial camera 2 are connected with the rear end of the rotating shaft 63 in a detachable manner, so that the laser emitter 1 or the industrial camera 2 can be adjusted in angle with the rotating shaft 63 as the rotating point.

[0049] Further, the front end of the rotating shaft 63 is sleeved with a worm wheel 64, the outer surface of the worm wheel 64 is meshingly connected with a worm 66, the lower end of the worm 66 is provided with a connecting shaft 65, the lower end of the connecting shaft 65 is rotatably penetrated into the installation housing 61, the lower end of the connecting shaft 65 is provided with a first bevel gear 67, the inner walls between the left and right sides of the installation housing 61 are rotatably connected with a transmission shaft 68, the right end of the transmission shaft 68 is rotatably penetrated out of the outer side of the installation housing 61, the right end of the transmission shaft 68 is provided with an external handle 69, and the outer surface of the transmission shaft 68 is sleeved with a second bevel gear 610 which is meshingly connected with the first bevel gear 67.

[0050] In use, by rotating the external handle 69, the transmission shaft 68 rotates synchronously with the external handle 69, at this time, the connecting shaft 65 rotates under the meshing transmission of the first bevel gear 67 and the second bevel gear 610, and the worm 66 rotates synchronously with the connecting shaft 65, so that the worm 66 drives the worm wheel 64 to rotate, thereby achieving the adjustment of the angles of the laser emitter 1 and the industrial camera 2, and since the angle adjustment structure of the laser emitter 1 and the industrial camera 2 adopts a worm and a gear, and the worm and the gear have a self-locking effect, the problem of self-rotation of the laser emitter 1 and the industrial camera 2 does not occur, thereby ensuring the firmness of the laser emitter 1 and the industrial camera 2 after rotation.

[0051] Further, the upper surface of the mounting plate 4 is provided with a mounting groove 7 for mounting the module 6, the bottoms of the two installation housings 61 are inserted into the mounting groove 7, the outer side of the mounting plate 4 is provided with a fixing assembly 9 for fixing the installation housings 61, the installation housings 61 are provided with a communication assembly 8 for controlling the synchronous adjustment of the angles of the laser emitter 1 and the industrial camera 2, the communication assembly 8 comprises a gas conveying housing 88 which is mounted on the bottom wall of the installation housing 61, the outer surface of the transmission shaft 68 close to the gas conveying housing 88 is sleeved with a gear 89, the outer surface of the gear 89 is meshingly connected with a toothed plate 810, the lower side of the toothed plate 810 is slidably penetrated into the gas conveying housing 88, the lower side of the toothed plate 810 is provided with a piston 811 which is slidably connected in the gas conveying housing 88, the outer surface of the piston 811 is attached to the inner wall of the gas conveying housing 88, and the upper side of the piston 811 and the top wall of the gas conveying housing 88 are provided with a spring 812 which is movably sleeved on the outer surface of the toothed plate 810.

[0052] When the spring 812 is not extruded, the spring 812 will form a pushing force on the piston 811, so that the initial position of the piston 811 is located at the middle position of the gas conveying housing 88, since the toothed plate 810 is meshingly connected with the gear 89, the toothed plate 810 will form a limiting effect on the transmission shaft 68, so that the initial position of the laser emitter 1 is vertically arranged, the industrial camera 2 is inclined to the side close to the laser emitter 1, and the industrial camera 2 and the laser emitter 1 form an included angle of 30°.

[0053] Further, the bottom of the mounting plate 4 is provided with a communication cavity 81, the top wall of the communication cavity 81 is provided with a plurality of gas conveying grooves 82, the top wall of the gas conveying groove 82 is provided with an insertion groove 86 communicated with the mounting groove 7, the bottom of the gas conveying shell 88 is provided with a gas pipe 87, the lower end of the gas pipe 87 penetrates through the lower surface of the gas conveying shell 88 and is inserted into the gas conveying groove 82 through the insertion groove 86, the gas conveying groove 82 is provided with a sealing assembly sealing the insertion groove 86, and the second bevel gear 610 in the mounting module 6 for mounting the laser emitter 1 is mirror-imaged arranged with the second bevel gear 610 in the mounting module 6 for mounting the industrial camera 2.

[0054] In use, when the gas pipe 87 is inserted into the gas conveying groove 82 through the insertion groove 86, the sealing assembly is opened, and when the angle of the laser emitter 1 or the industrial camera 2 is adjusted, the outer handle 69 is rotated, so that the gear 89 is synchronously rotated with the transmission shaft 68, so that the gear 89 can engage to drive the tooth plate 810 to move upward or downward, when the tooth plate 810 moves downward, the piston 811 will form a downward thrust on the tooth plate 810, and the piston 811 will push the gas at the bottom of the gas conveying shell 88 into the communication cavity 81 through the gas pipe 87, because the other gas conveying grooves 82 are sealed by the sealing assembly, the gas in the communication cavity 81 is conveyed into the other gas conveying shell 88, thereby driving the other piston 811 to move upward, at this time, the transmission shaft 68 is rotated, and vice versa, when one piston 811 moves upward, the other piston 811 moves downward under the push of the gas pressure, so that the angle of the laser emitter 1 or the industrial camera 2 is adjusted, and because the second bevel gear 610 in the mounting module 6 for mounting the laser emitter 1 is mirror-imaged arranged with the second bevel gear 610 in the mounting module 6 for mounting the industrial camera 2, the angle adjustment directions of the laser emitter 1 and the industrial camera 2 are the same, through the above structure, whether the angle of the laser emitter 1 or the industrial camera 2 is adjusted, the other component can be correspondingly adjusted, so that the included angle between the laser emitter 1 and the industrial camera 2 always remains the same angle, the industrial camera 2 can more comprehensively shoot the distorted laser line, and the smaller the included angle between the laser emitter 1 and the industrial camera 2, the smaller the distance between them, which can better adapt to narrow space, reduces the operation steps of the angle adjustment between the industrial camera 2 and the laser emitter 1, and improves the installation efficiency and speed of the three-dimensional measuring device.

[0055] Further, the outer surface of the lower end of the gas pipe 87 is provided with a sealing rubber ring, which increases the sealing between the gas pipe 87 and the insertion groove 86, avoids the problem of leakage as much as possible when the gas is conveyed into the communication cavity 81, and ensures the synchronization of the angle adjustment of the laser emitter 1 and the industrial camera 2.

[0056] Further, the sealing assembly comprises a sleeve shaft 83 arranged on the inner wall of the air conveying groove 82, the outer surface of the sleeve shaft 83 is rotatably sleeved with a shielding plate 84, when the shielding plate 84 is rotated to be horizontal, the shielding plate 84 can form a shielding seal to the insertion slot 86, a torsion spring 85 is arranged between the shielding plate 84 and the sleeve shaft 83, the shielding plate 84 is kept horizontal under the action of the torsion spring 85, when the air pipe 87 is inserted into the air conveying groove 82 through the insertion slot 86, the bottom of the air pipe 87 forms a pushing force to the shielding plate 84, so that the shielding plate 84 is rotated downward, and at the same time the torsion spring 85 is deformed, when the air pipe 87 is displaced upward, the shielding plate 84 is rotated to be horizontal under the pulling of the torsion spring 85, and the insertion slot 86 is shielded again.

[0057] Further, the installation plate 4 is provided with a reset cavity 818 near the inner part of the air conveying groove 82 and the insertion slot 86, an extrusion plate 813 is arranged in the reset cavity 818, one side of the extrusion plate 813 slides through the insertion slot 86, the side of the extrusion plate 813 in the insertion slot 86 is a right triangle, the side of the extrusion plate 813 in the reset cavity 818 is provided with a synchronous plate 814, the lower side of the synchronous plate 814 is provided with a locking rod 816, the other end of the locking rod 816 slides through the air conveying groove 82, the outer surface of the shielding plate 84 near the locking rod 816 is provided with a locking groove 817 matched with the locking rod 816, and the first tension spring 815 is arranged between the synchronous plate 814 and the inner wall of the reset cavity 818.

[0058] When the first tension spring 815 is not pulled, the first tension spring 815 forms a pulling force to the synchronous plate 814, so that the synchronous plate 814 is close to the side of the air conveying groove 82, so that one side of the extrusion plate 813 is displaced into the insertion slot 86, and the locking rod 816 is displaced into the air conveying groove 82, when the shielding plate 84 is rotated to be horizontal, the locking rod 816 can be inserted into the locking groove 817, so that the shielding plate 84 cannot be rotated, therefore when in the suction communication cavity 81, the sealing assembly in the air conveying groove 82 without inserting the air pipe 87 cannot be opened, which ensures the stability of the angle adjustment between the laser emitter 1 and the industrial camera 2, when the air pipe 87 extends into the insertion slot 86, the bottom of the air pipe 87 contacts and extrudes the inclined surface of the extrusion plate 813, so that the extrusion plate 813 is displaced to the side of the reset cavity 818, and at the same time the synchronous plate 814 pulls the locking rod 816 to be displaced into the reset cavity 818, and at the same time the first tension spring 815 is stressed and stretched, so that the air pipe 87 can push the shielding plate 84 to rotate.

[0059] The fixing assembly 9 comprises a bolt 91, the installation plate 4 and the installation shell 61 are provided with threaded holes matched with the bolt 91, the threaded hole on the installation plate 4 is communicated with the installation groove, and the threaded hole on the installation shell 61 is communicated with the inner part thereof, when the installation shell 61 is installed into the installation groove 7, the bolt 91 can be screwed into the installation shell 61 through the threaded hole.

[0060] The bolt 91 is provided with a contraction cavity 92, and a limiting rod 93 is arranged in the contraction cavity 92. The other end of the limiting rod 93 is slidably arranged out of the bolt 91. The end of the limiting rod 93 close to the tooth plate 810 is provided with a hemispherical shape. The surface of the tooth plate 810 close to the limiting rod 93 is provided with a plurality of limiting grooves 94 arranged vertically. The limiting grooves 94 are matched with the limiting rod 93. The end of the limiting rod 93 in the contraction cavity 92 is provided with an embedded plate 95 which is slidably arranged in the contraction cavity 92. The embedded plate 95 is arranged between the inner wall of the contraction cavity 92 and the outer surface of the limiting rod 93. A second tension spring 96 is movably arranged on the outer surface of the limiting rod 93. The tension strength of the second tension spring 96 is greater than the tension strength of the spring 812.

[0061] When the bolt 91 is fixed to the mounting shell 61, the limiting rod 93 is inserted into the limiting groove 94, so as to limit the tooth plate 810. When the gear 89 meshes with the tooth plate 810 to drive the tooth plate 810 to displace, the circular arc surface of the limiting groove 94 can extrude the limiting rod 93, so that the limiting rod 93 displaces to the side close to the bolt 91. At the same time, the second tension spring 96 is stretched under the force. When the tooth plate 810 stops displacing, the limiting rod 93 is displaced into the limiting groove 94 again under the pulling of the second tension spring 96. Since the tension strength of the second tension spring 96 is greater than the tension strength of the spring 812, when the spring 812 is stretched or extruded, the spring 812 cannot pull or push the piston 811 to displace, so that the laser emitter 1 or the industrial camera 2 cannot return after the angle adjustment, thereby ensuring the stability of the laser emitter 1 or the industrial camera 2 after the angle adjustment.

[0062] The support assembly 5 comprises a support column 51 which is detachably arranged on the lower surface of the mounting plate 4. The lower surface of the support column 51 is hingedly provided with a plurality of support legs 52. The bottom of the support column 51 is provided with an adjusting rod 54. The lower end of the adjusting rod 54 is rotatably connected with a bottom plate 55. The inner side surface of the support leg 52 and the outer surface of the bottom plate 55 are hingedly provided with a first rotating plate 56. The support column 51 is provided with an embedded cavity 53. The upper end of the adjusting rod 54 is provided with screw teeth. The upper end of the adjusting rod 54 is screwed into the embedded cavity 53.

[0063] In use, the adjusting rod 54 is twisted to displace upward under the transmission of the screw teeth. At the same time, the bottom plate 55 moves upward synchronously with the adjusting rod 54. At this time, the bottom plate 55 can form a pulling force on the first rotating plate 56. The first rotating plate 56 synchronously pulls the support leg 52 to displace inward, so that the support leg 52 is contracted. When the adjusting rod 54 is displaced downward, the bottom plate 55 forms a pushing force on the first rotating plate 56. The first rotating plate 56 synchronously pushes the support leg 52 to rotate outward, so that the support leg 52 can form a stable support effect. Therefore, the measuring device can be placed on the ground close to the rope pulley 3.

[0064] Further, the outer surface of the support column 51 is provided with a plurality of pressing plates 59, the surface of the support column 51 towards the pressing plates 59 is provided with sliding grooves 510, the inner side of the pressing plates 59 is provided with sliding rods 58, the other end of the sliding rods 58 extends into the sliding grooves 510 and slides in the sliding grooves 510, the upper end of the adjusting rod 54 is rotationally connected with a pressing plate 57, the outer surface of the support column 51 close to the pressing plates 59 is provided with extension grooves 511 which are in communication with the built-in cavity 53, the outer surface of the pressing plate 57 is hingedly connected with a plurality of second rotating plates 512, the other side of the second rotating plates 512 extends out of the outer side of the support column 51 through the extension grooves 511 and is hingedly connected with the pressing plates 59.

[0065] In use, when the bottom of the rope wheel 3 is not a channel for the downward extending steel wire rope, the adjusting rod 54 is controlled to displace upward, the pressing plate 57 is synchronously displaced upward with the adjusting rod 54, the pressing plate 57 will form a pushing force on the second rotating plates 512, at this time, the second rotating plates 512 push the pressing plates 59 to displace away from the support column 51, at the same time, the sliding rods 58 slide in the sliding grooves 510, so that the pressing plates 59 can press the inner wall of the channel, thus the measuring device can be installed in the channel at the bottom of the rope wheel 3, when the adjusting rod 54 is controlled to displace downward, the pressing plates 59 can be controlled to displace close to the support column 51, thus the measuring device can be taken out of the channel, by the above structure, the pressing plates 59 can be controlled to displace close to the support column 51 on the ground, the support assembly 5 is convenient to take, and when the measuring device is placed in the channel, the support legs 52 are controlled to displace inward, thus the support assembly 5 is not blocked, the use effect of the support assembly 5 is improved.

[0066] The above only describes the preferred embodiment of the present application and the explanation of the applied technical principles. It should be understood by those skilled in the art that the scope of the application involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or equivalent features without departing from the inventive concept. For example, the above features are replaced with the technical features disclosed in the present application (but not limited to) which have similar functions to form technical solutions.

Claims

1. Steel wire rope sheave monitoring line structure light three-dimensional measuring device, comprising a laser emitter (1), an industrial camera (2), a measured rope sheave (3) and a modular support device, characterized in that: The laser transmitter (1) and the industrial camera (2) are installed on the modular support device at an angle of 30°, the data transmission end of the industrial camera (2) is connected with a signal output device, the signal output device is connected with a signal receiving device, the output end of the signal receiving device is connected with a processor, five software modules are integrated in the processor (3), which are image preprocessing module, light strip center extraction module, template matching and displacement calculation module, intelligent early warning and life prediction module and data storage and management module; The modular support device comprises a mounting plate (4) and a support assembly (5), the upper side of the mounting plate (4) is provided with two mounting modules (6) for mounting the laser transmitter (1) and the industrial camera (2), the mounting module (6) comprises a mounting shell (61), the upper surface of the mounting shell (61) is provided with a U-shaped seat (62), the laser transmitter (1) or the industrial camera (2) can be arranged between the two vertical plates of the U-shaped seat (62), the front side of the U-shaped seat (62) is provided with a rotating shaft (63), the rear end of the rotating shaft (63) is rotatably penetrated into the U-shaped seat (62), the laser transmitter (1) and the industrial camera (2) are connected with the rear end of the rotating shaft (63) in a detachable manner, the front end of the rotating shaft (63) is sleeved with a worm gear (64), the outer surface of the worm gear (64) is meshed with a worm (66), the lower end of the worm (66) is provided with a connecting shaft (65), the lower end of the connecting shaft (65) is rotatably penetrated into the mounting shell (61), the lower end of the connecting shaft (65) is provided with a first bevel gear (67), the inner walls between the left and right sides of the mounting shell (61) are rotatably connected with a transmission shaft (68), the right end of the transmission shaft (68) is rotatably penetrated out of the outer side of the mounting shell (61), the right end of the transmission shaft (68) is provided with an external handle (69), the outer surface of the transmission shaft (68) is sleeved with a second bevel gear (610) which is meshed with the first bevel gear (67); The upper surface of the mounting plate (4) is provided with a mounting groove (7) for mounting the mounting module (6), the bottoms of the two mounting shells (61) are inserted into the mounting groove (7), the outer side of the mounting plate (4) is provided with a fixing assembly (9) for fixing the mounting shell (61), the mounting shell (61) is provided with a communication assembly (8) for controlling the angle synchronous adjustment of the laser transmitter (1) and the industrial camera (2), the communication assembly (8) comprises a gas conveying shell (88), the gas conveying shell (88) is mounted on the bottom wall of the mounting shell (61), the outer surface of the transmission shaft (68) close to the gas conveying shell (88) is sleeved with a gear (89), the outer surface of the gear (89) is meshed with a toothed plate (810), the lower side of the toothed plate (810) is slidably penetrated into the gas conveying shell (88), the lower side of the toothed plate (810) is provided with a piston (811) which is slidably connected in the gas conveying shell (88), the outer surface of the piston (811) is attached to the inner wall of the gas conveying shell (88), the upper side of the piston (811) and the top wall of the gas conveying shell (88) are provided with a spring (812) which is movably sleeved on the outer surface of the toothed plate (810).

2. The steel wire rope wheel monitoring line structure light three-dimensional measuring apparatus according to claim 1, characterized in that: The bottom of the mounting plate (4) is provided with a communication cavity (81), the top wall of the communication cavity (81) is provided with a plurality of gas conveying grooves (82), the top wall of the gas conveying groove (82) is provided with an insertion groove (86) in communication with the mounting groove (7), the bottom of the gas conveying shell (88) is provided with a ventilation pipe (87), the lower end of the ventilation pipe (87) penetrates through the lower surface of the gas conveying shell (88) and is inserted into the gas conveying groove (82) through the insertion groove (86), the gas conveying groove (82) is provided with a sealing assembly for sealing the insertion groove (86), and the second bevel gear (610) in the mounting module (6) for mounting the laser emitter (1) is mirror image arranged with the second bevel gear (610) in the mounting module (6) for mounting the industrial camera (2).

3. The steel wire rope wheel monitoring line structure light three-dimensional measuring apparatus according to claim 2, characterized in that: The sealing assembly comprises a sleeving shaft (83) arranged on the inner wall of the gas conveying groove (82), and the outer surface of the sleeving shaft (83) is rotatably sleeved with a shielding plate (84), and the shielding plate (84) can form a shielding seal on the insertion groove (86).

4. The steel wire rope wheel monitoring line structure light three-dimensional measuring apparatus according to claim 3, characterized in that: The mounting plate (4) is provided with a reset cavity (818) inside the gas conveying groove (82) and the insertion groove (86), the reset cavity (818) is provided with an extrusion plate (813), one side of the extrusion plate (813) slides through the insertion groove (86), the side of the extrusion plate (813) in the insertion groove (86) is a right triangle, the side of the extrusion plate (813) in the reset cavity (818) is provided with a synchronous plate (814), the lower side of the synchronous plate (814) is provided with a locking rod (816), the other end of the locking rod (816) slides through the gas conveying groove (82), the outer surface of the shielding plate (84) close to the locking rod (816) is provided with a locking groove (817) matched with the locking rod (816), and the first tension spring (815) is arranged between the synchronous plate (814) and the inner wall of the reset cavity (818).

5. The steel wire rope wheel monitoring line structure light three-dimensional measuring apparatus according to claim 4, characterized in that: The fixed assembly (9) comprises a bolt (91), a mounting plate (4) and a mounting shell (61), the mounting plate (4) and the mounting shell (61) are provided with threaded holes matched with the bolt (91), the threaded hole on the mounting plate (4) is communicated with the mounting groove, the threaded hole on the mounting shell (61) is communicated with the inside of the mounting shell (61), when the mounting shell (61) is installed into the mounting groove (7), the bolt (91) can be screwed into the mounting shell (61) through the threaded hole, the bolt (91) is provided with a contraction cavity (92) inside, the contraction cavity (92) is provided with a limiting rod (93) inside, the other end of the limiting rod (93) is slidably penetrated out of the bolt (91), the end of the limiting rod (93) close to the toothed plate (810) is provided in a semispherical shape, the surface of the toothed plate (810) facing the limiting rod (93) is provided with a plurality of limiting grooves (94) arranged vertically, the limiting grooves (94) are matched with the limiting rod (93), the end of the limiting rod (93) located in the contraction cavity (92) is provided with an embedded plate (95) which slides in the contraction cavity (92), the embedded plate (95) and the inner wall of the contraction cavity (92) are provided with a second tension spring (96) which is movably sleeved on the outer surface of the limiting rod (93), the tension strength of the second tension spring (96) is greater than the tension strength of the spring (812).

6. The steel wire rope wheel monitoring line structure light three-dimensional measuring apparatus according to claim 5, characterized in that: The support assembly (5) comprises a support column (51) which is detachably arranged on the lower surface of the mounting plate (4), a plurality of support legs (52) are hingedly connected to the lower surface of the support column (51), an adjusting rod (54) is arranged at the bottom of the support column (51), a bottom plate (55) is rotatably connected to the lower end of the adjusting rod (54), a first rotating plate (56) is hingedly connected between the inner side surface of the support leg (52) and the outer surface of the bottom plate (55), an embedded cavity (53) is formed in the support column (51), and the outer surface of the upper end of the adjusting rod (54) is provided with screw teeth, the upper end of the adjusting rod (54) is screwed into the embedded cavity (53).

7. The steel wire rope wheel monitoring line structure light three-dimensional measuring apparatus according to claim 6, characterized in that: The outer surface of the support column (51) is provided with a plurality of pressing plates (59), the surface of the support column (51) facing the pressing plates (59) is provided with a sliding groove (510), the inner side surface of the pressing plate (59) is provided with a sliding rod (58), the other end of the sliding rod (58) extends into the sliding groove (510) and slides in the sliding groove (510), the upper end of the adjusting rod (54) is rotatably connected to a top plate (57), the outer surface of the top plate (57) is hingedly connected to a plurality of second rotating plates (512), the other side of the second rotating plate (512) extends out of the outer side of the support column (51) through the extension groove (511) and is hingedly connected to the pressing plate (59).

Images